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INDEX

HOT WATER SHRINK TUNNEL

MODEL 3072C

CRYOVAC

INSTALLATION
OPERATION
MAINTENANCE

NOTICE
The information and data contained herein are based on work
done, are furnished merely as a guide, and do not constitute a
warranty, guarantee, or representation of any kind. Independent
determination of the suitability of equipment for any specific
application is recommended.
INDEX

MODEL 3072C
HOT WATER SHRINK TUNNEL

MODEL 3072C SERIAL NO.

IMPORTANT NOTICE
The information disclosed within this manual is designed to inform the user of safety, operational and
maintenance features for optimum performance. CRYOVAC reserves all rights to this manual and to
the information contained herein. Its reproduction or copying in whole or part is strictly prohibited.

One copy of this manual is supplied free of charge with each machine. Additional copies are available
from CRYOVAC.

Although the information disclosed in this manual is based on our best judgment, its use must be at
your own risk since we do not control your employees or operations. We cannot accept responsibility
for machines or their operation not under our direct control, nor for parts or equipment of another
manufacturer.

Safety devices have been designed and built into the machine in accordance with standards we believe
will avoid injuries. Safety devices must not be removed or made inoperable.
INDEX

CONGRATULATIONS ON YOUR PURCHASE OF CRYOVAC EQUIPMENT, AND MAY MANY


YEARS OF SERVICE BE DERIVED FROM THIS PURCHASE. IN THE EVENT ADDITIONAL
ASSISTANCE IS REQUIRED, PLEASE CONTACT THE NEAREST CRYOVAC SALES OFFICE.

CANADA NEBRASKA
2365 Dixie Road 440 Regency Parkway Drive, Suite 225
Mississauga, Ontario Omaha, NE 68114
Canada L4Y 2A2 Phone: (402) 391-2083 or (888) 721-0190
Phone: (905) 273-5656 FAX: (402) 391-2562
FAX: (905) 273-3564

CALIFORNIA PENNSYLVANIA
16201 Commerce Way 157 North Commerce Way
Cerritos, CA 90703 Bethlehem, PA 18017-8933
Phone: (562) 926-0424 or (800) 631-9127 Phone: (610) 694-0606 or (800) 526-4457
FAX: (562) 404-7866 FAX: (610) 694 0303

COLORADO SOUTH CAROLINA


12600 West Colfax, Stuie A-270 P. O. Box 464
Denver, CO 80215 Duncan, SC 29334-0464
Phone: (303) 233-6558 or (800) 851-0707 Phone: (864) 433-3917 or (800) 664-0677
FAX: (303) 233-1991 FAX: (864) 433-3861

ILLINOIS TEXAS
1055 Johnson Drive 2000 E. Lamar Blvd., Suite 600
Buffalo Grove, IL 60089 Arlington, TX 76006
Phone: (847) 520-4727 or (800) 521-6205 Phone: (817) 640-2727 or (817) 461-7881
FAX: (847) 520-2962 FAX: (817) 459-3033

MINNESOTA
8009 34th Avenue South, Suite 960
Bloomington, MN 55425
Phone: 612) 854-2556
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Table of Contents
SECTION 1
SAFETY BULLETIN

LIST OF WARNINGS AND CAUTIONS ....................................................................................... 1-1


SECTION 2
GENERAL DESCRIPTION AND SPECIFICATIONS

GENERAL DESCRIPTION ........................................................................................................... 2-1

SPECIFICATIONS ........................................................................................................................ 2-4


SECTION 3
RECEIVING, TRANSPORTING AND INSTALLATION INSTRUCTIONS

RECEIVING AND TRANSPORTING INSTRUCTIONS................................................................ 3-1

INSTALLATION INSTRUCTIONS ................................................................................................ 3-1


SECTION 4
PREVENTIVE MAINTENANCE

LUBRICATION .............................................................................................................................. 4-1

MAINTENANCE PROCEDURES ................................................................................................. 4-3

SECTION 5
ADJUSTMENTS AND SETTINGS

TEMPERATURE CONTROL ADJUSTMENTS ............................................................................ 5-1

FLOAT VALVE SETTING ............................................................................................................. 5-1

STEAM PRESSURE SETTINGS.................................................................................................. 5-1

TOP WATERFALL ADJUSTMENTS ............................................................................................ 5-2

BOTTOM WATER SPRAY ADJUSTMENTS................................................................................ 5-2

CONVEYOR TENSION ADJUSTMENTS..................................................................................... 5-2

DAMPER DRAFT ADJUSTMENTS .............................................................................................. 5-3

BLOW-OFF NOZZLE ADJUSTMENTS ........................................................................................ 5-3


INDEX

SECTION 6
OPERATION

START-UP .................................................................................................................................... 6-1

SHUTDOWN ................................................................................................................................. 6-1

SECTION 7
ELECTRICAL OPERATION AND MAINTENANCE

OPERATION ................................................................................................................................. 7-1

ELECTRICAL TROUBLESHOOTING .......................................................................................... 7-2


SECTION 8
TROUBLESHOOTING

TROUBLESHOOTING GUIDE ..................................................................................................... 8-1

SECTION 9
ORDERING INSTRUCTIONS AND
SPARE PARTS

ORDERING INSTRUCTIONS....................................................................................................... 9-1

SPARE PARTS KIT K3072C-202 ................................................................................................. 9-3


SECTION 10
REFERENCE FIGURES
AND PARTS LISTS

Figure 10-1 Shrink Tunnel Assembly...................................................................................... 10-2

Figure 10-2 Hood Assembly/Vent Collar Assembly................................................................ 10-4

Figure 10-3 Access Panel Assembly ...................................................................................... 10-6

Figure 10-4 Sump Assembly ................................................................................................... 10-8

Figure 10-5 Sump Assembly/Electrolet Assembly.................................................................. 10-9

Figure 10-6 Sump Assembly ................................................................................................. 10-10

Figure 10-7 Sump Assembly ................................................................................................. 10-11

Figure 10-8 Conveyor Drive Assembly ................................................................................. 10-16

Figure 10-9 Water Distribution Piping ................................................................................... 10-18

Figure 10-10 Steam Piping Assembly................................................................................... 10-20


INDEX

Figure 10-11 Inlet Water Piping Assembly............................................................................ 10-22

Figure 10-12 Drainage Piping Assembly .............................................................................. 10-24

Figure 10-13 Conduit Assembly............................................................................................ 10-26

Figure 10-14 Blow-off Assembly ........................................................................................... 10-28

Figure 10-15 Blow-off Assembly ........................................................................................... 10-29


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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 1
SAFETY BULLETIN

In This Chapter...

SAFETY BULLETIN
(LIST OF WARNINGS AND CAUTIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 1
SAFETY BULLETIN
Safety is engineered into all CRYOVAC equipment, but certain practices and minor alterations
made by the user may create a potential for accidents. In the interest of safe machine installa-
tion, operation, and maintenance, the following list of basic cautions and warnings are provided
throughout this equipment manual.

WARNING
DO NOT ATTEMPT TO START OR OPERATE THE
MACHINE UNTIL ALL SAFETY ITEMS,
INSTALLATION INSTRUCTIONS AND
OPERATING/MAINTENANCE PROCEDURES
HAVE BEEN READ AND UNDERSTOOD.

WARNING
ALWAYS REPLACE COVERS AND GUARDS
BEFORE ATTEMPTING TO OPERATE THE
MACHINE.

WARNING
KEEP CLEAR OF MOVING PARTS ON THE
MACHINE WHEN DEPRESSING THE START
BUTTON.

WARNING
KEEP HANDS, LONG HAIR, AND CLOTHING
CLEAR OF CONVEYOR BELTS AND
ENTRANCE/EXIT CURTAINS WHILE THE
MACHINE IS IN OPERATION.

WARNING
DO NOT ATTEMPT TO LUBRICATE ANY PART
OF THE MACHINE WHILE IT IS IN OPERATION.

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3072C Hot Water Shrink Tunnel Equipment Manual

WARNING
DO NOT MAKE ANY ALTERATIONS,
ADJUSTMENTS, OR REPAIRS WHILE THE
MACHINE IS IN OPERATION.

WARNING
DO NOT PERFORM ANY ELECTRICAL WORK OR
DISCONNECT ANY ELECTRICAL COMPONENTS
WITHOUT FIRST SETTING THE POWER SUPPLY
SWITCH TO THE OFF POSITION.

WARNING
DO NOT PERFORM ANY MAINTENANCE WORK
OR ATTEMPT ANY STEAM VALVE REPAIRS
WITHOUT FIRST CLOSING THE STEAM SUPPLY
TO THE MACHINE.

WARNING
TURN OFF THE WATER CIRCULATING PUMP
BEFORE ATTEMPTING TO CLEAN OR PERFORM
MAINTENANCE ON THE MACHINE.

CAUTION
ALWAYS KEEP THE MACHINE PROPERLY
SANITIZED, LUBRICATED, AND IN GOOD
OPERATING CONDITION TO ENSURE MAXIMUM
SERVICE LIFE AND QUALITY PRODUCT.

CAUTION
MAKE SURE ALL ELECTRICAL, GROUND, STEAM,
AIR AND WATER CONNECTIONS ARE SECURE.

CAUTION
DO NOT PLACE OR LEAVE TOOLS, RAGS, PARTS,
OR OTHER FOREIGN ITEMS IN OR ON THE
MACHINE.

