2013 Electrical YE Mod

Site
Incident Name
Date
Voltage Range
Memphis
Loss of Electrical Power to

Bldg. 6, Shutdown of Site
Internet/network System.
12/27/2013 480-575 Volt
Louisville
Near Miss "Down Power Line

on Power Street"
12/22/2013
Memphis
UPS System In Three Areas

Alarmed
12/21/2013 480-575 Volt
Circleville
KSW Chemical Area - Hot

terminal found on HVAC
local disconnect
12/18/2013
Arc Flash?
Niagara
Falls
IPP-11 Instrument Panel

Failure
WX Intensifier Trigger Wire

Lodged in Waterjet Cutter
Fayetteville Roller
Beaumont
Contractor electrical
incident
12/18/2013 120-240 Volt
12/16/2013
12/16/2013
#1 dryer 5th compartment

Pontchartrai interior lighting ballast
n
shorted out
12/16/2013 120-240 Volt
Washington Granular Vortac Mill Starter

Works
Electrical Failure
12/13/2013
Beaumont
DHN blower motor trip
12/13/2013
Circleville
B Dryer Oil Heater Electrical

Hot Spot
12/13/2013
Memphis
Communication cables
pulled loose from pole
12/12/2013
Pryor
Light Fixture Short Circuit

and smoking
12/11/2013
LPI - Delrin Cut Electric

Washington Tracing on Water line to #2
Works
PC Pump
12/9/2013 120-240 Volt
Yerkes
Live wire unexpectedly

pulled and broke during
Treater abatement work
12/8/2013 120-240 Volt
De Lisle
Pac21 fork truck detector Short in Electrical Circuit 12/7/2013
12/7/2013
Beaumont
Electrical power loss to unit.
12/6/2013 >600 Volt
De Lisle
Substation 45 Shut Down

while Starting Up #4 ID Fan
- 12/5/13 - Repeat
occurence being
investigated as part of 130701-RCI
12/5/2013 480-575 Volt
Pryor
Contract Electrician West

Plant Curd Area Arc Flash
12/5/2013
Baytown
MCC 01 Outage
12/3/2013 480-575 Volt
Memphis
The UPS Units in Two Areas

Alarmed and the Caustic
Unloading Pumps in NaCN
Shutdown
New
705 Trailer - West HVAC
Johnsonville Breaker Failure
De Lisle
Loss of Power to Substation

45 - 11/28/13
Washington Electrical Arc on PFA

Works
Extruder
12/3/2013 >600 Volt
12/2/2013 120-240 Volt
11/28/2013 480-575 Volt
11/25/2013 120-240 Volt
Borderland
Line 1 Shutdown Due to

BMS Power Loss
11/24/2013
Memphis
Contractor employee
unplugged an ice machine
which caused an arc.
11/20/2013
De Lisle
MS Power Sub-Station Fault

11/17/13
11/17/2013 >600 Volt
Belle
Near Miss - Breaker Failure

on 24V DC System to
Softener Controllers
11/16/2013
Tralee Park
Molding Press LWB B4 Soild

State Relay Overheated
11/14/2013
Cedar
Rapids
# 2 Capacitor Bank Failure
11/14/2013 >600 Volt
Memphis
(N&H)
MSP curd # 1 sharples

defoamer pump
11/10/2013 120-240 Volt
Yerkes
ATH South Spur Conduit
11/7/2013 120-240 Volt
Tralee Park
Broken Light Bulb and

Fixture - Storage Trailer
11/7/2013
Thetford
Mines
Electrical cables cut
11/5/2013 480-575 Volt
La Porte
Lighting panel at Main office

bldg. arc.
11/5/2013
Belle
#14 & #15 Boiler UPS

Failure
11/4/2013
Morses Mill Line 1 MCC backfeed
11/4/2013 480-575 Volt
Mobile
11/4/2013
Electrical Outlet Short
Nitric Acid Plant Shutdown

resulting in Ammonia
Pascagoula Release
Houston
(Griffin)
Spark From Cover of

Conduit
New
Burnt wiring in 1220 ECR L1
Johnsonville Finishing
11/3/2013
10/27/2013 120-240 Volt
10/26/2013 480-575 Volt
Belle
Contractor cut through 110v

cable
10/21/2013
Starke
Feeder Cable Damage
10/18/2013 >600 Volt
Belle
Mobile Crane Incident
10/16/2013
Pencader
Cable Arc in Terminal Box
10/11/2013
Products Extruder Feed

Fayetteville Block Heater Electrical Short
10/10/2013
Memphis
Contractor Employees
Caught a Section of Conduit
with a Chain Fall Causing a
Small Arc
10/5/2013
Belle
HPI 16-2013 - Electric Shock

to Contractor Using Remote
Visual Camera Equipment
10/4/2013
New
River Water Motor
Johnsonville Disconnect Fault
10/4/2013 >600 Volt
Kingston
Exposed electrical wires in

ceiling space
10/3/2013 120-240 Volt
Circleville
Heat Tracing for the West

Cooling Tower Water pump
was found to be melted.
10/1/2013
Kingston
Systems Failure at 505 Front

Rd
9/30/2013 480-575 Volt
Memphis
Contractor employees were

replacing a receptacle
without proper lockout.
9/27/2013 120-240 Volt
Plant Sump Diesel Pump

Pascagoula Battery Rupture
9/26/2013
Starke
Circuit Breaker Failure at the

10 MVA
9/24/2013 >600 Volt
Chambers
Works
Smoke coming from ballast
9/20/2013
Gibson City Excavation Incident
9/17/2013 480-575 Volt
Memphis
All Processes Shutdown due

to Loss of Power to Site
9/15/2013 >600 Volt
Louisville
Loss of Power to Circuit

1387
9/15/2013 >600 Volt
Energized underground
Pontchartrai cable cut while excavating
n
for fire main repair
9/12/2013 120-240 Volt
Circleville
After a pm on K2 Fan 40
(Rail Purge fan) during
restart sparks were noticed
coming from the fan
Pencader
Shock from Loose Cover

Plate on Electrical Outlet
9/6/2013
Palo Alto
Charred electrical plug
9/5/2013 120-240 Volt
9/12/2013
Memphis
Electrical Short West EP58

Cooling Tower Power Panel
9/3/2013
Circleville
K3 Stripper roll fan motor

control center starter had
an A-Phase burnt wire
9/1/2013
Additional Power Source Not

De-energized On #3 Torus
Washington Disc Dryer Return Rotary
Works
Valve
8/28/2013
Circleville
Reclaim Heater Contactor

Failed Closed
Washington Partial Short in Portable

Works
Space Heater in Power
La Porte
HPI # 2013-21 - Incorrect

LTCT of Electrical Heat
Tracing
8/28/2013
8/27/2013
8/27/2013 120-240 Volt
New
Century
Scorch marks inside bucket
(Production) for VFD
8/26/2013 480-575 Volt
Arc occurred while removing

New
insulation on #9 Packer Live
Johnsonville Bottom
8/26/2013
Arc in Heat Tracing panel in

Fayetteville ECR 8-2
8/25/2013 120-240 Volt
Chambers
Works
Bldg 1330- Phase to Ground

Fault of 100 Amp
Disconnect Switch
8/20/2013 480-575 Volt
Beaumont
Power Blip
8/20/2013 480-575 Volt
Belle
Spark from Broken Conduit
8/15/2013 120-240 Volt
Fort Hill
Downed Power Line
Gibson City Comitrol Heat Tracing Arcing
8/15/2013
8/13/2013
Starke
Motor Control Center Main

Disconnect Overheated
8/13/2013 480-575 Volt
St. Louis
R&D
Liquiverter Wire Exposed at

Motor Connection
2013STL0019 Lock out Lock
removed
8/12/2013
Belle
15-2013 Electric Shock from

Fork truck charger
8/12/2013
Memphis
Lost Partial Power to the

Plant when Feeder #1
Tripped
8/11/2013 >600 Volt
Memphis
Plant Feeder #1 Tripped
8/11/2013 >600 Volt
Burnside
Electrical Shock
8/7/2013
Circleville
Hot Connector found on a

Temporary Feed
8/7/2013
Circleville
SPARKS FROM HEAT SEALER

IN LAB
8/4/2013
8/2/2013
Casting Machine Started

when Power Restored
Chattanoog without Connections in
a
Place
De Lisle
Electrical Power Lost to the

Power area Emergency
Generator Substation,
MCC71E and MCC74D Relief Valve LIfted on #2
Boiler - 7/31/13
7/31/2013 480-575 Volt
De Lisle
Electrical dip in power to

plant during lightning storm
& Loss of Instrument Air 7/30/13
7/30/2013 >600 Volt
El Dorado
Pulled fuse on wrong control

loop
7/19/2013
Memphis
EP58 Cooling Towers

Overran the basin and on to
the ground
7/19/2013
Circleville
Failure of Power Feed to SP

Resin Rental Refrigeration
Unit
7/18/2013
Louisville
Romex Cable Cut
7/16/2013
Starke
Inadvertent Pump Shutdown
7/16/2013 120-240 Volt
De Lisle
Loss of power to 575

Building Substation 7/14/13
- Ox1/Ox2 shutdown
-7/15/13
7/14/2013 >600 Volt
Belle
Fire at Starter Rack Main

Disconnect 48-43
7/12/2013
Logan
Electrical Shock from

Elevator Control Panel
7/12/2013
De Lisle
ECR-2 Emergency MCC PLC

motor restart Failure 7/10/13
7/10/2013
Washington Arc Flash from Slaker

Works
Screener vibrating motor
7/10/2013
Chambers
Works
Nitric pump P-27 sparked

out of motor casing while
trying to start up
7/6/2013 480-575 Volt
El Dorado
Electrical Arc Flash While

Wiring Drive for RU-805
7/5/2013
De Lisle
#5 Deepwell West injection

pump motor Wiring
overheated - 7/5/13
7/5/2013
7/2/2013 >600 Volt
Sabine River feeder 10 trip
Polymer Finishing Line 4

Extruder Motor VFD Drive
Fayetteville Switch
Circleville
Temporary Construction (TC)

Rack #2 failure for 450 Tank
Project
Smoke coming from Fine

Washington Powder Central Control
Works
Room H&V
7/2/2013
6/29/2013
6/28/2013
Houston
(Griffin)
Near Miss - Live Wire found

while installing the New F-7
Control Panel
6/28/2013
Chambers
Works
Operator witnessed a
possible arcing on celling
light at EO Center ECR
6/26/2013 120-240 Volt
Tralee Park
Receiving Bay Door Severed

Coil Wire
6/26/2013
electricaL TRIP ON #3
GENERATOR AND
Sabine River INCINERATOR
6/26/2013
Washington Acrylics Blend tank agitator

Works
#3 ECR
6/24/2013
Memphis
(N&H)
P-1 Curd #2 Sharple Arc

Flash in MCC
6/24/2013
Red Lion
Excavating contractor
observed working near
overhead 480v cable
6/20/2013
Pencader
E-stop alarm on pressure

vessel went of
6/17/2013
Pryor
Mechanics Noticed Spark

While Disconnecting Wires
on West Plant IFB #6506
Fan
6/13/2013
Corpus
Christi
SI - 11-2013 De-energized
Electrical Cable Cut during
Excavation- Near Miss
6/11/2013 120-240 Volt
Smoke odor inside the

Washington construction break room
Works
trailer
B Axial compressor
Pontchartrai restarted on its own when
n
interlock was cleared.
6/10/2013 120-240 Volt
6/6/2013
Pryor
Main Plant substation 4000

amp breaker failure
6/6/2013
De Lisle
L1 2CC TiCl4 pump starter

stabber failure
6/4/2013 480-575 Volt
Near Miss: Wrong Tag plates

Washington found on relabeling efort
Works
MCC
Chambers
Works
Electrical Arc in Demarc

Building
Gibson City AC Unit electrical arc
6/3/2013
5/31/2013
5/31/2013 480-575 Volt
Circleville
K2 york shut down from

shorted wire at the unit
5/31/2013 120-240 Volt
Circleville
T2 Treater #3 Electrode
Malfunction
5/31/2013
Memphis
Contractor employee closed

a 480 volt disconnect
without the proper PPE.
5/29/2013
Pryor
West Plant Honeywell I/O

circuit breaker trip
5/28/2013
Memphis
(N&H)
P1 #2 C-30 MCC Bucket

went to ground
5/28/2013 480-575 Volt
Memphis
(N&H)
Near Miss MS2P freight

elevator control panel.
5/23/2013
Pump Running While

Washington Identified Power Source
Works
Locked Out
5/21/2013
Burnside
Power Cables Disconnected

on EIDC 13 Barge
5/20/2013
Wurtland
Electrical Outage
5/17/2013 >600 Volt
Memphis
Loose Utility Pole Guy Wire

