Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Abstract: Micromilling is one of the technologies widely used to manufacture microstructures and
tooling inserts for microinjection moulding and hot embossing. A number of manufacturing
constraints remain that limit the application of this technology. One of these constraints is that the
existing machining strategies are not appropriate for the manufacture of features that are common
in micro parts. This paper discusses an approach for optimizing these strategies. The aim is to
provide users of computer aided manufacturing (CAM) systems with tools enabling them to
generate cutter paths that take into account the specic conditions arising during micromilling. The
paper studies the advantages and disadvantages of using dierent machining strategies for
micromilling and then veries their capabilities experimentally. Also, an approach is proposed for
storing and re-using expert knowledge about micromachining strategies associated with dierent
feature types.
Keywords: machining strategies, micromilling, micromachining
INTRODUCTION
# IMechE 2004
732
# IMechE 2004
733
# IMechE 2004
734
Fig. 2
EXPERIMENTAL SET-UP
Spindle
speed
(r/min)
Feed/
tooth
(mm)
Step
depth
(mm)
Step
over
(mm)
Honeycomb
area
(mm2 )
18
40 000
0.01
0.01
0.070
0.104
Fig. 3
# IMechE 2004
735
Fig. 4
performance of these strategies and make some conclusions about their suitability for micromachining.
The results were also used to create Expert Machinist
templates specially designed for micromilling of typical
microfeatures on the KERN micromachining centre.
The following section discusses some observations
made during the conduct of the experiments.
5
DISCUSSION
# IMechE 2004
CONCLUSIONS
736
REFERENCES
1 Held, M. Veronoi diagrams and oset curves of curvilinear
polygons. Computer-Aided Des., 1998, 30(4), 287300.
2 Held, M., Lukacs, G. and Andor, L. Pocket machining
based on contour parallel tool-paths generated by means
of proximity maps. Computer-Aided Des., 1994, 26(3),
189203.
3 Chung, Y. C., Park, J. W., Shin, H. and Choi, B. K.
Modelling the surface swept by a generalised cutter for
NC verication. Computer-Aided Des., 1998, 30(8), 587
594.
4 Lartigue, C., Duc, E. and Tournier, C. Machining of freeform surfaces and geometrical specications. J. Engng
Mf., 1999, 213, 2127.
5 Flutter, A. and Todd, J. A machining strategy for toolmaking. Computer-Aided Des., 2001, 33, 10091022.
6 ISO-10303, STEP (Standard for the Exchange of Product
Model Data), 19942000 (International Standardization
Organization).
7 Altan, T., Lilly, B. W. and Yen, Y. C. Manufacturing of dies
and molds. Ann. CIRP, 2001, 50(2).
8 Monreal, M. and Rodriguez, C. A. Inuence of tool path
strategy on the cycle time of high-speed milling. ComputerAided Des., 2003, 35, 395401.
9 Kaczmarek, J. Principles of Machining by Cutting, Abrasion
and Erosion, 1983 (Peter Peregrinus, London).
10 Pro/Engineer, http://www.ptc.com/support/support.htm,
20012003, PTC1 .
11 MicroXAM-Non-contact Prolometer, ADE Phase, USA,
http://www.phase-shift.com/microxam.shtml.
B22403
# IMechE 2004