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Equipment Manual 3072C Hot Water Shrink Tunnel

CAUTION
ENSURE COMPLIANCE WITH ANY AND ALL
APPLICABLE REQUIREMENTS OF THE NATIONAL
ELECTRICAL CODE AS WELL AS ALL
APPLICABLE STATE AND LOCAL CODES WHEN
INSTALLING AND OPERATING THIS EQUIPMENT.

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 2
GENERAL DESCRIPTION AND
SPECIFICATIONS
In This Chapter...

GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Optional Blow-Off Device .............................................................................................................. 2-2


SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Function......................................................................................................................................... 2-4

Product Size Handled ................................................................................................................... 2-4

Utilities Required ........................................................................................................................... 2-4

Overall Dimensions ....................................................................................................................... 2-4

Shipping Weight ............................................................................................................................ 2-4


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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 2
GENERAL DESCRIPTION AND
SPECIFICATIONS
1. GENERAL DESCRIPTION
The Model 3072C Hot Water Shrink Tunnel is designed and manufactured by CRYOVAC spe-
cifically to be used with CRYOVAC Stretch/Shrink Film to shrink overwrapped film on trayed
meat products, such as poultry and pork. The machine is one part of a total automatic system
used for leakproofing trayed meat products. The 3072C is precision-built of stainless steel and
is designed to facilitate cleaning and provide many years of trouble-free operation.

Product enters the machine, via conveyor, as a sealed package. Hot water is pumped from a
sump to a bottom spray and top weir, where a uniform waterfall (curtain) is created. The pack-
age is surrounded with hot water, which causes the film to shrink and tighten to the product.

Water in the machine is heated in the sump by a temperature-controlled steam coil. Steam
flow into the sump coil is controlled by a Chromalox temperature controller, which opens and
closes an electric solenoid valve in the steam line. The temperature is adjusted using the dial
located in the temperature control box.

Water is circulated through the system by a motor-driven pump located underneath the ma-
chine. The pump operates continuously when the pump switch is in the ON position.

The Model 3072C control box is equipped with three manual ON/OFF switches, allowing the op-
erator to control the following machine functions:
• Conveyor (Drive)
• Pump
• Steam
The Model 3072C shrink tunnel has the following basic specifications:
• Conveyor speed: 60 feet per minute (fpm)
• Water temperature range: 170°F to 202°F
• Sump water capacity: 5 1/2 gallons (not including piping and weir box)

CAUTION
OPERATION OF THIS EQUIPMENT OUTSIDE THE
LIMITS OF THE SPECIFICATIONS SET FORTH IN
THIS MANUAL IS NOT RECOMMENDED.
OPERATION OF THIS EQUIPMENT OUTSIDE THE
SPECIFIED LIMITS SHALL BE THE SOLE
RESPONSIBILITY OF THE USER.

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3072C Hot Water Shrink Tunnel Equipment Manual

1.1. Optional Blow-Off Device


When the 3072C is equipped with the optional blow-off device, the 100 series designation is
added to the model number (3072C-100).

The blow-off device is a pneumatic component attached to the exit end of the unit. It uses con-
trolled, compressed air blown across and around the packages exiting the tunnel to remove ex-
cess water from the film.

The conveyor in the blow-off device is driven by the same motor that drives the shrink tunnel
conveyor. As a package enters the blow-off device, it trips a pneumatic limit switch, which in
turn activates a pneumatic valve that opens to allow compressed air through the piping system
and air nozzles.

The nozzles are aligned to ensure maximum air distribution around the package. The air con-
tinues to blow the package dry as long as the limit switch is tripped. When the limit switch is re-
leased flow through the valve ceases.

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Equipment Manual 3072C Hot Water Shrink Tunnel

HOOD

ACCESS
PANEL
CRYOVAC CAUTION

EXIT
CURTAIN

TEMPERATURE
GAUGE

STEAM
TEMPERATURE PRESSURE
D
R
IV
E

CONTROL GAUGE
P
U

STEAM
M
P
S

ON
TE

PRESSURE
A
M

ON
REGULATOR
ON
OFF

CONTROL BOX OFF

OFF

(REAR VIEW)

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3072C Hot Water Shrink Tunnel Equipment Manual

2. SPECIFICATIONS
2.1. Function
Package shrinking of overwrapped trayed meat products, such as poultry and pork, that are
wrapped with CRYOVAC Stretch/Shrink Film.
2.2. Product Size Handled
Maximum 10 inches wide by 5 inches high by 16 inches long (10" x 5" x 16").
2.3. Utilities Required
1. Tunnel
• Water: 3/4 inch city water line
• Drain: 1 1/2 inch IPS female drain outlet from tunnel
• Steam: 1/2 inch pipe, 20-psi supply pressure maintained at 8 to 15 psi at tunnel via
a pressure regulator (50,000 BTU/h4)
• Electricity: 115-volt, 60-Hz, 1-phase AC, 15-amp circuit
2. Optional Blow-Off Device
• Compressed Air: 3/8 inch line, 45 psig air pressure, 91 cubic feet per minute (cfm)
2.4. Overall Dimensions
• Length: 42 3/4 inches (including conveyor assemblies),
60 1/2 inches (with blow-off device)
• Height: 59 inches (nominal)
• Width: 17 inches (21 inches with optional blow-off device)
• Infeed Conveyor Height: 36 to 44 inches
• Exit Conveyor Height: 33 to 41 inches
2.5. Shipping Weight
• 500 pounds (nominal)

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Equipment Manual 3072C Hot Water Shrink Tunnel

,,
,,
,, ,,,
,,,
,,,
,,,
12 3/4" 17"

,,,
,,,,,
,,
,, ,,
,, ,,
,,
,,
,, ,,,,, ,,
,, ,,, ,,

4"
30"

4"

CRYOVAC

59"
(NOMINAL)

42 3/4"

27 3/4""

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 3
RECEIVING, TRANSPORTING AND
INSTALLATION INSTRUCTIONS
In This Chapter...

RECEIVING AND TRANSPORTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 3
RECEIVING, TRANSPORTING AND
INSTALLATION INSTRUCTIONS
1. RECEIVING AND TRANSPORTING INSTRUCTIONS
The Model 3072C is shipped in a specially constructed wooden crate. Upon delivery, thor-
oughly inspect the shipping crate for signs of damage or abuse. Any damage to the crate
should be noted on the carrier’s receiving documents.

If crate damage is noted, the unit should be inspected for damage before delivery is accepted.
If equipment damage is found, a full report of the damage must be noted by the receiver on the
carrier’s receiving documents.

Notify the carrier’s office immediately of any equipment damage. The carrier’s agent will in-
spect the damage and file a complete report in case of a claim.

Shipment includes:
• Model 3072C Hot Water Shrink Tunnel.
• One (1) Model 3072C Hot Water Shrink Tunnel Owner’s Manual (sent under
separate cover).

CAUTION
WHEN USING A FORK TRUCK TO REMOVE THE
MACHINE FROM THE SKID OR MOVE IT TO THE
INSTALLATION SITE, ENSURE THAT THE FORKS
ARE UNDER THE MACHINE FRAME ONLY.

Note: The machine frame will fit through a 3-foot-wide opening.


2. INSTALLATION INSTRUCTIONS
To ensure proper installation of the shrink tunnel:
1. Assemble any loose parts that may have been sent with the tunnel.
2. Tighten all fasteners on the equipment. Some fasteners may have loosened during
shipping.
3. Provide suitable facilities for transporting product to and from the equipment. If con-
veyors are to be used, the top of the infeed conveyor must be level with the entrance
end of tunnel. The top of the packing-off table or conveyor must be level with the exit
end of the tunnel.
4. Ensure that the unit is level and stable. Adjustments to the legs are made by loosen-
ing the locking nuts on the threaded areas, then raising or lowering the legs as
needed. When adjustments are correct, tighten the locking nuts.

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3072C Hot Water Shrink Tunnel Equipment Manual

Note: The screw-type feet allow +/- 3 inches of adjustment from the factory
setting. Extensions are available for systems requiring more than three inches
of height adjustment. Part number A13564-10 provides an additional 10 inches
of elevation.
5. Connect customer-supplied steam line to 1/2-inch steam connection at tunnel. Assure
compliance with local plumbing regulations.

Note: Customer must also supply 20-psi controlled pressure-regulated steam


with appropriate steam traps.
6. Connect customer-supplied water and drain lines to the unit. Assure compliance with
local plumbing regulations.

Note: It is recommended that a competent, licensed HVAC engineer be


consulted about the type of venting installation required for unusual operating
conditions. Ducts and blowers should be provided for the removal of excess
vapor-laden air at the unit.
7. Ensure that the unit is provided with adequate exhaust ventilation. Connect the
damper stack to the outside of the building, providing as much vertical rise as possi-
ble. In some installations it may be necessary to install a draft fan to improve circula-
tion.

Note: Use 4 feet of flexible hose above the tunnel to allow for hood removal
during daily cleaning and maintenance.

CAUTION
PROPER DRAFT ADJUSTMENT PROVIDES
MAXIMUM EFFICIENCY AND MINIMUM STEAM
LOSS FROM THE ENTRANCE AND EXIT
CURTAINS. TOO MUCH DRAFT IS COSTLY, AND
NOT ENOUGH DRAFT CAUSES POOR
SHRINKAGE.

