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Revision 4, Edition of May 2013

Hi-Essence Cable Sdn. Bhd.

INSTRUMENTATION CABLES
HI ESSENCE CABLE SDN BHD

Main Office : No. 2, Jln Puteri 5/16, Bandar Puteri, 47100 Puchong, Selangor Plant/ Factory : Lot PT 13662, Kerteh Polymer Park, Mukim Kerteh, Terengganu Tel : 03 8061 3793(HQ), 09 8278 100(Factory)

HE
Table of Content
Revision 4, Edition of May 2013

1.

Product: Instrumentation Cable ..........................................................................1


3.1 I1

:300/500 V CU/PE(XLPE)/IOSCR/PE/SWB/LSZH (Pair)...............................1

3.2 I1

:300/500 V CU/ PE(XLPE)/IOSCR/PE/SWA/PVC-FR (Pair)...........................4

3.3 I2

:300/500 V CU/ PE(XLPE)/OSCR/PE/SWB/LSZH (Pair) ................................7

3.4 I2

:300/500 V CU/ PE(XLPE)/OSCR/PE/SWA/PVC-FR (Pair) ..........................10

3.5 I3

:300/500 V CU/ PE(XLPE)/IOSCR/PE/SWB/LSZH (Triad) ..........................13

3.6 I3

:300/500 V CU/ PE(XLPE)/IOSCR/PE/SWA/PVC-FR (Triad)........................16

3.7 I4

:300/500 V CU/ PE(XLPE)/OSCR/PE/SWB/LSZH (Triad) ............................19

3.8 I4

:300/500 V CU/ PE(XLPE)/OSCR/PE/SWA/PVC-FR (Triad) .........................22

3.9 F1

:150/250 V CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH (Pair)............25

3.10 F2

:150/250 V CU/MGT/EPR/OSCR/LSZH/SWB/LSZH (Pair . ............28

3.11 F3

:150/250 V CU/MGT/EPR/IOSCR/ LSZH/SWB/LSZH (Triad )........31

3.12 F4

:150/250 V CU/MGT/EPR/OSCR/ LSZH/SWB/LSZH (Triad) .....................34

Main Office: No. 2, Jln Puteri 5/16, Bandar Puteri,


47100 Puchong, Selangor. Tel: +603 8061 3793
Plant/ Factory: Lot PT 13662, Kerteh Polymer Park,
Mukim Kerteh, Terengganu Tel: +609 8278 100

HE
Background

2006:

Establish as a trading company for cables and other electrical


products.

2007:

Agreement on technology and technical collaboration from


Hua Eng Wire & Cable Co. Ltd, a leading manufacturer in
Taiwan for wire & cable.

2008

Started Construction of Hi-Essence manufacturing Plant.

2009:

Completion of HE Cable manufacturing facilities on 10ha


(25 acres) in Kerteh Polymer Park, Terengganu.
Appointed by PETRONAS under Vendor Development
Program (VDP) for LV & MV Power cables.

2010:

Product Certification for Power Cables by SIRIM.


QMS Certification to MS ISO 9001:2008 by SIRIM.

2011:

Incorporated branch office in Ho Chi Minh City, Vietnam.


Product Certification for Instrument Cables by SIRIM.
Committed towards achieving OHSAS 18001 and ISO 14001.

2012:

American bureau of Shipping, Committed towards achieving


ABS Type Approval.
th

ABS, Product Design Assessment Certification on 16 Jan 13.


Next mission is to go ABS, Manufacturing Assessment
Certification.

Fast Facts,
Objectives
& Goals

A manufacturing company with paid-up capital of RM15 Mil

Support Oil and Gas activities for LV & MV electrical cables

Ability to manufacture various kinds of power, control &


instrumentation. Cables using high quality oxygen-free copper
wires

Able to offer total cable solution from design, manufacturing,


testing, packaging and installation assistance.

Equipped with total monitoring system (CCTV and Control


Room) for enhancement of production and process control

Continuity investment and upgrading technologies to deliver


cost effective quality products

Main Office: No. 2, Jln Puteri 5/16, Bandar Puteri,


47100 Puchong, Selangor. Tel: +603 8061 3793
Plant/ Factory: Lot PT 13662, Kerteh Polymer Park,
Mukim Kerteh, Terengganu Tel: +609 8278 100

HE
Vision

To be a leading wire and cable manufacturer and a one stop solutions


provider for electrical systems in the region

Mission

We are committed to ensure safe and efficient operations to supply


quality products that meet international standards at competitive
prices for our customers. We shall achieve this by establishing and
maintaining

long-term

relationships,

trust

and

integrity

with

customers, and by providing cable solutions that meet customers


requirements

Location

Main Office:
Plant/ Factory:

No. 2, Jln Puteri 5/16, Bandar Puteri,


47100 Puchong, Selangor. Tel: +603 8061 3793
Lot PT 13662, Kerteh Polymer Park,
Mukim Kerteh, Terengganu. Tel: +609 8278 100

Main Office: No. 2, Jln Puteri 5/16, Bandar Puteri,


47100 Puchong, Selangor. Tel: +603 8061 3793
Plant/ Factory: Lot PT 13662, Kerteh Polymer Park,
Mukim Kerteh, Terengganu Tel: +609 8278 100

HE
Test & Inspection

Full range of testing equipment to meet all the testing


requirement for wire and cable

Machine fully equipped with on-line monitoring and testing


equipment

to

ensure

products

conformance

to

the

international standard :
IEC, ICEA, JIS, BS, ASTM, DIN, IEEE, UL, VDE, MS, ABS

Complete laboratory facilities for products certification :


SIRIM, BOMBA, UL, LR, ABS and R&D

Testing equipment is calibrated and certified by authorized


independent body or STL (secondary test lab)

Laboratories are recognized by SIRIM for testing of wire &


cable products

QMS & Product


Certifications

We are committed to upholding the highest standards of product


excellence. Our formidable reputation is endorsed by SIRIM product
certification license for the following standards:
1.

2.

3.

Power & Instrument Cable Standards

MS 136

MS 274

IEC 60502 1

IEC 60092 353

IEC 60092-376

BS 5308-1

BS 5308-2

Fire Performance Standards

IEC 60331

IEC 60332 3 Cat A / C

IEC 60754 1 / 2

IEC 61034

ASTM D 2863

BS 6387 - CWZ

ABS Product Design Assessment Certificates &


Manufacturing Assessment Certificates

Main Office: No. 2, Jln Puteri 5/16, Bandar Puteri,


47100 Puchong, Selangor. Tel: +603 8061 3793
Plant/ Factory: Lot PT 13662, Kerteh Polymer Park,
Mukim Kerteh, Terengganu Tel: +609 8278 100

HE

1. POLYVINYL CHLORIDE INSULATED BRAIDED


INDIVIDUAL AND OVERALL SCREENED LSZH SHEATHED
FLAME RETARDANT CABLE
TYPE I1300/500V CU/PE(XLPE)/IOSCR/PE/SWB/LSZH INSTRUMENT CABLE-PAIR

DESCRIPTION

Single pair and multi-pair cables with copper conductor, PE insulated, individual and overall screened, PE
bedding, galvanized steel wire braided and flame retardant low smoke zero halogen compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 0.5 % maximum by weight) & ASTM D
2863 (Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2PR x mm2 CU/PE/IOSCR/PE/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or BS
6360 Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Pairing Two insulated cores shall be uniformly twisted together to form a pair. Each pair shall be screened
with aluminium/ polyester tape, applied with the metallic side down, in electrical contact with a tinned
annealed copper drain wire of 0.5 mm2
Pair Identification 1) Single Pair Black, White 2) Multi-Pair Printed numbers on Black-White pair.
Cabling Twisted pairs shall be laid up together, if necessary filled with non- hygroscopic material
compatible with the insulation.
Screening (3, 4) Assembled pairs shall be screened with aluminium/ polyester tape, applied with the
metallic side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Bedding (5) PE compound. Colour Black.
Braid (6) Galvanized steel wires shall be braided over the PE bedding.
Outer Sheath (7) Flame Retardant Low Smoke Zero Halogen LSZH compound
Colour Black (Blue IS).

Note: XLPE can produce, but the data not for XLPE.

HE

Cable Technical Specification Data


300 / 500 V

PAIRS

CONDUCTOR

CU/PE(XLPE)/IOSCR/PE/SWB/LSZH

INSULATION

BEDDING

BRAID

PR x 1.0 mm2

OUTER SHEATH

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

No /mm

mm

mm

Nominal
Thickness
of
Bedding
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

1 / 1.13

1.13

0.6

1.1

11.5

0.3

1.5

16.3

329

18.4

1.0

1 / 1.13

1.13

0.6

1.1

12.2

0.3

1.5

17.0

377

18.4

1.0

1 / 1.13

1.13

0.6

1.1

13.4

0.3

1.5

18.2

435

18.4

1.0

1 / 1.13

1.13

0.6

1.2

14.8

0.3

1.6

19.8

508

18.4

1.0

1 / 1.13

1.13

0.6

1.2

16.2

0.3

1.6

21.2

571

18.4

1.0

1 / 1.13

1.13

0.6

1.2

16.2

0.3

1.6

21.2

604

18.4

1.0

1 / 1.13

1.13

0.6

1.2

18.2

0.3

1.6

23.2

678

18.4

1.0

1 / 1.13

1.13

0.6

1.2

19.7

0.3

1.6

24.7

743

18.4

10

1.0

1 / 1.13

1.13

0.6

1.3

20.9

0.3

1.8

26.4

841

18.4

11

1.0

1 / 1.13

1.13

0.6

1.3

20.9

0.3

1.8

26.4

874

18.4

12

1.0

1 / 1.13

1.13

0.6

1.3

21.6

0.3

1.8

27.1

923

18.4

13

1.0

1 / 1.13

1.13

0.6

1.3

22.7

0.3

1.8

28.2

979

18.4

14

1.0

1 / 1.13

1.13

0.6

1.3

22.7

0.3

1.8

28.2

1011

18.4

15

1.0

1 / 1.13

1.13

0.6

1.5

24.4

0.3

1.9

30.1

1110

18.4

16

1.0

1 / 1.13

1.13

0.6

1.5

24.4

0.3

1.9

30.1

1143

18.4

17

1.0

1 / 1.13

1.13

0.6

1.5

25.8

0.3

1.9

31.5

1210

18.4

18

1.0

1 / 1.13

1.13

0.6

1.5

25.8

0.3

1.9

31.5

1243

18.4

19

1.0

1 / 1.13

1.13

0.6

1.5

25.8

0.3

1.9

31.5

1276

18.4

20

1.0

1 / 1.13

1.13

0.6

1.7

27.6

0.3

2.0

33.5

1382

18.4

21

1.0

1 / 1.13

1.13

0.6

1.7

27.6

0.3

2.0

33.5

1415

18.4

22

1.0

1 / 1.13

1.13

0.6

1.7

29.1

0.3

2.0

35.0

1484

18.4

23

1.0

1 / 1.13

1.13

0.6

1.7

29.1

0.3

2.0

35.0

1516

18.4

24

1.0

1 / 1.13

1.13

0.6

1.7

30.6

0.3

2.0

36.5

1587

18.4

No of
Pairs

No of
Wire /Dia.

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
over
Bedding

Note : The larger pairs size are available upon request.

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
300 / 500 V
PAIRS

CONDUCTOR

CU/PE(XLPE)/IOSCR/PE/SWB/LSZH

INSULATION

BEDDING

BRAID

PR x 1.5 mm2

OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

no /mm

mm

mm

Nominal
Thickness
of
Bedding
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.6

1.2

13.5

0.3

1.6

18.5

411

12.3

1.5

7/0.53

1.59

0.6

1.2

14.3

0.3

1.6

19.3

474

12.3

1.5

7/0.53

1.59

0.6

1.2

15.7

0.3

1.6

20.7

551

12.3

1.5

7/0.53

1.59

0.6

1.3

17.5

0.3

1.7

22.7

651

12.3

1.5

7/0.53

1.59

0.6

1.3

19.1

0.3

1.7

24.3

734

12.3

1.5

7/0.53

1.59

0.6

1.3

19.1

0.3

1.7

24.3

781

12.3

1.5

7/0.53

1.59

0.6

1.3

21.5

0.3

1.7

26.7

882

12.3

1.5

7/0.53

1.59

0.6

1.3

23.4

0.3

1.7

28.6

969

12.3

10

1.5

7/0.53

1.59

0.6

1.5

24.9

0.3

1.9

30.6

1098

12.3

11

1.5

7/0.53

1.59

0.6

1.5

24.9

0.3

1.9

30.6

1145

12.3

12

1.5

7/0.53

1.59

0.6

1.5

25.7

0.3

1.9

31.4

1211

12.3

13

1.5

7/0.53

1.59

0.6

1.5

27.0

0.3

1.9

32.7

1290

12.3

14

1.5

7/0.53

1.59

0.6

1.5

27.0

0.3

1.9

32.7

1336

12.3

15

1.5

7/0.53

1.59

0.6

1.7

29.0

0.3

2.0

34.9

1461

12.3

16

1.5

7/0.53

1.59

0.6

1.7

29.0

0.3

2.0

34.9

1508

12.3

17

1.5

7/0.53

1.59

0.6

1.7

30.6

0.3

2.0

36.5

1595

12.3

18

1.5

7/0.53

1.59

0.6

1.7

30.6

0.3

2.0

36.5

1642

12.3

19

1.5

7/0.53

1.59

0.6

1.7

30.6

0.3

2.0

36.5

1689

12.3

20

1.5

7/0.53

1.59

0.6

1.7

32.4

0.3

2.1

38.5

1799

12.3

21

1.5

7/0.53

1.59

0.6

1.7

32.4

0.3

2.1

38.5

1846

12.3

22

1.5

7/0.53

1.59

0.6

1.7

34.2

0.3

2.1

40.3

1937

12.3

23

1.5

7/0.53

1.59

0.6

1.7

34.2

0.3

2.1

40.3

1984

12.3

24

1.5

7/0.53

1.59

0.6

1.7

35.9

0.3

2.1

42.0

2074

12.3

No of
Pairs

No of
Wire /Dia.

