Documentos de Académico
Documentos de Profesional
Documentos de Cultura
PURELAB Ultra
VERSION
VERSION 11 UK
UK 05/02
05/02
REF:
REF: MANU37248
MANU37248
ELGA
Copyright Note
ELGA and PURELAB are registered trademarks of Vivendi Water
Systems Ltd.
The information contained in this document is the property of ELGA
LabWater, a division of Vivendi Water Systems Ltd. and is supplied
without liability for errors or omissions.
No part of this document may be reproduced or used except as
authorized by contract or other written permission from Vivendi Water
Systems Ltd. The copyright and all restrictions on reproduction and
use apply to all media in which this information may be placed.
Vivendi Water Systems Ltd. pursue a policy of continual product
improvement and reserve the right to alter without notice the
specification, design, price or conditions of supply of any product or
service.
Vivendi Water Systems Ltd. 2002
All rights reserved.
Publication ref: MANU37248
Version 1 - 05/02
ELGA is a trading name of Vivendi Water Systems and USFilter
(USA).
PURELAB Ultra Version 1 - 05/02
Page i
ELGA
TABLE OF CONTENTS
1.
2.
3.
INTRODUCTION ............................................................1
1.1
1.2
1.3
Electricity ...............................................................2
2.2
2.3
2.4
3.2
3.3
4.
CONTROLS .................................................................12
5.
6.
7.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
OPERATION ................................................................27
6.1
6.2
6.3
6.4
6.5
MAINTENANCE ...........................................................31
7.1
7.2
7.3
7.4
7.5
7.6
Page iii
ELGA
8.
SANITIZATION PROCEDURES.................................. 40
8.1
9.
TROUBLE SHOOTING................................................ 43
10.
11.
Page iv
12.
13.
ELGA
1. INTRODUCTION
1.1
Product Range
This operator manual has been prepared for the PURELAB Ultra
product models:
PURELAB Ultra Scientific
PURELAB Ultra Bioscience
PURELAB Ultra Genetic
PURELAB Ultra Ionic
PURELAB Ultra Analytic
1.2
PURELAB Ultra
1.3
Customer Support
Service support and consumable items are available from your local
supplier or distributor. Refer to customer service contact details
shown at the end of this publication.
Page 1
ELGA
CAUTION!
2.1
Mains Power Supply
Electricity
2.2
Ultraviolet Light
WARNING!
The Genetic, Analytic and Ionic units are fitted with an ultraviolet lamp.
The UV lamp is enclosed in a stainless steel chamber ensuring that
the operator will not be exposed to UV light.
2.3
Sanitization Chemicals
2.4
UV Lamp
Page 2
ELGA
Product Description
Dispense Nozzle
Dispense Controller
Door
PURELAB Ultra
Page 3
ELGA
3.2
Process Description
Scientific
Intermediate
Water
Quality Sensor
Temperature
Sensor
Outlet Water
Quality Sensor
NRV
Solenoid Valve
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water)
Flow
Sensor
Dispense Controller
Pump
Solenoid Valve
Primary
Purification
Pack
Polishing
Purification
Pack
Purified Water
Outlet
Drain
Page 4
ELGA
Bioscience
Intermediate
Water
Quality Sensor
Temperature
Sensor
Outlet Water
Quality Sensor
NRV
Ultrafiltration
Membrane
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water)
Flow
Sensor
Pump
Solenoid Valve
Primary
Purification
Pack
Dispense Controller
Polishing
Purification
Pack
Drain
Solenoid Valve
Flush
Solenoid
Valve
Drain
Purified Water
Outlet
Page 5
ELGA
Genetic
Intermediate
Temperature
Post UV
Water
Sensor
Quality
Quality
Sensor
Sensor
Temperature
Sensor
Outlet Water
Quality Sensor
NRV
Ultrafiltration
Membrane
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water)
Flow
Sensor
Pump
Solenoid Valve
Primary
Purification
Pack
UV Lamp
Polishing
Purification
Pack
Drain
Flush
Solenoid
Valve
Drain
Solenoid Valve
Dispense
Controller
0.2m Point-of-use Filter
(Optional)
Purified Water
Outlet
Page 6
ELGA
Ionic
Temperature
Sensor
Intermediate
Water Quality
Sensor
Outlet Water
Quality
Sensor
NRV
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water)
Flow
Sensor
UMF
Pump
Solenoid Valve
Primary
Purification
Pack
UV Lamp
Polishing
Purification
Pack
Solenoid Valve
Dispense Controller
0.2m Point-of-use Filter
(Optional)
Purified Water
Outlet
Drain
Page 7
ELGA
Analytic
Intermediate
Temperature
Water
Post UV
Sensor
Quality
Quality
Sensor
Sensor
Temperature
Sensor
Outlet Water
Quality
Sensor
NRV
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water)
Flow
Sensor
UMF
Pump
Solenoid Valve
Primary
Purification
Pack
UV Lamp
Polishing
Purification
Pack
Solenoid Valve
Dispense Controller
0.2m Point-of-use Filter
(Optional)
Purified Water
Outlet
Drain
Page 8
ELGA
3.3
Technical Specification
Feedwater*
Parameter
Limits
1 for all models. A 0.2 micron membrane prefilter is recommended for all non-RO feeds.
