07897409en01 04 PDF

contactor
MV distribution
factory built assemblies
at your service
ENGLISH
instructions for
use
CTV1
Released for Manufacturing

Printed on 2013/06/11
group Schneider Electric service

centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS

89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
http://www.schneider--- electric.com
07897409EN revision : 04
As standards, specifications and designs change from time

to time, please ask for confirmation of the information given
in this publication.
Conception, rdaction: Service Documentation

Technique T&D

Edition du :
2013.02.08
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
4
4
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
draw ---out contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

front face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
unpacking and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
8
9
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
installation and extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

plugging in and plugging out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
removing the front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
11
operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
contactor mechanical opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MV fuse blowing indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
13
preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
summarising table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
composition of CTV1 core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
maintenance and procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
latching mechanism and moving part . . . . . . . . . . . . . . . . . . . . . . . . .
propulsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
17
18
20
20
corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
replacement of MV fuses of the same size . . . . . . . . . . . . . . . . . . . . .
replacement of the VT fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
replacement of the voltage transformer . . . . . . . . . . . . . . . . . . . . . . . .
anomalies, probable causes and solutions . . . . . . . . . . . . . . . . . . . . .
21
22
23
23
25

foreword
Caution:
you will find all the symbols
below throughout the document,
indicating
the hazard levels depending on
the
different types of situation.
symbols and
conventions
DANGER
DANGER: failure to follow this
instruction will result in death or serious injury.
WARNING
WARNING: failure to follow this instruction may
result in death or serious injury.
CAUTION
as per iso 3864 -- 2
CAUTION: failure to follow this instruction may
result in injuries.
This alert signal can also be used to indicate
practices that could damage the ROLLARC
unit.
INFORMATION--ADVICE
We draw your attention to this specific point.
contact the Schneider

Electric service unit for
diagnosis and advice
A RESPONSIBLE BEHAVIOR IS THE GUARANTEE
You can log on to :
OF YOUR SAFETY AND THAT OF OTHERS
www.schneider---electric.com
call your sales representative who
will put.
you in contact with the closest
SCHNEIDER ELECTRIC service center.
distribution rules
CAUTION
CAUTION
The aim of this publication

is to enable the CTV1 unit
to be installed correctly.
This document is not a commercial

document.It is a strictly technical
document drawn up by
Schneider Electric.
safety rules
WARNING
CAUTION
All the operations described below
must be performed in compliance
with applicable safety standards,
under the responsibility
of a competent authority.
CAUTION
The contractor must be certified

and authorised to manipulate
and perform work on the CTV1
unit.
Only undertake the work after

having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules, please contact
Schneider Electric.
protective equipment
For each operation, it is mandatory
to use safety equipment
appropriate:
--- Personal Protective Equipment
(PPE)
--- Collective Protection Equipment
(CPE)

general description
draw---out contactor
front face
A
B
C
D
E
F
G
H
J
: LV connection flex
: operation counter
: extraction handle
: fuse status
mechanical indicator
: contactor status mechanical
indicator (only in the
latching mechanism version)
: moving part
position selector
: opening for inserting
the moving part
crank handle
: moving part
position mechanical
indicator
: mechanicalopening pushbutton
G
H
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handling and storage instructions
identification
Check :
that the data marked on the
information plates match the data
given on the order form.
that the wiring diagram is

attached to the device.
location
of the information plates
A : contactor type and
performance
B : fuse characteristics
C : serial number and reference
A
B
contactor and auxiliaries

rating plates
1 : device type designation
2 : rated voltage
3 : rated lightning impulse
withstand voltage
4 : rated operating current
5 : rated breaking capacity
for CC 3s
6 : no---load breaking capacity
7 : altitude class
8 : reference standard
9 : characteristics information
plates
1)
2)
3)
4)
5)
6)
9)
7)
8)
fuse characteristic
information plates
type fusible
In max
IEC 60420 1990
striker medium
information plate
serial number
and reference
serial number and year of manufacture
storage
The CTV1 contactors are dispatched in MCset 1 FUs

in the plugged-- out position.
Store the devices in their original

packing.
+55o C
---40o C
prolonged storage
Exceptionally if the device is

delivered separately from an
MCset FU and for prolonged
storage, the device must remain
in its original packing.
Following prolonged storage,

all insulating parts must be
thoroughly cleaned prior to use.
The enclosure will be dedusted
using a clean, dry cloth.
unpacking and handling
Exceptionally when the device

is delivered separately from
an MCset 1 FU.
unpack the equipment
on the site of installation
avoid impacts
Once you have unpacked the

device, handle it by lifting or
rolling.
preparation
handling by lifting
Sling up the device using the lifting

lugs and place it on the ground.
Unhook the slings and remove the
handling parts and their screws.
NB: the rings and screws must be
kept for future use.
handling by rolling
The device is handled using the

moving part extraction tool on a
smooth floor. It is handled by the
front face.