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
over
Bedding

Note : The larger pairs size are available upon request.

Nominal
Thickness of
Outer Sheath

Approx.
Overall
Dia.

Approx.
weight

HE
2.

POLYETHYLENE INSULATED ARMOURED INDIVIDUAL AND OVERALL


SCREENED PVC SHEATHED FLAME RETARDANT CABLE

TYPE I1300/500V CU/PE(XLPE)/IOSCR/PE/SWA/PVC-FR INSTRUMENT CABLE-PAIR


DESCRIPTION

Single pair and multi-pair cables with copper conductor, PE insulated, individual and overall screened, PE
bedding, galvanized steel wire armoured and flame retardant PVC compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 17 % maximum by weight) & ASTM D
2863 (Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2PR x mm2 CU/PE/IOSCR/PE/SWA/PVC-FR

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or BS
6360 Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Pairing Two insulated cores shall be uniformly twisted together to form a pair. Each pair shall be
screened with aluminium/ polyester tape, applied with the metallic side down, in electrical contact with a
tinned annealed copper drain wire of 0.5 mm2
Pair Identification 1) Single Pair Black, White 2) Multi-Pair Printed numbers on Black-White pair.
Cabling Twisted pairs shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (3, 4) Assembled pairs shall be screened with aluminium/ polyester tape, applied with the
metallic side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Bedding (5) PE compound. Colour Black.
Armour (6) Galvanized steel wires shall be armoured over the PE bedding and wrapped with non-woven
binder tape.
Outer Sheath (7) Flame Retardant Polyvinyl Chloride PVC-FR Compound Black (Blue IS).

Note: XLPE can produce, but the data not for XLPE.

HE

Cable Technical Specification Data


300 / 500 V

PAIRS

CU/PE(XLPE)/IOSCR/PE/SWA/PVC-FR

CONDUCTOR

INSULATION

BEDDING

ARMOUR

PR x 1.0 mm2
CABLE
WEIGHT

RESISTANCE

Approx.
Overall
Dia.

Approx.
weight

Max. Conductor
Resistance @
20 C

OUTER SHEATH

PR

Nominal
Cross
Sectional
Area
mm2

mm

mm

mm

Nominal
Diameter
of
Bedding
mm

mm

kg/km

/km

1.0

1/1.13

1.13

0.60

1.1

11.5

0.9

1.5

17.2

449

18.4

1.0

1/1.13

1.13

0.60

1.1

12.2

0.9

1.5

17.9

501

18.4

1.0

1/1.13

1.13

0.60

1.1

13.4

0.9

1.5

19.1

569

18.4

1.0

1/1.13

1.13

0.60

1.2

14.8

1.25

1.6

21.4

773

18.4

1.0

1/1.13

1.13

0.60

1.2

16.2

1.25

1.6

22.8

856

18.4

1.0

1/1.13

1.13

0.60

1.2

16.2

1.25

1.6

22.8

888

18.4

1.0

1/1.13

1.13

0.60

1.2

18.2

1.25

1.6

24.8

994

18.4

1.0

1/1.13

1.13

0.60

1.2

19.7

1.25

1.6

26.3

1081

18.4

10

1.0

1/1.13

1.13

0.60

1.3

20.9

1.6

1.8

28.7

1362

18.4

11

1.0

1/1.13

1.13

0.60

1.3

20.9

1.6

1.8

28.7

1394

18.4

12

1.0

1/1.13

1.13

0.60

1.3

21.6

1.6

1.8

29.4

1457

18.4

13

1.0

1/1.13

1.13

0.60

1.3

22.7

1.6

1.8

30.5

1539

18.4

14

1.0

1/1.13

1.13

0.60

1.3

22.7

1.6

1.8

30.5

1571

18.4

15

1.0

1/1.13

1.13

0.60

1.5

24.4

1.6

1.9

32.4

1707

18.4

16

1.0

1/1.13

1.13

0.60

1.5

24.4

1.6

1.9

32.4

1739

18.4

17

1.0

1/1.13

1.13

0.60

1.5

25.8

1.6

1.9

33.8

1836

18.4

18

1.0

1/1.13

1.13

0.60

1.5

25.8

1.6

1.9

33.8

1868

18.4

19

1.0

1/1.13

1.13

0.60

1.5

25.8

1.6

1.9

33.8

1900

18.4

20

1.0

1/1.13

1.13

0.60

1.7

27.6

2.0

2.0

36.6

2289

18.4

21

1.0

1/1.13

1.13

0.60

1.7

27.6

2.0

2.0

36.6

2321

18.4

22

1.0

1/1.13

1.13

0.60

1.7

29.1

2.0

2.0

38.1

2435

18.4

23

1.0

1/1.13

1.13

0.60

1.7

29.1

2.0

2.0

38.1

2468

18.4

24

1.0

1/1.13

1.13

0.60

1.7

30.6

2.0

2.0

39.6

2582

18.4

No of
Pairs

No of
Wire/Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Dia. of
Galvanized
Steel Wire
mm

Nominal
Thickness of
Outer
Sheath
mm

Note : The larger pairs size are available upon request.

HE

300 / 500 V

PAIRS

CONDUCTOR

CU/PE(XLPE)/IOSCR/PE/SWA/PVC-FR

INSULATION

BEDDING

ARMOUR

PR x 1.5 mm2

OUTER SHEATH

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

Nominal
Thickness
of
Bedding
mm

mm

Nominal Dia.
of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.6

1.2

13.5

1.25

1.6

20.1

656

12.3

1.5

7/0.53

1.59

0.6

1.2

14.3

1.25

1.6

20.9

732

12.3

1.5

7/0.53

1.59

0.6

1.2

15.7

1.25

1.6

22.3

829

12.3

1.5

7/0.53

1.59

0.6

1.3

17.5

1.6

1.7

25.0

1099

12.3

1.5

7/0.53

1.59

0.6

1.3

19.1

1.6

1.7

26.6

1216

12.3

1.5

7/0.53

1.59

0.6

1.3

19.1

1.6

1.7

26.6

1262

12.3

1.5

7/0.53

1.59

0.6

1.3

21.5

1.6

1.7

29.0

1414

12.3

1.5

7/0.53

1.59

0.6

1.3

23.4

1.6

1.7

30.9

1544

12.3

10

1.5

7/0.53

1.59

0.6

1.5

24.9

1.6

1.9

32.9

1708

12.3

11

1.5

7/0.53

1.59

0.6

1.5

24.9

1.6

1.9

32.9

1754

12.3

12

1.5

7/0.53

1.59

0.6

1.5

25.7

1.6

1.9

33.7

1837

12.3

13

1.5

7/0.53

1.59

0.6

1.5

27.0

1.6

1.9

35.0

1943

12.3

14

1.5

7/0.53

1.59

0.6

1.5

27.0

1.6

1.9

35.0

1989

12.3

15

1.5

7/0.53

1.59

0.6

1.7

29.0

2.0

2.0

38.0

2413

12.3

16

1.5

7/0.53

1.59

0.6

1.7

29.0

2.0

2.0

38.0

2459

12.3

17

1.5

7/0.53

1.59

0.6

1.7

30.6

2.0

2.0

39.6

2592

12.3

18

1.5

7/0.53

1.59

0.6

1.7

30.6

2.0

2.0

39.6

2638

12.3

19

1.5

7/0.53

1.59

0.6

1.7

30.6

2.0

2.0

39.6

2684

12.3

20

1.5

7/0.53

1.59

0.6

1.7

32.4

2.0

2.1

41.6

2848

12.3

21

1.5

7/0.53

1.59

0.6

1.7

32.4

2.0

2.1

41.6

2894

12.3

22

1.5

7/0.53

1.59

0.6

1.7

34.2

2.0

2.1

43.4

3039

12.3

23

1.5

7/0.53

1.59

0.6

1.7

34.2

2.0

2.1

43.4

3085

12.3

24

1.5

7/0.53

1.59

0.6

1.7

35.9

2.0

2.1

45.1

3225

12.3

No of
Pairs

No of
Wire Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Diameter
of Bedding

Note : The larger pairs size are available upon request.

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE

3. POLYETHYLENE INSULATED BRAIDED OVERALL SCREENED


LSZH SHEATHED FLAME RETARDANT CABLE
TYPE I2300/500V CU/PE(XLPE)/OSCR/PE/SWB/LSZH INSTRUMENT CABLE-PAIR

DESCRIPTION

Single pair and multi-pair cables with copper conductor, PE insulated, overall screened, PE bedding,
galvanized steel wire braided and flame retardant low smoke zero halogen compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 0.5 % maximum by weight) & ASTM D 2863
(Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2PR x mm2 CU/PE/OSCR/PE/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or BS 6360
Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Pairing (3) Two insulated cores shall be uniformly twisted together to form a pair.
Pair Identification 1) Single Pair Black, White 2) Multi-Pair Printed numbers on Black-White pair.
Note: Two pairs 1st pair: Black 1, White 1, 2nd pair: Black 2, White 2.
Cabling (4) Twisted pairs shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (5) Assembled pairs shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Bedding (6) PE compound. Colour Black.
Braid (7) Galvanized steel wires shall be braided over the PE bedding.

Outer Sheath (8) Flame Retardant Low Smoke Zero Halogen LSZH compound Colour Black (Blue IS).

Note: XLPE can produce, but the data not for XLPE.

HE
Cable Technical Specification Data
300 / 500 V
PAIRS

CONDUCTOR

CU/PE(XLPE)/OSCR/PE/SWB/LSZH

INSULATION

BEDDING

BRAID

PR x 1.0 mm2

OUTER SHEATH

PR
1

1.0

1.0

1 / 1.13

1.13

0.6

1.0

1 / 1.13

1.13

0.6

1.0

10.9

0.3

1.4

15.5

316

18.4

1.0

1 / 1.13

1.13

0.6

1.0

11.9

0.3

1.4

16.5

362

18.4

1.0

1 / 1.13

1.13

0.6

1.2

13.4

0.3

1.5

18.2

430

18.4

1.0

1 / 1.13

1.13

0.6

1.2

14.6

0.3

1.5

19.4

481

18.4

1.0

1 / 1.13

1.13

0.6

1.2

14.6

0.3

1.5

19.4

507

18.4

1.0

1 / 1.13

1.13

0.6

1.2

16.4

0.3

1.5

21.2

570

18.4

1.0

1 / 1.13

1.13

0.6

1.2

17.8

0.3

1.5

22.6

622

18.4

10

1.0

1 / 1.13

1.13

0.6

1.2

18.5

0.3

1.7

23.7

684

18.4

11

1.0

1 / 1.13

1.13

0.6

1.2

18.5

0.3

1.7

23.7

710

18.4

12

1.0

1 / 1.13

1.13

0.6

1.2

19.2

0.3

1.7

24.4

750

18.4

13

1.0

1 / 1.13

1.13

0.6

1.2

20.2

0.3

1.7

25.4

798

18.4

14

1.0

1 / 1.13

1.13

0.6

1.2

20.2

0.3

1.7

25.4

823

18.4

15

1.0

1 / 1.13

1.13

0.6

1.3

21.6

0.3

1.8

27.1

904

18.4

16

1.0

1 / 1.13

1.13

0.6

1.3

21.6

0.3

1.8

27.1

929

18.4

17

1.0

1 / 1.13

1.13

0.6

1.3

22.8

0.3

1.8

28.3

982

18.4

18

1.0

1 / 1.13

1.13

0.6

1.3

22.8

0.3

1.8

28.3

1007

18.4

19

1.0

1 / 1.13

1.13

0.6

1.3

22.8

0.3

1.8

28.3

1032

18.4

20

1.0

1 / 1.13

1.13

0.6

1.5

24.5

0.3

1.8

30.0

1109

18.4

21

1.0

1 / 1.13

1.13

0.6

1.5

24.5

0.3

1.8

30.0

1135

18.4

22

1.0

1 / 1.13

1.13

0.6

1.5

25.8

0.3

1.8

31.3

1191

18.4

23

1.0

1 / 1.13

1.13

0.6

1.5

25.8

0.3

1.8

31.3

1216

18.4

24

1.0

1 / 1.13

1.13

0.6

1.5

27.1

0.3

1.8

32.6

1272

18.4

No of
Wire/
Dia.

mm

Nominal
Thickness of
Outer
Sheath
mm

7.0

0.3

1.3

1.0

10.3

0.3

RESISTANCE

Nominal
Cross
Sectional
Area
mm2

No of
Pairs

Nominal
Dia. of
Galvanized
Steel Wire
mm

CABLE
WEIGHT

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Diameter
Over
Bedding

No /mm

mm

mm

mm

1 / 1.13

1.13

0.6

1.0

Note : The larger pairs size are available upon request.

Approx.
Overall
Dia.

