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Warranty Exclusions
The following conditions are excluded from warranty coverage:
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1.
2.
Any product, on which the serial number has been defaced, modified or removed or does not
appear in the Electromotive serial number registry.
Damage, deterioration, or malfunction resulting from:
A.
Accident, misuse, neglect, contamination, fire, water, lightning, or other acts of nature,
unauthorized product modification, tampering, or failure to follow instructions supplied
with the product/available for download from www.electromotive-inc.com
B.
Repair or attempted repair by anyone not authorized by Electromotive.
C.
Removal or installation of the product.
D.
Causes external to the product, such as electric power fluctuations or failure
E.
Use of supplies or parts not meeting Electromotive specifications.
F.
Shipment.
G.
Any cause other than a defect in a product sold or provided by Electromotive.
Determinations:
All determinations as to warranty coverage, warranty exclusion, and appropriate remedy will be made in the
reasonable discretion of Electromotive.
Exclusion of Damages:
Your sole and exclusive remedy, and Electromotives entire obligation, for breach of warranty is repair or
replacement of the defective product. Electromotives liability is limited to repair or replacement of the
defective product. In no event will Electromotive be liable for any monetary damages, whether direct, indirect,
consequential, special, incidental, punitive, exemplary, or other damages, arising out of or in connection with
any product (including third party products) sold or provided by Electromotive. This exclusion applies to all
monetary damages of any kind, including but not limited to:
1. Costs of removal, installation, tuning or set up of the product before or after the malfunction.
2. Damage to, or costs of repair to, the engine or vehicle on which the product was installed or to any
other property.
3. Damages for inconvenience, loss of use of the product, loss of time, loss of profits, loss of business
opportunity, loss of goodwill, interference with business relationships, or other commercial loss, even
if advised of their possibility of such damages.
4. Claims against the customer by third parties.
5. Shipping charges from the customer to Electromotive.
6. Damages or costs resulting from a cause other than a defect in a product sold or provided by
Electromotive.
This exclusion of damages shall apply to the maximum extent permitted by applicable law and shall continue in
effect regardless of whether Electromotive has been advised or should have known of the possibility of any
particular damages, regardless of whether any exclusive remedy provided in this Agreement is deemed to have
failed of its essential purpose, and regardless of whether the customer is deemed to have been left without an
effective remedy.
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Spark timing is precisely controlled under all conditions, including rapid engine acceleration
Crank trigger eliminates spark scatter due to gear lash and timing chain stretch
Accurate spark timing allows sustained engine operation closer to peak power timing
100% spark energy to 9600 RPM on 6 cylinder and 12,000 RPM on 4 & 8 cylinder applications (at 12
volts)
Operation up to 20,000 RPM (at higher battery voltage)
Long, 2000 microsecond (typical) spark duration - 60 duration at 10,000 RPM!
Built-in timing computer and rev limiter
No power draining magnetos or distributors to drive
No moving parts to wear out or replace
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Built-in timing monitor lets you measure the advance with a voltmeter
Options include: backup sensor, dual rev limiter, and remote timing control
Due to the extremely high energy in the XDI coil charging circuit, spark plug wires may wear out faster
than with a standard ignition. As such, it is recommended that the wires be checked periodically for carbon
tracking caused by a breakdown of the internal conductor element. Looking at the plug wires in a dark area and
wetting them with a spray bottle of water will reveal carbon tracking. Pay close attention to the exposed section
of the spark plug (where the rubber boot ends) during the test. To maximize spark plug wire life, keep the
lengths as short as possible (i.e. mount the DFU as close to the engine as possible). Replacement of the wires
on an annual basis is recommended for high-rpm/high-horsepower applications.
For an extremely high-quality wire with excellent noise suppression, we recommend the Magnecor
brand. Specifically, their Electrosports 80 8mm wire is very good with our system. Custom wire lengths and
ends are available from them so you will not need to crimp the wires yourself. They can be reached on the web
at: www.magnecor.com. Taylor Pro-Wire Silicon Resistor wires also work well.
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a high compression engine, the voltage at the plug will be inherently higher (since there is more load). The
detriment is that spark plugs and wires are only rated to a certain voltage (30-40,000 volts is typical), and can
begin to blow out at around 40,000 volts. If that voltage is exceeded by a large amount for a long enough
length of time, the spark plugs will either blow out, break down or arc to somewhere other than the electrode
(often through the insulator directly to the engine block).