Free Chlorine
0.05ppm max.
TOC
50ppb max.
Carbon Dioxide
30ppm max.
Silica
2ppm max.
Particulates
Filtration down to 0.2 micron advisable to protect internal and/or point of use filters
Temperature
130 l/hr
Up to 2 l/min
Feedwater Pressure
Note: mixed bed or twin bed deionised supplies should be cation limited at exhaustion.
* Contact technical support for advice on feedwaters outside the range listed.
Note:
Different system configurations are available for different feedwater sources. See system set
up.
Dimensions
Height
490mm (19.3")
Width
410mm (16.2")
Depth
365mm (14.4")
Weight
Scientific
Bioscience
Ionic
14.5kg (32.0lb.)
Analytic
15.0kg (33.1lb.)
Genetic
15.0kg (33.1lb.)
Connections
Inlet-quick connect
8mm (5/16") OD
Drain
8mm (5/16") OD
8mm (5/16") OD
Positioning
Environment
Page 9
ELGA
Electrical Requirements
Mains input
System voltage
24V dc
60VA
75VA
Fuses
2 x T6.3 Amp
<40dBA
User Interface
Display
Adjustable settings
Indicators
Alarms-Audiovisual
Outputs
Volumetric dispense
Recirculation mode
Intermittent or continuous
Selectable (RO/DI/SDI)
Adjustable electronically
Date / time
Adjustable
Selectable (On/Off)
Audible alarm
Selectable (On/Off)
Temperature control
Night service
Selectable (On/Off)
Resistivity or conductivity
Resistivity or conductivity
Temperature
ppb C
Purification pack
Replacement date
UV lamp*
Replacement date
Filter*
Replacement date
Temperature****
UV lamp operation*
Calibration
Purification pack
Change reminder
UV lamp*
Change reminder
Filter*
Change reminder
Reservoir****
Page 10
ELGA
Safety Features
Power fail safe
Water temperature alarm
Water quality alarm
Purification pack interlock
UV current monitoring
Timeout of manual dispense
Low operating voltage 24V
Dry contact alarm connection
Visual alarms
Audible alarms
Operational Features
Low noise levels minimum intrusion
Continuous calibration to traceable standards
Drop dispense
Multistage monitoring
Restart on power interrupt
Volumetric dispense
Optional printer kit for record of operating parameters
Optional remote display
Ionic
Flowrate
Inorganic
TOC
**<15ppb
**<5ppb
Bacteria
***<1cfu/ml
<1cfu/ml
Pyrogens
pH
Effectively neutral
Particles
***0.2m
RNase / DNase
Capacity
56,000 liters
(LC147)
S/cm at pH7.0
Analytic
**<2ppb
0.05m
Bioscience
Genetic
**<10ppb
**<3ppb
<0.03Eu/ml
<0.001Eu/ml
Ultrafiltration
Free
**
***
****
Standard pack LC147 recommended for most applications. Refer to Section 10 for alternative cartridges.
Page 11
ELGA
4. CONTROLS
Process button
Button
Icon
PROCESS
Left hand
Control button
Centre
Control button
Function
Turns the process
on/off
Right hand
Control button
Control Panel
LEFT
Menu
Scroll
(0.10)*
Preset dispense
volume
Reset
CENTRE
Accept
Volumetric dispense
(0.50)*
RIGHT
Preset dispense
volume
Mute Alarm
Printer
(1.00)*
Preset dispense
volume
Intermittent
recirculation
Page 12
ELGA
5. INSTALLATION INSTRUCTIONS
5.1
5.2
WARNING!
Rear Mounting Points
Note:
Page 13
ELGA
Electrical
The units can be connected universally to any electrical
supply in the range of 100 - 240V and 50 - 60Hz. The mains
lead is supplied with a molded plug on one end and a molded
connector to the unit on the other. The unit should be
connected to an earth. The unit includes a battery which will
require changing on a periodic basis, typically every 3-5
years. (Contact local Service provider)
WARNING!
Electrical Connections
Drain/Flush
A semi-rigid flexible connection to a sink or suitable drain
capable of at least 2.0l/min is required. The drain point
should have a gravity fall below the level of the unit and any
connections direct to drain should have an air-break device
fitted. On the Genetic & Bioscience units a separate flush line
to drain is required. The drain and flush drain lines should run
individually to a convenient drain point.