overall dimensions
devices
phase-- to -phase
dimensions
CTV1
145
weights in kg
without fuse
weights in Kg with 3 fuses
without
VT
without VT
with VT
492 749 901 105
121
with VT
200 A / 250 A
315 A
200 A / 250 A
315 A
115
123
131
139
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10

installation instructions
installation
and extraction
To install or extract a CTV1 for an

MCset 1 functional unit...
...refer to the functional unit user

manual.
plugging in
and plugging out
To plug in or out a CTV1 in an

MCset 1 functional unit ...
... refer to the functional unit user

manual.
Remove the 6 front plate fixing

screws.
Remove the front plate.
The panels are put back in the

reverse order to which they were
fitted.
removing the front plate
11
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12

operating instructions
contactor mechanical
opening
Only for the CTV1 contactor
version with latching mechanism.
Press the red button.
This operation causes a ...
MV fuse
blowing indication
...reaction and displays the device

status O.
type fusible
In max
IEC 60420 1990
stricker medium
type fusible
In max
IEC 60420 1990
stricker medium
The indicator light shows that the

fuses are in operating order.
The indicator light shows that the

fuses are no longer in operating
order.
The three fuses must be replaced.
13
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14

preventive maintenance
introduction
safety instructions
All the operations described below

must be carried out according to
prevailing safety standards, under
the responsibility of a competent
authority.
CAUTION
Before all operations:
open the contactor and isolate it
from the network.
cut the power supply to the
auxiliary circuits and to the main
circuit.
general rules
Our equipment is designed

to guarantee optimum operation
provided that the maintenance
operations described in the folowing documents are complied
with:
this documentation
TOSHIBA instruction manual
VF00W103.DOC
Extract the contactor from the

cubicle.
( see MCset 1 ---2 ---3 user manual)
place the device on a support at
working height to perform the
maintenance operation.
maintenance cycle
and operations
The CTV1 type contactor

is designed to carry out:
250 000 mechanical operations,
without maintenance of live parts.
The following are recommended:

Replacement of the auxiliary
contact block (yoke position,
opening and closing) is
recommended every 100 000
operations
At least once a year or every

20 000 operations:
Carry out the maintenance recommended in the documentation :
TOSHIBA instruction manual
VF00W103.DOC
Lubricate using low temperature

grease:
the latching mechanism
of the CTV1 contactor
For very frequent operations or
extremely corrosive environments,
consult your nearest Schneider
group service centre.
summarising table
description
operations
supplies
tools
latching mechanism and

moving part
Clean with a degreasing agent
degreasing agent,
non---chlorinated solvent
cloth
Grease, oil
vacuoline oils 133

Isoflex Topas L152 grase
brush, oiler
degreasing agent,
non---chlorinated solvent
cloth
Grease
Isoflex Topas L152 grease
brush
propulsion
15
At least once a year or every

20,000 operations :
Carry out the maintenance
recommended in the
documentation :
Smear low temperature grease on:

the latching device on the
CTV1 contactor
In the event of very frequent

operations or an extremely
corrosive environment, contact
your nearest Schneider Electric
service centre.
Inspected parts
Vacuum switch
Removable conductor
Upper and lower terminals
Molded case
Insulating flange
Bearing
Closing coil
Armature and core
Secondary switch
Shunt release
roller
Bolt and nuts
Insulated wire
16

composition of CTV1
core
A : bearing
B : control terminal block (with
excitation unit)
C : locking mechanism
D : on/off indicator panel
E : molded case
F : upper terminal
G : insulating flange
H : rotating shaft
J : secondary switch
I : armature
L : mounting bracket
M : core
N : closing coil
P : spring
R : lower terminal
S : removable conductor
T : vacuum switch
V : reclosing spring
E
T
S
R
G
D
J
P
N
M
H
I
17
maintenance and
procedure
realization
Schneider
Electric
or customer
return to factory
location
vaccum
switch
Examine the flanges at the top and bottom of

the switch shaft to determine whether they are
contaminated or corroded.
In the event of contamination, use a clean cloth
soaked in 90% alcohol.
In the event of corrosion, replace with a new switch.
2
3
Note: Avoid touching the ceramic surface. Oils

from the skin can damage the silicon coating.
Check the wear of the main contact in the vacuum

switch
.If the wear indicator can be inserted, the available
contact material is sufficient for continued use.
return to factory
If the indicator cannot be inserted.