The solution is to run smaller plug gaps on high-compression engines. This is perfectly acceptable with
our ignition charging method, since the high load of the cylinder pressure will allow the voltage to be quite high
at the electrode, but the small gap will keep the plug from seeing an over-voltage situation. Use the
recommendations below as a guideline for spark plug gaps:
0.045-0.060 (1.1mm-1.5mm)
0.030-0.035 (.75mm-.9mm)
0.025 (0.65mm)
0.025 (0.65mm)
0.022 (0.55mm)
0.022 (0.55mm)
Use of resistor plugs is highly recommended for optimum noise suppression. If using anything other
than a resistor spark plug wire, a resistor plug MUST be used. The bottom line is this: the XDI system uses an
inductive (long duration charge at battery voltage) charging method for the coils, which is completely different
than the capacitive (short duration charge at higher-than-battery voltage) charging method used by several other
aftermarket manufacturers. What may work well for these systems may not work well for ours. Following our
recommendations about spark plug and wire selections will yield excellent results.
1 Cylinder
2 Cylinder 2 Stroke Twin-Fire
3 Cylinder 2 Stroke
4 Cylinder - 2 Stroke
- 4 Stroke
- Dual Plug
- Odd-Fire
6 Cylinder - Even-Fire
- Odd-Fire
- Dual Plug
8 Cylinder
- also with a 4 Cylinder Tachometer Output
12 Cylinder
- also with a 6 Cylinder Tachometer Output
Rotary 1,2 or 3 Rotor
To select between various engine configurations, 8-dip switches must be adjusted. An Electromotive
Value Added Dealer typically performs the configuration procedure. This manual provides an overview of the
configuration settings, if the switches need to be checked or the configuration changes.
XDI Manual Version 1.6
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The UP position
SW1
SW6
SW3
SW2
SW4
SW5
Figure 1 Picture of
XDI with
Cover Plate
Removed
SW8
SW7
The switch positions for each engine configuration are listed in Table 1.
NOTE: The XDI is shipped from the factory with all the switches DOWN. This will cause the status light to
be solid red when the XDI is powered. The desired configuration must be set before the XDI will function.
NOTE: Be sure that the dipswitch clicks into place. This may require the use of a small screwdriver.
Engine Configuration
Tach
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
1 Cylinder
1 Cyl
UP
UP
UP
DOWN
DOWN
DOWN
DOWN
DOWN
2 cylinder 4 stroke
1 Cyl
UP
UP
UP
DOWN
DOWN
DOWN
DOWN
DOWN
2 Cylinder 2 Stroke
4 Cyl.
DOWN
DOWN
UP
DOWN
DOWN
DOWN
DOWN
DOWN
6 Cyl.
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
4 Cylinder 2 Stroke
4 Cyl.
DOWN
DOWN
UP
DOWN
UP
DOWN
DOWN
UP
4 Cylinder 4 Stroke
4 Cyl.
DOWN
DOWN
UP
DOWN
DOWN
DOWN
DOWN
DOWN
4 Cyl.
DOWN
DOWN
UP
DOWN
DOWN
DOWN
DOWN
UP
4 Cylinder Odd-Fire
4 Cyl.
DOWN
DOWN
UP
DOWN
UP
DOWN
DOWN
UP
6 Cylinder Even-Fire
6 Cyl.
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
6 Cylinder Odd-Fire
6 Cyl.
UP
DOWN
DOWN
DOWN
DOWN
UP
UP
DOWN
6 Cyl.
UP
DOWN
DOWN
DOWN
DOWN
UP
DOWN
DOWN
8 Cylinder
8 Cyl.
DOWN
DOWN
UP
UP
UP
DOWN
DOWN
UP
8 Cylinder
4 Cyl.
DOWN
DOWN
UP
DOWN
UP
DOWN
DOWN
UP
12 Cyl.
UP
DOWN
UP
DOWN
UP
UP
DOWN
DOWN
6 Cyl.
UP
DOWN
UP
UP
UP
UP
DOWN
DOWN
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*NOTE: 12
cylinder
configurations
MUST be aligned
to the 8th tooth.
All other
configurations
must be aligned
to the 11th tooth.