(Broken Preform)
5/17/2013 >600 Volt
De Lisle
Bulk liner blower Shutdown

due to broken prong on
electrical plug
5/17/2013
Pryor
Light Fixture Failure in

Storeroom.
5/16/2013
Washington Short Circuit at Local

Works
Landfill Disconnect
5/14/2013
Memphis
Temporary AC Unit
(Aggreko) on the East Side
of Building 800 Arced
5/14/2013
Memphis
Crane lift without a Close

Proximity Permit authorized
5/13/2013 >600 Volt
Memphis
Site Electrical Power Blip

and Feeder 6 Tripped Offline
De Lisle
HARDWARE FAILURE POWER

ECR 7
Fork truck mast struck

overhead energized 480
Sabine River volt cable
Yerkes
Spark seen from electrical

wires for VF chiller
5/10/2013 >600 Volt
5/7/2013
5/6/2013
5/4/2013
Kingston
Live Electrical Wires not

Properly Terminated
4/29/2013
Memphis
Working in close proximity

of electrical line
4/26/2013 >600 Volt
Arcing at River Water Pump

Fayetteville Drive Installation
4/26/2013
La Porte
Failure of #7 refrig motor.
4/25/2013 >600 Volt
Memphis
(N&H)
GFCI Failure - Sparked
4/25/2013
Kingston
Burned Ground Wire Found

on Heater Assemblies
4/23/2013 480-575 Volt
Circleville
T2 Treater Power Supply

Cable Insulation Damaged
4/19/2013
Pontchartrai South Clearwell sump pump

n
electrical arch
4/16/2013
Beaumont
Sight wide power blip shut

down unit.
4/14/2013 >600 Volt
Chambers
Works
234 Bldg: Near Miss on L14

Heater Lock-Tag-Clear-Try
4/10/2013 120-240 Volt
Memphis
(N&H)
P3 South Collector RFV

energized w/ motor unwired
4/9/2013
Tralee Park
Near Miss- Failed light

switch in splice and join
area
4/8/2013 120-240 Volt
Circleville
Contactor Failed On at
Reclaim
4/7/2013
Mobile
NOX SHUTDOWN ON FLAME

FAILER (FORMAL II - to also
include #13-0108 RCI)
4/7/2013
Pencader
Fuse Blown on M&M Press

on restart after Maintenance
4/5/2013
Victoria
Lost power to entire unit.
4/4/2013 >600 Volt
Pencader
350A interlock failure
4/4/2013
Electrical Near Miss At River

Fayetteville Pump House
Beaumont
DHN blower shut-down
4/4/2013 120-240 Volt

3/31/2013
Circleville
Arc Flash in conduit for 4th

floor heater fan motor
3/28/2013
Louisville
#2 Fire Pump House Diesel

Engine
3/25/2013
Arc at #1 HFA Feed Pump

Fayetteville plug and receptacle
3/25/2013
Electrical Arc Associated

Washington with Die Heater Failure on
Works
#16 Clave Melt Cut System
3/24/2013 120-240 Volt
Line 2 Hydrolysis Unwind

Fayetteville Hoist
3/23/2013
Beaumont
DHN Blower shut down
3/23/2013
Beaumont
DHN blower shutdown
3/20/2013
New
Heat Tracing Fire in Slurry
Johnsonville Area Pump house
3/19/2013
Cut electrical tracing found

while installing nozzle
modification to catalyst
Washington injection on #3 Poly spray
Works
pump.
3/18/2013
Mobile
Loss of DCS system in ABU

(FORMAL)
New
Johnsonville MDU Dryer Control Panel
3/18/2013 120-240 Volt
3/17/2013 120-240 Volt
Beaumont
Centrifuge shutdown for an

unknown reason.
3/17/2013
Beaumont
DHN Blower Shutdown
3/16/2013
Beaumont
DHN blower shutdown
3/15/2013
Beaumont
Blower trip down in DHN.
3/15/2013
Fort Hill
51 Well Electrical Incident
3/15/2013
St. Louis
R&D
Hoist Near Miss
3/12/2013
Circleville
SP Lab Operator Noticed

White Vapor from
Evaporator in Instron Room
3/11/2013 120-240 Volt
Beaumont
DHN Blower Shutdown
Louisville
Light bulb in fixture at guard

office got hot enough to
smell burning odor
2/26/2013 120-240 Volt
Louisville
Light bulb in fixture at guard

office got hot enough to
smell burning odor
2/26/2013 120-240 Volt
Kingston
Damaged Gala Heater Band
2/25/2013 120-240 Volt
Beaumont
DHN Blower Shutdown
2/17/2013
Yerkes
Sparks on outlet box during

box adjustment in Blue IT
cabinet .
2/15/2013
3/4/2013
Washington
Works
Sparge heater arc
2/13/2013
Tralee Park
GFCI Tripped During BRF

Cleaning
2/13/2013 120-240 Volt
Cooper
River
HSI 13-010 Scissor Lift

Electrical Shock
2/13/2013
Circleville
Site Phone System

Extended Outage
2/12/2013 120-240 Volt
Circleville
Arcing in T2 Treater Box
2/12/2013
Circleville
Ground fault on HRG #54 in

Tedlar
2/10/2013 120-240 Volt
Tralee Park
Near Miss - 120 Volt

Electrical Short Clean
Cell Ceiling
2/9/2013 120-240 Volt
Beaumont
DHN blower shutdown
2/9/2013
Beaumont
Blower Shutdown
2/8/2013
Beaumont
DHN Blower shutdown
2/7/2013
De Lisle
NM 02052013
2/5/2013
New
Loss Power to L1 Reaction
Johnsonville Fume Disposal
2/5/2013 480-575 Volt
Starke
MXV Filter at Field Switch
2/4/2013 >600 Volt
Houston
(Griffin)
Burned overhead lights in

Building #9
2/4/2013
Washington Electrical arc occurred from

Works
light fixture
Chambers
Works
Electrical arc observed on

East phase of 11-KV switch
4J
2/3/2013
1/31/2013 >600 Volt
Memphis
Incoming Feeder 255

(#255-N1) Panel Shorted
out
1/30/2013 480-575 Volt
Circleville
Bare wires found in

transformer junction box
1/30/2013
Products Spray Coating

Fayetteville HVAC Drive Failure
1/29/2013
De Lisle
EAST DRY BLEND HOIST

INCIDENT.
1/29/2013
Memphis
Blade Broke on Dust

Collector Circuit In #3 ECR
1/28/2013 480-575 Volt
Houston
New Firehouse Main Breaker
1/28/2013
Mobile
V-L304 high temp incident
1/27/2013
De Lisle
Electrical Cord Arc

01262013
1/26/2013 120-240 Volt
Low voltage switch gear

Fayetteville tripped
1/25/2013 480-575 Volt
New
Electrical shock from
Johnsonville electrical heat tracing
1/18/2013
Cooper
River
Heat tracing arced on the

terathane truck unloading
arm
1/11/2013 120-240 Volt
Thetford
Mines
Pass proche
1/10/2013
Tralee Park
Barwell #2 Extruder
Electrical Arc
1/9/2013
Memphis
As contractor employees
were building a scafold,
one of the poles came in
contact with a heat trace
box and the employee felt a
small shock in his hand as
he held the pole.
1/8/2013 120-240 Volt
Circleville
Level Probe Spark
1/8/2013
De Lisle
Light fixture fell at Belt

Filters Env
1/7/2013
Chambers
Works
Trailer CW8985 spotted on

563 spot impacted electrical
outlet
1/7/2013
Energy Level
Electrical Shock?
1S
1S
1S
0
0
1S
1S
1S
A
0
0
0
0
0
0
0
1S
0
0
1S
0
A
0
2
0
0
1S
1S
1S
1S
Hazard Exposure?
Other
Arc Flash, Shock
Operations
Arc Flash, Disruption to Operations
Operations
Operations
Shock
Flash
Flash
Fire
Flash
Other
Fire
Fire
Flash
Operations
Operations
Operations
Flash
Operations
Operations
Fire / Explosion, Shock
Flash
Arc Flash, Shock
Operations
Operations
Operations
Operations
Fire
Shock
Other
Arc Flash, Shock
Operations
Arc Flash, Shock
Operations
Arc Flash, Shock
Shock
Operations
Flash
Shock
Operations
Arc Flash, Disruption to Operations, Fire /

Explosion, Shock
Operations
Flash
Shock
Shock
Shock
Other
Operations
Shock
Fire
Explosion
Other
Shock
Disruption to Operations, Other

Flash
Shock
Other
Shock
Disruption to Operations, Shock
Other
Shock
Operations
Fire
Shock
Fire
Arc Flash, Shock
Flash
Arc Flash, Fire / Explosion
Operations
Shock
Shock
Shock
Disruption to Operations, Fire / Explosion
Shock
Shock
Operations
Operations
Shock
Operations
Flash
Operations
Operations
Operations
Arc Flash, Disruption to Operations, Shock
Shock
Operations
Operations
Explosion
Shock
Other

Explosion, Shock

Explosion, Shock
Other, Shock
Other
Other
Shock
Flash
Shock
Other
Other
Shock
Other
Shock
Shock
Other
Flash
Flash
Other
Flash
Arc Flash, Shock
Operations
Flash

Flash
Arc Flash, Shock
Other
Shock
Flash
Other
Flash
Shock
Flash
Flash
Shock
Operations
Other
Shock
Shock
Flash
Shock
Arc Flash, Shock
Shock
Flash
Operations
Shock
Shock
Operations
Other
Operations
Operations
Operations
Operations
Operations
Arc Flash, Fire / Explosion
Arc Flash, Shock
Operations

Operations
Operations
Shock
Operations

Operations
Operations
Operations
Operations
Arc Flash, Other, Shock
Shock
Other
Operations
Other
Other
Flash
Operations
Shock
Shock
Shock
Operations
Operations
Shock
Operations
Other
Operations
Shock
Arc Flash, Shock
Shock
Other
Flash
Explosion
Flash

Explosion, Shock
Operations
Operations
Flash
Other
Shock
Operations
Shock
Arc Flash, Shock
Operations
Shock
Flash
Shock
Operations
Equipment Involved
Other
Cable
Switchgear
Switch/Breaker/QMD
Involved in: Dismantle and Remove
Control Equipment
Cable
Switch/Breaker/QMD
Lighting
MCC
Switch/Breaker/QMD
Control Equipment
Cable
Lighting
Heat Trace
Conduit
Control Equipment, Other
Switchgear
MCC, Switch / Breaker / QMD
Lighting
Conduit, Lighting, MCC, Switch / Breaker /

QMD, Switchgear
Control Equipment, Overhead Lines,

Switchgear
Switchgear
Other
Switch/Breaker/QMD
Grounding, Portable Equipment
MCC
Other
Control Equipment
Capacitors
Other
Cable, Conduit
Lighting
Cable
Lighting, Other
Batteries, Other
MCC, Switch / Breaker / QMD, Switchgear
Cable, Conduit, Grounding, Switch / Breaker /

QMD
Cable
Cable, Conduit
Cable, MCC
Cable, Conduit, Lighting
Cable
Conduit
Cable
Other
Conduit, Other
Protable Equipment
Switchgear
Other
Heat Trace
MCC, Motors
Switch/Breaker/QMD
Batteries
Switch/Breaker/QMD
Lighting
Cable
Other
Overhead Lines
Cable, Underground
Motors
Cable
Cable, Motors, Portable Equipment, Switch /

Breaker / QMD
MCC
Motors
Other
Heat Trace
Switch/Breaker/QMD
Heat Trace
Heat Trace, Switch / Breaker / QMD
Switch/Breaker/QMD
Drives
Conduit
Cable, Lighting
Heat Trace
MCC
Motors, Portable Equipment
Other
Overhead Lines
Overhead Lines
Heat Trace
Temporary Wiring
Control Equipment
Drives, Motors, Portable Equipment
MCC
Lighting, MCC, Motors, Switchgear
Motors
Switch/Breaker/QMD
Cable
Drives, Lighting, MCC, Motors
Batteries, Switchgear, Underground

