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TITLE
ABSTRACT / SUMMARY
INTRODUCTION
AIMS
THEORY
APPARATUS
METHODOLOGY / PROCEDURE
RESULTS
CALCULATIONS
DISCUSSION
CONCLUSION
RECOMMENDATIONS
REFERENCE
APPENDIX
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100
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Title
Abstract/Summary
Introduction
Aims
Theory
Apparatus
Methodology/Procedure
Results
Calculations
Discussion
Conclusion
Recommendations
Reference
Appendix
Page
2
3
3
45
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12 - 22
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26
ABSTRACT
Gas absorption is a process in which a gaseous mixture is brought into contact with
a liquid and during this contact a component is transferred between the gas stream and the
liquid stream. The gas may be bubbled through the liquid, or it may pass over streams of the
liquid, arranged to provide a large surface through which the mass transfer can occur. The
liquid film can flow down the sides of columns or over packing, or it can cascade from one
tray to another with the liquid falling and the gas rising in the counter flow. The gas, or
components of it, either dissolves in the liquid (absorption) or extracts a volatile component
from the liquid (desorption). In addition, there is the aim that should be achieved at the end of
the experiment which is to examine the air pressure drop across the column as a function of
air flow for different water flow rates through the column. In packed column, air is fed into
the bottom and water is transferred to the top of the column either from feed vessel B1 using
the centrifugal pump, P1. The pressure drop is recorded when the liquid flow rate is set to 1.0
L/min until 3.0 L/min. The gas flow rate starts from 20 L/min until 180 L/min with
10.0L/min of intervals. How fast the liquid can flow down with no vapor flowing upwards
and the rate at which the vapor is trying to flow upwards is the actual flooding point.
INTRODUCTION
Gas absorption is a mass transfer process in which a vapor solute A in a gas mixture is
absorbed by means of a liquid in which the solute more or less soluble. The gas mixture consists
mainly of an inert gas and the soluble. The liquid also is primarily in the gas phase; that is, its
vaporization into the gas phase is relatively slight. A typical example is absorption of the solute
ammonia from an air-ammonia mixture by water. Subsequently, the solute is recovered from the
solution by distillation. A common apparatus used in gas absorption and certain other operations is
the packed tower. The device consists of a cylindrical column, or tower, equipped with a gas inlet
an distributing space at the bottom, a liquid inlet and distributor at the top, gas and liquid outlet at
the top and bottom, respectively and a supported mass of inert solid shapes, called tower packing.
2
In given packed tower with a given type and size of packing and with defined flow of liquid, there
is an upper limit to the rate of gas flow, called the flooding velocity. Above this gas velocity the
tower cannot operate. At the flow rate called the loading point, the gas start to hander the liquid
down flow, and local accumulations or pools of liquid start to appear in the packing.
AIMS
1. To examine the air pressure drop across the column as a function of
air flow for different water flow rates through the column.
2. To determine the loading and the flooding points in the column.
THEORY
This experiment required to plot graph of pressure drop against air flow rate in graph.
The flow parameter shows the ratio of liquid kinetic energy to vapour kinetic energy and
parameter of K4 or y-axis needs and x-axis or FLV can be calculated by using these formulae:
G2y F P 0.1
Gx
x
g c ( x y ) y G y
y
x y
Gas absorption is a process where mixture of gas is in contact with liquid and becomes
dissolve. Therefore, there is mass transfer occurs in the component that changes from gas
phase to liquid phase. The solutes are absorbed by liquid. Inside this experiment, only the
mass transfer between air and liquid are concerned. Gas absorption is widely use in industries
3
to control the air pollution and to separate acidic impurities out of mixed gas streams. The
pressure drop values are observed from the manometer. The graph of pressure correlation for
different flow rate of water is plotted in order to find the relationship between K 4 and FLV.
The steps on how to obtaine K4 and FLV is shown below:
Density of air, G = 1.175 kg/m3
Density of water, L = 996 kg/m3
Column diameter, Dc = 80 mm
Area of packed diameter,
A c=
2
D
4
3.
Gy
Ac
13.1 ( GG ) F p
K4=
L
L
0.1
( )
G ( L G )
G
Ac
GL
GG
( )
G
L
Where:
Gy
APPARATUS
PROCEDURE
General start-up Procedures
1. All the valves were ensured closed except the ventilation valve V13.
6
2. All the gas connections were checked whether they are properly
fitted.