Table 1 Engine
Configuration
Settings
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and
Figure 3
XDI Dimensions
Secure the controller with four socket head cap screws. The wiring harness should be passed
through the firewall using a suitable grommet to avoid chafing. It is recommended that the XDI and DFU be
separated by at least six inches for the purpose of reducing electrical noise in the XDI.
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Air Gap
0.025" max
0.035" max
0.050" max
0.060" max
0.070 max
0.080 max
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Maximum
Out-ofRound
0.002"
0.003"
0.005"
0.006"
0.007"
0.008"
Table 2
Crank Trigger Specifications
3/8 Diameter
Chisel Point
Sensor
PN: 250-72219
X
X
1/2 Diameter
Flat Tip
Sensor
PN: 255-72250
X
X
X
Table 3
Magnetic crank sensor
selection. Note: use a
clamping arrangement
for securing 3/8
sensors, rather than a
setscrew. The
sensors can be secured
with any clamping
method.
NOTE: 12 Cylinder applications require that the center of the sensor be aligned with the trailing edge of
the 8th tooth.
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Aligning the magnetic sensor with anything other than the 11th tooth (8th tooth in 12 cylinder
applications) will cause an ignition timing retard or advance, depending on the direction of the misalignment.
Each tooth represents six degrees, so if the sensor is aligned with the trailing edge of the 12th tooth, the timing
will be advanced by six degrees. Conversely, if the sensor is aligned with the trailing edge of the 10th tooth, the
timing will be retarded by six degrees. If some ignition advance is required for easier starting (high
compression/radical cam timing engines, for example), aligning the sensor with the 12th or 13th tooth will yield
6 or 12 (respectively) of advance during cranking. Also check that the sensor is centered over the edge of the
wheel.
NOTE: Your electronic advance must reflect appropriately less timing to compensate for mechanical
advance.
Figure 5 -
Correct sensor
alignment
4.0 Wiring
4.1 Introduction
The task of installing an XDI wiring harness may seem a bit intimidating at first. However, most
installers can accomplish it in a reasonable amount of time.
If this is your first experience with the XDI it is strongly recommended that you read this entire manual.
Once you are familiar with the details contained in this manual, simply use the Quick Reference Sheets
provided in Appendix B.
NOTE: Always disconnect the battery when doing ANY electrical work on a vehicle. Use common
sense when around electrical systems, particularly the DFU coils. The voltage output of the coils can be well
over 40,000 Volts at a given instant.
NOTE: Remove any series (ballast) resistors from the circuit. They are not needed and will cause the
system to malfunction. Do not attach anything else to the XDI power supply circuit.
The required electrical connections are: Switched (Keyed) Power, Ground, Crank Sensor Signal,
DFU Signal (may require 2 DFUs depending on engine) or multiple single tower coils.
With these four connections, the XDI will turn on and create spark. The power and ground connections
are discussed in Section 4.4.
The wiring harness included with the XDI will contain everything needed for engine configurations
using one DFU. For engine configurations requiring a second DFU, the additional harness must be requested.
Table 4 lists the engine configurations with the required number of DFUs.
XDI Manual Version 1.6
Page 13
Table 4
The harness is not fully assembled so it can be installed through tight clearances such as a hole in the
firewall. The harness assembly included with the XDI contains 3 separate pieces. These are shown in Figure 6.
A: Main harness with 23-pin connector. See Table 5 for pin definitions. Note the 2 conductor with shield
cable is for the magnetic crank trigger sensor. After you wire the vehicle, the three wires already pinned should
be inserted into connector C as described in Section 4.3.
B: DFU cable. This cable connects the XDI to the DFU. If you are using 2 DFUs, you will need to request a
second cable with the purchase of the XDI. The pinned end of this cable is inserted into the 23-pin Amp
connector as described in Appendix A.
XDI Manual Version 1.6
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C: Trigger wheel sensor connector. This connects the XDI main harness to the magnetic sensor on the crank
trigger wheel. This is described in Section 4.3.
D: Additional DFU Cable. This cable is only used for configurations that use a second DFU. This cable is not
included with the XDI. This cable is provided at no additional cost, but it must be requested with the purchase
of the XDI.
The pin-out for the 23-pin AMP connector is shown in Table 5.