Approx.
weight

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

11.4

183

18.4

1.4

14.9

281

18.4

HE
300 / 500 V
PAIRS

CONDUCTOR

CU/PE(XLPE)/OSCR/PE/SWB/LSZH
INSULATION

BEDDING

BRAID

PR x 1.5 mm2
OUTER SHEATH

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance
@ 20 C
/km

1.5

7/0.53

1.59

0.6

1.0

8.0

0.3

1.4

12.6

219

12.3

1.5

7/0.53

1.59

0.6

1.0

11.9

0.3

1.4

16.5

338

12.3

1.5

7/0.53

1.59

0.6

1.0

12.7

0.3

1.4

17.3

393

12.3

1.5

7/0.53

1.59

0.6

1.0

13.9

0.3

1.4

18.5

454

12.3

1.5

7/0.53

1.59

0.6

1.2

15.6

0.3

1.6

20.6

554

12.3

1.5

7/0.53

1.59

0.6

1.2

17.1

0.3

1.6

22.1

622

12.3

1.5

7/0.53

1.59

0.6

1.2

17.1

0.3

1.6

22.1

660

12.3

1.5

7/0.53

1.59

0.6

1.2

19.2

0.3

1.6

24.2

745

12.3

1.5

7/0.53

1.59

0.6

1.2

20.9

0.3

1.6

25.9

820

12.3

10

1.5

7/0.53

1.59

0.6

1.3

22.1

0.3

1.8

27.6

923

12.3

11

1.5

7/0.53

1.59

0.6

1.3

22.1

0.3

1.8

27.6

961

12.3

12

1.5

7/0.53

1.59

0.6

1.3

22.9

0.3

1.8

28.4

1018

12.3

13

1.5

7/0.53

1.59

0.6

1.3

24.1

0.3

1.8

29.6

1085

12.3

14

1.5

7/0.53

1.59

0.6

1.3

24.1

0.3

1.8

29.6

1123

12.3

15

1.5

7/0.53

1.59

0.6

1.5

25.9

0.3

1.9

31.6

1232

12.3

16

1.5

7/0.53

1.59

0.6

1.5

25.9

0.3

1.9

31.6

1270

12.3

17

1.5

7/0.53

1.59

0.6

1.5

27.3

0.3

1.9

33.0

1341

12.3

18

1.5

7/0.53

1.59

0.6

1.5

27.3

0.3

1.9

33.0

1379

12.3

19

1.5

7/0.53

1.59

0.6

1.5

27.3

0.3

1.9

33.0

1418

12.3

20

1.5

7/0.53

1.59

0.6

1.5

28.8

0.3

2.0

34.7

1509

12.3

21

1.5

7/0.53

1.59

0.6

1.5

28.8

0.3

2.0

34.7

1548

12.3

22

1.5

7/0.53

1.59

0.6

1.5

30.5

0.3

2.0

36.4

1628

12.3

23

1.5

7/0.53

1.59

0.6

1.5

30.5

0.3

2.0

36.4

1666

12.3

24

1.5

7/0.53

1.59

0.6

1.5

32.0

0.3

2.0

37.9

1742

12.3

No of
Pairs

No of
Wire/ Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Diameter
Over
Bedding

Note : The larger pairs size are available upon request.

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE

4. POLYETHYLENE INSULATED ARMOURED OVERALL SCREENED


PVC SHEATHED FLAME RETARDANT CABLE
TYPE I2300/500V CU/PE(XLPE)/OSCR/PE/SWA/PVC-FR INSTRUMENT CABLE PAIR

DESCRIPTION

Single pair and multi-pair cables with copper conductor, PE insulated, overall screened, PE bedding,
galvanized steel wire armoured and flame retardant PVC compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 17 % maximum by weight) & ASTM D
2863 (Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2PR x mm2 CU/PE/OSCR/PE/SWA/PVC-FR

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or
BS 6360 Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Pairing (3) Two insulated cores shall be uniformly twisted together to form a pair.
Pair Identification 1) Single Pair Black, White 2) Multi-Pair Printed numbers on Black-White
pair. Note: Two pairs 1st pair: Black 1, White 1, 2nd pair: Black 2, White 2.
Cabling (4) Twisted pairs shall be laid up together, if necessary filled with non hygroscopic
material compatible with the insulation.
Screening (5) Assembled pairs shall be screened with aluminium/ polyester tape, applied with the
metallic side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Bedding (6) PE compound. Colour Black.
Armour (7) Galvanized steel wires shall be armoured over the PE bedding and wrapped with nonwoven binder tape.
Outer Sheath (8) Flame Retardant Polyvinyl Chloride PVC-FR compound.
Colour Black (Blue IS).
Note: XLPE can produce, but the data not for XLPE.

10

HE
Cable Technical Specification Data
300/500V
PAIRS

CONDUCTOR

CU/PE(XLPE)/OSCR/PE/SWA/PVC-FR

INSULATION

BEDDING

ARMOURED

PR x 1.0 mm2

OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

Kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

1/1.13

1.13

0.6

1.0

7.0

0.9

1.3

12.3

262

18.4

1.0

1/1.13

1.13

0.6

1.0

10.3

0.9

1.4

15.8

390

18.4

1.0

1/1.13

1.13

0.6

1.0

10.9

0.9

1.4

16.4

432

18.4

1.0

1/1.13

1.13

0.6

1.0

11.9

0.9

1.4

17.4

486

18.4

1.0

1/1.13

1.13

0.6

1.2

13.4

1.25

1.5

19.8

677

18.4

1.0

1/1.13

1.13

0.6

1.2

14.6

1.25

1.5

21.0

746

18.4

1.0

1/1.13

1.13

0.6

1.2

14.6

1.25

1.5

21.0

771

18.4

1.0

1/1.13

1.13

0.6

1.2

16.4

1.25

1.5

22.8

861

18.4

1.0

1/1.13

1.13

0.6

1.2

17.8

1.25

1.5

24.2

937

18.4

10

1.0

1/1.13

1.13

0.6

1.2

18.5

1.25

1.7

25.3

1012

18.4

11

1.0

1/1.13

1.13

0.6

1.2

18.5

1.25

1.7

25.3

1037

18.4

12

1.0

1/1.13

1.13

0.6

1.2

19.2

1.25

1.7

26.0

1088

18.4

13

1.0

1/1.13

1.13

0.6

1.2

20.2

1.25

1.7

27.0

1151

18.4

14

1.0

1/1.13

1.13

0.6

1.2

20.2

1.25

1.7

27.0

1176

18.4

15

1.0

1/1.13

1.13

0.6

1.3

21.6

1.6

1.8

29.4

1449

18.4

16

1.0

1/1.13

1.13

0.6

1.3

21.6

1.6

1.8

29.4

1475

18.4

17

1.0

1/1.13

1.13

0.6

1.3

22.8

1.6

1.8

30.6

1554

18.4

18

1.0

1/1.13

1.13

0.6

1.3

22.8

1.6

1.8

30.6

1579

18.4

19

1.0

1/1.13

1.13

0.6

1.3

22.8

1.6

1.8

30.6

1604

18.4

20

1.0

1/1.13

1.13

0.6

1.5

24.5

1.6

1.8

32.3

1718

18.4

21

1.0

1/1.13

1.13

0.6

1.5

24.5

1.6

1.8

32.3

1743

18.4

22

1.0

1/1.13

1.13

0.6

1.5

25.8

1.6

1.8

33.6

1828

18.4

23

1.0

1/1.13

1.13

0.6

1.5

25.8

1.6

1.8

33.6

1853

18.4

24

1.0

1/1.13

1.13

0.6

1.5

27.1

1.6

1.8

34.9

1937

18.4

No of
Pairs

No of
Wire
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Diameter
of Bedding

Nominal Dia.
of Galvanized
Steel Wire

Note : The larger pairs size are available upon request.

11

Approx.
Overall
Dia.

Approx.
weight

HE
300/500V
PAIRS

CONDUCTOR

CU/PE(XLPE)/OSCR/PE/SWA/PVC-FR

INSULATION

BEDDING

ARMOURED

PR x 1.5 mm2

OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

PR

Nominal
Cross
Sectional
Area
mm2

mm

mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

Kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.6

1.0

8.0

0.9

1.4

13.5

310

12.3

1.5

7/0.53

1.59

0.6

1.0

11.9

0.9

1.4

17.4

462

12.3

1.5

7/0.53

1.59

0.6

1.0

12.7

0.9

1.4

18.2

523

12.3

1.5

7/0.53

1.59

0.6

1.0

13.9

0.9

1.4

19.4

596

12.3

1.5

7/0.53

1.59

0.6

1.2

15.6

1.25

1.6

22.2

834

12.3

1.5

7/0.53

1.59

0.6

1.2

17.1

1.25

1.6

23.7

928

12.3

1.5

7/0.53

1.59

0.6

1.2

17.1

1.25

1.6

23.7

966

12.3

1.5

7/0.53

1.59

0.6

1.2

19.2

1.25

1.6

25.8

1082

12.3

1.5

7/0.53

1.59

0.6

1.2

20.9

1.25

1.6

27.5

1183

12.3

10

1.5

7/0.53

1.59

0.6

1.3

22.1

1.6

1.8

29.9

1479

12.3

11

1.5

7/0.53

1.59

0.6

1.3

22.1

1.6

1.8

29.9

1518

12.3

12

1.5

7/0.53

1.59

0.6

1.3

22.9

1.6

1.8

30.7

1592

12.3

13

1.5

7/0.53

1.59

0.6

1.3

24.1

1.6

1.8

31.9

1685

12.3

14

1.5

7/0.53

1.59

0.6

1.3

24.1

1.6

1.8

31.9

1723

12.3

15

1.5

7/0.53

1.59

0.6

1.5

25.9

1.6

1.9

33.9

1872

12.3

16

1.5

7/0.53

1.59

0.6

1.5

25.9

1.6

1.9

33.9

1910

12.3

17

1.5

7/0.53

1.59

0.6

1.5

27.3

1.6

1.9

35.3

2013

12.3

18

1.5

7/0.53

1.59

0.6

1.5

27.3

1.6

1.9

35.3

2052

12.3

19

1.5

7/0.53

1.59

0.6

1.5

27.3

1.6

1.9

35.3

2090

12.3

20

1.5

7/0.53

1.59

0.6

1.5

28.8

2.0

2.0

37.8

2468

12.3

21

1.5

7/0.53

1.59

0.6

1.5

28.8

2.0

2.0

37.8

2506

12.3

22

1.5

7/0.53

1.59

0.6

1.5

30.5

2.0

2.0

39.5

2637

12.3

23

1.5

7/0.53

1.59

0.6

1.5

30.5

2.0

2.0

39.5

2675

12.3

24

1.5

7/0.53

1.59

0.6

1.5

32.0

2.0

2.0

41.0

2795

12.3

No of
Pairs

No of
Wire
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Diameter
of Bedding

Nominal Dia.
of Galvanized
Steel Wire

Note : The larger pairs size are available upon request.

12

Approx.
Overall
Dia.

Approx.
weight

HE

5. POLYETHYLENE INSULATED BRAIDED INDIVIDUAL AND


OVERALL SCREENED LSZH SHEATHED FLAME RETARDANT CABLE
TYPE I3300/500V CU/PE(XLPE)/IOSCR/PE/SWB/LSZH INSTRUMENT CABLE-TRIAD

DESCRIPTION

Single triad and multi-triad cables with copper conductor, PE insulated, individual and overall screened,
PE bedding, galvanized steel wire braided and flame retardant low smoke zero halogen compound outer
sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 0.5 % maximum by weight) & ASTM D
2863 (Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2TR x mm2 CU/PE/IOSCR/PE/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or
BS 6360 Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Tripling (3) Three insulated cores shall be uniformly twisted together to form a triad. Each triad shall
be screened with aluminium/ polyester tape, applied with the metallic side down, in electrical contact
with a tinned annealed drain wire of 0.5 mm2
Triad Identification 1) Single Triad Black, White, Red 2) Multi-Triad Printed numbers on BlackWhite-Red triad.
Cabling Twisted triads shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (4) Assembled triads shall be screened with aluminium/ polyester tape, applied with the
metallic side down, in electrical contact with a tinned annealed copper drain wire of 0.5 mm2
Bedding (5) PE compound. Colour Black.

Braid (6) Galvanized steel wires shall be braided over the PE bedding.
Outer Sheath (7) Flame Retardant Low Smoke Zero Halogen LSZH compound.
Colour Black (Blue IS).
Note: XLPE can produce, but the data not for XLPE.