3. The valve on the compressed air supply line was opened. The supply
pressure was set between 2 to 3 bar by turning the regulator knob
clockwise.
4. The shut-off valve on the CO2 gas cylinder was opened. The CO2
cylinder was checked whether the pressure is sufficient.
5. The power for the control panel was turned on.
Experiment : Hydrodynamics of a Packed Column (Wet Column
Pressure Drop)
1. The general start-up procedures were performed as described
above.
2. The receiving vessel B2 was filled through the charge port with 50 L
of water by opening valve V3 and V5.
3. Valve V3 was closed.
4. Valve V10 and V9 were opened slightly. The flow of water was
observed from vessel B1 through pump P1.
5. Pump P1 was switched on, then slowly opened and valve V11 was
adjusted to give water flow rate of arrounf 1 L/min. The water was
allowed to enter the top column K1, flew down the column and
accumulated at the bottom until it overflows back into vessel B1.
6. Valve V11 was opened and adjusted to give water flow rate of 0.5
L/min into column K1.
7. Valve V1 was opened and adjusted to give an air flow rate of 40
L/min into column K1.
8. The liquid and gas flow were observed in the column K1 and the
pressure drop across the column at dPT-201 was recorded.
9. Steps 6 to 7 were repeated with different values of air flow rate,
each time increasing by 40 L/min while maintaining the same water
flow rate.
10.
Steps 5 to 8 were repeated with different values of water flow
rate, each time increasing by 0.5 L/min by adjusting valve V11.
RESULTS
Flow
Pressure Drop
rate
(mm
H2O
(L/min)
air 20
40
60
80
100
120
140
160
180
2
2
2
6
0
7
7
3
13
9
9
39
10
30
-
13
53
-
21
-
58
-
water
1.0
2.0
3.0
0
8
0
Flow rate
(L/min)
1.0
2.0
3.0
Air
Water
Gas
Log
Pressure
Log
Pressure
Log
Pressure
Log
Flow
Gas
drop
Pressure
drop
Pressure
drop
Pressure
rate
Flow
(mmH2O)
drop
(mmH2O
drop
(mmH2O
drop
(mmH2O
(mmH2O
(mmH2O
rate
20
40
60
80
100
120
140
160
180
1.301
1.602
1.778
1.903
2.00
2.079
2.146
2.204
2.255
)
8
0.301
2
0.778
0
0.845
3
0.954
9
1
30
1.114
53
1.322
1.763
Table 2: Log Gas Flow rate and Log
0
2
6
7
9
10
13
21
58
)
0.903
0
0.301
2
7
0.477
13
0.954
39
1.477
1.724
Pressure drop
)
0.301
0.845
1.114
1.591
-
Air
Air
GG
K4
Flow
Flow
(kg/ms2
rate
rate
(L/min)
(m3/h)
FLV (1
FLV (2
FLV (3
Pressure drop
LPM)
LPM)
LPM)
correlated in mm
H20
(1LPM) (2LPM)
(3LPM)
20
40
1.2
2.4
0.0779
0.156
0.0154
0.062
1.454
0.727
2.912
1.456
4.362
2.181
60
80
3.6
4.8
0.234
0.311
0.139
0.245
0.484
0.364
0.969
0.729
1.452
1.093
1.52
5.08
5.08
10.1
12.7
25.4
8.89
12.7
6
25.4
40.6
38.1
50.8
25.4
4
45.7
53.3
4
100
6.0
0.389
0.383
0.291
0.583
0.874
120
7.2
0.467
0.553
0.243
0.486
40.6
2
50.8
140
8.4
0.545
0.753
0.208
0.416
4
43.1
55.8
160
9.6
0.623
0.984
0.182
8
50.8
0
55.8
180
10.8
0.701
1.245
0.162
9
Table 3: Theoretical Flooding Point
Log Pressure drop
correlated in mm
H 20
(1LPM) (2LPM)
(3LPM)
0.18 0.71
0.71
0.95
1.10
1.40
1.61
1.64
1.71
1.75
Table 4 : Log Pressure
1.10
1.00 1.40
1.40 1.58
1.61 1.71
1.66 1.73
1.71
1.75
drop correlated in mm H20
10
3 LPM
2 LPM
1 LPM
Figure 1: Graph of Log Pressure Drop against Log Gas Flow Rate
11
1 LPM
2 LPM
3 LPM
Figure 2: Graph of Log correlated Pressure Drop against Log Gas Flow Rate
CALCULATIONS
Information given :
Density of air, air = 1.175 kg/m3
Density of water, water = 996 kg/m3
Column diameter, Dc = 80 mm
Area of packed diameter,
A c=
2
D = ( 0.08 m )2=5.027 103 m 2
4
4
=
2.