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Coil A1
Reserved
Magnetic Sensor Shield
Reserved
Reserved
+12V Switched Ignition
Reserved
Coil A2
Coil B1
Magnetic Sensor Ground
Magnetic Sensor Signal
Reserved
External Retard Control
Ground
Coil B2
Shield for DFU #1
Coil C1
Tachometer
+5V Output
External Advance Control
Advance Output
Coil C2
DFU #2 Shield
Wire Color
White
NA
Bare
NA
NA
Yellow
NA
White
Red
Black
Red
NA
Orange
Black w/ white stripe
Red
Bare
Black
Brown
Gray w/ red stripe
Green
Pink
Black
Bare
Table 5
23-pin AMP connector pinout
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with the XDI. It will consist of a 3 conductor shielded cable plus a red with white stripe wire connected to
Terminal D. This is shown in Figure 6 as item B. The red with white stripe wire should be connected to a
fused 12V source. Please refer to Section 4.4 for all power connections. In the wiring harness, the outputs for
Coils A, B, and C (coil C only on 3-coil DFUs) are routed in the same shielded-cable housing. These are all
pull-to-ground outputs; that is, they create a ground path every time a coil charges. When the coils fire, the
outputs float, with no connection to ground or power. If the wires need to be spliced or lengthened, 16awg
wire should be used.
Once the DFU cable has been routed from the DFU to the XDI, you can insert the pins into the 23-pin
connector. DFU #1 uses pins 1, 9, and 17.
If you are using a second DFU, you will need to request the additional DFU cable. Follow the same
instructions for DFU #1 but run the pins to 8, 15, and 22.
NOTE: Failure to insert the pins correctly will result in a different firing order than expected.
Figure 7 also shows a configuration using two 3-coil DFUs (for example : dual-plug 911 engine). If you are
using 2-coil DFUs the numbering is the same except there is not C1 and C2. If your application requires only
the use of one DFU, then A2, B2, and C2 will not be present.
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8 cylinder : A1-A2-B1-B2-A1-A2-B1-B2
8 cylinder 2 DFUs
Most GM, Chrysler, & AMC V8s:
Chevrolet LS1 V8:
Ford 5.0L, 351W/M/C, & 400 V8s:
XDI Manual Version 1.6
Firing Order
1-8-4-3-6-5-7-2
1-8-7-2-6-5-4-3
1-3-7-2-6-5-4-8
Page 17
DFU DFU
1
2
coil coil
A
A
1&6 8&5
1&6 8&5
1&6 3&5
DFU
1
coil
B
4&7
7&4
7&4
DFU
2
coil
B
3&2
2&3
2&8
1-5-4-2-6-3-7-8
1-3-7-2-6-5-4-8
1-5-6-3-4-2-7-8
1-2-7-3-4-5-6-8
1-5-4-8-6-3-7-2
Firing Order
1-6-5-4-3-2
1-2-3-4-5-6
1-6-5-4-3-2
1-4-2-5-3-6
1-5-3-6-2-4
1-6-2-4-3-5
1-5-3-6-2-4
1-2-3-4-5-6
1-5-3-6-2-4
Firing Order
1-3-4-2
1-4-3-2
1-3-4-2
1&6
1&6
1&4
1&4
1&6
5&3
3&5
5&2
2&5
5&3
4&7
7&4
6&7
7&6
4&7
2&8
2&8
3&8
3&8
8&2
A1
1&4
1&4
1&4
1&5
1&6
1&4
1&6
1&4
1&6
B1
6&3
2&5
6&3
4&3
5&2
6&3
5&2
2&5
5&2
C1 -- Coil ( 1 DFU )
5&2
3&6
5&2
2&6
3&4
2&5
3&4
3&6
3&4
A1
1&4
1&3
1&4
B1 -- Coil ( 1 DFU )
3&2
4&2
3&2
With the XDI, this type of firing scheme is done quite easily. Coils A1, B1, and C1 fire 120o apart from
each other when a 6-cylinder Odd-Fire Engine is configured in the software. Similarly, coils A2, B2, and C2
will fire 120o apart, but not at the same time as coils A1, B1, and C1. Coil A2 must fire after A1 by the
correct amount for the odd-firing sequence; in this case, since Cylinder 6 has its TDC 30o after Cylinder
1, a 30o split is necessary. The timing split is built into the XDI when the odd-fire configuration is selected.
Coils A1, B1, and C1 will be wired to cylinders 1, 5 and 3, respectively. Coils A2, B2, and C2 will be
wired to cylinders 6, 4 and 2 respectively.