13

HE

Cable Technical Specification Data


300 / 500 V

TRIADS

CONDUCTOR

CU/PE(XLPE)/IOSCR/PE/SWB/LSZH

INSULATION

BEDDING

BRAID

TR x 1.0 mm2

OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

No /mm

mm

mm

mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

1 / 1.13

1.13

0.6

1.1

12.8

0.3

1.5

17.6

383

18.4

1.0

1 / 1.13

1.13

0.6

1.1

13.6

0.3

1.5

18.4

444

18.4

1.0

1 / 1.13

1.13

0.6

1.2

15.1

0.3

1.6

20.1

535

18.4

1.0

1 / 1.13

1.13

0.6

1.2

16.5

0.3

1.6

21.5

611

18.4

1.0

1 / 1.13

1.13

0.6

1.2

18.0

0.3

1.6

23.0

686

18.4

1.0

1 / 1.13

1.13

0.6

1.3

18.3

0.3

1.8

23.8

774

18.4

1.0

1 / 1.13

1.13

0.6

1.3

20.6

0.3

1.8

26.1

873

18.4

1.0

1 / 1.13

1.13

0.6

1.3

22.4

0.3

1.8

27.9

959

18.4

10

1.0

1 / 1.13

1.13

0.6

1.5

23.8

0.3

1.9

29.5

1063

18.4

11

1.0

1 / 1.13

1.13

0.6

1.5

23.8

0.3

1.9

29.5

1109

18.4

12

1.0

1 / 1.13

1.13

0.6

1.5

24.6

0.3

1.9

30.3

1175

18.4

13

1.0

1 / 1.13

1.13

0.6

1.5

25.9

0.3

1.9

31.6

1252

18.4

14

1.0

1 / 1.13

1.13

0.6

1.7

26.3

0.3

2.0

32.2

1336

18.4

15

1.0

1 / 1.13

1.13

0.6

1.7

27.8

0.3

2.0

33.7

1420

18.4

16

1.0

1 / 1.13

1.13

0.6

1.7

27.8

0.3

2.0

33.7

1466

18.4

17

1.0

1 / 1.13

1.13

0.6

1.7

29.3

0.3

2.0

35.2

1548

18.4

18

1.0

1 / 1.13

1.13

0.6

1.7

29.3

0.3

2.0

35.2

1594

18.4

19

1.0

1 / 1.13

1.13

0.6

1.7

29.3

0.3

2.0

35.2

1640

18.4

20

1.0

1 / 1.13

1.13

0.6

2.0

31.7

0.3

2.2

38.0

1811

18.4

21

1.0

1 / 1.13

1.13

0.6

2.0

31.7

0.3

2.2

38.0

1857

18.4

22

1.0

1 / 1.13

1.13

0.6

2.0

33.4

0.3

2.2

39.7

1949

18.4

23

1.0

1 / 1.13

1.13

0.6

2.0

33.4

0.3

2.2

39.7

1995

18.4

24

1.0

1 / 1.13

1.13

0.6

2.0

35.1

0.3

2.2

41.4

2085

18.4

No of
Triads

No of
Wire/Dia.

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Diameter
Over
Bedding

Note : The larger triads size are available upon request.

14

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
300 / 500 V
TRIADS

CONDUCTOR

CU/PE(XLPE)/IOSCR/PE/SWB/LSZH

INSULATION

BEDDING

BRAID

TR x 1.5 mm2

OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.6

1.2

15.0

0.3

1.6

20.0

483

12.3

1.5

7/0.53

1.59

0.6

1.2

16.0

0.3

1.6

21.0

570

12.3

1.5

7/0.53

1.59

0.6

1.3

17.9

0.3

1.7

23.1

692

12.3

1.5

7/0.53

1.59

0.6

1.3

19.6

0.3

1.7

24.8

798

12.3

1.5

7/0.53

1.59

0.6

1.3

21.4

0.3

1.7

26.6

905

12.3

1.5

7/0.53

1.59

0.6

1.5

21.8

0.3

1.9

27.5

1024

12.3

1.5

7/0.53

1.59

0.6

1.5

24.6

0.3

1.9

30.3

1156

12.3

1.5

7/0.53

1.59

0.6

1.5

26.7

0.3

1.9

32.4

1274

12.3

10

1.5

7/0.53

1.59

0.6

1.7

28.3

0.3

2.0

34.2

1409

12.3

11

1.5

7/0.53

1.59

0.6

1.7

28.3

0.3

2.0

34.2

1476

12.3

12

1.5

7/0.53

1.59

0.6

1.7

29.3

0.3

2.0

35.2

1566

12.3

13

1.5

7/0.53

1.59

0.6

1.7

30.8

0.3

2.0

36.7

1671

12.3

14

1.5

7/0.53

1.59

0.6

1.7

30.8

0.3

2.1

36.9

1755

12.3

15

1.5

7/0.53

1.59

0.6

1.7

32.6

0.3

2.1

38.7

1868

12.3

16

1.5

7/0.53

1.59

0.6

1.7

32.6

0.3

2.1

38.7

1935

12.3

17

1.5

7/0.53

1.59

0.6

1.7

34.5

0.3

2.1

40.6

2048

12.3

18

1.5

7/0.53

1.59

0.6

1.7

34.5

0.3

2.1

40.6

2114

12.3

19

1.5

7/0.53

1.59

0.6

1.7

34.5

0.3

2.1

40.6

2181

12.3

20

1.5

7/0.53

1.59

0.6

2.0

37.2

0.3

2.5

44.1

2434

12.3

21

1.5

7/0.53

1.59

0.6

2.0

37.2

0.3

2.5

44.1

2501

12.3

22

1.5

7/0.53

1.59

0.6

2.0

39.2

0.3

2.5

46.1

2625

12.3

23

1.5

7/0.53

1.59

0.6

2.0

39.2

0.3

2.5

46.1

2692

12.3

24

1.5

7/0.53

1.59

0.6

2.0

41.3

0.3

2.5

48.2

2818

12.3

No of
Triads

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Diameter
Over
Bedding

Note : The larger triads size are available upon request.

15

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE

6. POLYETHYLENE INSULATED ARMOURED INDIVIDUAL AND


OVERALL SCREENED PVC SHEATHED FLAME RETARDANT CABLE
TYPE I3300/500V CU/PE(XLPE)/IOSCR/PE/SWA/LSZH INSTRUMENT CABLE-TRIAD

DESCRIPTION

Single triad and multi-triad cables with copper conductor, PE insulated, individual and overall screened, PE
bedding, galvanized steel wire armoured and flame retardant PVC compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 17 % maximum by weight) & ASTM D
2863 (Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2TR x mm2 CU/PE/IOSCR/PE/SWA/PVC-FR

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or BS
6360 Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Tripling (3) Three insulated cores shall be uniformly twisted together to form a triad. Each triad shall be
screened with aluminium/ polyester tape, applied with the metallic side down, in electrical contact with a
tinned annealed drain wire of 0.5 mm2
Triad Identification 1) Single Triad Black, White, Red 2) Multi-Triad Printed numbers on BlackWhite-Red triad.
Cabling Twisted triads are laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (4) Assembled triads shall be screened with aluminium/ polyester tape, applied with the
metallic side down, in electrical contact with a tinned annealed copper drain wire of 0.5 mm2
Bedding (5) PE compound. Colour Black.
Armour (6, 7) Galvanized steel wires shall be armoured over the PE bedding and wrapped with nonwoven binder tape
Outer Sheath (7) Flame Retardant Polyvinyl Chloride PVC-FR compound. Colour Black (Blue IS).

Note: XLPE can produce, but the data not for XLPE.

16

HE

Cable Technical Specification Data


300 / 500 V

PAIRS

CONDUCTOR

CU/PE(XLPE)/IOSCR/PE/SWA/PVC-FR
INSULATION

BEDDING

TR x 1.0 mm2

ARMOUR

OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

1/1.13

1.13

0.6

1.1

12.8

0.9

1.5

18.5

514

18.4

1.0

1/1.13

1.13

0.6

1.1

13.6

0.9

1.5

19.3

584

18.4

1.0

1/1.13

1.13

0.6

1.2

15.1

1.25

1.6

21.7

807

18.4

1.0

1/1.13

1.13

0.6

1.2

16.5

1.25

1.6

23.1

905

18.4

1.0

1/1.13

1.13

0.6

1.2

18.0

1.25

1.6

24.6

1006

18.4

1.0

1/1.13

1.13

0.6

1.3

18.3

1.6

1.8

26.1

1245

18.4

1.0

1/1.13

1.13

0.6

1.3

20.6

1.6

1.8

28.4

1395

18.4

1.0

1/1.13

1.13

0.6

1.3

22.4

1.6

1.8

30.2

1522

18.4

10

1.0

1/1.13

1.13

0.6

1.5

23.8

1.6

1.9

31.8

1658

18.4

11

1.0

1/1.13

1.13

0.6

1.5

23.8

1.6

1.9

31.8

1704

18.4

12

1.0

1/1.13

1.13

0.6

1.5

24.6

1.6

1.9

32.6

1787

18.4

13

1.0

1/1.13

1.13

0.6

1.5

25.9

1.6

1.9

33.9

1892

18.4

14

1.0

1/1.13

1.13

0.6

1.7

26.3

2.0

2.0

35.3

2220

18.4

15

1.0

1/1.13

1.13

0.6

1.7

27.8

2.0

2.0

36.8

2348

18.4

16

1.0

1/1.13

1.13

0.6

1.7

27.8

2.0

2.0

36.8

2394

18.4

17

1.0

1/1.13

1.13

0.6

1.7

29.3

2.0

2.0

38.3

2522

18.4

18

1.0

1/1.13

1.13

0.6

1.7

29.3

2.0

2.0

38.3

2568

18.4

19

1.0

1/1.13

1.13

0.6

1.7

29.3

2.0

2.0

38.3

2614

18.4

20

1.0

1/1.13

1.13

0.6

2.0

31.7

2.0

2.2

41.1

2858

18.4

21

1.0

1/1.13

1.13

0.6

2.0

31.7

2.0

2.2

41.1

2904

18.4

22

1.0

1/1.13

1.13

0.6

2.0

33.4

2.0

2.2

42.8

3046

18.4

23

1.0

1/1.13

1.13

0.6

2.0

33.4

2.0

2.2

42.8

3092

18.4

24

1.0

1/1.13

1.13

0.6

2.0

35.1

2.0

2.2

44.5

3235

18.4

No of
Pairs

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Diameter of
Bedding

Nominal Dia. of
Galvanized
Steel Wire

Note : The larger triads size are available upon request.

17

Approx.
Overall
Dia.

Approx.
weight

HE

300 / 500 V

PAIRS

CU/PE(XLPE)/IOSCR/PE/SWA/PVC-FR

CONDUCTOR

INSULATION

BEDDING

ARMOUR

TR x 1.5 mm2
OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.6

1.2

15.0

1.25

1.6

21.6

753

12.3

1.5

7/0.53

1.59

0.6

1.2

16.0

1.25

1.6

22.6

856

12.3

1.5

7/0.53

1.59

0.6

1.3

17.9

1.6

1.7

25.4

1154

12.3

1.5

7/0.53

1.59

0.6

1.3

19.6

1.6

1.7

27.1

1296

12.3

1.5

7/0.53

1.59

0.6

1.3

21.4

1.6

1.7

28.9

1442

12.3

1.5

7/0.53

1.59

0.6

1.5

21.8

1.6

1.9

29.8

1572

12.3

1.5

7/0.53

1.59

0.6

1.5

24.6

1.6

1.9

32.6

1768

12.3

1.5

7/0.53

1.59

0.6

1.5

26.7

1.6

1.9

34.7

1931

12.3

10

1.5

7/0.53

1.59

0.6

1.7

28.3

2.0

2.0

37.3

2352

12.3

11

1.5

7/0.53

1.59

0.6

1.7

28.3

2.0

2.0

37.3

2419

12.3

12

1.5

7/0.53

1.59

0.6

1.7

29.3

2.0

2.0

38.3

2540

12.3

13

1.5

7/0.53

1.59

0.6

1.7

30.8

2.0

2.0

39.8

2688

12.3

14

1.5

7/0.53

1.59

0.6

1.7

30.8

2.0

2.1

40.0

2774

12.3

15

1.5

7/0.53

1.59

0.6

1.7

32.6

2.0

2.1

41.8

2940

12.3

16

1.5

7/0.53

1.59

0.6

1.7

32.6

2.0

2.1

41.8

3007

12.3

17

1.5

7/0.53

1.59

0.6

1.7

34.5

2.0

2.1

43.7

3178

12.3

18

1.5

7/0.53

1.59

0.6

1.7

34.5

2.0

2.1

43.7

3245

12.3

19

1.5

7/0.53

1.59

0.6

1.7

34.5

2.0

2.1

43.7

3312

12.3

20

1.5

7/0.53

1.59

0.6

2.0

37.2

2.5

2.5

48.2

4055

12.3

21

1.5

7/0.53

1.59

0.6

2.0

37.2

2.5

2.5

48.2

4122

12.3

22

1.5

7/0.53

1.59

0.6

2.0

39.2

2.5

2.5

50.2

4323

12.3

23

1.5

7/0.53

1.59

0.6

2.0

39.2

2.5

2.5

50.2

4390

12.3

24

1.5

7/0.53

1.59

0.6

2.0

41.3

2.5

2.5

52.3

4598

12.3

No of
Pairs

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Diameter
of Bedding

Nominal Dia.
of Galvanized
Steel Wire

Note : The larger triads size are available upon request.

18

Approx.
Overall
Dia.

Approx.
weight

HE

7. POLYETHYLENE INSULATED BRAIDED OVERALL SCREENED


LSZH SHEATHED FLAME RETARDANT CABLE

TYPE I4300/500V CU/PE(XLPE)/OSCR/PE/SWB/LSZH INSTRUMENT CABLE-TRIAD

DESCRIPTION

Single triad and multi-triad cables with copper conductor, PE insulated, overall screened, PE bedding, galvanized
steel wire braided and flame retardant low smoke zero halogen compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 0.5 % maximum by weight) & ASTM D 2863
(Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 1TR x mm2 CU/PE/OSCR/PE/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or BS 6360
Class or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Tripling Three insulated cores shall be uniformly twisted together to form a triad.
Triad Identification 1) Single Triad Black, White, Red 2) Multi-Triad Printed numbers on Black-WhiteRed triad.
Cabling Twisted triads shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (3) Assembled triads shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Bedding (4) PE compound. Colour Black.
Braid (5) Galvanized steel wires shall be braided over the PE bedding.
Outer Sheath (6) Flame Retardant Low Smoke Zero Halogen LSZH compound Colour Black (Blue IS).