replace the switch.
Note: This check is carried out with the contactor
closed. Check the vacuum in the vacuum switch.
2,7mm
minimum
5
1
2
3
4
5
:
:
:
:
:
superior slide
inferior slide
axis
iindicator of wear
slide of isolation
Apply 10 kVCA between the upper and lower terminals for one
minute. If no breakdown occurs, continued use of the vacuum switch
is possible. If a breakdown occurs, replace with a new switch before
continuing to use.
return to factory
18
Note: The absence of a vacuum can be confirmed by pressing down

on the insulating flange below the vacuum switch. If the switch moves
easily, it has lost the vacuum.

maintenance procedure (continued)

realization
location
landing
Schneider
Electric
or customer
Check if the mounting plugs are loose. Tighten them if necessary.

Tightening torque: M6x48
Check for discoloration

Yellow (gold) G continued use is possible
Chestnut or black to replace by a new coil.
closing
coil
If the closing coil overheats, contact Schneider Electric.
Make sure that the locking device latches correctly.
Schneider
Electric
or customer
locking
mechanism
Note:
To close the locking device manually, hold the
central part of the rotating rod with a wrench
and turn.
Check the state of the roller; it should be smooth.
Lubricate the rotating parts with a molybdenum disulphideGbased
lubricant or a gear lubricant.
Make sure that there is a space approximately 2.3---2.5 mm for movement
of the secondary switch.
Check if the contacts are burnt or worn.
Replace any burnt or worn contacts.
Schneider
Electric
or customer
Check if the secondary switch is mounted on an angle or if the

mounting plate is loose. Correct as necessary.
secondary
switch
(reference ) Air gap and friction values
air gap or contact
type of contact
friction
Normally opened contact
4 mm +/ --- 0,4
3 mm +/ --- 0,3
Normally closed contact
4 mm +/ --- 0,4
3 mm +/ --- 0,3
2,5 mm +/ --- 0,3
4,5 mm +/ --- 0,5
time delay NC contact for

locking contactor only
16---26
19
latching mechanism
and moving part
(non---chlorinated solvent)
using a cloth.
Grease using a brush

Oil using an oiler
propulsion
(non---chlorinated solvent)
using a cloth.
Grease using a brush
20

corrective maintenance
introduction
The corrective maintenance

operations allow replacement of
defective subassemblies.
Place the devivce on a support
at working height to perform the
replacement operation.
The operations mentioned
in the summarising table below
can be performed by the customer
or by the After---Sales representatives
of the Schneider group.
For all other operations,
contact your nearest Schneider
group representatives.
After each operation, carry out

the electrical tests as per
prevailing standards.
CAUTION
When replacing, all the accessories below must be replaced
with new equipment.
-- Nylstop (self -- locking nut)
Contact washer
Locking rings
Mechanical pin
summarising table
description
by
comments
MV fuses of same size
Schneider
Electric or Client
See following pages
VT fuse
Schneider
Electric or Client
Voltage transformer
Schneider
Electric or Client
Auxiliaries contact
(yoke position, opening and closing)
Schneider
Electric or Client
Replacement kit
no. 51 236 827 FA
Tripping position auxiliaries contact
Schneider
Electric or Client
Replacement kit
no. 51236 830 FA
Fuse blowing contact
Schneider
Electric or Client
Replacement kit
no. 51189631 FA
Operation counter
Schneider
Electric or Client
Replacement kit
no. 51189632 FA
Open/closed position mechanical indicator
Schneider
Electric or Client
Replacement kit
no. 51 236 828 FA
Plug---in clamps
Schneider
Electric or Client
Replacement kit
no. 51189633 FA
Caution: check cubicle plug---in pin
status
Support insulators
Schneider
Electric or Client
Kit de remplacement
n 51 236 829 FA
Shunt release
Schneider
Electric
MV fuses of different sizes
Schneider
Electric
For all other operations, consult

the nearest Schneider group
representatives
Voltage change
Schneider
Electric
changement de tension
Schneider
Electric
Closing coil
Schneider
Electric
CTV1 contactor and bulbs off---load
Schneider
Electric
Return to the factory
21
replacement
of MV fuses
of the same size
Important note: replace all 3 fuses

should one of them blow
removing
Use fuses of the same type as

those delivered with the contactor.
CAUTION
Release the fuse fastening.
fitting
1 : Lift the fuse.

