Está en la página 1de 26

GE Energy

7FA Gas Turbine


Evolution
Product Development Update

Anthony G. Matt, P.E.


F Platform Lifecycle Manager

2010 GE Energy Customer Solutions Conference

2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Industry challenges
Carbon policy driving green energy sources
Energy demand increasing long term
Rising cost of energy
Emissions forcing retirements
Importance of reliability & quality

2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

The 7F GT fleet 15+% of NA capacity


Experience
CCGT
22%

Coal
29%

400

YE July 2009

Starts Based

Operating
Mode

Hours Based

GE
65%

SCGT
14%
Hydro
14%

Steam
(oil &gas)
12%

Starts per Year

Other

Wind
2%
Nuclear
8%

Operation

North America installed


megawatts

700+ 7FA gas turbines in operation


22+ million fired hours
550+ thousand fired starts

8760

Hours per Year

RAM
99.4% operating reliability*
98.6% starting reliability*
95.1% availability*
*Source:

ORAP;

(2Q-2009 to 1Q-2010)
All rights reserved: SPS
3

2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

U.S. advanced CC megawatt trends


Installed U.S. CC Megawatts
115
96

Lower capacity factor


Higher starts behavior

Average
starts/year

Cyclic behavior continues

87

36

38

191

199

88

76
66

61

60

Average 49 49 46
capacity factor (%)

40

61

87

94

51

33

31

(GW) 24
'99

37
'00

60
'01

106
'02

161

178

'03

'04

'05

42

206

'06

'07

42

40

210

212

218

08

'09

10

38

Year
Source: Ventyx Velocity Suite

Think starts for developed infrastructure


4
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Study area forecasted dispatch


No Renewables

70,000

60,000

60,000

50,000

50,000

40,000

CC-GT

30,000

20,000

20,000

Coal

70,000

60,000

60,000

50,000

50,000

CC-GT

40,000

MW

MW

20% Renewables

30,000

20,000

20,000

Coal

30% Renewables

CC-GT

40,000

30,000

10,000

Coal

10,000

70,000

CC-GT

40,000

30,000

10,000

10% Renewables

MW

MW

70,000

Coal

10,000

Source: NREL Western Wind & Solar Integration Study

Flexible CC Mandatory
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Opportunities
Cyclic duty growth
efficient starts & turndown

Grid stability
faster starts, faster load ramp

Transient emissions
start-up & load ramp emissions

Fuel diversity
LNG, shale gas & syngas capability

Cost of electricity
efficiency, $/kW & RAM
6
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Successful heritage of F technology


Experience

RAM

700+ 7FA GTs in operation


22+ million fired hours
550+ thousand fired starts

99.4% operating reliability


98.6% starting reliability
95.1% availability
(2Q09-1Q10)
*Source: ORAP; All rights reserved: SPS

7
2010
GeneralElectric
ElectricCompany.
Company.All
AllRights
Rights Reserved.
Reserved. This
copied

2009
General
Thismaterial
materialmay
maynot
notbebe
copied
distributedininwhole
wholeor
orin
inpart,
part, without
without prior
owner.
oror
distributed
prior permission
permissionofofthe
thecopyright
copyright
owner.

GE F class gas turbine experience


Largest F Technology Fleet
Substantial operational
experience
Significant fleet reliability

Installed base plus


commitments
& orders
In commercial
operation

Tech

Units

Hours

Starts

6FA
7FA/B
9FA/B
Totals

83
740
219
1,042

3.2M
22.4M
8.7M
34.3M

37K
588K
92K
717K

GE leads
advanced technology
field experience

1,200+

34+ million

1,042

fired hours

GE F technology firsts
15+M hours / 428+K starts on DLN
F- Technology Gas Turbine
55% thermal efficiency
100% reliability 275 day period

> 8000 hrs

Single digit NOx and CO

760

99.4% reliability F-tech record


IGCC applications
1,200+ units 1,000+ in operation
34+ million operating hrs

GE
6F, 7F, 9F

B
OTHERS

C
As of 26-JUL-2010

40% load w/ single digit emissions


Data current as of 26-JUL-2010
8

2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

F-class leadership in operability


Most experience in all duty cycles
Base load duty: 44% of fleet
Cycling duty:

39% of fleet

Peaking duty:

17% of fleet

Cyclic leader...
COD 1992
8 Units, 4 x 207F
~16 hrs/start daily start/stop M-F
~260 starts/yr

9
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

7FA platform evolution

7FA gas turbine platform evolution


220

Platform development
% efficiency

210

GT output (MW)

Maintaining emissions

7FA.05
38.5%

Compressor

Improving
Performance
Operability
Fuel capability
Serviceability
RAM
New designations