Conduit, Other, Switch / Breaker / QMD
Switch/Breaker/QMD
Control Equipment, MCC
Conduit, Temporary Wiring
Motors
Cable, Grounding, MCC
Motors
Cable, Cable Tray
MCC, Portable Equipment
Control Equipment, Motors
Control Equipment
Lighting
Control Equipment
Switch/Breaker/QMD
MCC
MCC
Cable, Overhead Lines
Control Equipment
Control Equipment
Cable
Motors
Switch/Breaker/QMD
Switch/Breaker/QMD
MCC
MCC
Other
Other
Control Equipment
Other
MCC
Cable, Switch / Breaker / QMD

MCC
Cable, Lighting, Switchgear
MCC, Motors, Switch / Breaker / QMD
Motors
Overhead Lines
Other
Protable Equipment
Lighting
Switch/Breaker/QMD
Protable Equipment
Overhead Lines
Overhead Lines
Control Equipment
Cable
Conduit, Motors
Cable
Overhead Lines
Drives, Switchgear
Motors
Protable Equipment
Cable
Cable, Other
Cable, Conduit, MCC, Motors
Other
Conduit, Motors, Switch / Breaker / QMD
Other
Switch/Breaker/QMD
Other
Control Equipment
Overhead Lines
Switch/Breaker/QMD
Control Equipment
Other
Conduit, Grounding, Motors
Batteries, Cable
Other
Conduit
Other
Other
Other
Heat Trace
Heat Trace
Control Equipment, Other
Switchgear
Switch/Breaker/QMD
Other
Other
Other
Cable, Motors
Cable, Grounding, Motors, Other
Other
Other
Lighting
Lighting
Cable, Other, Switch / Breaker / QMD

Other
Other
Control Equipment
Other
Protable Equipment
Other
Other
Conduit, Grounding
Cable
Other
Other
Other
Cable
MCC
Other, Switch / Breaker / QMD, Switchgear
Lighting
Lighting
Overhead Lines
Switchgear
Drives
Drives
Motors, Other
Switchgear
Switch/Breaker/QMD
Other
Cable
Switch / Breaker / QMD, Switchgear
Heat Trace
Heat Trace
Cable
Heat Trace
Control Equipment
Lighting
Other
Involved in: Lockout/Tagout
Involved in: Voltage Testing
0
1
1
0
Involved in: Troubleshooting
Cause
*Not Applicable
Other
Other
Equipment Failure
0 Water
Damaged equipment, Improper Installation,

0 Inadequate / Deficient Documentation
Equipment Failure
Equipment Failure
1 Damaged equipment, Equipment Failure
0 Equipment Failure
1 Other
0 Improper Work Practice, Procedure violation
Installation
Damaged Equipment
0 Other
Equipment Failure, Water / Environmental

1 Contamination
0 Equipment Failure
1 *Not Applicable
0 Equipment Failure
1 Damaged Equipment
0 *Not Applicable
Equipment Failure
*Not Applicable

Inadequate / Deficient Documentation
Water
Equipment Failure
Other
Equipment Failure
Equipment Failure
Equipment Failure
Improper Installation, Inadequate / Deficient

1 Documentation
Installation
*Not Applicable
1 Damaged equipment, Improper Installation
0 Equipment Failure
Installation
Equipment Failure
Equipment Failure, Improper Installation
0 Improper Installation, Improper Work Practice
Improper Installation, Improper Work Practice
Improper Installation, Improper Work Practice,

Inadequate / Deficient Documentation
Installation
Other
Equipment Failure

Improper Work Practice
Damaged Equipment
Improper Work Practice, Inadequate /

Deficient Documentation
Damaged Equipment
1 Installation
0 *Not Applicable
1 Equipment Failure
Improper Installation, Improper Work Practice
1 Equipment Failure
0 Other
1 Documentation
Other
Other
Inadequate / Deficient Documentation,

Procedure violation
Equipment Failure, Other
0 Other
Damaged equipment, Equipment Failure,

1 Improper Installation
0 Other
Other
Equipment Failure
Damaged Equipment
Other
1 Water
Damaged equipment, Inadequate / Deficient
0 Documentation
1 Equipment Failure
0 *Not Applicable
Installation
Work Practice
Other
Equipment Failure
Equipment Failure
Damaged Equipment
Other
Other
Other, *Not Applicable
Damaged Equipment
Equipment Failure
Damaged Equipment
1 Improper Work Practice, Other
0 *Not Applicable
Other
0 Documentation
Damaged Equipment
Damaged equipment, Equipment Failure
Work Practice
1 Other
0 Water
Equipment Failure
Equipment Failure
Equipment Failure, Water / Environmental

Contamination
1 Equipment Failure
0 Work Practice
*Not Applicable
Other
0 Installation
Water
Equipment Failure
0 Other
Other
Other
1 *Not Applicable
Equipment Failure
Equipment Failure
0 Deficient Documentation
Other
Work Practice
Procedure Violation
Water
1 Other
Equipment Failure
Equipment Failure
0 *Not Applicable
Installation
Water
0 Other
1 Procedure Violation
Work Practice
1 Equipment Failure
1 Equipment Failure
Improper Installation, Improper Work Practice,

Inadequate / Deficient Documentation, Other,
Procedure violation
1 Work Practice
*Not Applicable
Equipment Failure
Equipment Failure
Work Practice
Equipment Failure
Improper Work Practice, Procedure violation
Equipment Failure
1 Equipment Failure
0 Other
1 Equipment Failure
Installation
1 Other
Other
Equipment Failure
Installation
Damaged Equipment
Damaged equipment, Other
Other, *Not Applicable
Documentation
Procedure Violation
Equipment Failure
Damaged Equipment
*Not Applicable
Installation
0 Equipment Failure
Equipment Failure
Damaged Equipment
Other
*Not Applicable
Other
Equipment Failure
*Not Applicable
0 Damaged Equipment
Other
Other
Damaged Equipment
Equipment Failure, Improper Installation
1 Water
Water
0 *Not Applicable
Other
Other
Improper Work Practice, Procedure violation
Damaged equipment, Water / Environmental

Contamination
Other
Other
Equipment Failure
Equipment Failure
Damaged equipment, Other

Other
1 Installation
Equipment Failure
0 Other, Water / Environmental Contamination
Equipment Failure

Deficient Documentation
Damaged Equipment
Installation
Installation
Other
Other
Other
1 Other
0 Equipment Failure
1 Other
1 Installation
0 Other
Other
Water
1 Other
0 Equipment Failure
Equipment Failure
Equipment Failure
Other
1 Other
0 Water
Documentation
*Not Applicable
Damaged Equipment
0 Equipment Failure

Water / Environmental Contamination
1 Equipment Failure
0 Installation
Other
Who Is Involved
Function of Person Involved
Contractor
Other
Employee
Operator
Unattended
Unattended
Other
Injury?
Unattended
Contractor
Operator
Contractor
Other
Unattended
Maintenance
Employee
Operator
Unattended
Other
Employee
Electrician
Contractor
Mobile Equipment Operator
Unattended
Operator
Employee
Operator
Contractor
Other
Contractor
Unattended
Unattended
Operator
Contractor
Electrician
Employee
Electrician
Unattended
Unattended
Unattended
Operator
Employee
Maintenance
Unattended
Other
Contractor
Other
Unattended
Other
Unattended
Operator
Unattended
Unattended
Employee
Operator
Contractor
Unattended
Other
Employee
Electrician
Employee
Electrician
Unattended
Operator
Contractor
Electrician
Employee
Office Support Personnel
Unattended
Employee, Contractor
Operator
Unattended
Other
Contractor
Maintenance
Employee
Employee
Unattended
Employee
Operator
Contractor
Electrician
Contractor
Other
Employee
Electrician
Contractor
Maintenance
Unattended
Contractor
Maintenance
Contractor
Electrician
Unattended
Unattended
Electrician
Unattended
Other
Contractor
Other
Unattended
Unattended
Contractor
Employee
Operator
Employee
Contractor
Electrician
Unattended
Other
Contractor
Electrician
Unattended
Electrician
Employee
Employee
Maintenance
Employee
Other
Contractor
Insulator
Contractor
Electrician
Unattended
Unattended
Contractor
Other
Employee
Unattended
Unattended
Electrician
Employee
Operator
Contractor
Unattended
Unattended
Contractor
Maintenance
Employee
Electrician
Employee
Operator
Electrician
Unattended
Operator
Unattended
Operator
Contractor
Electrician
Employee
Operator
Unattended
Other
Contractor
Other
Employee
Electrician
Unattended
Maintenance
Unattended
Contractor
Other
Employee
Employee
Operator
Employee
Operator
Contractor
Electrician
Unattended
Operator
Contractor
Electrician
Employee
Operator
Electrician
Unattended
Operator
Contractor
Electrician
Employee
Operator
Employee
Operator
Employee
Electrician
Unattended
Other
Unattended
Operator
Contractor
Unattended
Other
Employee
Maintenance
Contractor
Other
Contractor
Other
Employee
Operator
Employee
Electrician
Employee
Operator
Electrician
Unattended
Contractor
Maintenance
Unattended
Other
Unattended
Operator
Contractor
Electrician
Contractor
Electrician
Unattended
Operator
Contractor
Electrician
Employee
Operator
Contractor
Other
Contractor
Unattended
Other
Employee
Operator
Employee
Maintenance
Unattended
Contractor
Contractor
Unattended
Unattended
Contractor
Other
Contractor
Maintenance
Contractor
Electrician
Contractor
Other
Other
Employee
Operator
Employee
Operator
Employee
Operator
Unattended
Operator
Unattended
Unattended
Other
Electrician
Employee
Operator
Unattended
Unattended
Operator
Employee
Operator
Employee
Maintenance
Unattended
Other
Employee
Operator
Contractor
Electrician
Unattended
Other
Unattended
Maintenance
Employee
Other
Employee
Maintenance
Employee
Operator
Employee
Operator
Unattended
Other
Unattended
Other
Unattended
Employee
Maintenance
Contractor
Electrician
Employee
Electrician
Unattended
Operator
Unattended
Other
Unattended
Other
Unattended
Other
Contractor
Maintenance
Employee
Operator
Employee
Operator
Unattended
Other
Contractor
Other
Contractor
Other
Employee
Operator
Unattended
Other
Employee
Employee
Operator
Contractor
Operator
Contractor
Insulator
Employee
Other
Unattended
Operator
Unattended
Contractor
Other
Unattended
Other
Unattended
Other
Unattended
Other
Contractor
Maintenance
Unattended
Other
Contractor
Electrician
Employee
Maintenance
Employee
Operator
Unattended
Unattended
Other
Employee
Maintenance
Operator
Contractor
Operator
Unattended
Other
Contractor
Electrician
Employee
Contractor
Other
Unattended
Other
Contractor
Insulator
Employee
Operator
Employee
Operator
Contractor
Other
Contractor
Operator
Unattended
Operator
Contractor
Other
Attributes
Weather Conditions->Clear; Source of

Incident->Electrical; Type of Incident->Fire;
Potential Contributing Factors->Foreign
Substances Present; Process Safety
Management Issues->Mechanical Integrity;
Activity Status at Time of Incident->Normal
Operation/Activity; Location of Incident>Utility/Warehouse/Power/Waste Treatment
Potential Contributing Factors->Design or

Layout; Source of Incident->Electrical; Type
of Incident->Fire; Weather Conditions>Indoors; Process Safety Management
Issues->Management of 'Subtle' Changes;
Location of Incident>Manufacturing/Production; Source of
Incident->Other; Activity Status at Time of
Incident->Start-up; Potential Contributing
Factors->Utility (Air, N2, Steam)
Description
Incident Num
While locking out to perform maintenance on

the PCDC MCC Substation 258 Breaker 2 was
used for isolation which shutdown B-6 and
the site network switch located in B-6. The
network switch is a communication hub for
the site.,
311488
While making morning moves the Rail Crew

noticed a downed power line on Power
street..
313634
The UPS in NaCN, HCN, and Oxone control

rooms alarmed during a power blip. The
NaCN process lost both #1 and #2 systems
shortly after the blip. There were no
operating issues in the HCN area. Oxone was
already down.
311789
KSW Chemical Room Lost Heat to Area. HVAC