8. Connect customer-supplied compressed air line to the unit as needed to supply blow-
off device.
9. Connect customer-supplied 115-volt, 60-Hz, single-phase electrical service to the ma-
chine conduit box. Use a 15-amp circuit breaker or fuse to protect the machine. En-
sure compliance with local electrical regulations.
To put the machine into operation, after proper installation has been verified, continue to the
next step.
10. Close the sump drain valve.
11. Close the manual steam ball valve.
12. Open the manual water valve.
13. Set the steam/water switch to the ON position and allow the sump water to reach the
preset level (about 1/2 inch below overflow pipe).

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Equipment Manual 3072C Hot Water Shrink Tunnel

14. Set the pump switch to the ON position.


15. Check the water flow from the top weir to ensure that the waterfall is uniform and un-
broken.
16. Verify that the water is flowing correctly from the top weir, then open the steam valve
to allow the steam to begin heating the water.

Note: Steam pressure must be set to operate at 8 to 15 psig.


17. Adjust the steam pressure regulator to 8 to 15 psig, depending on operating condi-
tions.

Note: Temperature is regulated by adjusting the temperature control dial,


located in the temperature control box. A clockwise adjustment increases
temperature, while a counterclockwise adjustment decreases temperature.
18. Adjust the temperature controller for the desired operating temperature (170°F to
202°F) and allow ample time for the water temperature to stabilize.
19. Allow machine temperature to increase for about fifteen (15) minutes, and check the
thermostat for accuracy.
20. Adjust the vent stack damper to reduce vapor escaping into the processing area to a
minimum.
21. Set the drive motor switch to the ON position.
22. Begin feeding product into the center of the entrance conveyor.

CUSTOMER-SUPPLIED
115 VAC, 15-AMP
CIRCUIT BREAKER
L2 2 WHT 2 2

1FS 1SOL
L1 1 BLK 1 1 BLK
3SW FLOAT WATER
SWITCH SOLENOID
1 2 1 2 5 6
GND RED RED
1TS 2SOL 2
1SW 2SW THERMO- STEAM WHT
STAT SOLENOID
1 7 8
2 2 RED RED
9 10
WHT WHT

3 4
BLK BLK

1 O/L 2 O/L

DRIVE MOTOR PUMP MOTOR


115/230VAC, 1PH, 60HZ 115/230VAC, 1PH, 60HZ
1/6HP, 3.2/1.6 AMP 1/3HP, 6.8/3.4 AMP

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 4
PREVENTIVE MAINTENANCE
In This Chapter...

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Speed Reducer ............................................................................................................................. 4-1

Conveyor Drive Motor ................................................................................................................... 4-1

Pump Motor................................................................................................................................... 4-1

Drive Chain and Sprockets ........................................................................................................... 4-1

Flange Bearings ............................................................................................................................ 4-1

Conveyor Bushings ....................................................................................................................... 4-1


MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Daily Cleaning ............................................................................................................................... 4-3

Weekly Cleaning ........................................................................................................................... 4-4

Temperature Gauge Testing......................................................................................................... 4-6


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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 4
PREVENTIVE MAINTENANCE
1. LUBRICATION
The following lubrication recommendations are provided to help ensure optimum operation and
extended component service life.
1.1. Speed Reducer
The recommended lubricant for ambient temperatures between 40°F and 50°F is AGMA Grade
7 Compound, or SAE #140. For ambient temperatures between 15°F and 40°F, SAE #90 Gear
Oil is recommended.
Note: The speed reducer has been properly filled with the correct lubricant at
the factory; however, it is important that the level be verified before beginning
operation.

CAUTION
EXCESSIVE LUBRICATION CAUSES
OVERHEATING AND LEAKING. VERIFY THE
LUBRICANT LEVEL. ADD LUBRICANT AS
NEEDED, MAKING SURE TO FILL THE HOUSING
TO THE OIL LEVEL PLUG ONLY.

1.2. Conveyor Drive Motor


The conveyor drive motor is provided with a totally enclosed, sealed cooling fan, as well as
sealed bearings that require no additional lubrication.
1.3. Pump Motor
The pump motor is provided with a totally enclosed, sealed cooling fan, as well as sealed bear-
ings that require no additional lubrication.
1.4. Drive Chain and Sprockets
Apply #20 SAE lubricating oil to surfaces every two months.
1.5. Flange Bearings
Lubricate every week with #20 SAE oil. Lift the spring cap located on the bearing to gain ac-
cess to the fill hole.
1.6. Conveyor Bushings
Spray a coating of penetrating oil onto the bushings every week.

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3072C Hot Water Shrink Tunnel Equipment Manual

,,
,, ,,
,,, ,, ,,
,,
,,,

,,,
,,,
,,,,,,
,,, ,,
,,,,, ,,, ,,
,,
,, ,,,
,, ,,
,,
,,,,
,,,
,,, ,,
OIL CONVEYOR
BUSHINGS
OIL FLANGE
BEARINGS

CHECK OIL
LEVEL IN
SPEED
REDUCER

OIL SPROCKETS
AND CHAIN

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Equipment Manual 3072C Hot Water Shrink Tunnel

2. MAINTENANCE PROCEDURES
To ensure proper operation and prevent product contamination, the tunnel should be cleaned
at regular intervals. The following preventive maintenance sanitation instructions, when per-
formed at the specified intervals, will help the machine give many years of quality service.
2.1. Daily Cleaning
Note: Use stainless steel pads or brushes to clean the machine. DO NOT use
ordinary steel wool pads.
1. Set the drive motor switch to the OFF position.
2. Set the stream switch to the OFF position.
3. Shut off all steam, water, and air supplies to the machine.
4. Drain all water from the tunnel.

Note: DO NOT remove the strainers before spraying the tunnel.


5. Set the drive motor switch to the ON position.

WARNING
THE MACHINE WILL BE IN OPERATION DURING
THIS CLEANING STEP. KEEP HANDS AWAY
FROM MOVING COMPONENTS, AND DO NOT
ALLOW WATER TO COME IN CONTACT WITH
ELECTRICAL SWITCHES AND BOXES.

6. Using a hot water and steam hose, thoroughly spray the conveyor belt assembly to en-
sure that all debris is removed.

Note: Spraying the tunnel from the ends toward the center will allow for easier
removal of collected debris.
7. Using a hot water and steam hose, spray the inside of the tunnel from the ends toward
the center, where the strainers are located. Continue spraying until all debris and film
fragments have been forced to the strainer.
8. Set the drive motor switch to the OFF position.
9. Disconnect the hose clamp from the hood vent and remove the hose from the vent
stack.

WARNING
AT LEAST TWO PEOPLE WILL BE REQUIRED TO
REMOVE THE HOOD FROM THE TUNNEL.
ALWAYS USE PROPER LIFTING TECHNIQUES.

10. Carefully lift and remove the hood from the tunnel and place it away from the work
area.

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11. Raise the conveyor entrance end and support it.

WARNING
DO NOT OPERATE THE MACHINE DURING THIS
PORTION OF THE CLEANING PROCEDURE.

12. Using a hot water and steam hose, spray the bottom of the sump until all film frag-
ments and other debris are forced into the strainer.
13. Remove the strainer assembly and screen.
14. Using a hot water and steam hose, spray the strainer assembly and screen until both
are thoroughly clean.

Note: Strainers must be clean and in place before beginning a production run.
15. Replace the strainer assembly and screen.
2.2. Weekly Cleaning
Normal machine production runs cause a natural build-up of fats, proteins, and starches in the
tunnel and on the conveyor system. In hard-water area, magnesium and calcium scale can
also accumulate. It is recommended that a mild acidic cleaner be used in the tunnel water
charge at the end of weekly production.

Recommended cleaning compounds are DuBois #211, as supplied by DuBois Chemical Com-
pany and, also, Oakite 84-M, supplied by the Oakite Company. Both are suitable cleaning com-
pounds available in powder form. Always follow manufacturer’s instructions and safety
cautions when performing the following weekly preventive maintenance procedures.
1. Shut off the steam supply to the machine, and set the drive motor switch to the OFF
position.
2. Set the pump switch to the OFF position.
3. Remove the front access door of the tunnel.

Note: Use either of the previously mentioned cleaning compounds in the


following steps.
4. Pour 1/4 cup (accurately measured) of cleaning compound into the sump water.
5. Replace the front access door and allow the water to cool to 130°F.

CAUTION
DO NOT USE STEAM DURING THIS CLEANING
PROCEDURE.

6. Set the pump switch to the ON position and allow the solution to circulate in the ma-
chine for fifteen (15) minutes. Water temperature may decrease during circulation.
7. Set the pump switch to the OFF position.

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Equipment Manual 3072C Hot Water Shrink Tunnel

REMOVE HOOD

CONVEYOR
END SHAFT

RAISE CONVEYOR
END

CONVEYOR
SUPPORT

REMOVE AND CLEAN


SCREEN AND STRAINERS

CLEAN STEAM AND


WATER STRAINER TRAPS

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3072C Hot Water Shrink Tunnel Equipment Manual

8. Drain all water from the machine.


9. Refill the sump with clean water.
10. Set the pump switch to the ON position and allow the clean water to circulate for five
(5) minutes.

Note: Repeat steps 8, 9, and 10 until all traces of foaming have been eliminated.
11. Spray the exit conveyor until it is clean.
12. Remove the strainer traps from the steam supply line and the water supply line.
13. Spray the strainers until they are clean, then reinstall them.

