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All Intier supplier(s) will be full service design responsible for their components or component systems. Supplier
may use their own design facilities, however Program Mangers / Product Engineers are expected to interface at
the Intier Design Center for this program. Intier will request co-location for supplier with major interface content on
an as needed bases.
ER&D Cost
ER&D Costs amortized in piece price (Years 1 & 2)
ER&D Costs itemized (Not included in piece price)
Cost Inclusion
Your tooling and piece price includes:
A) Program Management, design-interfacing tool follow up and all project management responsibilities contained
within the SOR.
B) Validation / Testing costs
C) PPAP cost including dimensional verification
D) All product / process development cost
Pre-Production Piece Prices
Parts provided are for pre-production build events after the first OEM build event and prototype part requirements
are to be provided at production prices (freight included) FOB Intier.
Gage Cost & Construction
Tooling target prices assumes that CMM / In-process check fixtures will be provided by the sub-supplier within
tooling target amounts. CMM / In-process check fixtures are to be on gage used universally for both CMM checks
and variable /attribute in-process measurements.
Long Term Agreement (LTA) Cost Reduction
LTA Proposal:
Year 1
Year 2
Year 3
Year 4
Year 5
Cost Savings
10
11
12
13
14
Supplier will actively participate in Value Analysis/Value Engineering activities to support cost reduction initiatives
for the life of the program. VA/VE Cost Saving sharing will be a 50/50 split between Intier and Supplier, only after
all annual LTA cost reduction commitments are met.
Packaging
Your quotation must consider the packaging requirements contained in this RFQ package. Provide Expendable
and Returnable Packaging proposal.
FOB Point - Shipping Location
Production piece prices are FOB supplier manufacturing plant.
Raw Material & Economics & Currency
Clearly state the economics, labor, and material being quoted. Process will not be adjusted for price sensitive raw
materials for items such as leather or wood products. For quotes based on Non-US funds, include the exchange
rate your quote is based on.
Minority Content
Supplier will maximize all component(s) part opportunities to source capable minority suppliers. Suppliers must
formally report to Intier all minority content.
Risk Reward - Warranty Sharing
Supplier will participate 100% in all risk/reward warranty sharing. Supplier commitment is:
A) 50% reduction against current IPTV values on all components
B) At time intervals of 360, 720 , 1080 days exposure
Revision Level : D
Supplier responsible to supply replacement parts at no costs and is responsible for all labor charges over
established IPTV values.
Revision Level : D
Atreum Division
Date:
RFQ#:
Date:
RFQ Type:
`
Engineerin
g Change
New Part
Prototype
MRO
Number:
Respond To:
Attached Data:
CAD File
(electronic)
CAD Tape
Picture
Delivery Terms
Delivery Point:
FOB Point:
Packaging:
Part Description:
Annual Volume:
MCR:
LCR:
Notes:
Revision Level : D
Supplier
Part No.
Date
EWO/PCN
Description of Change(s):
Check One
Only
Tool
Asm Fixture
Gage(CMM/Prod)
( Use Separate Sheet for Each Item Affected )
Std Hours
Ext Cost
Comment
Std Rate/Hour
Transportation
Dissaemble & Clean
Tool/Fixture Design
Program CAD/Cutter Path
Layout
Weld
Machining -A
Machining -B
Machining -C
Machining -D
Machining -E
Electrodes
EDM
Fit-Lifters/Slides
Match
Bench
Assemble
Heat Treat
Plating
Texture
Tryout
CMM Certification
GR&R
Other
Change Models/Casts
Subtotal
Asset Number
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
0
0
0
0
0
$
$
$
$
55.00
65.00
65.00
65.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
Type:
Type:
Type:
Type:
Type:
Mach Size:
-
OT Premium/Hr
(OT Rate - Std
Rate)
0 $
0
No. of OT Hours
Incl Above
Cost
$
Total Tool Cost $
0
0
-
Revision Level : D
Supplier
Part No.