200
7FA.04
38%

190

HGP

7FA+e
36.2%

180
7FA+
35.7%

170
160

7FA 35%
7F 34.5%

150
90

94

98

02

Year

04

08

12

7FA.04
7FA.05
11

2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Simple Cycle output

12
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

7FA gas turbine path for growth


7FA.03

7FA.04

HGP
Technology

DLN 2.6
Enhanced Compressor

22+ Million hrs


experience

7FA.05

Compressor
Technology

Advanced
HGP

Advanced
Compressor

Field Validated Factory Validation


(2009)
(2010 & 2011)

13
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Technology enhancements
Continuing to develop new technology for the installed fleet
Gen 2 Filter
System

Blade Health
Monitoring
(BHM)

Enhanced
Compressor

7FA Cooling
Optimization
Package (COP)

10 Minute Start
Capability

Model
Based
Control
(MBC)

OpFlex* Extended
Turndown software

OpFlex Autotune software


OpFlex Peak software
Opflex Grid Code
Liquid Fuel Reliability

AGP Upgrade (7FA.04)


Combustion
Dynamics
Monitoring (CDM)

*OpFlex and Mark are trademarks of General Electric Company.


2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Mark* Ve controls14
Mark VIe controls

7FA.05 gas turbine performance


Combined
Cycle

Simple
Cycle

Output (MW)

627

211

Efficiency (%, LHV)

57.5

38.5

Heat Rate (Btu/kw-hr)

5934

8872

NOx (ppmvd @ 15%O2)

CO (ppmvd)

15
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

A product of ecomagination*
Emissions
Maintains Single Digit NOx / CO
Improved emission density (lbm / MBTU)
Emissions reduction (tons / year)
NOx & CO reduction per start (CC -90%, SC -47%)

Environmental Impact
Assuming
Combined Cycle with Fast Start & Rapid Response
Duty cycle of 5000 hrs / 200 starts per year

Expectation
CO2 reduction 19,000 tons/year equivalent to
3,800 cars

* Ecomagination is a trademark of General Electric Company.

16
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Product evolution focus

Fuel flexibility
Natural gas
5% wobbe index variation
with automatic combustor tuning
+/-

Liquid
Improved fuel transfer and system O&M
with recirculation, nitrogen purge
IGCC
Syngas product shipped 2010,
launch project COD target, 2012

Hydrogen
+65% H2 capable ready for

carbon capture
18
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Operability
Gas Turbine

Turndown reduce fuel burn


Fast start1 NSR, lower emissions
Fast MW ramp grid control
Peak performance MW capacity

Plant

HRSG/BOP
Rapid response/attemperation
Turndown
Transient ammonia control

Steam turbine start improvements


Controls equip & plant integration
1 ~75% of full rated GT load in 10 minutes

19
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Flexibility critical for success


Improve Revenues
Capture ancillary revenue
Fast Start dispatch (160 MW/10 mins)
Fast ramp rates for load following (17.5+ MW/min)

Capture peak pricing


Improved Hot day output (+25% output @ 100 degF)
GT Fast Start (-25 min) & CC Rapid Response (-22 min)
Increased efficiency (across ambient & load range)

Improve O&M Costs


Reduce starts cost
Maintain fuel flexibility (NG, Distillate)
Reduce off-peak fuel burn
Improved MW turndown capability (+21 MW)
20
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Model-based control
New generation control technology
New sensing &
signal processing

Advanced
control

Physics-based
models

M&D
prognostics

&
Prediction

Performance/operability/availability
Fast start dispatch
Fast ramp rates
Turndown
Performance
Fuel Flexibility
Reliability
Grid response
21
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Life cycle value


Availability
Reduction/elimination of inspections
Condition based maintenance
Extended life designs

Maintainability
Sensor technologies health monitoring
In-situ inspection capability
Repair technology vs. replace
Outage execution and cycle

22
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Combined Cycle - Rapid Response


107FA & 207FA Rapid Response
Start Time
(hot/warm)

Plant Load
Std Rapid Response

10 minutes

0%

~30%

20 minutes

0%

~65%

55 minutes

15%

100%

110 minutes

100%

100%

Benefits
Up to 90% reduction in start-up emissions
Up to 65% reduction in start-up fuel
Respond to peak electricity demands
Leverage ancillary market opportunities

23
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Reduced Start Variability


Im pact of start variability on m eeting
scheduled dispatch com m itm ent

Load 

Targeted
O
ptim izedStart
Start

Late: Buy replacem ent


pow er at high price

Early: Sell excess


pow er at low price

Scheduled
Pow er

Initiate
Start
(current)

Initiate
Start
(optim ized)

D ispatch
Com m itm ent

Tim e

24
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

7F gas turbine evolution


15+% of North America installed megawatts
Performance improvements balanced
with flexibility, operability & RAM
Continued investment in gas turbine &
power plant technologies
GE Energy delivering solutions for flexibility
and carbon reduction

Delivering today investing for future


25
2009
2010 General Electric Company. All Rights Reserved. This material may not be copied
or distributed in whole or in part, without prior permission of the copyright owner.

Q&A

También podría gustarte