Crew responded. A hot terminal was found on
the local disconnect to unit 3092
309786
this call the EU supervisor received an e-mail

indicating an UPS alarm. The EU
supervisor investigated and found the UPS
system had switched to un-conditioned
power and the Building #11 fire alarm panel
had a trouble alarm. The EU supervisor
contacted the Electrical supervisor. The
Electrical supervisor was also called
regarding the shutdown of the smoke duct
scrubber system. This system shut down at
7:45am. This caused the CP operators to
reduce shop power at 7:57am. Power was
reduced to ~33,500 amps and again at
8:42am to ~27,500 amps., The EU and
Electrical supervisor investigated the area.
The DCS system for the smoked duct
scrubber was operational but the CP
operators could not operate the pumps or
blowers. After further investigation
instrument panel IPP-11 had failed. This
panel provides power to all the smoked duct
scrubber instruments and DCS power for the
pumps and blowers. This panel also powers
Building #11 elevator fire alarm panel. Panel
IPP-11 is powered from the UPS system. The
panel failed due to water infiltration, site
conditions and panel integrity. The failure of
this panel caused the UPS system to switch
to un-conditioned power, as designed. Panel
IPP-11 is scheduled to be replaced with the
existing capital project to replace/upgrade
the smoked duct scrubber project. , The e
312571
During normal operation of the waterjet

cutter the trigger wire became lodged
between the roller and the track causing the
cutting operation to stop.
310109
Contractor at Groundwater was in the process

of starting a de-humidifier/heater by flipping
two switches to the "on" position. During the
process of turning on the second switch, the
contractor experienced an electrical shock.
311401
While walking down center aisle between #1

and #2 dryers, operator noticed a burnt smell
and smoke emitting from #1 dryer 5th
compartment interior lighting ballast located
outside of the dryer.
310560
Friday December 13th, Operations was

attempting to restart the Vortac Mill after a
shutdown. E&I was contacted to help and
they began troubleshooting. , 4pm - E&I
mechanic entered ECR and found 440V
starter inoperable.
311160
Blower motor rpms dropped from normal to

about 80%. The blower was running by VFD
#2. A burning smell was noticed in DHN ECR,
particularly from the switch in the middle of
the ECR that connects either blower to the
motor. The blower motor then tripped. A high
motor winding temperature fault was
observed on the VFD and SEL Motor
Temperature Relay. With the motor down, the
knife blade switch for VFD #2 was opened
and closed a few times. Through a plexiglass
window on the switch it was observed the
switch was not making full contact when in
the closed position. The bad connection
caused the smell in the ECR as well as the
motor high temperature trip. The
temperature fault was reset on the SEL relay,
and VFD #1 selected and the blower
restarted. The VFD #2 switch will have to be
repaired when power is of the motor before
VFD #2 can be selected to run the blower.
311031
An IR scan was conducted on B dryer oil

heater panel. A category 3 hot spot was
found at the oil heater contactor.
309137
An overhead cable was found laying on top of

the NaCN Maintenance Shop roof on the
north and west sides. Noted that this is one
of four overhead cables which were found to
have been pulled loose from a single
connection point located on a wood pole
across the northside drive from the NaCN
Maintenance Shop. A trash container was
found located/staged directly under the cable
which is routed over the road and above the
NaCN Maintenance shop.
311168
A light fixture short circuit next to the #4 EQ

tank. It appears that the light, which is
attached to grating underneath the tank, was
exposed to water, curd, and caustic from tank
flushes. The operator saw smoke coming
from the fixture.
311026
While in the process of starting the #2 Poly,

operators saw a flash of light when putting a
water hose on the #2 PC condensate pump.
Contacted E&I mechanic and found the
breaker tripped and heat tracing cut.
313402
During the tenting above and around

the treater in preparation for the asbestos
removal a 120 volt energized cable (encased
in an aluminum pipe) was broken causing a
spark and tripping the circuit breaker
immediately
311030
Pac21 loading station would not operate due

to the fork truck detection showing that it
detected a fork truck when in fact there was
no fork truck around.
310678
At 6:45 p.m. GSU 3 tripped out. This caused

the Aniline Reactor to go down and shortly
after DHN had to be shut down.
310943
Substation 45 kicked down when #4 ID Fan

was started.
308700
A contract electrician was using a boom lift to

work on a failed light in the west plant curd
area over the sharple bay. The light was a
277 volt GE type H2000 with a plug in type
removable light fixture. An arc occurred in
the process of removing a screw from the
retaining plate on the light fixture. The
electrician received a first degree burn from
the arc flash on his right wrist. He was
wearing leather gloves and long sleeves. The
process of bending his wrist exposed a small
area of the wrist which received the burn.
The circuit the light was on did trip the
breaker.
313353
I/E Maintenance received a Work Order

(91331758) to repair lights in the cooling
tower area. I/E Technician stopped at the
lighting panel to inspect the breakers. I/E
Technician observed that there were two
(20amp) breakers that were tripped in the
lighting panel. I/E reset one of the breakers
which caused a trip of the Main Feed Breaker
for MCC-1. The trip of MB-1 was not
anticipated because of two other (50amp)
breakers in series with this circuit to protect
the MB-1. The trip resulted in the loss of
power to the Aniline Unit distillation pumps,
Administration Building and Control Room
Building lighting.
309343
The UPS in NaCN alarmed in the Control

Room and the Caustic Unloading Pumps
shutdown. The UPS alarmed in the Oxone(R)
Control Room, but no operating equipment
was afected. HCN and Power did not
experience any issues or alarms.
310826
On 12/02/2013 at 0700, the west HVAC unit

in the 705 trailer was discovered to be of.
The HVAC breaker had tripped due to internal
breaker failure. There were no injuries
associated with this event.
311290
During startup of the #4 Baghouse Fan at

0805 the Lockout relay located in Substation
45 tripped the Breaker # F-22 located in
Switch Center 4 causing loss of Power to
Substation 45 in ECR 4 . Power was returned
to Substation at 0858
310561
Following repairs to the cartridge heater on

the PFA extruder (which required splicing of
the wires to the heater) an electrical arc
occurred from the center die heater to the
metal plate covering the center die cavity.
The arc occurred from the repaired wiring. An
area mechanic was in the process of setting
blades on PFA extruder when the arc
occurred. The mechanic's hands and face
were in close proximity to where the arc
occurred but was not shocked.
310632
On the 24th of November at approximately

10:00 AM line 1 tripped due to a flame
scanner failure on the BMS. Upon further
investigation it was discovered that there was
water intrusion into the proximity sensor on
the amine gas valve on the burner skid. This
water intrusion shorted out the proximity
switch, thus shutting down the BMS as they
are on a common circuit.
311291
Contractor employee unplugged the ice

machine in the Building 6 Break room (due to
loud noise) in preparation for a meeting. As
the plug was pulled from the GFCI protected
outlet, an arc occurred which damaged the
electrical wall outlet and the electrical cord of
the ice machine.
309500
Mississippi Power experienced a fault at one

of their Sub-Stations that resulted in a 30%
Voltage Dip for 3.5 Cycles to the Plant. This
caused the LN 1 & 2 TRI Blowers, LN 2 Ore
Dryer, LN 2 SCD Pumps, LN 2 Liquids Pumps
and Recycle Water Pumps to shut down.
308906
When attempting to regenerate #2 Softener,

the controller would not move into
regeneration mode and the "Utility Failure"
indication light turned on. Upon further
investigation it was found that the "Utility
Failure" light was on for all softeners. While
troubleshooting cause for "Utility Failure"
indication light, it was determined that the
circuit breaker on the 24V DC System had
failed.
309776
Press LWB B4 is the designated conventional

molding cycle press. Press was in the reheating phase when operator of the press
and a nearby maintainance technician
smelled something overheating.
308900
At or around 12:20 am on 11/14/2013, a

partial power outage to the plant occurred.
Upon resetting the drives, the operator
began to notice alarms in the capacitor bank
system. The on-call maintenance technician
was called into the plant. Upon investigation,
#2 Capacitor bank was found inoperable with
indications of a possible arc flash and/or fire.
At that point, the maintenance technician
called in another technician into assist in a
full lockout of the system. Learnings: Multiple
amperage spikes found 30 minutes prior to
the failure. System was completely rewired in
October 2013 No surges seen from electrical
power grid. The fire had extinguished itself
prior to being found.
309336
The curd operator notified the shift lead

operator who then notified the on shift
supervisor, that he was investigating a
strange noise when he found the # 1
sharples defoamer pump running with out
the motor fan guard and the junction box was
tore away from the motor with the wires
exposed. He immediately shut down the
pump and sharples and proceeded to lock
out. There was no one in the area during this
time, and there is no root cause as to what
caused this incident at this time.
312129
While using a mini excavator in the ATH

railcar south unload spur, undocumented and
unknown conduit that was on top of the
existing railroad ties and covered by blacktop
was exposed and brought to the surface
309356
While conducting weekly 5 s audit it was

noticed that the light fixture and bulb were
broken in the storage trailer.
307341
Un lectricien procdait l'enlvement

de cbles lectriques pour le
dmentlement de la vieille ligne de
fabrication. Il a eu sectionner des cbles
et a sectionn 2 cbles encore utiles pour
2 convoyeurs rarement utiliss. Les deux
cbles n'taient pas nergiss lors de
la coupure.
308519
EC mechanics were looking for breaker to

isolate electrical heat tracing. Upon opening
the door to lighting panel, mechanics noticed
an arc from the top hinge of the lighting
panel door. Upon investigation it was found
the a wire had worked it way behind the
hinge and was pinched by the hinge when
the door to the panel was opened.
308513
During normal operation, the DCS received a

trouble alarm for #14 & #15 Boiler UPS.
Upon further investigation it was determined
that the transformer failed by a short circuit
from the coil to the case on the harmonic
winding of the transformer. This was caused
by loosening of the transformer steel stack
vibrating through insulating Nomex.
309359
Prior to beginning a PM of MCC2 in ECR 1, a

contract electrician with acr-flash protection
tested for absence of voltage and
unexpectedly foung 40V
308099
Employee accidentally kicked electrical outlet

under conference room D table. Outlet cover
was loose allowing plate to make contact
with ground on plug and short out when it
was kicked.
310094
An electrical failure in the junction box

supplying power to the west cooling tower
pumps shut the east pump down. As a result,
the Nitric Acid Plant compressor shutdown
due to high temperature, thus shutting down
the rest of the plant and lifting an ammonia
PSV. There were no injuries as a result of the
incident.
307576
Near miss-While putting the electrical power

on, to the bucket elevator #3 ,I noticed a
spark and then smoke coming from a conduit
cap at the southeast end of the building #9.
308402
On 10/26/2013 at 1:15PM shift I & E

discovered burnt wiring in L1 Finishing 1220
ECR room in #5 vacuum pump cabinet.
308401
Contractor was working on 220 building roof

to remove ridge vents, and replace with caps.
Ridge vents were being cut loose with a
reciprocating saw. The saw cut through a flex
conduit and 110v ware to a photovoltaic
sensor for the building outside lights.
308113
A Crawler Tractor made contact with

insulated ground cable while crossing a
designated access ramp where ground cable
was buried.
309084
Crane operator was removing a piece of

condensate piping from the 10.5 level.
While rotating the crane, the counter weight
struck a piece of 2 conduit which feed
power to #3 raw water pump. Motor junction
box was separated from motor housing.
308665
Cable feeding the heaters in HIV6 arced in

the terminal box. The fuse associated with
the circuit blew. The associated terminal
block and cabling showed signs of arcing.
Vessel was in the process of being returned
to service following unrelated heater repairs.
310265
Technicians were working on Extrusion

turnaround when they heard a noise
consistent with electrical wires shorting out.
The feed block (south) heater stopped
working.
306495
Contractor employees were using a chain fall

to raise the 20 inch A converter manual valve
back into position. As they moved the valve,
the chain fall made contact with a section of
conduit causing it to be pulled away from the
LB. A small arc was observed.
307574
During the Amines turnaround, contract

employee was utilizing a DuPont owned
remote visual camera in the MAP area to look
inside a column. While utilizing the camera
the contract employee noticed a "tingling"
sensation in their fingertips while holding the
head of the camera. The camera was
powered by a 110 volt outlet and plugged
into a GFCI outlet.
309980
On Friday, 10/4/2013, two River Water Pumps