Note: It is recommended that DuBois Stainless Steel Polish be used in the


following cleaning step.
14. Apply stainless steel polish to the outside surface of the machine.
15. Using a clean, soft, lint-free cloth, buff the exterior surface of the machine until it is
shiny and clean.
2.3. Temperature Gauge Testing
Note: The following test should be performed regularly in order to help ensure
good packaging results.
Place an accurate laboratory thermometer in the sump water and compare the thermometer
reading with that of the machine’s temperature gauge.
1. If the gauge reading is off but within +/- 15 degrees of the lab thermometer reading,
the gauge must be calibrated.
2. If the gauge reading is off more than +/- 15 degrees, the gauge should be considered
defective and must be replaced.

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 5
ADJUSTMENTS AND SETTINGS
In This Chapter...

TEMPERATURE CONTROL ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

FLOAT VALVE SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

STEAM PRESSURE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

TOP WATERFALL ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

BOTTOM WATER SPRAY ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

CONVEYOR TENSION ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

DAMPER DRAFT ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

BLOW-OFF NOZZLE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3


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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 5
ADJUSTMENTS AND SETTINGS
1. TEMPERATURE CONTROL ADJUSTMENTS
Recommended operating temperature range is between 170°F and 202°F, as indicated on the
temperature gauge. Temperature settings are based on product size and the type of film being
used.
Note: Wait for the temperature to stabilize before making adjustments.
Rotating the temperature adjustment dial (located in the temperature control box) clockwise in-
creases the operating temperature. Rotating the dial counterclockwise decreases the operat-
ing temperature.
2. FLOAT VALVE SETTING
This setting is fixed and is not adjustable. Water level in the sump is set at the factory to be
maintained 1/2 inch below the top of the overflow pipe.
3. STEAM PRESSURE SETTINGS
The tunnel is designed to operate at steam pressures between 8 and 15 psig. Pressures that
are too high or too low will directly affect the operating temperatures, which will in turn affect
the film-shrinking effectiveness of the machine.

Steam pressure (20 psig, maximum) is to be supplied by the customer. This pressure is then
reduced, via a pressure regulator, to between 8 and 15 psig for normal operation. Steam pres-
sure is adjusted manually at the pressure regulator in the following manner:
Note: Do not make final adjustment to the steam system until the machine has
been in operation at least thirty (30) minutes.
1. Set the steam/water switch to the OFF position.
2. Open the customer-furnished steam supply valve and observe the pressure reading
on the gauge.

Note: The pressure regulator is adjusted by loosening the locking jam nut
located on top of the regulator, and rotating the hex-head screw clockwise ( to
increase pressure) or counterclockwise (to decrease pressure).

WARNING
RUMBLING SOUNDS FROM THE SUMP
INDICATE THAT LIVE STEAM IS ESCAPING INTO
THE WATER. THIS MEANS THAT THE STEAM
PRESSURE IS TOO HIGH AND MUST BE
REDUCED AT THE PRESSURE REGULATING
VALVE IMMEDIATELY.

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3072C Hot Water Shrink Tunnel Equipment Manual

3. With the machine in operation, set the steam/water switch to the ON position and ob-
serve for bubbling in the sump water. Ideally, there would be no steam coming from
the steam coil, because all of the steam should condense in the coil, thus releasing
only condensate.
4. Monitor the steam solenoid valve for ON/OFF cycles. If the valve cycles ON (opens)
more than 50% of the operating time, increase the steam pressure by 2 psi at the pres-
sure regulator. If the solenoid cycles OFF (closes) more than 50% of the operating, re-
duce the pressure at the pressure regulator by 2 psi. Continue this procedure until
optimum operation is achieved.
5. When pressure has to be decreased, first make the adjustment, then set the
steam/water switch to the ON position for twenty (20) seconds.
6. Set the steam/water switch to the OFF position to allow the pressure to stabilize.
7. Continuously monitor pressure leaving the pressure regulator.

Note: At times it may be necessary to momentarily open and close the ball
valve in order to allow trapped steam to escape. Repeat this action each time
an adjustment is made to the valve until desired pressure is established.
8. Open and close the ball valve each time an adjustment is made to the pressure regula-
tor. This releases trapped steam.
4. TOP WATERFALL ADJUSTMENTS
The top waterfall should be adjusted to flow uniformly and unbroken to ensure complete cover-
age of the package.
Note: The bottom spray valve must be closed before performing the next step.
1. Partially open (1/2 to 3/4 open) the water control valve for the top weir box.
2. Loosen the appropriate screws and/or bolts on each side of the weir box to allow for
proper adjustment.
3. Adjust the top weir box until the waterfall is uniform and unbroken.
4. Tighten all adjustment screws and/or bolts.
5. BOTTOM WATER SPRAY ADJUSTMENTS
The bottom water spray is factory-adjusted to flow slightly above the conveyor belt. To adjust
the bottom water spray:
1. Open the bottom spray water valve (1/2 to 3/4 open) and check that both the top wa-
terfall and the bottom water spray provide proper coverage of the product.
2. Adjust the top waterfall and the bottom spray (starting with the waterfall) as necessary
to ensure adequate coverage of the product.
6. CONVEYOR TENSION ADJUSTMENTS
Under normal usage, the Flex-Grid conveyor belt will stretch slightly. Conveyor tension is ad-
justed using the adjusting arm provided with the conveyor drive assembly. Always tighten the
jam nuts after conveyor tension is correct.

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Equipment Manual 3072C Hot Water Shrink Tunnel

CAUTION
DO NOT OVERTENSION THE CONVEYOR BELT.
THIS STRETCHES THE BELT EVEN FURTHER AND
CAUSES EXCESSIVE WEAR OF SPROCKETS AND
BEARINGS.

7. DAMPER DRAFT ADJUSTMENTS


Adjust the damper to reduce the amount of vapor-laden air escaping into the processing area.
Use the knurled screw at the vent stack to adjust the damper. Start with the damper closed
and open it slowly until steam no longer escapes from the entrance and exit curtains. Always
tighten the screw after proper draft is obtained.
Note: Opening the damper too much results in unnecessary heat loss and
reduced operating efficiency.
8. BLOW-OFF NOZZLE ADJUSTMENTS
To adjust the direction of the air nozzles:
1. Loosen the swivel joint nut.
2. Align the nozzle by hand in the proper direction.
3. Tighten the swivel joint nut.

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3072C Hot Water Shrink Tunnel Equipment Manual

CAUTION: OPERATING
TEMPERATURE RANGE
IS 170˚F TO 202˚F
CRYOVAC

100 150

50 200

0 250

TEMPERATURE GAUGE

CAUTION: OPERATING
STEAM PRESSURE
IS 8 - 15 PSIG

30
25 35

20 40

15 45

10 50

5 55

0 60

STEAM PRESSURE GAUGE

5-4
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

TEMPERATURE
CONTROL

CRYOVAC

ADJUSTMENT
SCREW

LOCKNUT

STEAM PRESSURE
REGULATOR

BALL VALVE

5-5
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3072C Hot Water Shrink Tunnel Equipment Manual

WEIR
1
BOX

· Machine bolts 1 and 2 control weir box height.

· Machine bolt 1 also controls the tilt (angle) of the weir box.

· Machine bolt 3 controls the forward horizontal position of the weir box.

· Machine screws 4 control the guide position.

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 6
OPERATION
In This Chapter...

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
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SECTION 6
OPERATION
1. START-UP
When the utility connections are complete and all valves are open, the following sequence of
steps will put the machine into operation.
1. Close the sump drain valve.
2. Close the manual steam ball valve.
3. Open the manual water valve.
4. Set the steam/water switch to the ON position and allow the sump water to reach the
preset level (about 1/2 inch below overflow pipe).
5. Set the pump switch to the ON position.
6. Check the water flow from the top weir to ensure that the waterfall is uniform and un-
broken.
7. Verify that the water is flowing correctly from the top weir, then open the steam valve
to allow the steam to begin heating the water.

Note: Steam pressure must be set to operate at 8 to 15 psig.


8. Adjust the steam pressure regulator to 8 to 15 psig, depending on operating condi-
tions.

Note: Temperature is regulated by adjusting the temperature control dial,


located in the temperature control box. A clockwise adjustment increases
temperature, while a counterclockwise adjustment decreases temperature.
9. Adjust the temperature controller for the desired operating temperature (170°F to
202°F) and allow ample time for the water temperature to stabilize.
10. Allow machine temperature to increase for about fifteen (15) minutes, and check the
thermostat for accuracy.
11. Adjust the vent stack damper to reduce vapor escaping into the processing area to a
minimum.
12. Set the drive motor switch to the ON position.
13. Begin feeding product into the center of the entrance conveyor.
2. SHUTDOWN
1. Close the steam valve.
2. Set the pump switch to the OFF position.
3. Set the drive motor switch to the OFF position.
4. Set the steam/water switch to the OFF position.

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3072C Hot Water Shrink Tunnel Equipment Manual

5. Close the water supply valve.


6. Open the sump drain valve.

DAMPER
ADJUSTMENT

CRYOVAC

SUMP
DRAIN VALVE

CONTROL
D
R

BOX
IV
E
P
U
M
P
S

ON
TE
A
M

ON

ON
OFF

OFF

OFF

TEMPERATURE
CONTROL

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 7
ELECTRICAL OPERATION AND
MAINTENANCE
In This Chapter...

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

ELECTRICAL TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


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SECTION 7
ELECTRICAL OPERATION AND
MAINTENANCE
1. OPERATION
The Model 3072C Hot Water Shrink Tunnel incorporates the latest electronic technology and
components available. Before performing any electrical work, all technicians should become fa-
miliar with Section 1, Safety Requirements & Recommendations. While the components se-
lected are designed for normal handling, great care should be taken to prevent their damage
and subsequent machine downtime.