G G=
20 L
1m
60 min
=1.2 m3 /h
min 1000 L
1h
Gy
Ac
3
1.2 m
1h
1.175 kg
3
h
3600 s
m
kg
=0.0779 2
3 2
5.027 10 m
m .s
3.
13.1 ( GG ) F p
K4=
L
L
0.1
( )
G ( L G )
2
0.0779 kg 2 (
1 0.001 N . s /m
)
13.1
900
m
m2 s
996 kg /m3
0.1
=0.0154
1 L 1 min
1m3
996 kg
min
60
s
1000l
G
m3
GL =
=
Ac
5.027 103 m2
3.302
kg
m2 . s
2 L 1 min
1m3
996 kg
G min 60 s 1000l
m3
kg
GL =
=
=6.614 2
3 2
Ac
5.027 10 m
m .s
6. Calculate liquid flow rate, GL (kg/m2) (3 LPM)
3
3 L 1 min
1m
996 kg
G min 60 s 1000l
m3
kg
GL =
=
=9.907 2
3 2
Ac
5.027 10 m
m .s
7. Calculate flow parameter, FLV (1 LPM)
F LV =
GL
GG
kg
G
m2 . s
=
L
kg
0.0779 2
m .s
( )
3.302
1.175 kg/m3
=1.454
996 kg/m3
13
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.0779 2
m .s
( )
6.614
1.175 kg /m3
=2.912
996 kg /m3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.0779 2
m .s
( )
9.907
1.175 kg /m3
=4.362
996 kg / m3
40 L
1m
60 min
3
Gy = min 1000 L 1h =2.4 m / h
Calculate gas flow rate, GG (kg/m2s)
1.
2.4 m3
1h
1.175 kg
h
3600 s
m3
kg
G G=
=0.156 2
3 2
5.027 10 m
m .s
2.
13.1
K4=
2 0.1
0.156 kg (
0.001 N . s / m
900 m1 )
2
3
m s
996 kg /m
=0.062
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
3.302
1.175 kg /m3
=0.727
996 kg/m3
14
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
6.614
1.175 kg / m3
=1.456
996 kg/m 3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
9.907
1.175 kg / m3
=2.181
996 kg/m 3
60 L
1 m3
60 min
3
3.6 m3
1h
1.175 kg
h
3600 s
m3
kg
G G=
=0.234 2
3 2
5.027 10 m
m .s
2.
13.1
K4=
2
0.234 kg 2 (
1 0.001 N . s / m
)
900
m
m2 s
996 kg/m 3
0.1
=0.139
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
3.302
1.175 kg / m3
=0.484
996 kg/m 3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
6.614
1.175 kg / m3
=0.969
996 kg/m 3
G
FLV = L
GG
( )
G
=
L
kg
m2 . s
kg
0.156 2
m .s
9.907
1.175 kg / m3
=1.452
3
996 kg/m
80 L
1 m3
60 min
3
16
4.8 m
1h
1.175 kg
3
h
3600 s
m
kg
G G=
=0.311 2
3 2
5.027 10 m
m .s
2.
13.1
K4=
2
0.156 kg 2 (
1 0.001 N . s /m
)
900
m
m2 s
996 kg /m3
0.1
=0.245
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.311 2
m .s
( )
3.302
1.175 kg/m3
=0.364
996 kg /m3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.311 2
m .s
( )
6.614
1.175 kg / m3
=0.729
996 kg/m 3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.311 2
m .s
( )
9.907
1.175 kg /m3
=1.093
996 kg/m3
17
100 L
1m
60 min
3
Gy = min 1000 L 1 h =6.0 m /h
Calculate gas flow rate, GG (kg/m2s)
1.