Feed Water
The feedwater should be potable water, pre-purified using
reverse osmosis, deionisation, or distillation. If using a supply
other than reverse osmosis treated, it is strongly
recommended that a 0.2 micron membrane filter is installed
prior to remove colloidal impurities. The feedwater should
enter the PURELAB Ultra via an 8mm (5/16") O/D semi rigid
tube, and should be in the temperature range 1 to 40C (34
to 104F). To ensure optimum performance it is
recommended that the feedwater temperature be between 10
to 15C.
CAUTION!
Page 14
ELGA
Connector
Collet
Blanking
transit plug
5.3
Once the PURELAB Ultra unit has been positioned either on a wall or
on a bench, it should be connected as follows:
Mains water inlet tube
Pull plug
Depress
collet
Clean square
cut end
Tube 8mm OD
Fitting tubes
Step 2 - Connect Water Inlet
1. Connect 8mm tube from the PURELAB Ultra
inlet to the inlet strainer.
Direction of
water flow
Collar
Mesh filter
Collar
Strainer
Inlet
CAUTION!
CAUTION!
Drain
Inlet
Page 15
ELGA
Electrical Connections
RS232
Reservoir
level
connection
Level
control
Page 16
ELGA
Process button
5.4
The PURELAB Ultra control panel is fitted with four control buttons.
These are:
button, which switches the
1. The PROCESS
purification process ON and OFF.
2. Three software controlled touch pad buttons
which are used to control set-up and process
control functions.
When the PURELAB Ultra unit is started for the first time after
installation the following steps should be carried out to set up system
preferences:
Left hand
Control button
Centre
Control button
Right hand
Control button
Control Panel
Start Up Screen
Password Screen
Page 17
ELGA
Step 3 - Clock
Set to display the current local time.
1. PRESS Dispense Controller. A cursor will appear
under hour.
2. ROTATE Dispense Controller to increase or
decrease hour.
3. PRESS Dispense Controller to step cursor onto
minute.
4. ROTATE Dispense Controller to increase or
decrease minute.
5. PRESS Dispense Controller to accept the minute
setting and set the seconds to 00.
Clock Screens
Date Screen
Page 18
ELGA
button to highlight
The
on-going
display
of
uncompensated values is generally not
recommended as it can lead to
confusion among users and increase
the possibilities of dispensing water of
inadequate purity.
button to highlight
button to highlight
Page 19
ELGA
button to highlight
button to highlight
Page 20
ELGA
Step 13 - Auto-Restart
This allows the selection of the AUTO/MANUAL restart option.
If auto restart is selected the unit will automatically restart after
a temporary loss of power to the unit. In manual mode the unit
will remain in standby mode.
1. PRESS SCROLL
appropriate box.
button to highlight
RO
DI
SDI
1. PRESS SCROLL
appropriate box.
button to highlight
button to highlight
Note:
Page 21
ELGA
5.5
ELGA
Page 23
ELGA
5.6
By-pass blocks
Initial Start Up
Polishing
purification
pack
Page 24
ELGA
Retainer
Spigots
UMF Bleed
Note:
Page 25
ELGA
5.7
Dispense Point
Do not over-tighten
button.
Page 26
ELGA
6. OPERATION
The PURELAB Ultra units have the following modes of operation:
Intermittent or Continuous Recirculation
Manual Dispense
Volumetric Dispense
Automatic Calibration
Water Supply Flush
Sanitization Cycle (See Section 8 Sanitization Procedure)
6.1
If the PROCESS
button is double
clicked the unit will switch off.
button once.
3. PRESS INTERMITTENT
button to select
either continuous or intermittent operation.
Note:
4. PRESS PROCESS
button once to return to
normal operation screen.
Page 27
ELGA
6.2
Manual Dispense
Page 28
ELGA
6.3
Volumetric Dispense
Page 29
ELGA
6.4
Automatic Calibration
6.5
Page 30
ELGA
7. MAINTENANCE
Any maintenance work not detailed in this handbook should be carried
out by an approved supplier or distributor. If further information is
required on any aspect of maintenance please contact Customer
Service.
WARNING!
7.1
Primary
Purification
Pack
Polishing
Purification
Pack
Top Cap
3.
4.
1
2
3
Page 31
ELGA
Page 32
ELGA
7.2
Location of UMF
Ultra-Microfilter LC109
Page 33
ELGA
Do not over-tighten.
UMF Bleed
Page 34
5. TIGHTEN if necessary.
Step 8 - Set UMF Pack Change Timer
1. SEE Section 5.5 - Setting Up Password/
Resetting Replacement Timers.
ELGA
7.3
Location of Ultrafilter
Ultrafilter LC151
Page 35
ELGA
Page 36
ELGA
7.4
Spring clip
Lamp
Stainless steel
chamber
Retaining clip
O ring
Lamp
CAUTION!