Note: XLPE can produce, but the data not for XLPE.

19

HE

Cable Technical Specification


300 / 500 V

TRIADS

CONDUCTOR

CU/PE(XLPE)/OSCR/PE/SWB/LSZH
INSULATION

BEDDING

BRAID

TR x 1.0 mm2
OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

TR

Nominal
Cross
Sectional
Area
mm2

No /mm

mm

mm

mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

1 / 1.13

1.13

0.6

1.0

7.6

0.3

1.4

12.2

214

18.4

1.0

1 / 1.13

1.13

0.6

1.0

11.4

0.3

1.4

16.0

326

18.4

1.0

1 / 1.13

1.13

0.6

1.0

12.2

0.3

1.4

16.8

381

18.4

1.0

1 / 1.13

1.13

0.6

1.2

13.7

0.3

1.5

18.5

462

18.4

1.0

1 / 1.13

1.13

0.6

1.2

15.0

0.3

1.5

19.8

528

18.4

1.0

1 / 1.13

1.13

0.6

1.2

16.4

0.3

1.5

21.2

595

18.4

1.0

1 / 1.13

1.13

0.6

1.2

16.4

0.3

1.7

21.6

650

18.4

1.0

1 / 1.13

1.13

0.6

1.2

18.4

0.3

1.7

23.6

733

18.4

1.0

1 / 1.13

1.13

0.6

1.2

20.0

0.3

1.7

25.2

806

18.4

10

1.0

1 / 1.13

1.13

0.6

1.3

21.2

0.3

1.8

26.7

897

18.4

11

1.0

1 / 1.13

1.13

0.6

1.3

21.2

0.3

1.8

26.7

932

18.4

12

1.0

1 / 1.13

1.13

0.6

1.3

21.9

0.3

1.8

27.4

986

18.4

13

1.0

1 / 1.13

1.13

0.6

1.3

23.1

0.3

1.8

28.6

1052

18.4

14

1.0

1 / 1.13

1.13

0.6

1.5

23.5

0.3

1.8

29.0

1111

18.4

15

1.0

1 / 1.13

1.13

0.6

1.5

24.8

0.3

1.8

30.3

1179

18.4

16

1.0

1 / 1.13

1.13

0.6

1.5

24.8

0.3

1.8

30.3

1217

18.4

17

1.0

1 / 1.13

1.13

0.6

1.5

26.1

0.3

1.8

31.6

1286

18.4

18

1.0

1 / 1.13

1.13

0.6

1.5

26.1

0.3

1.8

31.6

1324

18.4

19

1.0

1 / 1.13

1.13

0.6

1.5

26.1

0.3

1.8

31.6

1361

18.4

20

1.0

1 / 1.13

1.13

0.6

1.5

27.6

0.3

2.0

33.5

1466

18.4

21

1.0

1 / 1.13

1.13

0.6

1.5

27.6

0.3

2.0

33.5

1504

18.4

22

1.0

1 / 1.13

1.13

0.6

1.5

29.2

0.3

2.0

35.1

1580

18.4

23

1.0

1 / 1.13

1.13

0.6

1.5

29.2

0.3

2.0

35.1

1617

18.4

24

1.0

1 / 1.13

1.13

0.6

1.5

30.6

0.3

2.0

36.5

1690

18.4

No of
Triads

No of
Wire/
Dia.

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Diameter
Over
Bedding

Nominal Dia.
of Galvanized
Steel Wire

Note : The larger triads size are available upon request.

20

Approx.
Overall
Dia.

Approx.
weight

HE
300 / 500 V
TRIADS

CONDUCTOR

CU/PE(XLPE)/OSCR/PE/SWB/LSZH
INSULATION

BEDDING

BRAID

TR x 1.5 mm2
OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.6

1.0

8.7

0.3

1.4

13.3

253

12.3

1.5

7/0.53

1.59

0.6

1.0

13.4

0.3

1.4

18.0

407

12.3

1.5

7/0.53

1.59

0.6

1.0

14.2

0.3

1.4

18.8

479

12.3

1.5

7/0.53

1.59

0.6

1.2

16.1

0.3

1.6

21.1

603

12.3

1.5

7/0.53

1.59

0.6

1.2

17.6

0.3

1.6

22.6

691

12.3

1.5

7/0.53

1.59

0.6

1.2

19.2

0.3

1.6

24.2

783

12.3

1.5

7/0.53

1.59

0.6

1.3

19.5

0.3

1.8

25.0

884

12.3

1.5

7/0.53

1.59

0.6

1.3

22.0

0.3

1.8

27.5

997

12.3

1.5

7/0.53

1.59

0.6

1.3

23.9

0.3

1.8

29.4

1099

12.3

10

1.5

7/0.53

1.59

0.6

1.5

25.4

0.3

1.9

31.1

1220

12.3

11

1.5

7/0.53

1.59

0.6

1.5

25.4

0.3

1.9

31.1

1277

12.3

12

1.5

7/0.53

1.59

0.6

1.5

26.3

0.3

1.9

32.0

1357

12.3

13

1.5

7/0.53

1.59

0.6

1.5

27.7

0.3

1.9

33.4

1447

12.3

14

1.5

7/0.53

1.59

0.6

1.5

27.7

0.3

2.0

33.6

1520

12.3

15

1.5

7/0.53

1.59

0.6

1.5

29.3

0.3

2.0

35.2

1618

12.3

16

1.5

7/0.53

1.59

0.6

1.5

29.3

0.3

2.0

35.2

1675

12.3

17

1.5

7/0.53

1.59

0.6

1.5

30.9

0.3

2.0

36.8

1773

12.3

18

1.5

7/0.53

1.59

0.6

1.5

30.9

0.3

2.0

36.8

1830

12.3

19

1.5

7/0.53

1.59

0.6

1.5

30.9

0.3

2.0

36.8

1888

12.3

20

1.5

7/0.53

1.59

0.6

1.7

33.1

0.3

2.1

39.2

2033

12.3

21

1.5

7/0.53

1.59

0.6

1.7

33.1

0.3

2.1

39.2

2091

12.3

22

1.5

7/0.53

1.59

0.6

1.7

35.0

0.3

2.1

41.1

2198

12.3

23

1.5

7/0.53

1.59

0.6

1.7

35.0

0.3

2.1

41.1

2256

12.3

24

1.5

7/0.53

1.59

0.6

1.7

36.8

0.3

2.1

42.9

2360

12.3

No of
Triads

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Diameter
Over
Bedding

Nominal Dia.
of Galvanized
Steel Wire

Note : The larger triads size are available upon request.

21

Approx.
Overall
Dia.

Approx.
weight

HE
8. POLYETHYLENE INSULATED ARMOURED OVERALL SCREENED
PVC SHEATHED FLAME RETARDANT CABLE

TYPE I4300/500V CU/PE(XLPE)/OSCR/PE/SWA/PVC-FR INSTRUMENT CABLE-TRIAD


DESCRIPTION

Single triad and multi-triad cables with copper conductor, PE insulated, overall screened, PE bedding, galvanized
steel wire armoured and flame retardant PVC compound outer sheath.
Cables are rated at 300 / 500 V

SPECIFICATION

BS 5308 1, IEC 60332 3 Cat A, IEC 60754 (HCL Emission 17 % maximum by weight) & ASTM D 2863
(Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 1TR x mm2 CU/PE/OSCR/PE/SWA/PVC-FR

CONSTRUCTION

Conductor (1) Plain annealed circular solid or stranded copper conductor, conform to IEC 60228 or BS 6360
Class 1 or 2.
Insulation (2) PE (Polyethylene) Note : XLPE (Cross-linked polyethylene)
Tripling (3) Three insulated cores shall be uniformly twisted together to form a triad.
Triad Identification 1) Single Triad Black, White, Red 2) Multi-Triad Printed numbers on Black-WhiteRed triad.
Cabling Twisted triads shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (4) Assembled triads shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Bedding (5) PE compound. Colour Black.
Armour (6, 7) Galvanized steel wires shall be armoured over the PE bedding and covered with non woven
binder tape.
Outer Sheath (6) Flame Retardant Polyvinyl chloride PVC-FR compound. Colour Black (Blue IS).
Note: XLPE can produce, but the data not for XLPE.

22

HE
Cable Technical Specification
300 / 500 V
TRIAD

CU/PE(XLPE)/OSCR/PE/SWA/PVC-FR

CONDUCTOR

INSULATION

BEDDING

TR x 1.0 mm2

ARMOUR

OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
mm2

mm

mm

mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

1/1.13

1.13

0.6

1.0

7.6

0.9

1.4

13.1

298

18.4

1.0

1/1.13

1.13

0.6

1.0

11.4

0.9

1.4

16.9

446

18.4

1.0

1/1.13

1.13

0.6

1.0

12.2

0.9

1.4

17.7

507

18.4

1.0

1/1.13

1.13

0.6

1.2

13.7

1.25

1.5

20.1

713

18.4

1.0

1/1.13

1.13

0.6

1.2

15.0

1.25

1.5

21.4

798

18.4

1.0

1/1.13

1.13

0.6

1.2

16.4

1.25

1.5

22.8

887

18.4

1.0

1/1.13

1.13

0.6

1.2

16.4

1.25

1.7

23.2

946

18.4

1.0

1/1.13

1.13

0.6

1.2

18.4

1.25

1.7

25.2

1058

18.4

1.0

1/1.13

1.13

0.6

1.2

20.0

1.25

1.7

26.8

1156

18.4

10

1.0

1/1.13

1.13

0.6

1.3

21.2

1.6

1.8

29.0

1431

18.4

11

1.0

1/1.13

1.13

0.6

1.3

21.2

1.6

1.8

29.0

1469

18.4

12

1.0

1/1.13

1.13

0.6

1.3

21.9

1.6

1.8

29.7

1538

18.4

13

1.0

1/1.13

1.13

0.6

1.3

23.1

1.6

1.8

30.9

1630

18.4

14

1.0

1/1.13

1.13

0.6

1.5

23.5

1.6

1.8

31.3

1698

18.4

15

1.0

1/1.13

1.13

0.6

1.5

24.8

1.6

1.8

32.6

1795

18.4

16

1.0

1/1.13

1.13

0.6

1.5

24.8

1.6

1.8

32.6

1832

18.4

17

1.0

1/1.13

1.13

0.6

1.5

26.1

1.6

1.8

33.9

1929

18.4

18

1.0

1/1.13

1.13

0.6

1.5

26.1

1.6

1.8

33.9

1967

18.4

19

1.0

1/1.13

1.13

0.6

1.5

26.1

1.6

1.8

33.9

2005

18.4

20

1.0

1/1.13

1.13

0.6

1.5

27.6

1.6

2.0

35.8

2145

18.4

21

1.0

1/1.13

1.13

0.6

1.5

27.6

1.6

2.0

35.8

2183

18.4

22

1.0

1/1.13

1.13

0.6

1.5

29.2

1.6

2.0

37.4

2295

18.4

23

1.0

1/1.13

1.13

0.6

1.5

29.2

1.6

2.0

37.4

2333

18.4

24

1.0

1/1.13

1.13

0.6

1.5

30.6

1.6

2.0

38.8

2436

18.4

No of
Triads

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Diameter
of Bedding

Note : The larger triads size are available upon request.

23

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
300 / 500 V
TRIAD

CU/PE(XLPE)/OSCR/PE/SWA/PVC-FR

CONDUCTOR

INSULATION

BEDDING

ARMOUR

TR x 1.5 mm2
OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance
@ 20 C
/km

1.5

7/0.53

1.59

0.6

1.0

8.7

0.9

1.4

14.2

349

12.3

1.5

7/0.53

1.59

0.6

1.0

13.4

0.9

1.4

18.9

543

12.3

1.5

7/0.53

1.59

0.6

1.0

14.2

0.9

1.4

19.7

624

12.3

1.5

7/0.53

1.59

0.6

1.2

16.1

1.25

1.6

22.7

891

12.3

1.5

7/0.53

1.59

0.6

1.2

17.6

1.25

1.6

24.2

1004

12.3

1.5

7/0.53

1.59

0.6

1.2

19.2

1.25

1.6

25.8

1120

12.3

1.5

7/0.53

1.59

0.6

1.3

19.5

1.6

1.8

27.3

1382

12.3

1.5

7/0.53

1.59

0.6

1.3

22.0

1.6

1.8

29.8

1552

12.3

1.5

7/0.53

1.59

0.6

1.3

23.9

1.6

1.8

31.7

1695

12.3

10

1.5

7/0.53

1.59

0.6

1.5

25.4

1.6

1.9

33.4

1849

12.3

11

1.5

7/0.53

1.59

0.6

1.5

25.4

1.6

1.9

33.4

1907

12.3

12

1.5

7/0.53

1.59

0.6

1.5

26.3

1.6

1.9

34.3

2006

12.3

13

1.5

7/0.53

1.59

0.6

1.5

27.7

1.6

1.9

35.7

2128

12.3

14

1.5

7/0.53

1.59

0.6

1.5

27.7

2.0

2.0

36.7

2447

12.3

15

1.5

7/0.53

1.59

0.6

1.5

29.3

2.0

2.0

38.3

2591

12.3

16

1.5

7/0.53

1.59

0.6

1.5

29.3

2.0

2.0

38.3

2649

12.3

17

1.5

7/0.53

1.59

0.6

1.5

30.9

2.0

2.0

39.9

2793

12.3

18

1.5

7/0.53

1.59

0.6

1.5

30.9

2.0

2.0

39.9

2851

12.3

19

1.5

7/0.53

1.59

0.6

1.5

30.9

2.0

2.0

39.9

2909

12.3

20

1.5

7/0.53

1.59

0.6

1.7

33.1

2.0

2.1

42.3

3123

12.3

21

1.5

7/0.53

1.59

0.6

1.7

33.1

2.0

2.1

42.3

3180

12.3

22

1.5

7/0.53

1.59

0.6

1.7

35.0

2.0

2.1

44.2

3343

12.3

23

1.5

7/0.53

1.59

0.6

1.7

35.0

2.0

2.1

44.2

3401

12.3

24

1.5

7/0.53

1.59

0.6

1.7

36.8

2.0

2.1

46.0

3558

12.3

No of
Triads

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Nominal
Thickness
of Bedding

Nominal
Diameter
of Bedding

Note : The larger triads size are available upon request.