6.0 m3
1h
1.175 kg
h
3600 s
m3
kg
G G=
=0.389 2
3 2
5.027 10 m
m .s
2.
K4=
0.1
=0.383
G
FLV = L
GG
( )
G
=
L
kg
m2 . s
kg
0.156 2
m .s
3.302
1.175 kg / m3
=0.291
996 kg/m 3
G
FLV = L
GG
( )
G
=
L
kg
m2 . s
kg
0.156 2
m .s
6.614
1.175 kg / m3
=0.583
996 kg/m 3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
9.907
1.175 kg / m3
=0.874
3
996 kg/m
18
120 L
1 m3
60 min
3
7.2m
1h
1.175 kg
3
h
3600 s
m
kg
G G=
=0.467 2
3 2
5.027 10 m
m .s
2.
K4=
0.1
=0.553
G
FLV = L
GG
( )
G
=
L
kg
2
m .s
kg
0.467 2
m .s
3.302
1.175 kg /m
=0.243
996 kg/m3
G
FLV = L
GG
( )
G
=
L
kg
m2 . s
kg
0.467 2
m .s
6.614
1.175 kg / m3
=0.486
996 kg/m 3
19
FLV =
GL
GG
kg
2
G
m .s
=
L
kg
0.467 2
m .s
( )
9.907
1.175 kg / m
=0.728
996 kg/m 3
140 L
1 m3
60 min
3
1.
8.4 m
1h
1.175 kg
h
3600 s
m3
kg
G G=
=0.545 2
3 2
5.027 10 m
m .s
2.
K4=
0.545 kg (
0.001 N . s /m
13.1
900 m1 )
2
3
m s
996 kg /m
2 0.1
=0.753
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
3.302
1.175 kg /m3
=0.208
996 kg/m3
FLV =
GL
GG
kg
2
G
m .s
=
L
kg
0.156 2
m .s
( )
6.614
1.175 kg / m
=0.416
996 kg/m 3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.156 2
m .s
( )
9.907
1.175 kg / m3
=0.624
996 kg/m 3
160 L
1 m3
60 min
3
Gy = min 1000 L 1 h =9.6 m /h
1.
9.6 m3
1h
1.175 kg
h
3600 s
m3
kg
G G=
=0.623 2
3 2
5.027 10 m
m .s
2.
K4=
0.623 kg (
0.001 N . s /m
13.1
900 m1 )
2
3
m s
996 kg /m
2 0.1
=0.989
FLV =
GL
GG
kg
2
G
m .s
=
L
kg
0.623 2
m .s
( )
3.302
1.175 kg /m
=0.182
996 kg /m3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.623 2
m .s
( )
6.614
1.175 kg / m3
=0.364
996 kg/m 3
FLV =
GL
GG
kg
G
m2 . s
=
L
kg
0.623 2
m .s
( )
9.907
1.175 kg / m3
=0.545
996 kg/m 3
180 L
1m
60 min
3
Gy = min 1000 L 1 h =10.8 m /h
1.
10.8 m3
1h
1.175 kg
h
3600 s
m3
kg
G G=
=0.701 2
3 2
5.027 10 m
m .s
22
2.
K4=
2
0.701 kg 2 (
1 0.001 N . s/m
)
13.1
900m
m2 s
996 kg /m3
0.1
=1.245
G
FLV = L
GG
( )
G
=
L
kg
2
m .s
kg
0.701 2
m .s
3.302
1.175 kg /m
=0.162
3
996 kg /m
G
FLV = L
GG
( )
G
=
L
kg
2
m .s
kg
0.701 2
m .s
6.614
1.175 kg / m
=0.324
3
996 kg/m
FLV =
GL
GG
kg
2
G
m .s
=
L
kg
0.701 2
m .s
( )
9.907
1.175 kg / m
=0.485
3
996 kg/m
PERCENTAGE ERROR %
1LPM
23
Percentage error , =
244.1126
100 =48
244.1
2LPM
Total correlated pressure drop = 177.8 mm H20
Total pressure drop = 105 mm H20
Percentage error , =
233.6105
100 =46
233.6
3LPM
Total correlated pressure drop = 180.3mm H20
Total pressure drop =61 mm H20
Percentage error , =
180.3461
100 =66
180.34
24
DISCUSSION
For this experiment, the aim is to determine the pressure drop correlation for different
flow rate of water 1 LPM, 2 LPM and 3 LPM. The air flow rate increased as the pressure
drop in the dry packed column increases. These occur due to the air flow rate increased
results of increasing in resistance for the water to flows down the column and give high
pressure drop across the packing. In the graph of log pressure drop against log gas flow rate,
the log air flow rate increase as the log pressure drop is also increase. The air flow rate
increase as the pressure drop increase in constant flow of water. At 1 LPM, the pressure drop
is the lowest water flow rate compared to the other two flow rate. This is because of the space
for gas flow is blocked by the liquid that flows sown the column. The water flows down due
to the gravitational force and thus the gas flows in a counter-current direction with water.