Date
EWO/PCN
Description of Change(s):
Check One
Tool
Asm Fixture
Gage(CMM/Prod)
( Use Separate Sheet for Each Item Affected )
Hours
Asset Number
Ext Cost
Comment
Rate/Hour
Transportation
Dissaemble & Clean
Tool/Fixture Design
Program CAD/Cutter Path
Layout
Weld
0
0
0
0
0
$
$
$
$
$
55.00
65.00
65.00
65.00
55.00
$
$
$
$
$
Machining -A
Machining -B
Machining -C
Machining -D
Machining -E
0
0
0
0
0
$
$
$
$
$
55.00
55.00
55.00
55.00
55.00
$
$
$
$
$
Type:
Type:
Type:
Type:
Type:
Sections Added/Reworked - A
Sections Added/Reworked - B
Sections Added/Reworked - C
Sections Added/Reworked - D
0
0
0
0
$
$
$
$
55.00
55.00
55.00
55.00
$
$
$
$
Type:
Type:
Type:
Type:
0
0
0
0
0
0
$
$
$
$
$
$
55.00
55.00
55.00
55.00
55.00
55.00
$
$
$
$
$
$
0
0
0
0
0
$
$
$
$
$
$
$
$
$
Description
Mach Size:
-
OT Premium/Hr
(OT Rate - Std
Rate)
0 $
0
No. of OT Hours
Incl Above
Cost
$
Total Tool Cost $
0
0
-
Revision Level : D
PROGRAM:
Date:
Supplier Name:
Plant Location (FOB):
Supplier Code: (DUNS#)
Currency Quoted:
If Currency is not $US, Exchange
Rate:
<Supplier Name>
RFQ Number
<RFQ Number>
Volume Quoted:
Part Number
<Part Number>
Tooling Capacity
Part Description
<Part Description>
@ - Hours / Day:
0.00
@ - Days/Wk
0.00
XXX
Prepared by:
<Your Name>
11/19/2002
123456789
$US
0.00
PREVIOUS
PRICE LEVEL
Description/Part Number
Source Name
Units Required
Unit of Measure
Cost/Unit
VARIANCE:
(-) = favorable
and + =
unfavorable
Total Material
Cost
Scrap %
Freight %
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
0.000
$0.000
0.00%
0.00%
$0.000
$0.0000
+$0.0000
$0.0000
$0.0000
$0.0000
Labor Detail
Burden Detail
# of
Oper. #
Process Description
# of Operators Per
Process Step
cavities,di
Pieces/Hour
Labor Rate
Labor Cost
Variable Burden
Fixed Burden
es, etc.
Fixed &
Variable
Burden
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000###
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000###
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000###
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
0.0000
0.00
0.00
0.00
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
TOTAL:
$0.0000
TOTAL:
$0.0000
$0.0000
$0.0000
$0.0000
% of Total Cost
PACKAGING
COST REDUCTION COMMITMENTS
PRIMARY Packaging Proposal
Cost per Part
TYPE: Expendable / Returnable;
$0.000
Expendable
$0.000
Returnable
1st Year
0.00%
2nd Year
0.00%
weeks to PPAP
3rdYear
0.00%
4th Year
0.00%
5th Year
0.00%
6th Year
0.00%
7th Year
0.00%
Supplier Location
xxx
xxx
manufacturing
shipping location
$0.0000
$0.0000
+$0.0000
$0.0000
0.00%
$0.0000
+$0.0000
Profit
$0.0000
0.00%
$0.0000
+$0.0000
$0.0000
$0.0000
+$0.0000
E, D & D Recovery
$0.0000
$0.0000
+$0.0000
Packaging
$0.0000
$0.0000
$0.0000
$0.0000
+$0.0000
Revision Level : D
Advanced Purchasing
COST DETAIL BREAKDOWN WORKSHEET
DATE:
11/19/2002
RFQ#
<RFQ Number>
PART #:
<Part Number>
PART NAME:
<Part Description>
DWG LEVEL:
EXCHANGE RATE: 0
VOLUME QUOTED:
0.00
TOOLING CAPACITY
- @ HR / DAY:
- @ DAYS/WEEK:
OP #
TOOL DESCRIPTION
TOOL COST
TOOL CAPACITY
POTENTIAL SOURCE
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
$0
0.00
0.00
0.00
TOOL CAPACITY
ITEM
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
0.00
0.00
$0.00
$0.00
0.00
0.00
0.00
Build Event #2
RE-ORDER
POTENTIAL SOURCE
INITIAL ORDER
Build Event #3
RE-ORDER
INITIAL ORDER
Build Event #4
RE-ORDER
INITIAL ORDER
RE-ORDER
UNIT COST
UNIT COST
EVENT
UNIT COST
UNIT COST
UNIT COST
UNIT COST
UNIT COST
UNIT COST
PIECE PRICE
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
SET UP
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
PKGING/HNDLG
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
OTHER
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
TOTAL
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
$0.000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Revision Level : D
DATE:
PART NUMBER:
PART NAME:
Tracking Number:
Reason for Request (Brief description from applicable ECR/ECN, EWO, etc)
Feasibility Considerations
Our product quality planning team has considered the following questions, not intended to be all-inclusive, in performing a feasibility
evaluation. The drawings and/or specifications provided have been used as a basis for analyzing the ability to meet the specified
requirements.