24

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
9. ETHYLENE PROPYLENE RUBBER INSULATED BRAIDED INDIVIDUAL AND
OVERALL SCREENED LSZH SHEATHED FIRE RESISTANT AND FLAME
RETARDANT CABLE
TYPE F1150/250V CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH INSTRUMENT CABLE-PAIR
DESCRIPTION

Single pair and multi-pair cables with copper conductor, mica glass taped, EPR insulated, individual and
overall screened, flame retardant low smoke zero halogen compound inner covering, galvanized steel wire
braided and flame retardant low smoke zero halogen compound outer sheath.
Cables are rated at 150 / 250 V ( 300V )

SPECIFICATION

IEC 60092 376, IEC 60092 351, IEC 60092 359, IEC 60092 - 350, IEC 60331, IEC 60332 3 Cat A,
IEC 60754 (HCL Emission 0.5 % maximum by weight), IEC 61034 & ASTM D 2863 (Oxygen Index greater
than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 3PR x mm2 CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular stranded copper conductor, conform to IEC 60228 class 2.
Fire Proof Layer (2) Mica Glass Tape (MGT)
Insulation (3) Ethylene Propylene Rubber (EPR)
Pairing (4) Two insulated cores shall be uniformly twisted together to form a pair. Each pair shall be
screened with aluminium/ polyester tape, applied with the metallic side down, in electrical contact with a
tinned annealed copper drain wire of 0.5 mm2
Pair Identification 1) Single Pair Black, White 2) Multi-Pair Printed numbers on Black-White pair.
Cabling Twisted pairs shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (5) Assembled pairs shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tin annealed copper drain wire of 0.5 mm2
Inner Covering (6) Flame retardant low smoke zero halogen compound, colour black
Braid (7) Galvanized steel wires shall be braided over the inner covering.
Outer Sheath (8) Flame retardant low smoke zero halogen LSZH compound. Colour Black (Blue IS).

25

HE

Cable Technical Specification


150 / 250 V (300 V)

PAIRS

CONDUCTOR

INSULATION

PR x 1.0 mm2

CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH
INNER COVERING

BRAID

OUTER SHEATH

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

Nominal
Thickness
of Inner
Covering
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

7/0.43

1.29

0.6

1.0

15.9

0.3

1.2

20.3

467

19.2

1.0

7/0.43

1.29

0.6

1.0

17.0

0.3

1.3

21.4

540

19.2

1.0

7/0.43

1.29

0.6

1.0

19.0

0.3

1.3

23.4

644

19.2

1.0

7/0.43

1.29

0.6

1.0

20.9

0.3

1.4

25.5

750

19.2

1.0

7/0.43

1.29

0.6

1.0

22.9

0.3

1.4

27.5

845

19.2

1.0

7/0.43

1.29

0.6

1.0

22.9

0.3

1.4

27.5

897

19.2

1.0

7/0.43

1.29

0.6

1.0

25.0

0.3

1.5

29.8

1011

19.2

1.0

7/0.43

1.29

0.6

1.0

27.0

0.3

1.5

31.8

1107

19.2

10

1.0

7/0.43

1.29

0.6

1.0

29.7

0.3

1.6

34.7

1237

19.2

11

1.0

7/0.43

1.29

0.6

1.0

29.7

0.3

1.6

34.7

1290

19.2

12

1.0

7/0.43

1.29

0.6

1.0

30.7

0.3

1.6

35.7

1365

19.2

13

1.0

7/0.43

1.29

0.6

1.0

32.4

0.3

1.7

37.6

1473

19.2

14

1.0

7/0.43

1.29

0.6

1.0

32.4

0.3

1.7

37.6

1525

19.2

15

1.0

7/0.43

1.29

0.6

1.0

33.4

0.3

1.7

38.6

1601

19.2

16

1.0

7/0.43

1.29

0.6

1.0

34.4

0.3

1.7

39.6

1677

19.2

17

1.0

7/0.43

1.29

0.6

1.0

36.4

0.3

1.8

41.9

1807

19.2

18

1.0

7/0.43

1.29

0.6

1.0

36.4

0.3

1.8

41.9

1859

19.2

19

1.0

7/0.43

1.29

0.6

1.0

36.4

0.3

1.8

41.9

1911

19.2

20

1.0

7/0.43

1.29

0.6

1.0

38.5

0.3

1.8

44.0

2015

19.2

21

1.0

7/0.43

1.29

0.6

1.0

38.5

0.3

1.8

44.0

2067

19.2

22

1.0

7/0.43

1.29

0.6

1.0

40.6

0.3

1.9

46.3

2191

19.2

23

1.0

7/0.43

1.29

0.6

1.0

40.6

0.3

1.9

46.3

2243

19.2

24

1.0

7/0.43

1.29

0.6

1.2

43.4

0.3

1.9

49.1

2384

19.2

No of
Pairs

No of
Wire
/Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Note : The larger pairs size are available upon request.

26

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE

150 / 250 V (300 V)

PAIRS

CONDUCTOR

INSULATION

CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH
INNER COVERING

BRAID

PR x 1.5 mm2

OUTER SHEATH

CABLE
WEIGHT

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

Nominal
Thickness of
Inner
Covering
mm

mm

mm

Nominal
Thickness
of Outer
Sheath
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.7

1.0

17.9

0.3

1.3

22.3

546

12.8

1.5

7/0.53

1.59

0.7

1.0

19.1

0.3

1.3

23.5

641

12.8

1.5

7/0.53

1.59

0.7

1.0

21.1

0.3

1.4

25.7

765

12.8

1.5

7/0.53

1.59

0.7

1.0

23.3

0.3

1.5

28.1

894

12.8

1.5

7/0.53

1.59

0.7

1.0

25.6

0.3

1.5

30.4

1014

12.8

1.5

7/0.53

1.59

0.7

1.0

25.6

0.3

1.5

30.4

1082

12.8

1.5

7/0.53

1.59

0.7

1.0

27.9

0.3

1.6

32.9

1217

12.8

1.5

7/0.53

1.59

0.7

1.0

30.3

0.3

1.7

35.5

1357

12.8

10

1.5

7/0.53

1.59

0.7

1.0

33.2

0.3

1.7

38.4

1492

12.8

11

1.5

7/0.53

1.59

0.7

1.0

33.2

0.3

1.7

38.4

1560

12.8

12

1.5

7/0.53

1.59

0.7

1.0

34.4

0.3

1.8

39.9

1685

12.8

13

1.5

7/0.53

1.59

0.7

1.0

36.4

0.3

1.8

41.9

1802

12.8

14

1.5

7/0.53

1.59

0.7

1.0

36.4

0.3

1.8

41.9

1870

12.8

15

1.5

7/0.53

1.59

0.7

1.0

37.4

0.3

1.9

43.1

1983

12.8

16

1.5

7/0.53

1.59

0.7

1.0

38.6

0.3

1.9

44.3

2081

12.8

17

1.5

7/0.53

1.59

0.7

1.2

41.1

0.3

1.9

46.8

2227

12.8

18

1.5

7/0.53

1.59

0.7

1.2

41.1

0.3

1.9

46.8

2295

12.8

19

1.5

7/0.53

1.59

0.7

1.2

41.1

0.3

1.9

46.8

2363

12.8

20

1.5

7/0.53

1.59

0.7

1.2

43.4

0.3

2.0

49.3

2513

12.8

21

1.5

7/0.53

1.59

0.7

1.2

43.4

0.3

2.0

49.3

2581

12.8

22

1.5

7/0.53

1.59

0.7

1.2

45.8

0.3

2.1

51.9

2736

12.8

23

1.5

7/0.53

1.59

0.7

1.2

45.8

0.3

2.1

51.9

2804

12.8

24

1.5

7/0.53

1.59

0.7

1.2

48.7

0.3

2.2

55.0

2974

12.8

No of
Pairs

No of
Wire
/Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Nominal Dia.
of Galvanized
Steel Wire

Note : The larger pairs size are available upon request.

27

Approx.
Overall
Dia.

Approx.
weight

HE
10. ETHYLENE PROPYLENE RUBBER INSULATED BRAIDED OVERALL SCREENED
LSZH SHEATHED FIRE RESISTANT AND FLAME RETARDANT CABLE
TYPE F2150/250V CU/MGT/EPR/OSCR/LSZH/SWB/LSZH INSTRUMENT CABLE-PAIR
DESCRIPTION

Single pair and multi-pair cables with copper conductor, mica glass taped, EPR insulated, overall screened,
flame retardant low smoke zero halogen LSZH compound inner covering, galvanized steel wire braided and
flame retardant low smoke zero halogen compound LSZH outer sheath.
Cables are rated at 150 / 250 V ( 300V )

SPECIFICATION

IEC 60092 376, IEC 60092 351, IEC 60092 359, IEC 60092 - 350, IEC 60331, IEC 60332 3 Cat A,
IEC 60754 (HCL Emission 0.5 % maximum by weight), IEC 61034 & ASTM D 2863 (Oxygen Index greater
than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 2PR x mm CU/MGT/EPR/OSCR/LSZH/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular stranded copper conductor, conform to IEC 60228 class 2.
Fire Proof Layer (2) Mica Glass Tape (MGT)
Insulation (3) Ethylene Propylene Rubber (EPR)
Pairing Two insulated cores shall be uniformly twisted together to form a pair.
Pair Identification 1) Single Pair Red, White 2) Multi-Pair Printed numbers on Red-White pair.
Note: Two pairs 1st pair: Red 1, White 1, 2nd pair: Red 2, White 2.
Cabling Twisted pairs shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (4) Assembled pairs shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tinned annealed copper drain wire of 0.5 mm2
Inner Covering (5) Flame Retardant low smoke zero halogen compound LSZH, colour black
Braid (6) Galvanized steel wires shall be braided over the inner covering.
Outer Sheath (7) Flame Retardant Low Smoke Zero Halogen compound LSZH.
Colour Black (Blue IS).

28

HE

Cable Technical Specification


150 / 250 V (300V)
PAIRS

CONDUCTOR

INSULATION

CU/MGT/EPR/OSCR/LSZH/SWB/LSZH
INNER COVERING

mm
1.29

mm
0.6

mm
10.4

Nominal
Dia. of
Galvanized
Steel Wire
mm
0.3

Nominal
Thickness
of Outer
Sheath
mm
1.1

RESISTANCE

1.0

7/0.43

1.29

0.6

1.0

16.3

0.3

1.2

20.7

494

19.2

1.0

7/0.43

1.29

0.6

1.0

17.4

0.3

1.3

21.8

575

19.2

1.0

7/0.43

1.29

0.6

1.0

19.4

0.3

1.3

23.8

688

19.2

1.0

7/0.43

1.29

0.6

1.0

21.4

0.3

1.4

26.0

805

19.2

1.0

7/0.43

1.29

0.6

1.0

23.5

0.3

1.4

28.1

911

19.2

1.0

7/0.43

1.29

0.6

1.0

23.5

0.3

1.4

28.1

973

19.2

1.0

7/0.43

1.29

0.6

1.0

25.6

0.3

1.5

30.4

1095

19.2

1.0

7/0.43

1.29

0.6

1.0

27.7

0.3

1.6

32.7

1218

19.2

10

1.0

7/0.43

1.29

0.6

1.0

30.4

0.3

1.6

35.4

1342

19.2

11

1.0

7/0.43

1.29

0.6

1.0

30.4

0.3

1.6

35.4

1403

19.2

12

1.0

7/0.43

1.29

0.6

1.0

31.6

0.3

1.6

36.6

1492

19.2

13

1.0

7/0.43

1.29

0.6

1.0

33.3

0.3

1.7

38.5

1609

19.2

14

1.0

7/0.43

1.29

0.6

1.0

33.3

0.3

1.7

38.5

1670

19.2

15

1.0

7/0.43

1.29

0.6

1.0

34.3

0.3

1.7

39.5

1755

19.2

16

1.0

7/0.43

1.29

0.6

1.0

35.3

0.3

1.7

40.5

1840

19.2

17

1.0

7/0.43

1.29

0.6

1.0

37.4

0.3

1.8

42.9

1981

19.2

18

1.0

7/0.43

1.29

0.6

1.0

37.4

0.3

1.8

42.9

2043

19.2

19

1.0

7/0.43

1.29

0.6

1.0

37.4

0.3

1.8

42.9

2104

19.2

20

1.0

7/0.43

1.29

0.6

1.0

39.5

0.3

1.8

45.0

2214

19.2

21

1.0

7/0.43

1.29

0.6

1.0

39.5

0.3

1.8

45.0

2275

19.2

22

1.0

7/0.43

1.29

0.6

1.0

41.7

0.3

1.9

47.4

2413

19.2

23

1.0

7/0.43

1.29

0.6

1.0

41.7

0.3

1.9

47.4

2474

19.2

24

1.0

7/0.43

1.29

0.6

1.2

44.6

0.3

1.9

50.3

2627

19.2

No /mm
7/0.43

Nominal
Thickness
of Inner
Covering
mm
1.0

CABLE
WEIGHT

PR
1

No of
Wire/
Dia.