WARNING
HAZARDOUS VOLTAGES ARE PRESENT IN THE
3072C SHRINK TUNNEL. THEREFORE, THE
SYSTEM MUST BE ELECTRICALLY
DISCONNECTED FROM PRIMARY POWER
SOURCE BEFORE ATTEMPTING ANY
MAINTENANCE ON THIS EQUIPMENT.

Note: The Model 3072C electrical schematic shown at the end of this section
reflects the machine controls in their de-energized condition. That occurs with
all ON/OFF controls in their OFF position, and all START push-buttons in their
"down" or open positions.

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3072C Hot Water Shrink Tunnel Equipment Manual

2. ELECTRICAL TROUBLESHOOTING
If the shrink tunnel fails to perform properly, the trouble can usually be traced to improper oper-
ating procedures, incorrect adjustments, or lack of regular preventive maintenance activities.

Isolate the trouble to one machine operating area. Once the problem area has been identified,
use the following troubleshooting guide to further assist in determining the exact source of
trouble. This guide identifies the problem, lists possible causes, and provides corrective ac-
tions.

CAUTION
IF OVERLOAD CONTINUES TO TRIP OPEN, THE
PROBLEM COULD BE A SHORTED WINDING IN
THE MOTOR. HAVE THE UNIT EXAMINED BY A
QUALIFIED ELECTRICAL SERVICEPERSON.

PROBLEM CAUSE CORRECTIVE ACTION


Machine Will Not Operate. Power Is OFF (At A Point Away Check Breaker or Fuse At Source.
From The Machine). Turn Power Supply ON.

Pump Motor or Drive Motor Reset Overload Heater:


Starter Overload (Located In - Set Switch To OFF Position.
ON/OFF Switch) Has Tripped - Allow One (1) Minute For
Open. Heater To Cool.
- Set Switch To ON Position.
Water Temperature Will Not Steam Solenoid Valve Is Faulty. Replace The Steam Solenoid
Increase. Valve.
Temperature Controller Is Faulty Adjust Temperature Controller or
or Incorrectly Adjusted. Replace Faulty Controller.
Conveyor Will Not Operate. Power Is OFF (At A Point Away Check Breaker or Fuse At Source.
From The Machine). Turn Power Supply ON.
Pump Motor Starter Overload Reset Overload Heater.
(Located In ON/OFF Switch) Has - Set Switch To OFF Position.
Tripped Open. - Allow One (1) Minute For
Heater To Cool.
- Set Switch To ON Position.
Excessive Film Shrinkage. Incorrect Water Temperature. Steam Solenoid Valve Is Faulty.
Replace Steam Solenoid Valve.
Temperature Controller Is Faulty
or Not Correctly Adjusted.
Adjust Temperature Controller or
Replace Faulty Controller.
Top Waterfall or Bottom Spray Power Is Off (At A Point Away Check Breaker or Fuse At Source.
Not Operating. From the Machine).
Turn Power Supply ON.
Pump Motor Starter Overload Reset Overload Heater:
(Located In ON/OFF Switch) Has - Set Switch To OFF Position.
Tripped Open. - Allow One (1) Minute For
Heater To Cool.
- Set Switch To ON Position.

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Equipment Manual 3072C Hot Water Shrink Tunnel

PROBLEM CAUSE CORRECTIVE ACTION


Temperature Control Problem. Related Components Are Out Of Close Customer-Supplied
Adjustment or Faulty. External Steam Valve (Outside of
Tunnel) And Observe Steam
Pressure Gauge. Indicator
Should Return To Zero.
- If Indicator Does Not Return To
Zero, The Gauge Is Either
Stuck or Inaccurate And Must Be
Replaced.
- If Indicator Returns To Zero
When The Valve Is Closed, And
Shows Pressure When The
Valve Is Opened, It Is
Operating Normally.
Set The Steam Switch To The ON
Position. Allow Thermostat To
Open The Steam Solenoid Valve
(Manually Increase Temperature
Setting If Desired).
Adjust Steam Pressure Regulator
To a Gauge Pressure Reading
Between 8 And 15 PSIG.
Make Sure That Steam Begins
Heating All Components And
Pipes In the Steam Circuit.
Make Sure That The Temperature
Is Properly Adjusted For The
Desired Product Shrink.

CUSTOMER-SUPPLIED
115 VAC, 15-AMP
CIRCUIT BREAKER
L2 2 WHT 2 2

1FS 1SOL
L1 1 BLK 1 1 BLK
3SW FLOAT WATER
SWITCH SOLENOID
1 2 1 2 5 6
GND RED RED
1TS 2SOL 2
1SW 2SW THERMO- STEAM WHT
STAT SOLENOID
1 7 8
2 2 RED RED
9 10
WHT WHT

3 4
BLK BLK

1 O/L 2 O/L

DRIVE MOTOR PUMP MOTOR


115/230VAC, 1PH, 60HZ 115/230VAC, 1PH, 60HZ
1/6HP, 3.2/1.6 AMP 1/3HP, 6.8/3.4 AMP

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 8
TROUBLESHOOTING
In This Chapter...

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1


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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 8
TROUBLESHOOTING
If the shrink tunnel fails to perform properly, the trouble can usually be traced to improper oper-
ating procedures, incorrect adjustments, or lack of regular preventive maintenance activities.

Isolate the trouble to one machine operating area, such as the drive mechanism, the heating
system, the pumping system, or the electrical system. Once the problem area has been identi-
fied, use the following troubleshooting guide to further assist in determining the exact source of
trouble. The guide identifies the problem, lists possible causes, and provides corrective actions.

CAUTION
IF OVERLOAD CONTINUES TO TRIP OPEN, THE
PROBLEM COULD BE A SHORTED WINDING IN
THE MOTOR. HAVE THE UNIT EXAMINED BY A
QUALIFIED ELECTRICAL SERVICEPERSON.

PROBLEM CAUSE CORRECTIVE ACTION


Machine Will Not Operate. Power Is OFF (At A Point Away Check Breaker or Fuse At Source.
From The Machine). Turn Power Supply ON.

Pump Motor or Drive Motor Reset Overload Heater:


Starter Overload (Located In - Set Switch To OFF Position.
ON/OFF Switch) Has Tripped - Allow One (1) Minute For
Open. Heater To Cool.
- Set Switch To ON Position.
Water Temperature Will Not Faulty Ball Valve. Check The Ball Valve.
Increase.
Incorrect Steam Pressure. Make Sure That Steam Pressure
At Tunnel Is 8 To 15 PSIG.
- Check Steam Pressure
Regulator (A Zero Pressure
Reading Indicates That The
Regulator Is Faulty). Contact
A CRYOVAC Service
Representative, or Replace
The Regulator.
Steam Solenoid Valve Is Faulty. Replace The Steam Solenoid
Valve.
Temperature Controller Is Faulty Adjust Temperature Controller or
or Incorrectly Adjusted. Replace Faulty Controller.
Steam Escapes From Tunnel Inadequate Draft. Adjust Stack Damper For Proper
When Curtains Are Closed. Draft. Tighten The Knurled Screw
After Adjustment.

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3072C Hot Water Shrink Tunnel Equipment Manual

PROBLEM CAUSE CORRECTIVE ACTION


Excessive Steam Pressure. Adjust Steam Pressure To
Between 8 And 15 PSIG To Suit
Operating Condition.
Temperature Setting Too High. Adjust Temperature Controller To
Maintain Temperature Between
160° And 170°F.
Steam Solenoid Valve Not Replace Faulty Steam Solenoid
Closing or Is Faulty. Valve.
Water Level Too High or Too Low. Asco Water Valve Faulty. Replace Water Valve.
Water Overflow Is Closed. Open Water Overflow.
Float Valve Faulty or Incorrectly Replace Float Valve.
Adjusted. Adjust Float Valve To Maintain
Water Level 1/2 Inch Below
Overflow Pipe.
Conveyor Will Not Operate. Power Is OFF (At A Point Away Check Breaker or Fuse At Source.
From The Machine). Turn Power Supply ON.
Pump Motor Starter Overload Reset Overload Heater.
(Located In ON/OFF Switch) Has - Set Switch To OFF Position.
Tripped Open. - Allow One (1) Minute For
Heater To Cool.
- Set Switch To ON Position.
Conveyor Rod Belt Is Binding. Adjust Belt To Move Evenly
Through The Machine.
Excessive Film Shrinkage. Incorrect Water Temperature. Check The Ball Valve.
Make Sure Steam Pressure At
Tunnel Is 8 To 15 PSIG.
Check Steam Pressure Regulator
(A Zero Pressure Reading
Indicates That The Regulator Is
Faulty). Contact a CRYOVAC
Service Representative, or
Replace the Regulator.
Steam Solenoid Valve Is Faulty.
Replace Steam Solenoid Valve.
Temperature Controller Is Faulty
or Not Correctly Adjusted.
Adjust Temperature Controller or
Replace Faulty Controller.
Defective Roll Of Film Being Used. Replace Film Roll.
Inadequate Heat or Poor Steam Supply Waterlogged With Replace Steam Trap.
Temperature Regulation External Condensate Due To Faulty Steam
To The Tunnel. Water In The Trap.
Steam Line Causes Sluggish
Heating and Poor Regulation.
Steam Trap Incorrectly Located. Locate Trap At The Lowest Point
In The Line, Immediately Before
The Steam Pipe Enters The
Tunnel.
Wrong Type Of Steam Trap Make Sure That The Trap Is
Installed. Either A Float-Type Or A
Bucket-Type Trap.
Steam Supply Line Incorrectly Make Sure Steam Line Is Size
Sized. Prescribed In This Manual (1/2
Inch Line).