were consecutively lost, producing low
pressure to the production areas.
Maintenance I&E responded and initiated
communication with the site Maintenance
Specialist. After troubleshooting, making
necessary repairs, and successful test starts
of the #1 motor, the decision was made to
start-up. Operations attempted to close the
switch on the #1 motor, and proceeded to
field start the motor. Upon field start, the
2300 volt switch catastrophically failed Electrical Fault phase to phase across motor
disconnect. The blast traveled as designed
out the top of the gearbox, not exposing
personnel to the arc flash. Personnel were not
present at the starter during the event.
307333
FSRE recieved complaint that there was a

noise in the ceiling space outside room 206 in
CTC., , HVAC Technician took a look and they
found that there was a contactor for a heater
vibrating., Technician also found there were
wires exposed and a couple of boxes without
covers on them.
310268
Heat Tracing on the West Cooling Tower water

pump was found to melted.
304780
Systems failure at 505 Front Rd. due to

interuption of power.
310937
Contractor employees were attempting to

change a receptacle in the ice house without
proper lock and tags on the electrical panel.
306424
An operator on a forklift near the haybarn

heard a loud noise coming from the plant
sump tank area. When he looked in that
direction he noticed a small puf of smoke.
Upon approaching the area, the battery on
the plant sump back up diesel pump had
ruptured. There were no personnel in the
immediate area. There was no fire, no
injuries, nor evidence of charred residue. The
battery was connected to an electrical
charger at the time of the incident.
306326
Circuit breaker tripped on Ground Fault, arced

and failed on reset of power.
304814
A FLS was entering the 1244 Office Building

to sign in for work, and noticed smoke
coming from a ceiling light. This incident
occurred while an incomming shift was
arriving to work, so operation's personnel
barricaded all entries to the building and
summons everyone to the proper rally spot.
306774
During the excavation of a functionally

abandoned area, a standard steel pipe,
commonly used for liquid, was found and
verified clear of liquid. The pipe was cut and
abandoned 350 MCM wire had been run
through the pipe.
305959
Electrical11:31 PM entire Site Had 1 Second

Loss of Electrical Power. All Processes
Shutdown
305475
Loss of Power to Circuit 1387
306100
While contractor was excavating in the

vicinity of a fire main leak, the excavator cut
an energized electrical cable that supplied
power to the plant pedestrian gate.
305936
At restart of the fans the Rail Purge fan had

sparks coming from it. The fan was stopped
and supervisor contacted.
304122
Employee was plugging in heater. The metal

cover plate of the electrical outlet was
extremely loose. The cover plate contacted
the prongs from the electrical plug. The
employee reported a flash and a tingle in her
finger tips.
306429
Employees were relocating portable

equipment when they discovered a charred
electrical plug and the wall socket. The outlet
was not overloaded and the circuit breaker
was not tripped. The cause was most likely a
loose connection inside the plug that resulted
in overheating. Damage to the wiring in the
plug could have been caused by excessive
pulling on the cord, stepping on the plug, etc.
298513
the main Aggreko High Line Panel located on

the Northeast corner of the EP58 Towers. The
tower was discovered to have no fans
opperating/tripped by the operations staf at
12:38 AM September 3. The PSS was
contacted and was unable to get electrical
support overnight and the tower was run in
its tripped condition until the next morning.
On investigation the morning of September
3rd, the Aggreko Tower Technician and the
URS Electricians found the main breaker for
the West Tower tripped in the High Line
Panel. They started the process of
troubleshooting the cause of the trip ~9:15
AM. Using the barricade suit, the URS
Electrician turned of the West Tower
Disconnect switch on the side of the panel.
He then openned the West Tower Panel and
found no obvious signs of shorting. The #4
motor starter was in the of position having
tripped overnight. The electrician turned of
each of the remaining 9 individual fan motor
starters so that the West Tower would be
denergized when they turned on the High
Line Panel Breaker. The High Line Panel
Breaker for the West Tower was then turned
on. Nothing happened in the West Tower
Panel. The URS Electrician then moved to the
West Tower Panel and turned on the West
Tower Disconnect Switch energizing the
panel. He was then about to begin the
process of energizing the #1 Fan motor st
305945
During normal operation of the line operator

noticed the stripper roll fan stopped. Tried to
restart the fan but wouldn't start, called
maintenance to troubleshoot when they
found a wire inside the motor control center
starter had melted insulation.
296684
Lockout for this rotary valve was verified per

procedure. Equipment did not start when
operators turned field switch to run position.
When Partner electricians performed "test
before touch" step the rotary valve showed it
still had 120V going to it.
306219
The reclaim unit was heating up for

production. The high temp alarm went of
and the it was seen that zone#5 heater was
over setpoint. The heater was still pulling
current despite the high temperature
interlock.
296511
Power Admin Asst. heard arcing sound in a

portable space heater and also smelled
burned insulation and saw smoke coming
from the unit. Investigatiion showed melted
plastic housing and wire insulation. It
appeared the base was cracked where the
power wires connected to a strain relief
clamp. The likely cause is damage to the
wiring when the damage to the base
occurred. This caused a partial short/series
arcing that generated enough heat to melt
the plastic. The damaged base was not
visible when the unit was standing up
normally. The damage was probably old,
before the Admin. Asst. came to the area.
The unit met the site guidelines (Policy 02)
for portable space heaters.
313352
On the August 27th, 2013, an electrical /

instrumentation mechanic assigned to
remove the heat tracing on the Oxamyl
Reactor Eductors noticed the heat tracing on
one of the eductors was still active. Mechanic
had not begun removal of heat tracing at the
time.
304496
While trying to start up the plating system for

a product, one of the screw feeders(M6528)
began to have issues. It faulted while trying
to start up. The team leader pressed the
breaker reset button, but it did not reset.
Maintenance checked the breaker and found
that there were scorch marks present inside
the bucket.
296290
While removing insulation retaining pins from

the #9 Packer Live Bottom, an arc occurred.
305155
Maintenance personnel was conducting PM

work on heat tracing in ECR 8-2, Heat Trace
Panel DA # 423-600-61. Circuit breaker #8
was tripped, he reset circuit breaker and
turned the power back on to this circuit
breaker. A sizzling sound was heard and an
arc was seen behind heat trace controller #
2-8. Circuit breaker #8 is the power source
for heat trace controller #2-8.
304033
Electrician troubleshooting a power failure at

the Waste Acceptance Lab treehouse
observed evidence of possible arc flash inside
of the power disconnect box (minor charring
spots present).
305020
DHN Blower shutdown due to power blip.

Caused short term shutdown of DHN unit. No
environmental impact (no loss of
containment or smoking Decolorizing/DHN
Emergency Flare).
303923
Contractor was removing the roof on the

Amines CCR and a piece of roofing material
broke the conduit for an outside light. The
wire broke inside of the conduit causing a
spark.
305149
While moving the SO3 tote box trailer to the

west gravel trailer storage location with the
Yard Dog the top of the trailer caught a 110V
electrical wire and tore it from the light pole.
306218
Employee noticed heat tracing arcing.
295830
Fuse holder clip on Line side of switch

overheated and melted copper onto the fuse.
The melted copper then caused a fault to
ground which tripped the fuses and the
breaker that feeds this MCC. The breaker is
located in MCC #4, away from the MCC bldg.
was not under a centrifuge and was locked
out with a group lock and the group lock box
locked with a personal lock. This would be
typical practice for hand cleaning the
equipment at the end of the week, but the
unit would be put back in place under the
centrifuge and unlocked. , The employee who
locked the equipment out was scheduled to
be of so an attempt was made to contact the
employee to verify it was safe to cut of the
lock. The employee could not be reached so
the lockout removal process was followed
and lock removal form completed and
authorized then the lock was cut and
removed., The unit was placed back under
the centrifuged and plugged in. The
operators tried to start the unit and observed
the unit was not working. The operators shut
the unit of and investigated and noticed that
the power cord leading into the conduit box
at the motor had been pulled out from the
bushing exposing the internal insulated
wires. Upon observing this, the operators
then placed a lockout back on the unit's plug
and reported it to management., The
employee who applied the removed lock
returned the call around an hour after the
original attempt and verified the issue with
the wire, which was the reason the unit was
locked out and not underneath the
centrifuge. The employee did relay this
information to the Lead Operator
306223
304300
While charging fork truck contractor

contacted both the fork truck and an upright
on a shelf, reported a tingling sensation
305147
The Plant had a partial outage when Feeder

#1 tripped. The outage afected all areas but
NaCN was the only area that had a complete
shutdown. The Main Gate was also afected
losing power to the turnstiles and cameras.
This outage knocked out the computers and
phone service for several hours. Lucite and
Arkema were also afected. No Environmental
releases occurred during this incident.
295629
Plant outgoing Feeder #1 Tripped offline due

to Ground Current on B Phase. Substations
249C, 258, 251, 256B and 256A were deenergized. Telephone service and computer
services were also interrupted to the site,
NaCN shutdown.
304484
KBR employee was installing a blind flange

on the SO-3 Condenser when he received an
electrical shock on his left hand after it came
in contact with a small section of electrical
heat tracing.
295652
EPD identified a hot connector on temporary

feed to K1 temporary chiller unit
295095
As operator moved heat sealer pedal from

underneath bench,pedal started to throw
sparks.
295101
Casting machine #1 had been shutdown to

clean the dryer. Once completed, power was
restored and the mahcine started with no one
activating control.
296239
At approximately 11:00AM, MO breaker 1N2

located in ECR-7 that provides electrical
power to the emergency generator
substation, MCC71E and MCC74D tripped of
line causing the power area equipment to
shut down. There were no injuries and no
environmental impact as a result of the
incident, but the RV from Boiler #2 Lifted
after the power dip.
298608
A Storm Approaching the plant from North

produced a lightning strike to the Kiln
overhead line Electrical feed to the Plant. The
Strike caused Mississippi Powers Breaker
16966 to open and resulted in a dip of the
power from the Gulfport Electrical feed to the
plant . The power dip caused multiple motors
on the plant to Stop. A loss of air from
Compressor motors stopping caused plant to
begin Emergency shutdown
297067
Near MIss ---Got an OOP alarm on CT-70-812

temperature control, checked with contractor
that were working in control room and found
that they had pulled the wrong fuse.
294554
line while switching the EP58 A-D Heat

Exchangers of of the main tower. The
operators had switched all of the required
valves open and closed to make the switch.
However, the operator who switched the
Cooling Tower Water Supply Valve Closed also
openned the Well Water Supply line to EP58
A-D. This Caused a cross connection between
the Site Well Water system and the EP58
Cooling Tower System allowing well water to
flow in to the lower pressure EP58 cooling
Tower System. The Well water supply line was
a 12" line which quickly caused the EP58
Cooling Tower Coldwell Tank and Tower Basins
to overfill and loose containment. Because of
the tower configuration, water flowing out of
the Cooling Tower basins tripped 8 of the 30
Cooling Tower fans. Two of these fans were
later restored to service, the other 6 fans are
possibly shorted out and will require
replacing. Besides the Cooling Tower Fans,
the overflowing water tripped out the 250 HP
Primary Cooling Tower pump at the Highline
breaker. The system controls worked as
designed and automatically energized the
secondary supply pump maintaining water
flow and cooling to the process. The primary
cooling Tower pump motor and power circuit
were evaluated for condition and found to be
in full working order. The Coldwell tank
overfilled inundating the Tank level
transmitter.
295099
Power Failure to SP Resin Rental Refrigeraton