The most important step to setting up an odd-fire engine is to determine the TDC event order for the
engine, and to find the degree split between the first two TDC cylinders. Also, the concepts of TDC Order and
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Firing Order must be separated in order to fully understand what is occurring on an odd-fire distributorless
ignition.
For rotary engines, the coil firing occurs on both the leading and trailing spark plugs. For a 2-rotor
engine, 4 single tower coils will be needed. References to DFU #1 will correspond to the 2 primary spark plug
coils (coil outputs A1 and B1), and will fire the leading spark plugs on rotors 1 and 2, respectively.
References to DFU #2 will correspond to the 2 secondary spark plug coils (coil outputs A2 and B2), and will
fire the trailing spark plugs on rotors 1 and 2, respectively. Typically, rotaries work well with about 7-15
degrees of split between the leading and trailing ignition under light load. This timing split option is only
available to XDI-2 users. Under full load, the engines generally make best power with closer to zero degrees
of split. A rotary will run on just the leading or trailing ignition, but a power loss will occur. Keep this in mind
when trying to diagnose ignition wiring problems.
Rotor 1 -- Leading : Coil Channel A1
Trailing : Coil Channel A2
Coil Channel A1 and A2 are split by the value in the Dual Plug Timing Split. (XDI-2 only).
Rotor 2 -- Leading : Coil Channel B1
Trailing : Coil Channel B2
Coil Channel B1 and B2 are split by the value in the Dual Plug Timing Split. (XDI-2 only).
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WARNING:
The DFU chassis MUST be grounded. A ground wire must be connected to battery negative,
or to a good chassis ground. FAILURE TO GROUND THE DFUS MAY RESULT IN SEVERE
ELECTRICAL SHOCK! Also, poorly grounded DFUs may result in poor engine performance,
and can cause engine damage!! Use the drilled and tapped hole next to the yellow connector
for the ground wire. If desired, the unit may instead be grounded at one of the four bolt holes.
However, you will need to scrape off the anodizing under the bolt head. The anodizing is an
electrical insulator, so unless it is scraped down to bare aluminum, it will not provide a good
connection to ground. If more than one DFU is used on a vehicle, each one will require its
own ground wire.
Additionally, make sure that the coil screws are fully tightened at all times!!
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Wire Color
Yellow
Red w/ white stripe
Peak Current
(Amps)
Voltage
10-18
10-18
2
10
Table 6
Power
requirements
NOTE: DFU Power shown is for one DFU. If you are using two DFUs, you must have two circuits capable
of 10 amps.
NOTE: 24-volt units are available upon special request.
The installation regarding power distribution depends on the users preference and needs. Figures 11 and 12
show the recommended installation.
Figure 11
Recommended power
connections for a two DFU
configuration
Figure 12
Recommended power
connections for a one DFU
configuration
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Timing Determined By
7 degrees advanced
Initial knob
Rises linearly from Initial knob to Initial knob plus 3000 knob
Initial knob plus 3000 knob
Rises or falls linearly by the 8000 RPM knob value
Initial knob plus 3000 knob plus 8000 knob
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Table 7
Timing advance
adjustment
Figure 13
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Advance (Degrees)
30
25
20
15
10
Figure 14
RPM (x1000)
14
12
10
Figure 15
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Additional Advance
16
14
12
10
8
Figure 16 -
6
4
2
4.8
4.6
4.4
4.2
3.8
3.6
3.4
3.2
2.8
2.6
2.4
2.2
1.8
1.6
1.4
1.2
0.8
0.6
0.4
0.2
Graph of
input voltage
vs.
additional
advance
When this wire is left disconnected, the controller defaults to 5V, resulting in 0 degrees of advance.
Figure 17
MAP sensor
connection
At idle, vacuum is high (manifold pressure is low), and the engine wants more advance since cylinder
pressures are low. At wide-open throttle, vacuum is low (manifold pressure is high) and no additional timing is
added. You should retune your timing curve after adding a MAP sensor.
Page 25
35
30
25
20
15
10
5
4
4.
2
4.
4
4.
6
4.
8
3
3.
2
3.
4
3.
6
3.
8
2
2.
2
2.
4
2.
6
2.
8
1
1.
2
1.
4
1.
6
1.
8
0
0.
2
0.
4
0.
6
0.
