Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.251.024

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: D

Page 2 of 6

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

11.02.09

Issued for Cancellation

AB

EO

AG

IFC

23.03.08

Issued for Company Comments

BR

UA

ZG

ICC

17.03.08

Issued for Review

BR

UA

ZG

IIR

12.03.08

Issued for Internal Review

BR

UA

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

LINDE ENGINEERING AG

WPS FOR CS & ITCS WITH PWHT (C.S-19-40MM) /

(ITCS-20-44MM)
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

WPS

QAC

GTL

003

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.251.024

Vendor Code

Rev No: A

TABLE OF CONTENTS

1.

001 2MH127-003-CS/ITCS-G+S

T-4.251.024 Rev. D

Page 4 of 6

GAMA

&

QATAR

...

Client:

WELDING PROCEDURE SPECFICATIONS (WPS)

Reference: ASME B31.3, ASME Sec IX, AWS 0 1.1

_ _..

-.6!MlI"""~

SHELL or its PMC

Contractor: LINDE ENGINEERING AG

C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Project Name:
Company Name:

GAMAQATAR

WPS No:
PQR No:

03-34

Date:

0
0

Rev:

001 2MH127- 003-CS/ITCSG+S

Rev:
GTAW+SMAW

Welding Process :

17.03.2008
10.11.2003

Date:

MANUAL

Type(s):

JOINTS ( QW - 402)
Joint Design:

AS DETAILED BELOW

Backing (Yesl No):

N/A

Backing Material (Type ):

-=--1

37 .52.5.

NO

~
1.6 0.8mm

-L
r -oj r--

-lm

31rnrn

Base Metals ( QW - 403) Also as per QW 420.2

PNo.

Group No.

To

PNo

Group No.

OR
Specification Type and Grade:

SA671CC65 OR Equivalent

Specification Type and Grade:

SA516Gr 70 OR Equivalent

To

OR
Chern.Analysis and Mech. Prop:

N/A

Chern.Analysis and Mech. Prop:

N/A

Thickness Range :

Groove:

To

CS-19 TO 40mm

Fillet:

ALL

Fillet:

ALL

ITCS-20 TO 44mrn
Diameter Range

Groove:

ALL

Others:

FILLER METALS(QW 404)

F No:

6&4

A-No

Spec No. (SFA):

5.18&5.1

AWS No. (Class):

ER 70S6 & E 7018-1

Size Of Filler Metals:

2.4-4.0

Other:

N/A

Other:

N/A

Deposited weld metal Thk.

Groove:

GTAW-5mm,SMAW-35mm

Fillet:

N/A

Electrode-Flux (Typet

Basic! E 7018-1)

Trade Name:

ESAB OK Tig rod 12.64 & FILARC35S

Consumables Insert:

N/A

POSITION(SHQW 405)

POST WELD HEAT TREATMENT(QW 407)

Positions Of Groove:

6G

Temperature Range:

580C-620C

Welding Progression:

UPHILL

Time Range:

2.5 min per mm

Position(s) of fillet:

ALL

Rate of heating:
Rate of Coolina:

200C
200C

GAMAREP

Preoared By

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LINDE REP

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GAMA

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QATAR
Iwps No:001

WELDING PROCEDURE SPECIFICATIONS (WPS)

Reference: ASME 831.3, ASME Sec IX, AWS 0 1.1

((1ldfo:t.fJ.w.,"'I"~

Rev. No: 0

2MH127- 003-CSfITCS-G+S

Date:

PRE- HEAT (QW - 406)

GAS (QW - 408)

Pre Heat Min:

80C
(Preheat to 50C if metal temp< 5C)
Interpass temp:
200C Max
Method of Heating: By LPGfPropane Gas Heating Torch

Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:

Temp Monitoring Method:Thermo melt crayonsf Digital thermo meter

Trailing shielding gas composition:

17.03.2008

Argon
99.99%
12-15 LPM

Backing Gas(es):

NfA
NfA

ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC

DC

Polarity

Amps Range

Min120Amps-Max175Amps

Tungsten Electrode Size and Type

2.0 EW-Th-2

Mode of Metal Transfer GMAW

NfA

Electrode Wire Feed Speed Range

NfA

Voltage range

Electrode -ve (GTAWl & Electrode +ve (SMAWI

Min10V-Max 26V

TECHNIQUE(QW - 410)
String or Weave Bead:

String-Root Pass Weave- FiII& Cap

Orifice or Gas Cup Size :

6f 8f11mm

Initial and Interpass Cleaning:

Grinding f Wire brushina

Method of Back gouging:

NfA

Oscillation

NfA

Contact Tube To Work Distance

NfA

Multiple Or Single Pass (per side)

Multiple Passes

Multiple or Single Electrodes

Single Electrode

Travel Speed(Range)

35 mmfmin - 90 mmfmin

OTHERS:
Piping Class:
Service:
PQR Impact test temperature:

-46C
Filler Metal

Weld Pass

Current

Process

Root-1
Hot-2
FILL-3-7
FILL-8-19
CAP-20-24

GTAW
GTAW
SMAW
SMAW
SMAW

Class

Diamm

Polarity

Amps
Range

ER 70S6
ER 70S6
E 7018-1
E 7018-1
E 7018-1

2.4
2.4
3.2
4.0
3.2

DCEN
DCEN
DCEP
DCEP
DCEP

135-140
165-175
120-130
145-150
125-130

Volts Range

Travel Speed
mmfmin

Heat Input
KJfmm (Max.)

10-12
10-13
22-25
23-26
22-24

35-45
65-75
70-80
80-90
65-75

2.88
2.1
2.78
2.92
2.88

Notes :
1. Above mentioned passes may vary depending on actual thickness of the joint.
2. Weaving width shall not exceed 3 times the diameter of electorde.
3. Electrodes shall be stored & handled as per approved consumable handling procedure-T.4.250.931 f manufacturers instructions.
4. Max: 3.0mm Deposit in one Layer.
GAMA REP
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ASU

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GAMQCRQAC-GTL-106

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