Unit
294376
While demolishing a block wall, in

preparation for upcoming work in the stores
area, a 110v Romex cable was cut by
employee while removing the header from
the wall. The employee was working from the
north side of the block wall cutting the
header which runs east/west. As he cut
through the header with a reciprocating saw,
he observed a spark and the air circulation
fans in the adjacent room suddenly shut of.
295210
Electrian installing emergency lighting

opened a switch to safe the circuit then did
his lock, tag try and test successfully and
began to perform the task of installing the
first light. The switch he opened was labeled
"lighting" and it did remove power from the
circuit he was working on. However the
switch was upstream of the branch circuit
serving the lighting circuit and so it deenergized other circuits as well including
control power for the pump drives in that
motor control center. When informed by the
electrical supervisor of the mistake they
looked for and found the correct lighting
panel behind a cover mislabeled
"Transformer Current Transducer." Inside that
panel was the branch circuit breaker labeled
for the lighting circuit.
295822
At 11:55 am the power to the 575 Building

was lost due to the feeder breaker opening in
Switchcenter 15 section F5 . The
Uninterruptable Power Supply transfered to
Battery Power and all Emergency power
remained supplied .The relay for breaker
indicated B phase to ground fault ,
Description from 13-0399-RCI, On 7/14/2013
11:55 AM Building 575 Switch center 15
Section F5 opened switching the
uninterruptable power supply to UPS
maintaining emergency Power. B phase
indicated ground fault . Building 575 C Lab
did not have electrical Power to maintain
sample schedule.
296342
FIRE AT STARTER RACK MAIN DISCONNECT

48-43.
305144
State Elevator Inspector came to the site to

do an elevator inspection. He was doing a
visual inspection of the control room
electrical panel and disconnect and suddenly
reached in, grabbed knife switch and was
shocked.
294824
During a function test of the ECR-2

Emergency power Transfer from Normal
power to Emergency Generator power to MCC
23-B1 AND 23-B2 the PLC did not
automatically restart the Devices that where
initially running before test began .
295569
Monomer area North tank farm operators

were in the process of cleaning the slaker
room, using area water hoses. During the
cleaning process a single electrical arc was
observed eminating from the slaker screener
vibrating motor. The arc flash occurred in a
non hazardous/ non flammable environment.
295269
When field operator tried to start P-27 he saw

sparks come out of motor casing
296110
During the process of feeding cables into the

MCC bucket (after about feeding about 2 to 3
feet), the end of the ground cable evidently
went into an open vent slot in the guard plate
above the panel bus, causing an arc flash
that caused an instantaneous trip of the
breaker via the ground faulting sensing
system.
294551
The Environmental control room operator

received an alarm that the #5 Deepwell West
injection pump had kicked down yellow.
295094
Dacon was D&R feeder 9 and got on wrong

cable, trip feeder 10 shutting down SS14 and
SS104
312396
After shutting down the Line 4 Extruder in

preparation for a turnaround, technician went
to conduct lockout of the extruder motor VFD
drive switch and found that the switch was in
the of position and had been of while
system was running.
294232
TC Rack #2 is a temporary electrical power

skid for use onsite to power portable power
equipment. Upon powering up the skid from
the area MCC, located near the potable water
tank, sparks were noticed by a KBR employee
to be coming out of the transformer. Pittsburg
Tank was to use the temporary electrical
power skid for work on the 450 tank.
293207
Operations contacted FLS at 10:30 a.m. and

stated smoke coming from H&V vents. FLS
sent operator to pull fire alarm 42,
304473
While verifing the existing wiring to be

reconnected the contractor found one pair to
be energized (120 vac) when the contractor
touched the wire and felt a mild shock (no
injury resulting). The contractor reported the
energized wire. The wire was then
investigated and found in the marshalling
cabinet (DTS-5, Term 103). The Tech 1 was
notified and the wire was de-energized and
locked out. work was re-started. Note: P-302
was locked out as part of the original lockout.
293143
Operator was entering Electrical Control

Room (ECR) when turned on the light
observed a possible arcing on celling lights.
295345
Post cure Technician went to open the

receiving bay door for fresh air when he
noticed the severed coil wire hanging.
Technician reported the severed wire to the
shift supervisor.
293670
WHILE TESTING CIRCUIT CAUSED A TRIP ON

TIE BREAKER UNIT 8 IN BLDG. 114 OPENING
UP # 3 GENERATOR, INCINERATOR AND #1
CLARK
312557
Operator tried to start agitator motor on #4

blend tank from DCS. The DCS showed field
switch in auto, but agitator would not start.
Operator went to field switch to verify that it
was in auto and found that it was. At this
point operator went to ECR 3 to check for
issues, before opening door he said there was
an odor of something hot. Operator opened
door and saw smoke and requested that his
partner call main gate and have fire alarm 31
sounded. Upon completion of repairs it was
determined that the control transformer
inside starter to DCS control circuit failed. IR
scan done 6/26/13 after control transformer
was replaced.
306829
The # 2 Sharple kicked out at 2245 on Right

and Left Bearing temp. The Operator went
and checked the Oil tank and it was empty.
He filled it about half way then started the
sharple and watched the amps come up and
then started back to the sharple to finish
filling it with oil. As he exited the control
room, he said there was a flash then a boom.
He went to investigate and the MCC door was
open and he could smell the burnt wires and
called the supervisor., .
295827
Excavator working within 10ft of 480v

overhead cable.
292434
Around 6:00 pm a e-stop alarm on HIV3

suddenly went of on the 2nd floor of the ISO
area. Area technical resource and engineer
went to the HMI and determined that HIV 3
was in Phase Hold mode. Overpressure
interlock was shown activated which kept the
alarm on. Corporate security called.
294452
Mechanics removing #6506 fan for repair. A

voltage check indicated the wires were 24
volt control circuit. The mechanics were unwiring the damper actuator and noticed an
electrical spark as the wires were removed.
Upon re-checking the voltage they found it to
be 120 volts rather than 24 volts.
293779
On 6/11/2013 at approximately 10:00 hours,

a contractor excavating an area of asphalt
severed an abandon electrical cable.
294147
While inside the construction breakroom

trailer, employee noticed/smelled what was
thought to be a smoke odor inside the trailer.
294181
The "B" Axial Compressor shutdown on an oil

interlock. After reseting the interlock, the "B"
Axial Compressor started on it's own.
293140
Approximately 5 hours after installation of

spare 4000 amp breaker smoke was seen
coming from the substation east main.
306215
During startup of L1,The 2cc pump was

started and went red. After resetting the
motor, the field tech noticed a load noise
from inside the starter box. Shift I&E was
called and found that one of the stabbers did
not fully engage. There was some damage to
the stabbers
293428
The SAP team is changing tag plates for

under 50 HP electric motors in the field and
on the MCC compartments. During a LTT a
operator found a tag plate which was
incorrect and was misplaced. The glue was
still wet, indicating the name plate had been
replaced sometime that day.
293028
High temperature alarm for IT room in

Demarc building sounded at AT&T. Contacted
B. Greever to investigate. Found IT room
extremely hot.
296043
Water from washing AC unit created an arc

and safety disconnects tripped
293377
K2 york shut down and upon trouble shooting

the unit a wire was found to have shorted
out.
291323
The #3 Elecrode inside the T2 treater box

would not hold a corona. Upon starting the
electrode the corona would form for a short
period of time before giving a High Voltage
Trip indicator.
292181
Contractor employees were troubleshooting

lights and receptacles and had donned the
arc flash PPE several times throughout the
shift. As an area manager spoke to one
contractor employee, the other closed the
480 volt disconnect without donning the arc
flash PPE.
293617
A 110 Volt circuit breaker was tripped while

electrician was performing Honeywell I/O
wiring for C30 bypass project. The electrician
accidently shorted an energized wire to
ground.
297310
#2 C-30 MCC Bucket went to ground
314201
Thyssen Krupp Elevator techs went to

investigate why the control fuse was blown.
Traced wires down to the elevator control
panel in the elevator cab itself. Started to
open the panel door and heard the electrical
arc inside and immediately stopped. One
tech stayed to keep watch of panel with a fire
extinguisher in hand. The other tech went
upstairs to the main control room to remove
power to the panel. Immediately made a
report to site liaison and stopped all further
progress.
ECR 1. The operator went to ECR1 to
disconnect power source and the power
source was already in of position and locked
out. Process had been in operation up to this
point. Team started the investigation. The
drawings were pulled from the shop file,
where there were two versions, each having
the power source in diferent locations. The
most recent project drawing showed the
power source in ECR 7, MCC 1. Team went to
ECR 7 but could not locate the power source
for the Lamella Feed Pump. The team also
noticed the Lamella Settler Agitator was in
B519, ECR-7, which they recognized as being
in ECR1 above the Lamella Feed Pump. Both
of which were locked out for agitator related
work on 4/26/13. However, the Lamella
Settler power source in B519 was energized
and the agitator was running. E&I checked
starters and determined the Lamella Feed
Pump was located in the unlabeled bottom
compartment. Tags on, both, the field switch
for the Lamella Feed Pump and the Lamella
Settler Agitator refered to a drawing and
power source pertaining to ECR 1. However,
both power sources were located and verified
as being correct in ECR-7. E&I placed new
tags on power source in ECR 7. FLS
commended the operators for taking the
proper steps of LTT. Information tags were
hung on starters in ECR 1 indicating new
location of starter.
309822
294293
Barge was connected using the cable

connection on the dock. Once connected,
there was still no power on the barge.
Electrician was sent out to troubleshoot the
system. Troubleshooting revealed the cables
inside the electrical cabinet were
disconnected and lying in the bottom of the
cabinet.
293267
All Crane Companies contracted crane boom

contacted electrical lines on east side of plant
resulting in blown fuses and tripped breakers
and a total power loss to the site. Crane had
recently unloaded duct work with appropriate
spotters and riggers. Crane operator then
moved crane across the street to park it. This
was done without spotters, with boom
elevated, and within close proximity of
electrical feeds.These were safety rule
violations.
291327
After reporting for work plant contractor

Standard Electric found a broken guy wire on
a utility pole north of the rectifier building.
The utility pole had work done on it the prior
day. Inspection of the broken guy wire
showed extreme corrosion. Further inspection
of the pole guy wires showed at least one
more with extreme corrosion and several
broken strands.
291575
While using the blower to inflate liner,

operator heard loud noise. He noticed that
the power cord for the blower malfunctioned
causing a small arc flash at the receptacle.
292704
At approximately 10:15pm an operator was

walking through the storeroom to get parts
for a MG pump and noticed a burning smell.
294411
At approximately 13:00 on May 14, 2013, the

Site Shift Supervisor (SSS) was notified there
was smoke coming from a disconnect located
at the entrance to the local landfill. Upon
investigation, a burned spot was noticed in
the grass about 12 feet from the disconnect
and a hole was burned in the back of the
disconnect. The High Voltage crew was
contacted and the main service disconnect
was isolated and locked out. Inside the
disconnect, there was a birds nest on the
line side of the switch. The disconnect was
out of service with the line side (feed) still
connected and energized. The load side
wiring was removed but the "knock-out" hole
in the disconnect for the load side wiring was
not covered., , There was no employee
exposure or process impact.
294963
A contractor employee was in the process of

fueling the generator that powers the
temporary AC Unit on the east side of
Building 800. While fueling he noticed some
arcing coming from the harmonic balancer
area.
290863
A close work proximity permit was requested

at 2:00 PM. Before the permit was authorized
a field inspection was done and the crane
was found in operation, making the lift the
permit was requested for. The lift was for
setting materials and tools onto the South
Cooling Tower in HCN.
292428
Lights momentarily blinked in B6 and B4. The

UPS Auto Transfer Switch in the Power House
cycled and gave an alarm. Investigation at
the rectifier building revealed Outgoing
Feeder 6 breaker had tripped open due to a
ground fault relay. Substations E-3, E-4, E-7
253C,254D, 253B, 253A and 265 lost power.
A flash was observed on Lucite's substation
cables feeding 254D. The fault blew two of
three fuses supplying power to 254D from
Feeder 6. After testing, the primary side of
the Lucite's transformer revealed an internal
short to ground. It was reported that several
of the site wells dropped offline when the
incident occurred.
291586
At 0430, there was a failure of an HPM analog

board inside ECR-7 in Power.. This resulted in
a loss of process variable indication to the
Power control room for several pieces of area
equipment..
291045
While attempting to retrieve stored pallets

with fork truck, fork truck mast contacted
overhead energized 480 volt cable. The
incident resulted in an electrical arc. The 480
volt cable supplied electrical supply to C-7
recirculating pump for Incinerator bio pond.
312352
A Contractor was troubleshooting the VF

chiller because of temperature issues. Fume
checks and a constant Monitor were used
because hand tools were needed to remove
the cover from the Control box. Contractor
replaced fuses for the fans on the VF chiller.
When compressor was restarted a pop was
heard and an Arc was observed by the
Operator.
291318
Live electrical wires found to be incorrectly

terminated in the ceiling at 461 Front Rd.
298528
Workers using a manlift were installing a

communication cable for the site notification
project when a member of management
noticed they were within about 8 foot of an
overhead line termination.
291689
After starting up the # two River Warer Pump

in the fixed speed mode of operation, an arc
occurred after about ten minutes of
operation. The arc appears to have been
centered on the top of the main drive
disconnect.
290942
#7 refrig would not start. Checked/changed

out the timer on the motor starter. Machine
started but then it shut back down.
Electricians checked the starter and the
motor and found B phase of # 7 refrig motor
T lead had a loose crimp connection.
294690
As a Lab Analyst tried to plug in a piece of

equipment into the GFCI wall outlet sparked.
292060
While preparing heater assemblies for

electrical inspection it was observed that the
ground wires appeared to be burned.
295651
The T2 line was brought up on treated film

type around 11:30pm 4/18/13. After running
for an hour the corona on the bottom north
electrode stopped. Operators notice an arc
coming from the power supply cable going to
the frame/support of the treater box.
289619
E&C Mechanic found the 480 volt 3 phase

wires to the South Clearwell sump pump
damaged by arch flash.
291312
About 0930 a major power blip tripped down

the entire unit with the exception of aniline
reaction which was already down. On Sunday,
4/14/13, the Beaumont site experienced a
transient power event that shut the plant
down. According to Entergy, there was a
transformer failure at the Kolb substation in
Port Arthur. This event fed back into the
distribution lines that feed us causing a short
transient event. Entergy is investigating the
event and will follow up with more details as
they come available.
289319
Fluor E&I technician locked out L14 Heater to

tie in power. Doing the "Try" step of LTCT, he
determined that the power was still
energized.
292027
New RFV installed during cyclone downtime.