Stainless steel
chamber
Page 37
ELGA
7.5
Do not over-tighten.
Page 38
ELGA
Direction of
water flow
Collar
Collar
Mesh filter
Strainer
7.6
The Inlet Strainer should be checked and cleaned every six months to
ensure that the strainer does not become clogged.
Step 1 - Remove the Inlet Strainer
1. SWITCH OFF electrical supply.
2. ISOLATE inlet water supply.
3. HOLD inlet strainer over a sink or receptacle.
4. DEPRESS collars on both sides of strainer and
disconnect tubing.
Inlet Strainer
Page 39
ELGA
8. SANITIZATION PROCEDURES
The unit is sanitized to destroy the bacteria within the pipework, and
the filters of the unit. Please read this entire section to become familiar
with the procedure before you start. Sanitization may be required in
the following circumstances:
Once a month to maintain low bacterial counts
If the unit has not been used for a prolonged period of time
If the product water is used for particularly stringent
applications
Step 1 - Start Sanitization Cycle
1. ENSURE unit is ready to use.
2. SWITCH OFF electrical supply.
3. REMOVE POU filter, if fitted.
Screens
Primary
Purification
Packs
Polishing
Purification
Packs
Cap
CT1 cleaning
tablet
Page 40
ELGA
Spigots
Slide out
Tilt
Push
Bypass block
Hangers
Page 41
ELGA
8.1
General Description:
Hazard Assessment:
Contains
sodium
dichloroisocyanurate
dihydrate, and is therefore toxic by
inhalation, injestion and skin contact.
Properties:
Handling Precautions:
Spillages:
Toxicity:
First Aid:
Note:
Page 42
ELGA
9. TROUBLE SHOOTING
This section highlights the problems that could occur with the
PURELAB Ultra unit and how to rectify them. The unit will normally
sound an alarm and the respective icons will flash. The alarm sound
can be silenced by pressing the mute button. If the problem cannot be
solved using this manual please call either your supplier or the local
distributor. (See Section 13.0 - Useful Addresses).
Problems
No display message
Action
Check mains supply and lead.
Check that the mains power is switched on.
Check fuses in power inlet module and replace if blown.
=== M.cm
=== TOC
High Water
Temperature alarm
Fuse Removal
Purification Pack
Change reminder
alarm
UMF Change
reminder alarm
UF Change
reminder alarm
UV Change
reminder alarm
Sanitization
reminder alarm
Mute Alarm. Ensure unit is fed from a reservoir and that the
correct feature has been set. See Section 5.4 Step 15 Reservoir Level.
Check feed to the reservoir is operational and that the
reservoir is filling.
Reservoir level
disconnect fault
alarm
Unit Noisy
Page 43
ELGA
Max.
Shelf Life
6 months
2 years
6 months
2 years
6 months
2 years
6 months
2 years
LC151 UF
24 months
2 years
LC109 UMF
6 months
2 years
12 months
5 years
12 months
5 years
6 months
2 years
Typical usage
1 per month
2 years
6 months
2 years
**
Accessory
Page 44
Max.
Service Life*
Cat No
Installation kit
LA642
LA575
LA610
LA622
25 liter reservoir
LA611
40 liter reservoir
LA612
75 liter reservoir
LA613
LA591
LA592
LA646
LA647
LA618
LA645
LA644
LA643
LA620
Sanitization block
LA638
ELGA
Description
Mute Alarm
Accept
Scroll
Auto Restart
Manual Restart
Set Up Menu
Intermittent Recirculation
Replacement Date
Page 45
ELGA
Alarm Conditions
UV Lamp Failure
(Flashing)
Calibration Failure
(Flashing)
Sanitization tablet reminder
(Flashing)
Bypass fitted - warning
(Flashing)
Purification Pack not in place
(Flashing)
Reinstall Purification Pack
(Flashing)
Clock stopped
(Flashing)
Reservoir Level Disconnect Fault
(Flashing)
Incorrect Password
(Flashing)
Replacement Timer
Preset
UV Lamp Replacement
1 year
6 months
(total pack life 1
year)
Filter Replacement
UMF - 6 months
UF 2 years
Page 46
ELGA
Description
Outlet Purity Alarm
Temperature Alarm
Page 47
ELGA
Page 48
ELGA
Page 49
ELGA
North America
Headquarters
ELGA
High Street, Lane End
High Wycombe
Bucks HP14 3JH
UK
Tel: +44 (0) 1494 887 500
Fax: +44 (0) 1494 887 505
USFilter
10 Technology Drive
Lowell, MA 01851
USA
Tel: 800 875 7873 or
978 934 9349
Fax: 978 453 5821
VM: 978 458 0600
Page 50