8
Figure 19
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Engine Configuration
1 Cylinder
3 Cylinder 2 Stroke
4 Cylinder 2 Stroke
4 Cylinder 4 Stroke
4 Cylinder Odd-Fire
6 Cylinder Even-Fire
6 Cylinder Odd-Fire
8 Cylinder
12 Cylinder
This 12V type of signal is compatible with most new-style tachometers. However, some older
tachometers trigger off the high-voltage signal from the ignition coil (C-). These types of tachometers require
the use of a tachometer amplifier, since they are designed to trigger off of a 120 Volt signal.
Page 27
to 4.5amps). If the engine accelerates 50 RPM past the 2nd Stage, the 3rd Stage is activated, and the coils are
turned off completely. Once the RPM falls below the Rev Limit setting, the engine will function normally.
To activate the auxiliary rev limiter, connect +5V to the Advance Output wire, the current RPM
becomes the RPM limit until the +5V is removed. This can be used as a quickie limiter for staging or burnouts.
NOTE: The RPM limiter range is 4000 to 15,500 RPM. Settings above 15,500 turn the limiter OFF.
6.0 Diagnostics
Wiring mistakes cause a very high percentage of problems. The first step to diagnosing a problem is to
check all the wiring. Also, remove the connector from the XDI and make sure the pins are fully inserted. You
may see a pin that is not inserted all the way to the edge of the connector. See Appendix A for more
information regarding the 23-pin connector.
Keep in mind that the engine will need the appropriate air/fuel mixture to operate correctly. Read your
spark plugs to determine if the problem may be related to your fuel system instead of the ignition system. A
simple timing light will let you verify if the XDI is generating spark. The XDI has a status light located next to
the knobs. This light must be visible while trying to diagnose a problem.
Problem: When I turn on the XDI the status light is red and the car wont start.
Possible Cause: This will occur when the configuration (i.e. 4-cylinder) is not set using the dipswitches. Refer
to Section 2.1 for setting the configuration.
Problem: When I crank the engine the status light stays solid green and the car will not start.
Possible Cause: This problem is crank sensor related. The XDI will flash red and green while the engine is
starting. If the status light does not flash, the XDI does not see the trigger wheel. The sensor could be bad.
Measure the resistance between the signal wire and the ground wire of the sensor. The resistance should be
approximately 620 ohms. The XDI may intermittently see the sensor if the sensor wires are backwards. Refer
to Section 4.3 for crank sensor wiring. A weak or non-existent crank signal will occur if you are using a 3/8
chisel point sensor with the incorrect sensor alignment. Refer to Section 5.3.2 for the appropriate alignment.
Problem: The status light blinks during cranking but there is no spark.
Possible Cause: In this situation, the coils are not getting power. Verify that the red with white stripe wire
connected to pin D of the DFU connector is connected to +12V. Refer to Section 4.4 for power and ground
connections.
Problem: The status light does not turn on with the key.
Possible Cause: The XDI is not getting +12V and ground. Remove the connector on the XDI and measure the
voltage at pin 6 (+12V) relative to pin 7 (ground). If there is 12V at pin 6 and the unit does not turn on, there
may be a problem with the unit. Contact your dealer. If there is not 12V on pin 6, refer to Section 4.4 for
proper power wiring.
Appendix A
Amp Connector Pin Removal and Insertion
Final assembly of the XDI wire harness requires the customer or the dealer to insert the DFU cable into the
AMP connector.
Page 28
Insertion:
To insert the pins into the AMP 23-pin connector, lift the two side tabs on the red part of the connector. Gently
pull the red section out until it raises approximately inch and is loose. It is recommended that you do not
remove the red insert section completely. Look at the wire side of the connector and locate the four pin
locations for the DFU harness wires to be inserted. Push the pins into the connector. This may require the use
of needle-nose pliers to insert the pin(s) fully. If you make a mistake, you can extract the pin from the
connector by pulling the wire. You must make sure the red part of the connector is in the up or loose
position. Push the red part of the connector back into the connector when you are done. Make sure the pins you
inserted are all the way to the top of the connector. If you need to push the pin further, repeat the insertion
steps.
Removal:
Begin by lifting the two side tabs on the red part of the connector. Gently pull the red section out until it raises
inch and is loose. Once the red section of the connector is loose, simply pull the wire you wish to remove.
Once the wire is removed, push the red section back into the connector.
Page 29
Appendix B
Quick Reference Sheets
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