Motor did not get rewired. The bucket was
energized by Prod. Tues. 0540hrs. RFV turned
on Tues.1530hrs. There was no zero speed
switch on this RFV., Prod noticed "missing "
powder Thurs. 0530hrs., Team investigated
and found the RFV not running. Maintenance
was contacted and the RFV rewired.
292061
Lights in the Custom Splice and Join Area

were out. Shift supervisor passed throught
the area and asked why lights were out and
technician responded that the switch was not
working and a work order was submitted. The
circut was traced back to the panel and
breaker was reset. When the lights switch
was operated the breaker tripped as it
should. After inspection with maintenace the
switch was faulty.
290477
Reclaim heater zone 4 was overheating but

would not shut down with interlock or wall
switch.
289323
293679
A solenoid actuated relief valve in the

hydraulic system of the M&M press was
replaced with the wrong voltage actuator. A
valve with a 24 Volt DC actuator was used to
replace a valve with a 110 V AC actuator.
When the power was restored to the
hydraulic system the fuse blew.
290975
Lost power to entire unit and plant site. The

dumps opened after we lost the UPS at 2240.
The unit was on 200 lb N2 at this time. The
Fume Abator also went down when we lost
power. We lost steam to flare and it smoked
for about 3 hours.
292244
Operator was able to start the press with the

stop block out of its holder.
290993
A contractor was pulling a de-energized cable

through a metal conduit at the River Pump
house when a short occurred on an adjacent
cable located inside the termination panel
resulting in the loss of power to a nearby DCS
control panel. Upon investigation it was
discovered that the adjacent cable had
damaged jackets on two conductors which
came in contact with each other causing the
short to occur. Apparently the movement of
the de-energized cable caused the previously
damaged cable to move leading to the short.
No injuries occurred. .
289618
DHN blower shut-down for unknown reason.
289166
Maintenance was replacing the fan motor for

the Chemical Building 4th floor in-duct
heating system and found that the flexible
conduit elbow showed signs of arc flash on
the inner diameter.
288711
While starting the Deisel Drive Fire Pump

Engine at the #2 Fire Pump House the Fire
Sergeant noticed a arc from the negative
post on the south battery.
289316
While maintenance technician was

completing area vibration checks, he asked
the CCR operator to start the #1 HFA Feed
Pump (421-502-1.62). When the pump was
started, the #1 HFA Feed pump electrical
plug came out of the receptacle and an arc
was seen.
289177
While casting batch #18 via the melt cut

system, the operator noted an unusual
'burnt' smell. The operator notified the FLS,
who reported to the cutter platform. The
operator and FLS then witnessed an electical
arc near the die heater junction box. No
flame was observed. , It was later found that
all (12) heaters of the die along with other
heaters are all tied together to a single fuse.
This design feature allowed failure to occur
through a single heater wiring without
tripping the fuse. An FCR has been issued to
change this design to individually fused
heaters.
290306
-Technicians were at the Line 2 unwind stand

in Hydrolysis, when the power cable for the
hoist pendant control was grabbed by the
rotating chuck handle and pulled out of the
junction box.
289320
DHN blower shutdown for unknown reason.
288192
DHN blower shut down @ 1115 hrs. for no

apparent reason.
288162
A slurry operator in the course of normal area

activities noticed evidence of combustion on
the heat tracing wiring associated with #7
loading pump seal water line.
289313
Area mechanics were beginning work on a

COD to modify the catalyst injection nozzle to
the #3 Poly Spray pump. As mechanics
removed the insulation wrap around tubing to
the nozzle, they found the electrical heat
tracing wire was cut.
295098
I&E technician was attempting to put power

back to the phosgene alarm panel in the ABU
control room when the power to the DCS
system was lost.
289546
MDU dryer burner controls did not operate

correctly
288715
Centrifuge shutdown for an unknown reason.
288119
DHN Blower Shutdown for an unknown

reason.
296689
DHN blower shutdown for the second time

within 2 hours for unknown reason.
289183
DHN blower shutdown with no prior

indication.
289182
Contractor cut one of the electrical leads on

an energized 480 volt feed to the incorrect
well pump motor, resulting in an electrical arc
flash without any injuries
289975
2013STL0007 - While performing

maintenance on the VNPX disc centrifuge, an
operator received a shock from the hook on
the hoist that was being used to aid in the
disassembly of the centrifuge. As one
operator was controlling the hoist, a second
operator had their hand on the hook and
received the electrical shock. The operator
released the hook immediately.
288257
Operator noticed white vapor and odor

coming from evaporator in the SP Resin lab
instron room.
287620
DHN Blower shutdown. This is a continuing

problem. Several times the blower has
shutdown at 5:00 P.M. This time the VFD
showed a code of RTD Failure.
288160
Security notified Shift FLS of burn odor

coming from light fixture in guard office. FLS
advised a control mechanic would be sent
immediately & to turn in fire alarm if situation
got worse
289174
Security notified Shift FLS of burn odor

coming from light fixture in guard office. FLS
advised a control mechanic would be sent
immediately & to turn in fire alarm if situation
got worse
289308
Electrical arc was observed when the gala

heater band was powered on. Heater wire
observed to be damaged. No injuries
289181
DHN Blower shutdown. VFD alarm showed

"Tripped".
288163
Outlet box contacted blue cabinet causing a

spark.
289880
Sparge heater temperature was rapidly

decreasing. Operator responded to the ECR
to reset the heater control panel. When the
operator touched the door of the panel an arc
was observed coming from inside the control
panel through a vent of the panel.
289538
During a 5S cleaning of the BRF machine, a

technician used a hose to rinse soap suds
from the side of the machine where there
was also a 110 V GFCI outlet present. The
outlet tripped as designed. There was no
injuries or damage to the equipment.
286329
Contractor received electrical shock on the

arm while trying to move the scissor lift
forward .
289163
Extended site wide phone system outage

during work to tie in new UPS system. Design
of new system introduced higher voltage
than PBX was set up for which burnt out PBX
components when new UPS was put on line.
286323
Hairline crack in treater roll resulted in arcing

in treater box.
286772
HRG #54 had ground fault
286585
Near Miss - A County Environmental

Contractor was repositioning two lengths of
MC-Cable (120V flexible metal power conduit
to a HEPA Filter/Light) to gain better access to
the duct he was cleaning above the Clean
Cell ceiling. After moving the cables, he saw
a flash come out of the junction box on the
back side of the HEPA Filter/Light module.
The circuit breaker tripped, turning of all
power to the Fan Filter units in the area. The
Contractor was wearing proper PPE for the
job and no injury occurred.
287382
DHN blower shut down for the third time in

two days. Once again, no reason was found
for the tripout.
288161
Running at maximum rates at approx 0400

the blower shutdown without any indication.
288158
DHN Blower shutdown for an unknow reason.
288159
On 02/05/2013 @ approximately 1330 Hrs, a

contract employee received a mild tingling
sensation to his right shoulder area when it
came into contact with electrical lines that
were located in the work area while moving a
ladder. The employee was wearing all
presuribed PPE.
287445
On 2/5/2013 at 0840, L1 reaction fume

disposal lost power. Rxn Operations
personnel responded to the event and
initiated the shut down of the L1 reaction and
oxidation area. There were no injuries and no
of site impact associated with this event.
288256
Preparations were being made to test the

Filter on the 13.8KV feeder that suppliies
power to the Dredge and Wet Mill. The Filter
was locked out by DuPont and contractor
forces. Testing for absence of voltage was
performed, but during initial work on one of
the capacitors in the filter, the contractor felt
a shock.
295814
Overhead lights capacitor failed due to high

heat, and caused the element to overheat.
286039
While transitioning #2 dryer, using a water

hose to wash down the dryer, an operator
witnessed an arc coming from a light fixture.
287964
An electrical arc was observed coming from

the East phase of 11-KV switch 4J
287549
The Oxone Area lost numerous pumps and

lights in the area around 1:45am. The Dry
End (D/E) Operator went into the #2 ECR to
reset the Cooling Tower Pumps and found all
of the power to D Bank was out. Upon further
inspection, the operator noticed that the
circuit panel labeled incoming Feeder 255
had shorted out.
287395
While performing trouble shooting on a T2

drive disconnect, a K/T Control Mechanic
found bare wires inside the junction box
going to the drive transformer. The insulation
material that was on the wire had become
broken and britle and had fallen away
thereby exposing the wire.
286067
Technician was returning the Spray Coating

H&V system to service after heat sensors had
been replaced in duct work. The entire area
had been rendered and remains general
purpose for this work. When technician
removed the LT-3 in the ECR that supplies
power to the H&V control panel in spray
coating a popping noise was heard coming
from the control panel by technicians in the
area. After the popping noise technicians
reported smelling smoke.
286512
DURING NORMAL OPERATION OFTHE EAST

DRY BLEND HOIST, A CONTRACT OPERATOR
NOTICED SPARKS COMING FROM THE
OVERHEAD HOIST.
289180
During the process of getting the Baghouse

panel locked out, the operator noticed that
the power light was still on. The operator
tried shutting of the power again and the
light indicator still did not go out. The
Operator locked out the circuit.
285876
In 1-28-13 at ~1400, the rear panel to the

new power disconnect at the fire house was
removed by the site Electrician for an
inspection of the gear componets and to
verify the grounding. During the course of the
inspection a 1/2" hex wrench and a box
wrench was found on right buss bar. There
was no power to the breaker panel awaiting
hookup from the City of Houstons meter.
290937
V-L304 high temp interlock initiated while

troubleshooting TT-L813B temp transmitter
problems. This did not have any ill efects on
the batch or on safety.
285890
On 01/26/2013 @ approximately 1015 Hrs a

contract employee noticed a popping sound,
an electrical arc and smoke from an electrical
cord while he was in the process of washing
down the West concrete pad near the
walkover bridge near the filter press units.
286979
Low voltage switch gear tripped causing a

power outage in the lab.
286385
On 1/18/2013 resident contract insulators

were assigned to install pipe insulation in L2
Reaction. The insulators had installed new
electrical heat tracing on the pipe they were
to insulate. As the insulator was applying the
aluminum cover over the pipe insulation, the
aluminum cover inadvertently brushed a
section of electrical heat tracing protruding
from the adjacent insulation. The insulator
felt a mild shock, he reported this to his
supervision, the job was stopped. The
insulators do apply new tracing to process
piping but do not do terminations. The
treatment rendered at site medical was
standard protocol for electrical exposures.
This case was classified as ER/FAC.
286791
Heat tracing arced on the terathane truck

unloading arm when the EPS attempted to
move the hose from the jack stand
293323
En faisant une intervention dans le panneau