Nominal
Thickness of
Insulation

OUTER SHEATH

Nominal
Cross
Sectional
Area
2
mm
1.0

No of
Pairs

Approx
Outer
Dia.

BRAID

PR x 1.0 mm2

Diameter
Over Inner
Covering

Note : The larger pairs size are available upon request.

29

Approx.
Overall
Dia.

Approx.
weight

mm
14.8

kg/km
305

Max.
Conductor
Resistance @
20 C
/km
19.2

HE

150 / 250 V (300V)

PAIRS

CU/MGT/EPR/OSCR/LSZH/SWB/LSZH

CONDUCTOR

INSULATION

INNER COVERING

BRAID

PR x 1.5 mm2
OUTER SHEATH

RESISTANCE

PR

Nominal
Cross
Sectional
Area
2
mm

No /mm

mm

mm

Nominal
Thickness
of Inner
Covering
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.5

7/0.53

1.59

0.7

1.0

11.5

0.3

1.1

15.9

349

12.8

1.5

7/0.53

1.59

0.7

1.0

18.4

0.3

1.3

22.8

589

12.8

1.5

7/0.53

1.59

0.7

1.0

19.7

0.3

1.4

24.3

713

12.8

1.5

7/0.53

1.59

0.7

1.0

21.8

0.3

1.4

26.4

841

12.8

1.5

7/0.53

1.59

0.7

1.0

24.0

0.3

1.5

28.8

988

12.8

1.5

7/0.53

1.59

0.7

1.0

26.4

0.3

1.5

31.2

1127

12.8

1.5

7/0.53

1.59

0.7

1.0

26.4

0.3

1.5

31.2

1210

12.8

1.5

7/0.53

1.59

0.7

1.0

28.8

0.3

1.6

33.8

1363

12.8

1.5

7/0.53

1.59

0.7

1.0

31.2

0.3

1.7

36.4

1520

12.8

10

1.5

7/0.53

1.59

0.7

1.0

34.3

0.3

1.7

39.5

1675

12.8

11

1.5

7/0.53

1.59

0.7

1.0

34.3

0.3

1.7

39.5

1759

12.8

12

1.5

7/0.53

1.59

0.7

1.0

35.5

0.3

1.8

41.0

1900

12.8

13

1.5

7/0.53

1.59

0.7

1.0

37.5

0.3

1.8

43.0

2033

12.8

14

1.5

7/0.53

1.59

0.7

1.0

37.5

0.3

1.8

43.0

2116

12.8

15

1.5

7/0.53

1.59

0.7

1.0

38.6

0.3

1.9

44.3

2248

12.8

16

1.5

7/0.53

1.59

0.7

1.0

39.8

0.3

1.9

45.5

2362

12.8

17

1.5

7/0.53

1.59

0.7

1.2

42.4

0.3

1.9

48.1

2527

12.8

18

1.5

7/0.53

1.59

0.7

1.2

42.4

0.3

1.9

48.1

2611

12.8

19

1.5

7/0.53

1.59

0.7

1.2

42.4

0.3

1.9

48.1

2694

12.8

20

1.5

7/0.53

1.59

0.7

1.2

44.8

0.3

2.0

50.7

2863

12.8

21

1.5

7/0.53

1.59

0.7

1.2

44.8

0.3

2.0

50.7

2947

12.8

22

1.5

7/0.53

1.59

0.7

1.2

47.2

0.3

2.1

53.3

3118

12.8

23

1.5

7/0.53

1.59

0.7

1.2

47.2

0.3

2.1

53.3

3201

12.8

24

1.5

7/0.53

1.59

0.7

1.2

50.3

0.4

2.2

57.1

3540

12.8

No of
Pairs

No of
Wire/ Dia.

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Note : The larger pairs size are available upon request.

30

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
11. ETHYLENE PROPYLENE RUBBER INSULATED BRAIDED INDIVIDUAL AND
OVERALL SCREENED LSZH SHEATHED FIRE RESISTANT AND FLAME
RETARDANT CABLE
TYPE F3150/250V CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH INSTRUMENT CABLE-TRIAD
DESCRIPTION

Single triad and multi-triad cables with copper conductor, mica glass taped, EPR insulated, individual and overall screened,
flame retardant low smoke zero halogen compound LSZH inner covering, galvanized steel wire braided and flame retardant
low smoke zero halogen compound LSZH outer sheath.
Cables are rated at 150 / 250 V ( 300V )

SPECIFICATION

IEC 60092 376, IEC 60092 351, IEC 60092 359, IEC 60092 - 350, IEC 60331, IEC 60332 3 Cat A, IEC 60754 (HCL
Emission 0.5 % maximum by weight), IEC 61034 & ASTM D 2863 (Oxygen Index greater than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard requirement.

Figure of 2TR x mm2 CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain Annealed Circular Stranded Copper Conductor, Conform to IEC 60228
class 2.
Fire Proof Layer (2) Mica Glass Tape (MGT)
Insulation (3) Ethylene Propylene Rubber (EPR)
Tripling (4) Three insulated cores shall be uniformly twisted together to form a triad. Each triad shall be
screened with aluminium / polyester tape, applied with the metallic side down, in electrical contact with a
tinned annealed copper drain wire of 0.5 mm2
Triad Identification 1) Single Triad Red, White, Black 2) Multi-Triad Printed numbers on Red-WhiteBlack triad.
Cabling Twisted triads shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (5) Assembled triads shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tinned annealed copper drain wire of 0.5 mm2
Inner Covering (6) Flame Retardant low smoke zero halogen compound LSZH, colour black
Braid (7) Galvanized steel wires shall be braided over the inner covering.
Outer Sheath (8) Flame Retardant Low Smoke zero Halogen compound LSZH
Colour Black (Blue IS).

31

HE
Cable Technical Specification
150 / 250 V (300 V)
TRIADS

CONDUCTOR

CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH

INSULATION

INNER COVERING

BRAID

TR x 1.0 mm2

OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

no /mm

mm

mm

Nominal
Thickness
of Inner
Covering
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

7/0.43

1.29

0.6

1.0

18.0

0.3

1.3

22.4

559

19.2

1.0

7/0.43

1.29

0.6

1.0

19.2

0.3

1.3

23.6

659

19.2

1.0

7/0.43

1.29

0.6

1.0

21.3

0.3

1.4

25.9

791

19.2

1.0

7/0.43

1.29

0.6

1.0

23.4

0.3

1.4

28.0

909

19.2

1.0

7/0.43

1.29

0.6

1.0

25.7

0.3

1.5

30.5

1048

19.2

1.0

7/0.43

1.29

0.6

1.0

25.7

0.3

1.5

30.5

1121

19.2

1.0

7/0.43

1.29

0.6

1.0

28.1

0.3

1.6

33.1

1263

19.2

1.0

7/0.43

1.29

0.6

1.0

30.4

0.3

1.6

35.4

1390

19.2

10

1.0

7/0.43

1.29

0.6

1.0

33.4

0.3

1.7

38.6

1549

19.2

11

1.0

7/0.43

1.29

0.6

1.0

33.4

0.3

1.7

38.6

1623

19.2

12

1.0

7/0.43

1.29

0.6

1.0

34.7

0.3

1.7

39.9

1727

19.2

13

1.0

7/0.43

1.29

0.6

1.0

36.6

0.3

1.8

42.1

1875

19.2

14

1.0

7/0.43

1.29

0.6

1.0

36.6

0.3

1.8

42.1

1948

19.2

15

1.0

7/0.43

1.29

0.6

1.0

37.7

0.3

1.8

43.2

2049

19.2

16

1.0

7/0.43

1.29

0.6

1.0

38.8

0.3

1.8

44.3

2149

19.2

17

1.0

7/0.43

1.29

0.6

1.0

41.1

0.3

1.9

46.8

2298

19.2

18

1.0

7/0.43

1.29

0.6

1.0

41.1

0.3

1.9

46.8

2372

19.2

19

1.0

7/0.43

1.29

0.6

1.0

41.1

0.3

1.9

46.8

2445

19.2

20

1.0

7/0.43

1.29

0.6

1.2

43.7

0.3

1.9

49.4

2602

19.2

21

1.0

7/0.43

1.29

0.6

1.2

43.7

0.3

1.9

49.4

2676

19.2

22

1.0

7/0.43

1.29

0.6

1.2

46.1

0.3

2.0

52.0

2835

19.2

23

1.0

7/0.43

1.29

0.6

1.2

46.1

0.3

2.0

52.0

2908

19.2

24

1.0

7/0.43

1.29

0.6

1.2

49.0

0.3

2.1

55.1

3082

19.2

No of
Triads

No of
Wire/
Dia.

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Note : The larger triads size are available upon request.

32

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
150 / 250 V (300 V)
TRIADS

CONDUCTOR

INSULATION

CU/MGT/EPR/IOSCR/LSZH/SWB/LSZH
INNER COVERING

BRAID

TR x 1.5 mm2
CABLE
WEIGHT

RESISTANCE

Approx.
Overall
Dia.

Approx.
weight

Max. Conductor
Resistance @
20 C

OUTER SHEATH

TR

Nominal
Cross
Sectional
Area
mm2

mm

mm

Nominal
Thickness
of Inner
Covering
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

/km

1.5

7/0.53

1.59

0.7

1.0

20.1

0.3

1.4

24.7

664

12.8

1.5

7/0.53

1.59

0.7

1.0

21.5

0.3

1.4

26.1

789

12.8

1.5

7/0.53

1.59

0.7

1.0

23.8

0.3

1.5

28.6

951

12.8

1.5

7/0.53

1.59

0.7

1.0

26.2

0.3

1.5

31.0

1100

12.8

1.5

7/0.53

1.59

0.7

1.0

28.8

0.3

1.6

33.8

1273

12.8

1.5

7/0.53

1.59

0.7

1.0

28.8

0.3

1.6

33.8

1369

12.8

1.5

7/0.53

1.59

0.7

1.0

31.5

0.3

1.7

36.7

1546

12.8

1.5

7/0.53

1.59

0.7

1.0

34.2

0.3

1.8

39.7

1733

12.8

10

1.5

7/0.53

1.59

0.7

1.0

37.6

0.3

1.8

43.1

1912

12.8

11

1.5

7/0.53

1.59

0.7

1.0

37.6

0.3

1.8

43.1

2009

12.8

12

1.5

7/0.53

1.59

0.7

1.0

39.0

0.3

1.9

44.7

2161

12.8

13

1.5

7/0.53

1.59

0.7

1.2

41.4

0.3

1.9

47.1

2334

12.8

14

1.5

7/0.53

1.59

0.7

1.2

41.4

0.3

1.9

47.1

2430

12.8

15

1.5

7/0.53

1.59

0.7

1.2

42.6

0.3

2.0

48.5

2580

12.8

16

1.5

7/0.53

1.59

0.7

1.2

43.9

0.3

2.0

49.8

2710

12.8

17

1.5

7/0.53

1.59

0.7

1.2

46.5

0.3

2.1

52.6

2899

12.8

18

1.5

7/0.53

1.59

0.7

1.2

46.5

0.3

2.1

52.6

2995

12.8

19

1.5

7/0.53

1.59

0.7

1.2

46.5

0.3

2.1

52.6

3092

12.8

20

1.5

7/0.53

1.59

0.7

1.2

49.2

0.3

2.2

55.5

3286

12.8

21

1.5

7/0.53

1.59

0.7

1.2

49.2

0.3

2.2

55.5

3382

12.8

22

1.5

7/0.53

1.59

0.7

1.2

51.9

0.4

2.2

58.7

3702

12.8

23

1.5

7/0.53

1.59

0.7

1.2

51.9

0.4

2.2

58.7

3799

12.8

24

1.5

7/0.53

1.59

0.7

1.4

55.8

0.4

2.3

62.8

4100

12.8

No of
Triads

No of
Wire/
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Note : The larger triads size are available upon request.

33

Nominal
Thickness
of Outer
Sheath
mm

HE
12. ETHYLENE PROPYLENE RUBBER INSULATED BRAIDED OVERALL SCREENED
LSZH SHEATHED FIRE RESISTANT AND FLAME RETARDANT CABLE
TYPE F4150/250V CU/MGT/EPR/OSCR/LSZH/SWB/LSZH INSTRUMENT CABLE-TRIAD
DESCRIPTION

Single triad and multi-triad cables with copper conductor, mica glass taped, EPR insulated, overall screened,
flame retardant low smoke zero halogen compound LSZH inner covering, galvanized steel wire braided and
flame retardant low smoke zero halogen compound LSZH outer sheath.
Cables are rated at 150 / 250 V ( 300V )

SPECIFICATION

IEC 60092 376, IEC 60092 351, IEC 60092 359, IEC 60092 - 350, IEC 60331, IEC 60332 3 Cat A,
IEC 60754 (HCL Emission 0.5 % maximum by weight), IEC 61034 & ASTM D 2863 (Oxygen Index greater
than 30 %)

CABLE MARKING

Manufacturers name, rated voltage, cable type, conductor size, manufacture year, logo and standard
requirement.

