Documentos de Académico
Documentos de Profesional
Documentos de Cultura
19-Apr-15
YanWeiLi
Liu Liang
Cheng Yuguang
Wu Yong Jun
DH1/A3-C2/DE/M/2728
15-Mar-14
YanWeili
Xie Ruzhi
Cheng Yuguang
Wu Yongjun
DH1/A3-C2/DE/M/2617
26-Feb-14
YanWeili
Xie Ruzhi
Cheng Yuguang
Wu Yongjun
DH1/A3-C2/DE/M/2208
6-DEC-13
YanWeili
Xie Ruzhi
Cheng Yuguang
Wu Yongjun
FIRST ISSUE
RE
DATE
PREPARED BY
CHECKED BY
REVIEWED BY
APPROVED BY
DESCRIPTION
V.
OWNER
POWER ENGINEERING
COMPANY 2
CONSULTING
JOINT
STOCK
CONTRACTOR
Ref.
DH1/TD640/045/001/00
No.:
DEC
Ref.
DH1-DE-A3-M-14-5121
No.:
PROJECT:
CONTRACT No.
Document
Status:
FOR APPROVAL
Document Title:
Document No.:
Rev.:
F4281-GEDI-M-SS-ITP-1039-3
CONSULTANT
EPC CONTRACTOR
DH1-M-ITP-3-J/G-
Date: 2015-04-18
Rev.: 1
Inspection/Test
NO
Welder qualification
Applicable
specification or rules
PARTICIPATION BY
Record format
check WPS/PQR
welder test in site
Compressed air tank,
buffer tank
Water-cooled air
compressor
Inspection
criteria
SUBCON
DEC
A3-C2
Comply with
requirements
ASME B31
Frequency
Comply with
requirements
Comply with
Before installation
requirements
Before installation
DH1-M-ITP-3-J/G-0005-01-01
Design drawing
DH1-M-ITP-3-J/G-0005-01-02
dryer
2
Equipment installation
Installation of sewage
pump
Design drawing
DH1-M-ITP-3-J/G-0005-02
After installation
Comply with
requirements
Visual inspection of
equipment grouting
DL/T5047-95
DH1-M-ITP-3-J/G-0005-01-01
Before secondary
grouting
Comply with
requirements
DH1-M-ITP-3-J/G-0006-01
Before installation
Comply with
requirements
DH1-M-ITP-3-J/G-0006-02
After installation
Comply with
requirements
Pipe installation
Check according to
3.1 Inspection of take- material list
in materials
Appearance inspection
position check
Design drawing
DL5190.4-2004
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-02
After installation
Design drawing
DH1-M-ITP-3-J/G-0006-05
After installation
DH1-M-ITP-3-J/G-0006-06
After installation
DL869-2004
DH1-M-ITP-3-J/G-0006-07
After installation
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-03
After installation
position check
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-04
After installation
size check
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-04
After installation
DH1-M-ITP-3-J/G-0006-06
After installation
Design drawing
DH1-M-ITP-3-J/G-0006-08
After installation
Comply with
requirements
Design drawing
DH1-M-ITP-3-J/G-0006-08
After installation
Comply with
requirements
3.2Pipe installation
3.4 Installation of
supports and hangers
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
size check
test range
NDT record of checking
pipe welded junction
system line inspection
4
6
Legend
Hand over to
commission team
HHold
WPP
DH1-M-ITP-3-J/G-0006-09
punch list
DH1-M-ITP-3-J/G-0007-
RRecord
PPerform
Comply with
requirements
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0005--01-01(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
No.
Laboratory Test
Working procedure
Measurement
Survey
Inspection item
Inspection criteria
Centerline deviation
10mm
Elevtion deviation
10mm
10mm
Horizontal deviation
5mm
Centerline deviation
5mm
Elevation deviation
10mm
1
2
Foundation check
Equipment locating
7
8
9
10
Others:
Assessment
DEC
PECC2
TPMB3
Equipment name
Visual check of
equipment
11
KKS number
Manufacturer
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full
Name
Note: = Accept, x = Reject.
Form:M-ITP-3-J/G-0005--01-01
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0005--01-02(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Outlet Elevation
Method of Inspection
Visual
No.
Laboratory Test
Survey
Others:
Assessment
Inspection item
Inspection criteria
Centerline deviation
10mm
Elevtion deviation
10mm
Horizontal deviation
5mm
Centerline deviation
5mm
Elevation deviation
10mm
1
2
Working procedure
Measurement
Foundation check
Equipment locating
8
9
DEC
PECC2
TPMB3
Equipment name
Visual check of
equipment
10
KKS number
Manufacturer
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full
Name
Note: = Accept, x = Reject.
Form:M-ITP-3-J/G-0005--01-02
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0005-02( )
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
Laboratory Test
Measurement
Survey
Assessment
Working
procedure
Iinspection item
Inspection criteria
Equipment
check
No damage,crack,deformation,and layering
Elevation deviation
Centerline deviation
Installation of
equipment Steel beam levelness
deviation
Connection of equipment
and pipe
Others:
DEC
PECC2
TPMB3
10mm
5mm
2mm
No stress connection
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
M-ITP-3-J/G-0005-02
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-01-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
No.
Laboratory Test
Type of material
Pipe
Pipi fitting
Valve
Paint
Measurement
Specification
Material
Survey
Others:
Quantity
Visual
inspection
Assessment
ACC.
REJ.