lectrique du mlangeur, l'lectricien
s'est apperu que les fusibles, pour le
systme d'automatisation des prmix,
taient "on".
285881
Technician was cleaning the barrel on

extruder #2 with a rag and windex. After
cleaning, technician used compressed air to
blow out barrel. While blowing of barrel with
compressed air technician noticed arc. ,
Technican turned the main power of and
then reported the incident to the supervisor
on duty. The machine was locked out.
Pictures taken. The Area Leader, SHEA
Leader, and Maintainance personel was
notified.
285018
Contractor employees were building a

scafold on the east side of Power House
building 204. As one of the scafold poles was
stood up to be clamped, the pole came in
contact with a heat trace box and the
employee felt a small shock in his hand as he
held the pole. The employee was wearing
leather gloves at the time. He immediately
stopped and reported the incident to his
foreman. There was no injury.
286548
While checking serial number on a level

probe contractor noticed a spark from
another level close by.
284683
During the first log, operator noticed that one

of the light fixtures south side of #1 belt had
fallen. No signs of being hit by anything,
fixture seems to have slid out of the bracket
system holding the light due to vibration.
286775
When an operator went to field to load a

trailer, he noticed an electrical outlet had
been damaged by the trailer. The reason the
outlet was damaged was because the trailer
tires were changed from double to super
singles when the new trailer series was built.
The super single tires were slightly wider
which caused the bumper to extend slightly
further than it had previously. There is a box
for the spotter to back the trailer into to
prevent hitting process equipment. Because
the new trailer series was slightly wider, it
clipped an outlet that was mounted on the
steel support beam., The new trailer series
was covered under a TA, however the wider
frame was not anticipated to introduce any
new hazards. The area was examined to
ensure that the box at the loading spots
would still prevent the new trailers from
hitting any process equipment. The electrical
outlet was not identified at the time to have
the potential to be hit by the trailer., Due to
this incident, the area was surveyed again to
make sure that there was nothing else that
could be damaged as a result of the wider
frame and everything was found to be in an
appropriate location. No further investigation
required.
285960
MitC ID
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5/25/2013
5/25/2013
086F228C99E385B886257B6300548A03
2/19/2014
2/19/2014
888E17F0CC37D67C85257B61005BEF31
6/4/2013
6/4/2013
C144E4E9B4B9429285257B63005DCCA9
9/12/2013
9/12/2013
1FBD656CF0A6F38786257B5C00760515
6/8/2013
6/8/2013
57BC9374A70E613E85257B6A004E6E94
5/22/2013
5/22/2013
C6E74120332A1BEC85257B58006885E6
7/31/2013
7/31/2013
0A0CA11862A4FBF886257B580049CC18
6/18/2013
6/18/2013
5C5DCEE9EEE76BD085257B57006FEB88
8/18/2013
8/18/2013
E2E4A9CEAACC36E585257B52006AE4B7
4/24/2013
5/22/2013
733CC21E8F24875D85257B4F005321B5
6/4/2013
6/4/2013
D7DD436C9745383F85257B4D00576BA2
4/17/2013
4/17/2013
35080C36DBBD56A385257B49006E754C
6/16/2013
6/16/2013
0D404E1B56FF305586257B4A004EB028
6/18/2013
6/18/2013
C0EA3A318EA3B6B885257B470045293B
5/9/2013
5/10/2013
4/17/2013
5/17/2013
FE3F2F43DF8474CB85257B480074EB1F
7A75C0273CDE294385257B470005F6A6
7/17/2013
7/17/2013
B15AC69A86A261F685257B440071FF12
5/22/2013
5/22/2013
2A1DA4B5084268EB86257B4400327BE3
6/22/2013
6/22/2013
1F0561416A0A411185257B47004ED959
5/23/2013
5/23/2013
C585AC423EB7D9EA85257B430071954A
4/24/2013
4/24/2013
5C688141D32EB24B85257B3F00776C9A
4/12/2013
4/12/2013
0E42817491B0ED8585257B4000473C5B
4/11/2013
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B1F691703A4CFC7685257B3B0038F6E9
4/17/2013
4/17/2013
72EFFE9CF5064B1285257B39006007D7
4/12/2013
4/17/2013
384E869E006EF40D85257B39005A39DE
5/7/2013
5/7/2013
ECDF275700B88B3A85257B380021584D
4/17/2013
4/17/2013
366D5F4324D89C3785257B38002273CB
3/25/2013
3/25/2013
5E030D1BC981173385257B35004A30C9
3/24/2013
3/24/2013
96C3CC8C895ED8DA86257B33008070B6
4/17/2013
4/17/2013
8/8/2013
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78515D56CD5C19AE85257B33007354A4
4/23/2013
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19F30F27CCEEB18D85257B32005702D9
4/11/2013
4/11/2013
5B9DBEB6F20D442685257B3200190734
3/23/2013
3/23/2013
FF9ABC15846D07FE85257B3000316B54
9/5/2013
9/5/2013
F76A45704CB3045A85257B2F005F86C3
4/12/2013
4/12/2013
B2291EBB2197200285257B2F005CCB7E
4/12/2013
4/12/2013
98D15489C535747085257B2F006BAF90
4/30/2013
4/30/2013
6EF233F1DD38FB8F85257B3600673A2F
37B62E9C2B68874F86257B2D003A816E
3/26/2013
3/26/2013
D6D9176312BD35CF85257B2F0068AE0A
3/17/2013
4/11/2013
344975FDF6479F3785257B25004FA10C
3/24/2013
3/24/2013
639ED82AAACA53C385257B400067B26A
4/12/2013
4/12/2013
639ED82AAACA53C385257B1E0048D286
4/17/2013
4/17/2013
A36CDED03332138485257B1F005D2C54
4/12/2013
4/12/2013
EBBFDBBEDEE2B32785257B15003CF557
3/24/2013
3/24/2013
B5038F1D3E4BEE5985257B130074359D
4/30/2013
4/30/2013
407F3F8817FF0BC985257B11002FEEBC
4/23/2013
4/23/2013
BC8375C97A0DF6CC85257B11004CE542
2/15/2013
2/15/2013
4841359D6035D2F485257B11006C0360
4/12/2013
4/12/2013
46DFF39761AEC96F85257B1000671F7B
2/15/2013
10/10/2013
4F942A8404CBA6E785257B1000725D97
2/27/2013
4/17/2013
1736767CA5AC402D85257B0E007D736E
2/22/2013
3/13/2013
0E1BC4B9606D246B85257B0D0074E5CB
3/12/2013
3/12/2013
4DDC1924557431CB85257B0D0078CDFB
3/24/2013
3/24/2013
1C4CEAFD472D6A5185257B0C003C3CCB
3/24/2013
3/24/2013
2B8B9789F684C8E685257B0B00815D45
3/24/2013
3/24/2013
FC002EDAA8E19ED285257B09007634CA
3/14/2013
3/14/2013
3400136AFE4F448C86257B0900534033
3/26/2013
3/26/2013
976717953C59003285257B0900484A29
8/21/2013
8/21/2013
88A83D67BF27CDC485257B0A0068B4E3
2/8/2013
4/26/2013
7350CBB8CDECE0C585257B08002C4A09
3/21/2013
3/21/2013
C743DA9CD1898A9C85257B04005E22CC
3/16/2013
3/16/2013
7C8B1A0FFEC506C085257B030031D1AE
3/13/2013
3/13/2013
33BB60689512F10D85257B04006CEEA5
2/8/2013
4/11/2013
C633BE595C97C6EE85257B030061D18B
2/21/2013
2/21/2013
8493C50D9315C04C85257B020065C91F
4/12/2013
4/12/2013
208E0516644BCEB285257B0200251A5B
2/6/2013
2/20/2013
6143C9B7E122E94B85257B02005A4B04
5/21/2013
5/21/2013
95FCFE246B1FD9C285257B01007CD9CF
2/6/2013
2/6/2013
A1DFD6AD527AA6EF85257AFF006DF69D
3/2/2013
3/2/2013
2/17/2013
2/17/2013
61FC7E161120860385257B0B006B56C2
C2532B147C17868A85257AF7005C23D9
2/28/2013
2/28/2013
9CC84C49250213FC85257AF0008118C1
7/10/2013
7/10/2013
48909CBB6F673F8A85257AEF003C85A6
2/6/2013
2/6/2013
6D741E968FA349F785257AEE0045A73A
1/18/2013
1/18/2013
AEC92CBAEFAD44B186257AED006DC1E5
2/21/2013
2/21/2013
73F8AFDFD92956EC85257AED00795756
1/11/2013
3/1/2013
FCAADED19672D8FF85257AED00493A5E
2/27/2013
2/27/2013
1F5EEC0F0BB19D8C85257AEC004B14A9
2/7/2013
2/7/2013
Notification Date
12/27/2013
12/22/2013
12/21/2013
12/19/2013
12/18/2013
12/16/2013
12/16/2013
12/16/2013
12/13/2013
12/13/2013
12/13/2013
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12/5/2013
12/5/2013
12/3/2013
12/3/2013
12/2/2013
11/28/2013
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11/20/2013
11/17/2013
11/16/2013
11/14/2013
11/14/2013
11/10/2013
11/7/2013
11/7/2013
11/6/2013
11/5/2013
11/4/2013
11/4/2013
11/4/2013
11/3/2013
10/27/2013
10/26/2013
10/21/2013
10/18/2013
10/16/2013
10/11/2013
10/10/2013
10/5/2013
10/4/2013
10/4/2013
10/3/2013
10/1/2013
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9/12/2013
9/12/2013
9/6/2013
9/6/2013
9/3/2013
9/1/2013
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8/14/2013
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6/29/2013
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5/10/2013
5/7/2013
5/6/2013
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5/29/2013
4/26/2013
4/26/2013
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4/19/2013
4/16/2013
4/14/2013
4/10/2013
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4/7/3013
4/5/2013
4/4/2013
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4/4/2013
3/31/2013
3/28/2013
3/25/2013
3/25/2013
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1/28/2013
1/27/2013
1/26/2013
1/25/2013
1/18/2013
1/11/2013
1/10/2013
1/9/2013
1/8/2013
1/8/2013
1/7/2013
1/7/2013

2013 Electrical YE Mod

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2013 Electrical YE Mod

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Site

Loss of Electrical Power to

12/27/2013 480-575 Volt

Near Miss "Down Power Line

UPS System In Three Areas

12/21/2013 480-575 Volt

KSW Chemical Area - Hot

IPP-11 Instrument Panel

WX Intensifier Trigger Wire

12/18/2013 120-240 Volt

#1 dryer 5th compartment

12/16/2013 120-240 Volt

Washington Granular Vortac Mill Starter

DHN blower motor trip

B Dryer Oil Heater Electrical

Light Fixture Short Circuit

LPI - Delrin Cut Electric

12/9/2013 120-240 Volt

Live wire unexpectedly

12/8/2013 120-240 Volt

Pac21 fork truck detector Short in Electrical Circuit 12/7/2013

Electrical power loss to unit.

12/6/2013 >600 Volt

Substation 45 Shut Down

12/5/2013 480-575 Volt

Contract Electrician West

12/3/2013 480-575 Volt

The UPS Units in Two Areas

Loss of Power to Substation

Washington Electrical Arc on PFA

12/3/2013 >600 Volt

12/2/2013 120-240 Volt

11/28/2013 480-575 Volt

11/25/2013 120-240 Volt

Line 1 Shutdown Due to

MS Power Sub-Station Fault

11/17/2013 >600 Volt

Near Miss - Breaker Failure

Molding Press LWB B4 Soild

# 2 Capacitor Bank Failure

11/14/2013 >600 Volt

MSP curd # 1 sharples

11/10/2013 120-240 Volt

ATH South Spur Conduit

11/7/2013 120-240 Volt

Broken Light Bulb and

Electrical cables cut

11/5/2013 480-575 Volt

Lighting panel at Main office

#14 & #15 Boiler UPS

Morses Mill Line 1 MCC backfeed

11/4/2013 480-575 Volt

Electrical Outlet Short

Nitric Acid Plant Shutdown

Spark From Cover of

10/27/2013 120-240 Volt

10/26/2013 480-575 Volt

Contractor cut through 110v

Feeder Cable Damage

10/18/2013 >600 Volt

Mobile Crane Incident

Cable Arc in Terminal Box

Products Extruder Feed