8-2
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Equipment Manual 3072C Hot Water Shrink Tunnel

PROBLEM CAUSE CORRECTIVE ACTION


Top Waterfall or Bottom Spray Power Is Off (At A Point Away Check Breaker or Fuse At Source.
Not Operating. From the Machine).
Turn Power Supply ON.
Pump Motor Starter Overload Reset Overload Heater:
(Located In ON/OFF Switch) Has - Set Switch To OFF Position.
Tripped Open. - Allow One (1) Minute For
Heater To Cool.
- Set Switch To ON Position.
Sump Flow Restricted By Debris. Set Pump Switch To OFF Position
and Remove Debris From Sump.
Remove Baffle From Bottom
Spray.
Improper Temperature. Components Out Of Adjustment Close Customer-Supplied
or Faulty. External Steam Valve (Outside Of
Tunnel) And Observe Steam
Pressure Gauge. Indicator
Should Return To Zero.
- If Indicator Does Not Return To
Zero, The Gauge Is Either
Stuck
or Inaccurate And Must Be
Replaced.
- If Indicator Returns To Zero
When The Valve Is Closed, And
Shows Pressure When The
Valve Is Opened, It Is
Operating Normally.
Set the Steam Switch To The ON
Position. Allow Thermostat To
Open The Steam Solenoid Valve
(Manually Increase Temperature
Setting If Desired).
Adjust Steam Pressure Regulator
To A Gauge Pressure Reading
Between 8 And 15 PSIG.
Make Sure That Steam Begins
Heating All Components and
Pipes In the Steam Circuit.
Make Sure That The Temperature
Is Properly Adjusted For The
Desired Product Shrink.

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 9
ORDERING INSTRUCTIONS AND
SPARE PARTS
In This Chapter...

ORDERING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SPARE PARTS KIT K3072C-202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3


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CRYOVAC NORTH AMERICA


100 ROGERS BRIDGE ROAD
P. O. BOX 464, DUNCAN, SC 29334-0464
FAX. NO. (864) 433-3889

SECTION 9
ORDERING INSTRUCTIONS AND
SPARE PARTS

ORDERING INSTRUCTIONS
In the event that additional parts are required, orders may be faxed or called in. When ordering
any part, please have the following information available:

• Machine name, model number, and serial number.


• Part number and description of part needed.
• Quantity needed.
• Shipping method desired.
• Complete shipping address.

For leasing information


phone:

1-800-845-7551
ext. 3906

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3072C Hot Water Shrink Tunnel Equipment Manual

For the customer service representative


responsible for your region
refer to the map below.

1-800-368-8849
1-800-368-8821
1-800-368-8817

1-800-368-8817

1-800 368-8814

For Koch/MultiVac Chamber Machine Inquiries, Call 1-800-368-8814


For Tipper Tie Equipment Inquiries, Call 1-800-368-8821
For Vertical Form-Fill-Seal Machine Inquiries, Call 1-800-824-4413
For Non-Food Films Equipment Inquiries, Call 1-800-533-6968
For Equipment Leasing Inquiries, Call 1-800-845-7551, ext. 3906

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Equipment Manual 3072C Hot Water Shrink Tunnel

SPARE PARTS KIT K3072C-202

CAT NO DESCRIPTION QTY


14988 Skid Strip 1
SP1781-00 Manual Starter 1
SP1821-03 Switch 1
SP1891-24 Thermal Overload 1
SP1891-34 Thermal Overeload 1
SP1893-06 Steam Solenoid (1/2") 1
SP1893-22 Water Solenoid (3/4") 1
SP5806-01 Temperature Controller 1
SP1269-01 Cyclone Belting (12"lg.) 1

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Equipment Manual 3072C Hot Water Shrink Tunnel

SECTION 10
REFERENCE FIGURES
AND PARTS LISTS
In This Chapter...

Figure 10-1 Shrink Tunnel Assembly...................................................................................... 10-2

Figure 10-2 Hood Assembly/Vent Collar Assembly................................................................ 10-4

Figure 10-3 Access Panel Assembly ...................................................................................... 10-6

Figure 10-4 Sump Assembly ................................................................................................... 10-8

Figure 10-5 Sump Assembly/Electrolet Assembly.................................................................. 10-9

Figure 10-6 Sump Assembly ................................................................................................. 10-10

Figure 10-7 Sump Assembly ................................................................................................. 10-11

Figure 10-8 Conveyor Drive Assembly ................................................................................. 10-16

Figure 10-9 Water Distribution Piping ................................................................................... 10-18

Figure 10-10 Steam Piping Assembly................................................................................... 10-20

Figure 10-11 Inlet Water Piping Assembly............................................................................ 10-22

Figure 10-12 Drainage Piping Assembly .............................................................................. 10-24

Figure 10-13 Conduit Assembly............................................................................................ 10-26

Figure 10-14 Blow-off Assembly ........................................................................................... 10-28

Figure 10-15 Blow-off Assembly ........................................................................................... 10-29


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10-1
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3072C Hot Water Shrink Tunnel Equipment Manual

3
SEE DETAIL
B 1
SEE DETAIL
A

CRYOVAC
CAUTION

2
SEE DETAIL
C

Figure 10-1
Shrink Tunnel Assembly

10-2
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

SHRINK TUNNEL ASSEMBLY


Ref. Drawing PT16M001
ITEM CAT. NO. DESCRIPTION QTY.

1 PT21S101 Hood Assembly 1


2 D3072 Sump Assembly 1
3 PT05S102 Access Panel Assembly 1

10-3
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

13, 18 13, 18 12, 18 13, 18


1 7, 23, 25
CAUTION CAUTION
5, 6, 10,
7, 23, 25
11, 19, 20

8, 9, 10,
11, 19, 20

27
26
30
30

28

29
31

4, 21, 22

3, 23, 24 2, 17
SEE
DETAIL
B

CAUTION

DETAIL A
Figure 10-2
Hood Assembly/Vent Collar Assembly

10-4
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

HOOD ASSEMBLY
Ref. Drawing PT16S101/P0014960
ITEM CAT. NO. DESCRIPTION QTY.

1 PT16S104 Hood Weldment 1


2 PT16S105 Deflector 1
3 PT16S106 Curtain Guide 1
4 PT16S115 Clip 1
5 PT16S116 Exit Curtain Assembly 1
6 PT16S117 Entrance Curtain Assembly 1
7 PT16S118 Nameplate - Rework 1
8 P0014960 Vent Collar Assembly 1
9 A14966 Curtain Latch 2
10 SP6491-01 Caution Tag - Hands, Lettering 2
11 SP6492-01 Caution Tag - Hands, Graphic 2
12 SP6493-01 Caution Tag- Guards, Lettering 1
13 SP6494-01 Caution Tag - Guards, Graphic 1
14 SP6538-01 Graphic Electrical Disconnect Label 1
15 SP6546-01 Rivet - Semi-Tubular 4
16 SP6546-03 Rivet - Semi-Tubular 28
17 #6-32 UNC x 1/2 Lg. Hex Hd. Scr. - SST 2
18 #6-32 UNC Hex Hd. Locknut - SST 2
19 #10 Screw Size Lockwasher - SST 4
20 #10-32 UNF x 1/2 Lg. Hex Hd. Scr. - SST 4
21 1/4 Screw Size Lockwasher - SST 9
22 1/4-20 UNC x 1/2 Lg. Hex Hd. Scr. - SST 8
23 1/4-20 UNC x 5/8 Lg. Thumbscrew - SST 1
24 A14961 Vent Collar Weldment 1
25 A14962 Damper 1
26 A14963 Damper Rod 1
27 SP2123-04 Knurled-Head Screw 1
28 5/64 x 1 Lg. Cotter Pin 2
29 1/4-20 UNC Hex Hd. Locknut - SST 1

10-5
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

4, 6
3, 6

CAUTION
LIVE STEAM
IN SYSTEM

2, 7, 8
5

CRYOVAC R

1 5

DETAIL B

Figure 10-3
Access Panel Assembly

10-6
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

ACCESS PANEL ASSEMBLY


Ref. Drawing PT05S102
ITEM CAT. NO. DESCRIPTION QTY.

1 P0015621 Access Panel 1


2 P0050788 CRYOVAC Nameplate 1
3 SP6497-01 Caution Tag - Steam, Lettering 1
4 SP6498-01 Caution Tag - Steam, Graphic 1
5 SP5616-02 Handle 2
6 SP6546-03 Rivet - Semi-Tubular 8
7 1/4-20 x 1/2 Lg. Pan Hd. Scr. 2
8 1/4-20 Hex Hd. Locknut 2

10-7
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

27
63 52
68 54
72
39 6
,, 5
,, ,,
,,
,,, ,,
,,, 11
SEE DETAIL

,,
,,,,,
,,, ,,
G
,,,,,,,,,, ,,
,,
,,
,, ,,
,, ,,
,, 50
21 26 61
40 63 65
56 58
68
72

2
63
68
28 72
63
68
72 7
73
9 75
73 78
75
78 3 SEE DETAIL
57 E
SEE DETAIL
D
59 34
68 SEE DETAIL
72 F
16 33
32 53
69 73
72 77
78
22 51
70 80
72
30

DETAIL C
Figure 10-4
Sump Assembly

10-8
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

23

55

44
41

48, 49

DETAIL E

87

82
81

83

84, 85, 86

DETAIL F
Figure 10-5
Sump Assembly/Electrolet Assembly

10-9
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

10
63
68
47 72
37
79
61
65

SEE
14 DETAIL
64
67 19
H
15
12
63
SEE DETAIL
71 46
72 I 72
63 SEE
68 DETAIL
72
35 K
20 70
38
63 72
60
64
62
66
17 36
SEE DETAIL SEE 46
L DETAIL 72
J
DETAIL D

Figure 10-6
Sump Assembly

10-10
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

31, 74, 76

24

21
25
45

43

42

13
29

18

DETAIL H

Figure 10-7
Sump Assembly

10-11
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

SUMP ASSEMBLY
Ref. Drawing D3072-C/B61756
ITEM CAT. NO. DESCRIPTION QTY.