5
6
7
8
9
10
11
12
13
14
15
16
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0006-01
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-02-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
Laboratory Test
Working procedure
Measurement
Survey
Inspection item
DEC
PECC2
2mm
Overhead:10m Trench:15mm
underfround:20mm
Coordinate deviation
Verticality deviation of stand pipe
Assessment
Inspection criteria
Pipe installation
Others:
Straightness of
butt-joint pipe
Visual
inspection of
welding
1mm
Dn100mm
2mm
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0006-02
ID No.:DH1-M-ITP-3-J/G-0006-02-(
Date :
Start Time:
Finish Time:
Assessment
TPMB3
Owner
TPMB3
Form: M-ITP-3-J/G-0006-02
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-JG-0006-03-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Drg.No.
Valve name
Valve type
KKS number
Installation
orientationas
per drawing
Bolt
tightening
Assessment
DEC
PECC2
TPMB3
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-JG-0006-03
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-04-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
Laboratory Test
Measurement
Survey
Others:
Assessment
Working
procedure
Inspection item
Inspection criteria
DEC
TPMB3
PECC2
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0006-04
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-JG-0006-05-(
INSPECTION REPORT
Date :
Joint No.
Material
Pipe size(mm)
Diameter/Thickness
Root
Gap(mm)
Status
ACC
REJ
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-JG-0006-05
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-06-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Joint No.
Welder ID
Material
Size
Thickness
NDT
RT
UT
Status
MT
PT
ACC
REJ
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0006-06
CONSULTANT
EPC CONTRACTOR
ID No.: DH1-M-ITP-3-J/G-0006-07--(
Page
Client Name:
of
Request No.:
Acceptance criteria:
Procedure No.:
Item:
Date of shooting:
Welding process:
Drawing No.:
Line No.:
Material:
EQUIPMENT
X-RAY
Test Voltage
GAMMA RAY
KV
mA
mm x mm
Source Size
SFD
Serial No.:
mm
Film type
IQI
Film size
Location
:
Source side
Film side
Development
Manual
Automatic
SWSI
DWSI
mm
: Lead
Rear:
Density Required
Sensitivity Required
TECHNIQUE
MATERIAL
FFD
Isotope / Activity
mm
Shooting
Technique
DWDI
Super imposed
Panoramic
EVALUATION
Joint No.
Film
Location
Welder ID.
OD/
Length
(mm)
Thk/
SCH
(mm)
(QUANTITY OF FILMS:
ABBREVIATION :
DEFECT (mm)
Film
Density
RESULT
Type
Length
Location
Remarks
00 )
ACC-ACCEPTABLE
REJ-REJECT
RS-RESHOOT
IP-INCOMPLETE PENETRANT
P-POROSITY
S-SLAG INCLUSION
LF-LACK OF FUSION
CV-CONCAVITY
C-CRACK
UC-UNDERCUT
TI-TUNGSTEN INCLUSION
BT-BURN THROUGH
FM-FILM MARK
CP-CLUSTER POROSITY
RW-REWELD
ER-EXCESSIVE ROOT
DEC/EPC CONTRACTOR
EVNPECC2
EVNTPMB3
Evaluated by:
Name:
Name:
Review by:
Signature:
Signature:
Signature:
Signature:
Date:
Date:
Date:
Date:
Form:M-ITP-3-J/G-0006-07
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-08(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
Working
procedure
Laboratory Test
Inspection item
Measurement
Survey
Others:
Assessment
Inspection criteria
DEC
PECC2
TPMB3
Drawing No.
Check
before leak
test
Hydro test
System
flushing
Test boundary
Refer to attachement
Test pressure
No leakage
No leakage
No leakage
Water flushing
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0006-08
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-09(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Method of Inspection
Visual
Laboratory Test
Check before
painting
Measurement
Survey
Primer Type
Asphalt primer
St3 or Sa2
St3 or Sa2
Sa2
Sa2.5
Installation location
Primer
Intermediate
Others:
Assessment
DEC
PECC2
TPMB3
Finish
Epoxy
Epoxy anti-corrosive
micaceous 1 paint 1 layer 40
layer 100 m
m
Epoxy
Painting of outdoor equipment,pipe,supports Epoxy xinc-rich 1 micaceous 1 Polyurethane finish
and hangers
layer 80m layer 100 1 layer 50m
m
Epoxy
Epoxy anti-corrosive
Epoxy xinc-rich 1 micaceous 1
Indoor platform & ladder,and lifting facilities
paint 1 layer 40
layer 50m layer 100
m
m
Epoxy
Epoxy xinc-rich 1
Outdoor platform & ladder,and lifting
micaceous 1 Polyurethane finish
layer 80m
facilities
layer 100 1 layer 50m
m
Modified epoxy anti-corrosive
Coal tar epoxy
Underground embedded pipe
anti-corrosive paint asphalt paint3 layers of glass
1 layer 200um cloth in 4 layers of paint 150
Epoxy asphalt
m
Epoxy asphalt
finish 1 layer
primer 1 layer 200
Trench pipe
100m
um
Comments from DEC:
Painting of indoor equipment,pipe,supports Epoxy zinc-rich 1
and hangers
layer 50m
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0006-09
CONSULTANT
EPC CONTRACTOR
INSPECTION REPORT
ID No.:DH1-M-ITP-3-J/G-0007-(
Date :
Start Time:
Finish Time:
Description of defect
Originator
Responsible party
COMPLETION
DEC
PECC2
TPMB3
1
2
3
4
5
6
7
8
9
10
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Note: = Accept, x = Reject.
Form: M-ITP-3-J/G-0007