ANY CONCERNS WILL BE REFLECTED IN THE OPEN ISSUES / ACTIONS PLANS ASSOCIATED WITH THIS CHANGE REQUEST.
YES
NO (*)
CONSIDERATION
Is product adequately defined (application, requirements, etc.) to enable feasibility evaluation?
Can Engineering Performance Specifications be met as written?
Can product be manufactured to tolerances specified on drawing?
Is there adequate capacity to produce product?
Does the design allow the use of efficient material handling techniques?
No Additional costs for capital equipment?
No Additional costs for tooling?
No Additional / Alternative manufacturing methods ?
Is statistical process control required on product?
Is statistical process control presently used on similar products?
Where statistical process control is used on similar product, is the process(es) in control and stable?
Where statistical process control is used on similar product, are Cpk's greater than 1.33?
Assessed customer specific requirements (example: Section II QS-9000)
(*) IF NO: Ensure Action Item(s) established to address / resolve concern(s) as needed.
Examples
Rating
New Product
0 to 1
0 to 5
0 to 1
Increased schedules
0 to 1
New Design
0 to 5
Design Responsibility
0 to 5
Historical Problems
Problem part
0 to 5
10
Timing Concerns
0 to 5
11
0 to 5
Risk
0 to 5
RISK RATING
Suggested Rating Guidelines: 0 - 7 Low Risk, 8 - 15 Medium Risk, 16 or greater High Risk
(**) If awarded program or change is authorized to be implemented, need to develop action plans to reduce risk.
Conclusion
Feasible
Feasible
Not Feasible
Engineering
Date
Date
Title:
Quality
Date
Title:
Date
Title:
Materials
Date
Title:
Date
Revision Level : D
SUPPLIER
EDI READINESS SURVEY
Duns No: 123456789
Company Name:
<Supplier Name>
Mailing Address:
<Your Address>
City / Province:
<Enter City, State, etc>
Primary EDI Contact:
<Enter Contract Name>
Phone No:
xxx-xxx-xxxx
Fax No:
Postal Code:
<Enter Postal Code>
Title: <Enter Title for EDI Contact>
Email:
email@xxxx.com
xxx-xxx-xxxx
PLEASE COMPLETE THE FOLLOWING PAGES AND RETURN WITH YOUR QUOTATION PACKAGE
If you cannot answer these questions, please forward to the appropriate person to answer them as completely and as
quickly as possible.
1. Which of the following EDI documents can you currently exchange? (Indicate applicable selections with an X)
(Can you currently send or receive these documents using ANSI X12 formats?)
Transaction
Description
YES
ANSI X.12
NO
If NO, When
Set
Version (e.g. 3060)
810
Invoice
824
Application Advice
830
Planning Schedule
850
Purchase Order
856
Ship Notice
861
Receiving Advice
862
Shipping Schedule
2. Is EDI integrated with your application system or stand alone? (Indicate with "X")
Integrated
Stand Alone
3. How many EDI transactions do you transmit/receive in a month? (Indicate applicable selection with X)
<100
<500
<1000
<5000
5000 +
4. What is the name of your EDI translator software?
5. Please supply your EDI software vendor contact name and telephone number.
Name:
Phone:
<Enter EDI Vendor Contact Name>
<Enter EDI Vendor Phone #>
Company Name:
<Enter EDI Vendor Company Name>
6. What computer system will (or does) your company use for EDI?
(a)
(b)
(c)
(d)
Hardware:
Operating System:
Modem Type:
Communications:
Async
(e) Speed:
4800
9600
SDLC/SNA
14400
28800
ISDN
Other (specify)
GS ID:
9. Comments (If Any):
Revision Level : D