1
2 A14934 Weir 1
3 C15138 Sump/Base Weldment 1
4
5 P0015372 Water Distributor 1
6 A61256 Drive Shaft 1
7 A14958 Conveyor Assembly - Exit 1
8
9 A14958 Conveyor Assembly - Entrance 1
10 C61733 Guide Side - Left 1
11 P0060205 Conveyor Drive Assembly 1
12 P0062249 Water Distribution Piping Assembly 1
13 P0015107 Inner Strainer 1
14 P0015373 Chain Guard 1
15 P0015375 Back Plate - Chain Guard 1
16 P0015379 Electrical Schematic 1
17 P0061734 Steam Piping Assembly 1
18 P0061736 Inlet Water Piping Assembly 1
19 P0061737 Drainage Piping Assembly 1
20 P0061742 Bracket - Back Plate 1
21 A14946 Conveyor Support 1
22 C14950 Electrical Panel 1
23 A15367 Float Cover 1
24 A15368 Bottom Cover 1
25 A15371 Overflow 1
26 C15376-A Pan Mounting Bracket 1
27 C15376-B Pan Mounting Bracket 1
28 C15377 Guide Side - Right 1
29 A15378 Water Fill Tube 1
30 B57824 Hold-down Strip 4
31 D60381 Steam Coil 1
32 D61747 Device Box Assembly 1
33 D61749 Conduit Diagram 1
34 B61756 Electrolet Assembly 1
35 C62268 Pump Guard 1
36 B62479 Flush System Tag & Wire 1
37 SP1262-93 Sprocket 1
38 SP1262-281 Sprocket 1

10-12
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

SUMP ASSEMBLY
Ref. Drawing D3072-C/B61756
ITEM CAT. NO. DESCRIPTION QTY.

39 SP1269-23 Flex Grid Conveyor Belt 1


40 SP1286-27 Collar - Setscrew 1
41 SP1422-90 Long Nipple 1
42 SP1422-132 Long Nipple 1
43 SP1429-14 90° Elbow 1
44 SP1444-05 Reducing Coupling 1
45 SP1463-09 Connector 1
46 SP1497-08 U-Bolt 2
47 SP1554-01 Bronzoil Flange Bearing 2
48 SP1636-05 Offset Link 1
49 SP1674-14 #40- Roller Chain Assembly 1
50 SP1681-01 Straight-Line Sprocket 2
51 SP1791-01 Ball Foot 4
52 SP3625-05 Thrust Washer 2
53 SP4181-21 Ratio Gear Motor Assembly 1
54 SP5014-11 One-Piece Split Collar 2
55 SP5055-01 Level Switch 1
56 SP5615-01 Dial Thermometer 1
57 SP5836-01 Bulb Well 1
58 SP5882-01 Hose 1
59 SP5886-01 Thermostat Control 1
60 1/8 Sq. x 1" Lg. Key Stock - SST 1
61 3/16 Sq. x 1" Lg. Key Stock - SST 3
62 #10-32 UNF x 1/4 Lg. Soc. Hd. Set Scr. - SST 1
63 1/4 Screw Size Flat Washer - SST 24
64 1/4 Screw Size Lockwasher - SST 4
65 1/4-20 UNC x 1/4 Lg. Soc. Hd. Set Scr. - SST 5
66 1/4-20 UNC x 1/2 Lg. Hex Hd. Scr. - SST 2
67 1/4-20 UNC x 5/8 Lg. Thumbscrew - SST 2
68 1/4-20 UNC x 3/4 Lg. Hex Hd. Scr. - SST 17
69 1/4-20 UNC x 1" Lg. Hex Hd. Scr. - SST 2
70 1/4-20 UNC x 2" Lg. Hex Hd. Scr. - SST 4
71 1/4-20 UNC x 2 1/4" Lg. Hex Hd. Scr. - SST 1
72 1/4-20 UNC x Hex. Hd. Locknut - SST 28
73 5/16 Screw Size Flat Washer - SST 10
74 5/16 Screw Size Lockwasher - SST 3
75 5/16-18 UNC x 3/4 Lg. Hex Hd. Scr. - SST 10
76 5/16-18 UNC x 1" Lg. Hex Hd. Scr. - SST 3

10-13
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

SUMP ASSEMBLY
Ref. Drawing D3072-C/B61756
ITEM CAT. NO. DESCRIPTION QTY.

77 5/16-18 UNC x 1 1/4 Lg. Hex Hd. Scr. - SST 4


78 5/16-18 UNC Hex Hd. Locknut - SST 14
79 3/8-16 UNC Hex Hd. Locknut - SST 8
80 5/8-11 UNC Hex Hd. Jam Nut - SST 4
81 SP1064-01 1/2" Locknut 1
82 SP1422-61 1/2 x 1 1/2" Lg. Nipple 1
83 SP4133-01 1/2" Sealing O-Ring 1
84 SP4680-16 Electrolet "O" Series, Aluminum 1
85 SP4681-02 Electrolet Cover, Cast Aluminum 1
86 SP4682-02 Gasket 1
87 SP5914-01 Reducing Adapter 1

10-14
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

This page intentionally left blank.

10-15
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

17, 18
2

4
5
6 3
19
1

9 10
3
8
2
17, 18

13 14

15
16

Figure 10-8
Conveyor Drive Assembly

10-16
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

CONVEYOR DRIVE ASSEMBLY


Ref. Drawing P0060205
ITEM CAT. NO. DESCRIPTION QTY.

1 P0060206 Adjusting Yoke 1


2 SP1653 Flange Bearing - Graphalloy 2
3 SP5869-01 Nozzle - Flood-Type 2
4 SP1523-05 Valve - Square Head Cock 1
5 SP1422-90 Long Nipple 1
6 SP1429-18 90° Elbow 1
7 SP1400-10 Tee 1
8 SP4758-03 45° Street Elbow 1
9 SP1422-136 Long Nipple 1
10 SP1413-30 Straight Coupling 2
11
12
13 SP1501-25 Roll Pin 1
15 A14988 Skid Bar 1
15 SP2792-55 Dowel Pin 1
16 3/4-16 UNF Hex Hd. Jam Nut - SST 2
17 A14929 Idler Wheel Assembly 2
18 SP1352-04 Retaining Ring - External 2
19 C14925 Adjusting Arm - Idler Assembly 1

10-17
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

5 12

3 16
19

10 10

11
7

14

4
4

15 15
4
4
10 10
6
10
2
9 20
21
22

13
1 17, 18

DETAIL I

Figure 10-9
Water Distribution Piping

10-18
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

WATER DISTRIBUTION PIPING


Ref. Drawing P0062249
ITEM CAT. NO. DESCRIPTION QTY.

1 B62248 Adapter 1
2 SP1281-00 Centrifugal Pump 1
3 SP1400-35 Tee 1
4 SP1418-21 Close Nipple 5
5 SP1422-157 Long Nipple 1
6 SP1422-161 Long Nipple 1
7 SP1422-171 Long Nipple 1
8 SP1422-178 Long Nipple 1
9 SP1422-214 Long Nipple 1
10 SP1429-38 90° Elbow 5
11 SP1435-18 Straight Pipe - Threaded One End 1
12 SP1435-19 Straight Pipe - Threaded One End 2
13 SP1436-09 Reducing Elbow 1
14 SP1436-14 Reducing Elbow 1
15 SP2210-11 Globe Valve 2
16 SP3074-17 Hose 1
17 SP3074-27 Hose 1
18 SP3178-01 Hose Clamp 2
19 SP3178-03 Hose Clamp 2
20 5/16 Scr. Size Flat Washer 8
21 5/16-18 x 1 Lg. Hex Hd. Scr. 4
22 5/16-18 Hex Hd. Locknut 4

10-19
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

17
8

5
10
10
7
5

14

6
3

10
6 10
9 13 5

15
11

6 5

10
5 12 6
16
2

Figure 10-10
Steam Piping Assembly

10-20
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

STEAM PIPING ASSEMBLY


Ref. Drawing P0061734
ITEM CAT. NO. DESCRIPTION QTY.

1 SP1297-01 Pressure Gauge 1


2 SP1397-07 Pipe Plug - Square Head 1
3 SP1401-22 Union 1
4 SP1413-02 Straight Coupling 1
5 SP1418-44 Close Nipple 6
6 SP1422-28 Long Nipple 4
7 SP1422-132 Long Nipple 1
8 SP1422-150 Long Nipple 1
9 SP1422-184 Long Nipple 1
10 SP1429-14 90° Elbow 5
11 SP1457-01 Siphon 1
12 SP2073-13 Reducing Tee 1
13 SP2952-01 Ball Valve 1
14 SP3069-04 Valve "Y" Check 1
15 SP3761-01 Pressure Regulator 1
16 SP5871-01 "Y"-Type Strainer 1
17 SP6598-01 Solenoid Steam Valve 1

10-21
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

7 7

2
6
5

8
2

9
3

10 1

DETAIL K
Figure 10-11
Inlet Water Piping Assembly

10-22
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

INLET WATER PIPING ASSEMBLY


Ref. Drawing P0061736
ITEM CAT. NO. DESCRIPTION QTY.

