Welding Procedure Specification (WPS)

Company Name:

SAVITA CONSTRUCTION PVT LTD

Welding Procedure Specification N:

Revision N:

W-10
0

Welding Process(es)

1. GTAW

2. GMAW

3. NA

by: Hasmukh Patel

Date:

3-May-06

Date:

4. NA

Type

(QW-402) JOINTS

Supporting PQR N:
by:
Automatic
Manual

PQR-10

Semi-Automatic
Machine

Specific Joint Details

Joint Design

See Specific Joint Details

Backing

Backing material (Type)

None

N/A

Retainers

Retainer material
Other

Page: 1 of 3

Yes
Yes

No
No

Not Applicable

(QW-403) / BASE METALS

P-N:
5B
Group:

To
Or
To

Specification, Type Grade

SA 335 P91
Other

Thickness Range: 1.6mm TO 22.2mm

Pipe Range 73mnm O/D to Unlimited

P-N:

5B

Group:

Specification, Type Grade

1
SA 335 P91

Groove:
Groove:

SINGLE 'v'

Fillet:
Fillet:

NA

1. Deposited Weld Metal

Groove:

SIngle V

Fillet:

2. Deposited Weld Metal

Groove:

Fillet:

3. Deposited Weld Metal

Groove:

Fillet:

4. Deposited Weld Metal

Groove:

Fillet:

(QW-404) / FILLER METALS

Deposited Weld Metal Thickness Range

Maximum (t) : for one pass

Welding Process QW 405

1. GTAW

2. SMAW

3. N/A

4. N/A

F-N. Or Other

.5

A-N. Or Other

.5

AWS N (Class)

ER 90S B3

E9015 B3

.6

of Filler Metal

2.4 mm

3.15, 4 mm

N.A

N.A

N.A

N.A

N.A

N.A

5.28

5.5

with filler

.4

.7

of Filler Metal > 1/4" (6 mm)

.9

Electrode Flux (Class)

.10 Alloying Flux

.12 Specification (SFA)

with filler

Solid

Solid

.23 Solid or Tubular Electrode

N.A

N.A

.24 Supplemental Filler Metal

N.A

N.A

.27 Alloying Elements

N.A

N.A

.29 Flux Trade Name

N.A

N.A

.34 Flux (Type)

N.A

N.A

.35 Flux Wire Class

N.A

N.A

.36 Recurshed Slag

N.A

N.A

.50 Penetration Effecting Flux

N.A

N.A

.14 With or Without Filler Metal

.22 Consumable Insert

Welding Procedure Specification (WPS)

(QW-405) POSITION

(QW-407) PWHT

Position(s) of Groove
1G

1G-R 2G

3G

Page: 2 of 3

Temperature Range
4G

5G

6G

None / Keine
Time Range

Position(s) of Fillet
1F

1F-R

2F 2F-R

Welding Progression

3F

4F

N.A

5F

(QW-406) / PREHEAT
Preheat Temp. Min.
Interpass Temperature Maximum

130C
260C

Other

(QW-408) / GAS
Shielding Gas(es)
Type

Yes

Composition %

Flow rate

No

Welding Procedure Specification (WPS)

Preheat Maintenance

Argon

None / Keine

Other
(QW-409) / ELECTRICAL DATA
Tungsten Electrode

99.95

Gas Backing

2.4mm

Tungsten Type

Page: 3 of 3

Type

8-10 litre/min.

Yes

Composition %

No
Flow rate

2%Thori

Mode of Metal Transfer

Spray

Short Circuit

See Table below for:Current, polarity, amp

Other

Trailing Gas

Yes

No

Type

Composition %

Flow rate

(QW-410) / TECHNIQUE

Schweiverfahren / Welding Process

.1 String or Weave

.3 mm Gas Cup Size

20mm

.5 Method of initial and interpass Cleaning

Brushing

.6 Method of back Gouging

Grinding / Brushing

.7 Oscillation

.8 Contact Tube to Work Distance

1 Mtr.

.9 Multiple or Single Pass (per Side)

Mulitple

.10 Multiple or Single Electrodes

Single Electrode

.11 VacumeChamber Welding

.26 Peening

None Permitted

Filler Metals
Weld Layer

Root String & Final Weave

Current

Process

GTAW

2
3

SMAW
SMAW

Travel Speed

AWS Class

mm

Type

Polarity

Amps

Volts

SFA 5.28
ER90S B3 & SFA
5.5-E9015 B3

2.5

DC

-VE

70 - 80

16 - 19

60mm/min

3.15
4

DC
DC

+
+

80 -100
80 - 100

18 - 20
18 - 20

80mm/min
80mm/min

PIPE INSIDE ARGON PURGING.

1.

NA
Certified By

Certified By

TUV
TPI

SCPL
Manufacturer