2 : Extract the fuse.
2
1 : Fit the fuse on the striker side

into the pole tulip.
2 : Fit the fuse into the fuse

fastening.
Lock the fuse fastening in place.
22

replacement
of the VT fuses
removing
Important note : replace the 2
fuses should one of them blow.
1
CAUTION
Use fuses of the same type as
those delivered with the contactor.
1 : Push
2 : Pull
Remove the fuse
Proceed in reverse order.
fitting
CAUTION
A pin is placed on one of the fuse
studs: it must be directed towards
the VT on mounting
replacement of the
voltage transformer
removing
CAUTION
Use a voltage transformer of the
same type as those delivered with
the contactor.
Remove the fuses.
Mark and disconnect the wiring.
Disconnect the earth circuit.
Remove the VT fastening.
23
Remove the screws

and the spacers.
Release the screws.

Lift the VT and remove it.
Remove the VT connection plates
and keep them for reassembly.
fitting
140
Preparation
Fit and lock the plates

on the VT...
...complying with mounting direction

and the 140 mm dimension.
Tightening torque: 13 Nm.
Fitting the VT
24
Proceed in reverse order.

lock the fixing screws in place.
And comply with screw position.
Tightening
Released for Manufacturing torque: 13 Nm.
anomalies, probable
causes and solutions
The information given below is

designed to minimise operating
downtime.
Should the solutions proposed

prove ineffective, contact the
nearest Schneider group
services centre.
symptoms
faulty devices
probable causes and solutions
contactor closing impossible
LV supply source.
Nominal supply voltage insufficient

(less than 85%) on current inrush
restore voltage to its nominal value.
Protection fuse blowing.
eliminate the fault.
Incorrect connection of the

electro coils on replacement.
Rectifier for AC current
source
see the serial wiring diagram instead of the

parallel wiring one.
Rectifier defective.
replace the printed circuit.
contactor opening impossible

(with latching mechanism)
Shunt release.
No voltage at release terminals.

check circuit to restore supply
(and auxiliary contact).
Coil damaged
replace the release
Release misadjusted
review position adjustment
Auxiliary contactors damaged
replace the contacts.
pumping movements the

device does not remain closed
LV supply source.
Supply voltage insufficient (less than 90% of

nominal voltage) on current inrush
Release of contactor
(with latching mechanism)
Release energised.
see release excitation cause.
Incorrect connection of the

electro coils on replacement
see the serial wiring diagram instead of the

parallel wiring one.
abnormal temperature rise

of the closing coils
Energy source.
Supply voltage in excess of 110 %

of nominal voltage.
NB : the contractor must provide a protection
fuse
difficult to break the insertion

contact of the contactor
holding coils
Insertion contact
Contact maladjusted
readjust the next adjustment.
Capacitor.
Capacitor defective
replace the printed circuit.
Fuse.
Supply voltage too low, causing incomplete closure of the coil

Holding coil insertion contact maladjusted.
adjust the insertion contact.
fuse blowing
25
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07897409en01 04 PDF

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contactor

Released for Manufacturing

group Schneider Electric service

Schneider Electric Industries SAS

As standards, specifications and designs change from time

Conception, rdaction: Service Documentation

Released for Manufacturing

symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

draw ---out contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

installation and extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

contactor mechanical opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Released for Manufacturing

Released for Manufacturing

Released for Manufacturing

contact the Schneider

You can log on to :

OF YOUR SAFETY AND THAT OF OTHERS

The aim of this publication

This document is not a commercial

The contractor must be certified

Only undertake the work after

Released for Manufacturing

Released for Manufacturing

Released for Manufacturing

handling and storage instructions

that the wiring diagram is

contactor and auxiliaries

The CTV1 contactors are dispatched in MCset 1 FUs

Store the devices in their original

Exceptionally if the device is

Following prolonged storage,

unpacking and handling

Exceptionally when the device

Once you have unpacked the

Sling up the device using the lifting

The device is handled using the

Released for Manufacturing

weights in Kg with 3 fuses

492 749 901 105

Released for Manufacturing

Released for Manufacturing

To install or extract a CTV1 for an

...refer to the functional unit user

To plug in or out a CTV1 in an

... refer to the functional unit user

Remove the 6 front plate fixing

The panels are put back in the

removing the front plate

Released for Manufacturing

Released for Manufacturing

Press the red button.

This operation causes a ...

...reaction and displays the device

The indicator light shows that the

The indicator light shows that the

Released for Manufacturing

Released for Manufacturing

All the operations described below

Our equipment is designed

Extract the contactor from the

The CTV1 type contactor