During this experiment, there are some resistances occur in the column such as the gas from
the bottom starts to impede the water flowing down the column and overflow of water.
Because of that, the graph in figure 1 differ from theoretically graph which is 1 LPM should
be a straight line while the other two flow rate which is 2 LPM and 3 LPM should be parallel
to the graph 1 LPM. From the calculation of K 4 and FLV, the plotted graph is obtained. The
relationship between the plotted graphs is K4 is inversely proportional to FLV. As the value of
FLV increase, the value of K4 decreases. This shows that the relationship of pressure drop and
gas flow rate is increasing linearly. Then those values can use to generalize correlation for
pressure drop in packed column in chart shows in Appendix. Theoretical generalized
correlation charts show that the high flow parameters are typical of high liquid rates and high
pressure drop. However, by looking at both of graph, it shows difference of value pressure
drop in theoretical and experimental. Percentage error of pressure drop in 1LPM is 48%,
2LPM is 46% and 3LPM is 5.08%. This is due to overflow during experiment is carried on. It
also might be due to minor leaking when the experiment is being carried out. Minor leaking
will affect the flow rate of both water and air thus affecting the pressure drop. When the gas
flow rate increased, pressure drop increased and some of the water will trapped in packing.
Later, the water from bottom will increase until the highest level and this will results in
flooding. Flooding point is the highest point for each line in the graph of pressure against gas
flow rate. When this happen, the process can be no longer be conducted because there is too
25
much liquid entrainment. The flooding points occur at 180 L/min,140 L/min in and 100
L/min for 1LPM,2LPM and 3LPM respectively.
CONCLUSION
In conclusion, the pressure drop will increase when the gas flow increased at
constant water flow rate of 1 LPM to 3 LPM. The gas was absorbed through the packed
column in a batch process in absorption of air and the effect of liquid flow rate on the
absorption-adsorption process was observed. As the flow rate of air increased, the absorptionadsorption process also increased as the composition of the outlet volume of air increased
over time. The resistance to of water flows down the column due to the increasing water
flow rate. As for the theoretical value, the same principle is used based on the pressure drop
correlation charts as well as the experimental value. However, there are are different value in
pressure drops value as there are some error occur which can prevent in recommendation.
From the experiment, the value of experimental pressure drop is lower compared to the
correlated values for packed column.
RECOMMENDATION
There are some recommendations that should be taken account into to ensure the
experiment to become more accurate which are the valve controlling the level of water
flowing back to the water reservoir should be constantly checked so that we can get a better
reading. The level of water must be higher than the bottom of the reservoir. This need to be
done to avoid air being trapped in line. Beside that, Make sure all the valves are closed before
using the column so that the experiment runs smoothly. Moreover, Make sure the gas and
liquid flow rates were constant at that particular flow rate Then, the gas and liquid flow rates
must be constant at that particular flow rates. Then, collect the samples simultaneously from
both inlet and outlet of the packed column. Furthermore, Give the experiment some more
time before the results are taken.
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REFERENCES
1. Transport Process and Separation Process Principles (Includes Unit Operations) 4th
Edition, Christie John Geankoplis, Pearson Education Inc
2. Principle of Gas Absorption retrieved from
http://pubs.acs.org/doi/abs/10.1021/ie50180a002
3. Gas Absorption Lab Manual
4. http://separationprocess.com/
5. Principle of Gas Absorption retrieved from
http://pubs.acs.org/doi/abs/10.1021/ie50180a002
APPENDIX
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