1 SP1397-22 Pipe Plug - Square Head 1


2 SP1418-21 Close Nipple 2
3 SP1422-149 Long Nipple 1
4 SP1422-171 Long Nipple 1
5 SP1422-172 Long Nipple 2
6 SP1422-173 Long Nipple 1
7 SP1429-38 90° Elbow 3
8 SP1893-06 Solenoid Air/Water Valve 1
9 SP2952-11 Ball Valve 1
10 SP5871-02 "Y"-Type Strainer 1

10-23
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

12
15 4
14
6 13
15
10 5 16
1 2

11 9
6 1
8
10
5
3

DETAIL L

Figure 10-12
Drainage Piping Assembly

10-24
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

INLET WATER PIPING ASSEMBLY


Ref. Drawing P0061737
ITEM CAT. NO. DESCRIPTION QTY.

1 SP1418-01 Close Nipple 2


2 SP1418-21 Close Nipple 1
3 SP1422-173 Long Nipple 1
4 SP1422-185 Long Nipple 1
5 SP1429-38 90° Elbow 2
6 SP1435-19 Straight Pipe - Threaded One End 4
7 SP1435-23 Straight Pipe - Threaded One End 1
8 SP1435-30 Straight Pipe - Threaded One End 1
9 SP1436-15 Reducing Elbow 1
10 SP2073-17 Reducing Tee 2
11 SP2952-14 Ball Valve 1
12 SP3074-19 Hose 1
13 SP3074-24 Hose 1
14 SP3074-26 Hose 1
15 SP3178-03 Hose Clamp 4
16 SP3178-15 Hose Clamp 2

10-25
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

3, 6

12 2

2
4

2, 6
2, 6

4, 5

2 2

Figure 10-13
Conduit Assembly

10-26
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

CONDUIT ASSEMBLY
Ref. Drawing D61749
ITEM CAT. NO. DESCRIPTION QTY.

1 SP1601-06 Terminal Ring 2


2 SP2988-02 90° Elbow - Conduit Fitting 11
3 SP2989-02 Straight Conduit Fitting 1
4 SP3201-07 Wire Nut 4
5 SP3201-08 Wire Nut 2
6 SP4133-01 Sealing O-Ring 6
7 SP6262-05 Wire #14 Black 20’
8 SP6262-02 Wire #14 White 20’
9 SP6262-03 Wire #14 Green 20’
10 SP1155-04 1/2" Sealtite Conduit 25’
11 SP6262-01 Wire #14 Red 20’
12 SP4157-02 3/4" to 1/2" Reducer 1

10-27
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

8 14 57
53 15 16 68
23 17 69
87
31
50
60 89 35
61 26
62
29
9
10
75
76
2

48 36
32
84 11 36
34 38
85 20 12 65
71
41
72
73 48

27
49

24

25
50 58
35 59

6
SEE DETAIL
M
5 (END VIEW)
7 54 1 4
55 56 52 51
56 57 63 55
15
56
66 51
67 55
68 56
69
70
3
77
78
79

Figure 10-14
Blow-off Assembly

10-28
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

19
57
64
33 86
43 38 88
39 40

46

30 21
22

37

30

39 45 44
18 18
51 51
52 52
56 56

DETAIL M
Figure 10-15
Blow-off Assembly

10-29
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

BLOW-OFF ASSEMBLY
Ref. Drawing E61332
ITEM CAT. NO. DESCRIPTION QTY.

1 D60912 Blow-off Frame 1


2 PT05A304 Blow-off Hood Assembly 1
3 C61354 Bracket Support 1
4 B61330 Conveyor Bracket 1
5 A14958 Exit Conveyor Assembly 1
6 A61228 Spacer 2
7 SP1554-01 Bronzoil Flange Bearing 2
8 A60909 Drive Shaft 1
9 SP1681-01 Straight-Line Sprocket 2
10 A61553 Drive Sprocket 2
11 SP5014-11 Split Collar - One Piece 2
12 SP1269-24 Flex Grid Conveyor Belt 1
13
14 SP1353-14 Retaining Ring - External 2
15 B60911 Take-up Bracket 2
16 B60910 Idler Shaft 1
17 A14929 Idler Wheel Assembly 2
18 A60924-03 Pipe Support 2
19 PT055313 Pipe Support 1
20 SP3625-05 Thrust Washer 2
21 SP5667-01 Blow-off Nozzle 5
22 SP5668-01 Adjustable Mini Mount 5
23 SP4751-01 Limit Valve 1
24 A61257 Valve Plate 1
25 SP4619-06 Straightway Valve - Air-Actuated 1
26 SP5069-06 Air Line Regulator 1
27 SP5070-07 Air Line Filter 1
28
29 SP6026-01 Modular Sleeve 1
30 SP5062-14 Male Connector 2
31 P0061362 Pilot Trigger 1
32 SP5063-04 Male Elbow 2
33 SP1422-90 Long Nipple 1
34 SP5062-08 Male Connector 2
35 SP5063-02 Male Elbow 4
36 SP5098-04 Nylon II Tubing A/R
37 SP5098-04 Nylon II Tubing 1’
38 SP1423-23 Reducing Tee 4

10-30
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

BLOW-OFF ASSEMBLY
Ref. Drawing E61332
ITEM CAT. NO. DESCRIPTION QTY.

39 SP1429-18 90° Elbow 2


40 SP1436-02 Reducing Elbow 2
41 SP1400-10 Tee 3
42
43 SP1422-209 Long Nipple 1
44 SP1422-120 Long Nipple 2
45 SP1422-137 Long Nipple 1
46 SP1422-210 Long Nipple 1
47
48 SP1418-47 Close Nipple 2
49 SP1422-68 Long Nipple 1
50 SP1402-03 Street Elbow 2
51 1/4-20 Hex Bolt x 1/2 Lg. - SST 10
52 10-32 Hex Bolt x 1/2 Lg. - SST 8
53 3/8-16 Elastic Stop Nut - SST 8
54 1/4-20 Thumbscrew x 5/8 Lg. - SST 4
55 1/4 Washer - SST 14
56 1/4 Lockwasher - SST 26
57 1/4-20 Hex Bolt x 5/8 Lg. - SST 14
58 5/16-18 Hex Bolt x 2 1/2 Lg. - SST 2
59 5/16 Lockwasher - SST 2
60 10-32 x 1 Lg. Socket Hd. - SST 2
61 10-32 Washer - SST 2
62 10-32 Elastic Stop Nut - SST 2
63 10-32 Lockwasher - SST 4
64 1/4-20 UNC x 3/4 Lg. Hd. Scr. - SST 8
65 P0061555 Support Skid Rail 1
66 C61753 Roller Assembly 1
67 1/4-20 UNC x 1 1/2 Lg. Hex Hd. Scr. - SST 3
68 1/4 Lockwasher - SST 10
69 1/4 Flat Washer - SST 12
70 1/4-20 UNC Hex Nut - SST 5
71 B62131 Wear Strip Rework 2
72 #6-32 UNC x 1/2 Lg. Hex Hd. Bolt - SST 2
73 #6-32 UNC Elastic Stop Nut - SST 2
74
75 3/16 Sq. x 7/8" Lg. Key Stock - SST 2
76 1/4 x 20 UNC Set Screw - SST 2

10-31
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

BLOW-OFF ASSEMBLY
Ref. Drawing E61332
ITEM CAT. NO. DESCRIPTION QTY.

77 5/16-18 UNC Elastic Stop Nut - SST 1


78 5/16 Flat Washer - SST 1
79 5/16-18 UNC x 2 1/2 Lg. Hex Hd. Bolt 1
80
81
82
83
84 SP1674-80 #40 Roller Chain Assembly 1
85 SP1636-05 Offset Link 1
86 1/4-20 UNC Locknut - SST 4
87 PT05A302 Transition Conveyor Assembly 2
88 1/4-20 UNC Jam Nut - SST 2
89 SP3854-01 Pneumatic Gauge 1

10-32
INDEX

Equipment Manual 3072C Hot Water Shrink Tunnel

This page intentionally left blank.

10-33
INDEX

3072C Hot Water Shrink Tunnel Equipment Manual

CUSTOMER-SUPPLIED
115 VAC, 15-AMP
CIRCUIT BREAKER
L2 2 WHT 2 2

1FS 1SOL
L1 1 BLK 1 1 BLK
3SW FLOAT WATER
SWITCH SOLENOID
1 2 1 2 5 6
GND RED RED
1TS 2SOL 2
1SW 2SW THERMO- STEAM WHT
STAT SOLENOID
1 7 8
2 2 RED RED
9 10
WHT WHT

3 4
BLK BLK

1 O/L 2 O/L

DRIVE MOTOR PUMP MOTOR


115/230VAC, 1PH, 60HZ 115/230VAC, 1PH, 60HZ
1/6HP, 3.2/1.6 AMP 1/3HP, 6.8/3.4 AMP

Figure 10-16
Electrical Schematic

10-34

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