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AMEF

Enunciado del Pr

Nombre del Proceso

monoblo

estacion 1
# de Paso

Funcin o Paso del Proceso

Modo de Falla

1
2
3
4
5
6

monoblock
cigeal
aarbol de levas
pistones
vielas
cilindros

ruptura o fractura
mala torqueado en bancada
modulos desgastados
fallo de aillos
torcedura
desgaste exesivo de la superficie interna del cilindro

Enunciado del Problema:

monoblock

clasificacion de piezas
monoblock
cigeal
vielas
piston
arbol de levas

Efecto de la Falla
prevencion de las fallas
SEV
Interno
Externo
fisura
no exeder de la temperatura
9
metales desgastados
contar con la herramiente y el conocieto para hacer el torqueado
9
los valacines no entran bien
verificar la lubricacion
9
desgaste
buena colocacion de aillos
9
ralladura en almohadillas y partes
evitar golpes en las vielas
9
picadura por contacto de agua o corrocion
verificar y pulir superficies internas
10

DPU
9
9
9
9
10
9

clasificacion de piezas

Equipo de Trabajo
busos
metales
juntas

oscar marcos mendez


alan olivera perez
marcel cruz cruz
ivan llanos ramirez
jesus alberto villegas

OCU

DET

RPN

Causa de la Falla

Responsable

Fecha de Inicio

10
10
10
10
10
10

9
9
9
9
9
9

810
810
810
810
810
900

mala colocacion y calentamiento


uso exesivo
mala lubricacion
rectificado esta mal
sobre calientamiento por esfuerzo exesivo
cilindros desgastados

juan manuel
juan manuel
juan manuel
juan manuel
juan manuel
juan manuel

9 de febrero
9 de febrero
9 de febrero
9 de febrero
9 de febrero
9 de febrero

Equipo de Trabajo
juan manuel hernandez mendez

Revision: 0000

Fecha : 10 - febrero - 2015

Fecha de Inicio
9 de febrero
9 de febrero
9 de febrero
9 de febrero
9 de febrero
9 de febrero

fecha de entrega

Severity

None

Back
Rating

No effect

Delay on deliveries to meet Strategic Goal and/or Objective.


Minor Rework may be required on the Fly.

Delay on deliveries to meet Strategic Goal and/or Objective.


Minor Rework on the Fly.

Disruption to meet Strategic Goal and/or Objective.


Minor Rework on the Fly.

Disruption to meet Strategic Goal and/or Objective.


Minor Rework may be Required.

Low

Moderate

Disruption to meet Strategic Goal and/or Objective.


Minor Rework Required!!.
Noticeable loss of Takt Time

Disruption to meet Strategic Goal and/or Objective.


Major Rework Required!!.
Noticeable loss of Takt Time

Major Disruption to meet Strategic Goal and/or Objective. Process Stop!!


Possible jig lock and Major loss of Takt Time

May cause no compliance of Strategic Goals and Objectives.


Hazardous with warning

No Compliance of Strategic Goals and Objectives.


Hazardous without warning

10

High

Extreme

Likelihood of Occurrance

Failure Rate
0

None

Failure is unlikeky. No known failures


associated with almost identical
processes.

1 in 1.5 M

6.6667E-007

Rating
1
1

Back
(Cpk)

Likelihood that contro

> 1.67
Extreme

Process is in statistical control. Only


isolated failures associated with
almost identical processes

1 in 150K

6.6667E-006

> 1.50

Processes is in statistical control.

1 in 15 K

6.6667E-005

> 1.33

Low

High

Process is in statistical control but


with isolated failures. Previous
Moderate processes have experienced
occassional failures or out-of-control
conditions.

High

1 in 2000

0.0005

> 1.17

1 in 400

0.0025

> 1.00

1 in 80

0.0125

> 0.83

1 in 20

0.05

> 0.67

1 in 8

0.125

> 0.51

Moderate

Process is not statistical control.


Similar processes have experienced
problems.

Low
1 in 3

0.333333333

> 0.33

1 in 2

0.5

10

< 0.33

Extreme Failure almost inevitable


Very Low

Back
Likelihood that control will detect failure

Rating

1
The process automatically detects
failure. Controls will almost certainly
detect the existance of a failure.
2

3
Controls have a good chance of
detecting the existance of a failure
4

Controls may detect the existance of a


failure

8
Control have a remote chance of
detecting the failure
9

No known control(s) available to detect


failure mode

10