Figure of 3TR x mm2 CU/MGT/EPR/OSCR/LSZH/SWB/LSZH

CONSTRUCTION

Conductor (1) Plain annealed circular stranded copper conductor, conform to IEC 60228 class 2.
Fire Proof Layer (2) Mica Glass Tape (MGT)
Insulation (3) Ethylene Propylene Rubber (EPR)
Tripling Three insulated cores shall be uniformly twisted together to form a triad
Triad Identification 1) Single Triad Red, White, Black 2) Multi-Triad Printed numbers on Red-WhiteBlack triad.
Cabling Twisted triads shall be laid up together, if necessary filled with non hygroscopic material
compatible with the insulation.
Screening (7) Assembled triads shall be screened with aluminium/ polyester tape, applied with the metallic
side down, in electrical contact with a tinned annealed copper drain wire of 0.5 mm2
Inner Covering (8) Flame retardant low smoke zero halogen compound LSZH, colour black
Braid (9) Galvanized steel wires shall be braided over the LSZH inner covering.
Outer Sheath (10) Flame retardant low smoke zero halogen compound LSZH.
Colour Black (Blue IS).

34

HE

Cable Technical Specification


150 / 250 V

TRIADS

CONDUCTOR

CU/MGT/EPR/OSCR/LSZH/SWB/LSZH

INSULATION

INNER COVERING

BRAID

TR x 1.0 mm2

OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

Nominal
Thickness
of Inner
Covering
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance @
20 C
/km

1.0

7/0.43

1.29

0.6

1.0

9.8

0.3

1.1

14.2

271

19.2

1.0

7/0.43

1.29

0.6

1.0

14.5

0.3

1.2

18.9

414

19.2

1.0

7/0.43

1.29

0.6

1.0

15.5

0.3

1.2

19.9

476

19.2

1.0

7/0.43

1.29

0.6

1.0

17.1

0.3

1.3

21.5

548

19.2

1.0

7/0.43

1.29

0.6

1.0

19.0

0.3

1.3

23.4

638

19.2

1.0

7/0.43

1.29

0.6

1.0

20.8

0.3

1.4

25.4

731

19.2

1.0

7/0.43

1.29

0.6

1.0

20.8

0.3

1.4

25.4

772

19.2

1.0

7/0.43

1.29

0.6

1.0

22.7

0.3

1.4

27.3

853

19.2

1.0

7/0.43

1.29

0.6

1.0

24.5

0.3

1.5

29.3

948

19.2

10

1.0

7/0.43

1.29

0.6

1.0

26.9

0.3

1.5

31.7

1044

19.2

11

1.0

7/0.43

1.29

0.6

1.0

26.9

0.3

1.5

31.7

1084

19.2

12

1.0

7/0.43

1.29

0.6

1.0

27.8

0.3

1.5

32.6

1144

19.2

13

1.0

7/0.43

1.29

0.6

1.0

29.4

0.3

1.6

34.4

1237

19.2

14

1.0

7/0.43

1.29

0.6

1.0

29.4

0.3

1.6

34.4

1278

19.2

15

1.0

7/0.43

1.29

0.6

1.0

30.2

0.3

1.6

35.2

1338

19.2

16

1.0

7/0.43

1.29

0.6

1.0

31.1

0.3

1.6

36.1

1399

19.2

17

1.0

7/0.43

1.29

0.6

1.0

32.9

0.3

1.7

38.1

1498

19.2

18

1.0

7/0.43

1.29

0.6

1.0

32.9

0.3

1.7

38.1

1538

19.2

19

1.0

7/0.43

1.29

0.6

1.0

32.9

0.3

1.7

38.1

1579

19.2

20

1.0

7/0.43

1.29

0.6

1.0

34.8

0.3

1.7

40.0

1665

19.2

21

1.0

7/0.43

1.29

0.6

1.0

34.8

0.3

1.7

40.0

1706

19.2

22

1.0

7/0.43

1.29

0.6

1.0

36.7

0.3

1.8

42.2

1822

19.2

23

1.0

7/0.43

1.29

0.6

1.0

36.7

0.3

1.8

42.2

1862

19.2

24

1.0

7/0.43

1.29

0.6

1.0

39.0

0.3

1.8

44.5

1959

19.2

No of
Triads

No of
Wire
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Note : The larger triads size are available upon request.

35

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
150 / 250 V
TRIADS

CONDUCTOR

CU/MGT/EPR/OSCR/LSZH/SWB/LSZH

INSULATION

INNER COVERING

BRAID

TR x 1.5 mm2

OUTER SHEATH

RESISTANCE

TR

Nominal
Cross
Sectional
Area
2
mm

mm

mm

Nominal
Thickness of
Inner
Covering
mm

mm

Nominal
Dia. of
Galvanized
Steel Wire
mm

mm

kg/km

Max.
Conductor
Resistance
@ 20 C
/km

1.5

7/0.53

1.59

0.7

1.0

10.8

0.3

1.1

15.2

305

12.8

1.5

7/0.53

1.59

0.7

1.0

16.2

0.3

1.3

20.6

481

12.8

1.5

7/0.53

1.59

0.7

1.0

17.5

0.3

1.3

21.9

569

12.8

1.5

7/0.53

1.59

0.7

1.0

19.3

0.3

1.3

23.7

664

12.8

1.5

7/0.53

1.59

0.7

1.0

21.2

0.3

1.4

25.8

774

12.8

1.5

7/0.53

1.59

0.7

1.0

23.3

0.3

1.5

28.1

888

12.8

1.5

7/0.53

1.59

0.7

1.0

23.3

0.3

1.5

28.1

944

12.8

1.5

7/0.53

1.59

0.7

1.0

25.4

0.3

1.5

30.2

1048

12.8

1.5

7/0.53

1.59

0.7

1.0

27.5

0.3

1.6

32.5

1165

12.8

10

1.5

7/0.53

1.59

0.7

1.0

30.2

0.3

1.6

35.2

1284

12.8

11

1.5

7/0.53

1.59

0.7

1.0

30.2

0.3

1.6

35.2

1340

12.8

12

1.5

7/0.53

1.59

0.7

1.0

31.3

0.3

1.7

36.5

1439

12.8

13

1.5

7/0.53

1.59

0.7

1.0

33.0

0.3

1.7

38.2

1532

12.8

14

1.5

7/0.53

1.59

0.7

1.0

33.0

0.3

1.7

38.2

1588

12.8

15

1.5

7/0.53

1.59

0.7

1.0

33.9

0.3

1.8

39.4

1694

12.8

16

1.5

7/0.53

1.59

0.7

1.0

35.0

0.3

1.8

40.5

1776

12.8

17

1.5

7/0.53

1.59

0.7

1.0

37.0

0.3

1.8

42.5

1881

12.8

18

1.5

7/0.53

1.59

0.7

1.0

37.0

0.3

1.8

42.5

1937

12.8

19

1.5

7/0.53

1.59

0.7

1.0

37.0

0.3

1.8

42.5

1993

12.8

20

1.5

7/0.53

1.59

0.7

1.0

39.1

0.3

1.9

44.8

2119

12.8

21

1.5

7/0.53

1.59

0.7

1.0

39.1

0.3

1.9

44.8

2175

12.8

22

1.5

7/0.53

1.59

0.7

1.2

41.5

0.3

1.9

47.2

2309

12.8

23

1.5

7/0.53

1.59

0.7

1.2

41.5

0.3

1.9

47.2

2365

12.8

24

1.5

7/0.53

1.59

0.7

1.2

44.1

0.3

2.0

50.0

2510

12.8

No of
Triads

No of
Wire
Dia.
No /mm

Approx
Outer
Dia.

Nominal
Thickness of
Insulation

Diameter
Over Inner
Covering

Note : The larger triads size are available upon request.

36

Nominal
Thickness
of Outer
Sheath
mm

CABLE
WEIGHT

Approx.
Overall
Dia.

Approx.
weight

HE
Minimum Bending Radius:
Cable Type
Radius
PVC wire
8D
Single-core
8D
No shield
Multi-core
6D
Single-core
10D
Shield
Multi-core
8D
SWA-Cable
10D
SWB-Cable
8D
where D: cable outer diameter

Voltage Drop:
For single-phase circuits,
Voltage drop, Vd 2 I L R 2 X 2 (V)
For three-phase circuits,
Voltage drop, Vd 3 I L R 2 X 2 (V)
where I = current (A)
R = a.c. resistance at operating temperature(/km)
X = reactance(/km)
L = cable length (km)

37

HE
Short Circuit Current(based on IEC 60949)
f

K 2 S 2 ln
i

I
t
where I : permissible short-circuit current.
t : duration of short-circuit(sec)
K: constant depending on .the material of the current carrying component(As1/2/mm2):

c 20 10 12
[Copper : 226 ; Tinned Copper : 221]
20

S: geometrical cross-sectional area of the current carrying component(mm2):for


conductors spevified in IEC 228 it is sufficient to take the nominal cross-sectional
area
f : final temperature(C) [XLPE : 250 ; PE : 140 ; EPR : 250]
i : initial temperature(C) [XLPE : 90 ; PE : 70 ; EPR : 90]
: reciprocal of temperature coefficient of resistance of the current carrying
component at 0(K)[Copper : 234.5]
c : volumetric specific heat of the current carrying component at 20 C(J/K.m3)
[Copper : 3.45x106]
20 : electrical resistivity of the current carrying component at 20 C(.m)
[Copper : 1.7241x10-8 ; Tinned Copper : 1.796x10-8]
(A). XLPE Insulation cable, Copper Conductor:
Nominal cross sectional area(mm) 1.5
2.5
Short circuit current for 1 sec.(kA) 0.215 0.36

4
0.57

6
0.86

10
1.43

16
2.29

25
3.58

35
5.01

50
70
7.15 10.02

Nominal cross sectional area(mm) 95


120 150 185 240 300 400 500 630
Short circuit current for 1 sec.(kA) 13.59 17.17 21.46 26.47 34.34 42.93 57.23 71.54 90.14
(B). EPR Insulation cable, Tinned Copper Conductor:
Nominal cross sectional area(mm) 1.0
1.5
2.5
Short circuit current for 1 sec.(kA) 0.14 0.21 0.35
Nominal cross sectional area(mm) 70
Short circuit current for 1 sec.(kA) 9.79

95
13.3

4
0.56

6
0.84

10
1.4

16
2.24

25
3.5

35
4.9

50
7.0

120 150 185 240 300 400 500 630


16.8 20.99 25.89 33.58 41.98 55.97 69.96 88.15

(C). PE Insulation cable, Copper Conductor:


Nominal cross sectional area(mm) 1.0
Short circuit current for 1 sec.(kA) 0.103

38

HE

39

HE
Correction factors for ambient air temperatures
Maximum conductor
temperature
C
90

20
1.08

25
1.04

30
1

ambient air temperature


C
35
40
45
0.96
0.91
0.87

50
0.82

55
0.76

60
0.71

40
0.85

45
0.8

50
0.76

Correction factors for ambient ground temperatures


Maximum conductor
temperature
C
90

10
1.07

15
1.04

20
1

ambient air temperature


C
25
30
35
0.96
0.93
0.89

Correction factors for depths of laying other than 0.8m for direct buried
cables
Depth of laying
m
0.5
0.6
1
1.25
1.5
1.75
2
2.5
3

Single-core cables
Nominal conductor size (mm2)
185mm2
>185mm2
1.04
1.06
1.02
1.04
0.98
0.97
0.96
0.95
0.95
0.93
0.94
0.91
0.93
0.90
0.91
0.88
0.90
0.86

Three-core cables
1.04
1.03
0.98
0.96
0.95
0.94
0.93
0.91
0.90

Correction factors for depths of laying other than 0.8m for cables in ducts
Depth of laying
m
0.5
0.6
1
1.25
1.5
1.75
2
2.5
3

Single-core cables
Nominal conductor size (mm2)
185mm2
>185mm2
1.04
1.05
1.02
1.03
0.98
0.97
0.96
0.95
0.95
0.93
0.94
0.92
0.93
0.91
0.91
0.89
0.90
0.88

40

Three-core cables
1.03
1.02
0.99
0.97
0.96
0.95
0.94
0.93
0.92

HE
Derating factor of current carrying capacity for group installation in air
(1) 1~ 12 cable
No. of cables

0.85
0.95
1.00

0.8
0.95
1.00

0.7
0.9
0.95

0.7
0.9
0.95

Arrangement
of installation

S=d
S = 2d
S = 3d
No. of cables

12

0.6
0.9
0.95

--0.85
0.9

--0.8
0.85

--0.8
0.85

Arrangement
of installation

S=d
S = 2d
S = 3d

(2) Other arrangement of installation


No. of cables in column
No. of cables in row
S=d
S = 2d

1
7~20
0.7
0.8

2
4
0.6
---

5
0.56
0.73

6
0.53
0.72

3
7
0.51
0.71

No. of cables in column


No. of cables in row
S=d
S = 2d

8~20
0.5
0.7

3
0.48
---

4
0.41
---

3
5
0.37
0.68

6
0.34
0.66

7
0.32
0.65

8
0.31
0.65

9~10 11~12 13~15 16~19


0.3
0.3
0.3
0.3
0.64 0.63 0.62 0.61

41

20
0.3
0.6

HE

42

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