Abb

ndice
ABB................................................................................................................ 3
M2000 S4CPlus........................................................................................... 3
ABB IRB 140............................................................................................. 3
ABB IRB 1400 M2000............................................................................... 4
ABB IRB 2400L M2000............................................................................. 5
ABB IRB 2400 M2000............................................................................... 6
ABB IRB 4400 M2000 S4CPlus..................................................................7
ABB IRB4400L30...................................................................................... 8
ABB IRB 6400 M2000 Rex 6400R.............................................................9
ABB IRB6400S Shelf............................................................................... 11
ABB IRB 6650 on 11 m track..................................................................12
ABB IRB 640 M2000............................................................................... 13
ABB IRB 6600......................................................................................... 14
IRC5........................................................................................................... 16
ABB IRB 360........................................................................................... 16
ABB IRB 1600 M2004............................................................................. 17
ABB IRB 2400L M2004........................................................................... 19
ABB IRB 2400 M2004............................................................................. 20
ABB IRB 2400 M2004 tandem two robots - 1 x IRC5 controller..............22
ABB IRB 4400 M2004............................................................................. 23
ABB IRB6640 M2004 on track................................................................25
ABB IRB 6650 M2004............................................................................. 27
ABB IRB6600 M2004.............................................................................. 28
ABB IRB 6600 M2004 tandem 2 x robots controlled by one IRC5 cabinet
............................................................................................................... 30
ABB IRB 6640 M2004............................................................................. 31
M97A-M98A-M99 S4C................................................................................ 33
ABB IRB 1400 M98................................................................................. 33
ABB IRB 2400 M97 M98.........................................................................34
ABB IRB 4400......................................................................................... 35
ABB IRB 4400L30 M98........................................................................... 36
ABB IRB 4400FS30 M98A.......................................................................37
ABB IRB 6400 M97 M98.........................................................................38
ABB IRB 6400R M99............................................................................... 39
ABB IRB640 Palletiser............................................................................. 40
1
M94A-M96 S4............................................................................................ 41
ABB IRB 1400 M94A............................................................................... 41
ABB IRB 2400 M94A............................................................................... 42
ABB IRB 2400 M96................................................................................. 43
ABB IRB 4400 M94A............................................................................... 44
ABB IRB 6400 M94A-M96.......................................................................46
M92-M93A S3............................................................................................ 47
ABB IRB 2000......................................................................................... 47
ABB IRB 6000 M92 M93.........................................................................48
S4P+ Paint................................................................................................ 49
ABB IRB 580........................................................................................... 49
ABB flexpainter IRB 5500.......................................................................50
ABB IRB5400-03 rail............................................................................... 51
ABB IRB5400-02..................................................................................... 53
ABB
M2000 S4CPlus
ABB IRB 140
Informaes
Informae
s
Especificaes
Especificaes
The ABB IRB140

M2000, small,
powerful and
fast.
The ABB
IRB140
M2000, small,
powerful and
fast.
This robot is a
compact and
powerful 6-axes
machine with a
unique
combination of
fast
acceleration,
large working
area and high
payload.
This robot is a
compact and
powerful 6axes machine
with a unique
combination
of fast
acceleration,
large working
area and high
payload.
Reliable High
production up
time
Since 1999 the
IRB 140 has
been
successfully
established in
the market and
now as a robot
with high MTBF,
low
maintenance
requirements
and short repair
times.
Reliable
High
production up
time
Since 1999
the IRB 140
has been
successfully
established in
the market
and now as a
robot with
high MTBF,
low
maintenance
requirements
and short
repair times.
Fast Short
cycle times
Fastest robot of
its class. Using
IRB 140T, cycletimes are
considerably
reduced thanks
to top high
access speed
and
acceleration
combined with
unique ABB
motion control;
QuickMove.
Accurate
Consistent parts
quality
Outstanding
position
repeatability (
0.03mm) and
very good path
accuracy.
Strong
Maximized
utilization
The
combination of
payload up to 5
Fast Short
cycle times
Fastest robot
of its class.
Using IRB
140T, cycletimes are
considerably
reduced
thanks to top
high access
speed and
acceleration
combined with
unique ABB
motion
control;
QuickMove.
Robot Info:
Robot Info:
Maximum Load of
Robot: 5 Kg.
Maximum Reach:
810 mm.
Repeatability: 0.03
mm.
Repeatability: 0.03
mm.
Controller: S4CPlus.
Controller: S4CPlus.
Robot Motion Speed:
Maximum Load of
Robot: 5 Kg.
Maximum Reach:
810 mm.
Robot Motion Speed:
Axe 1: 200/seg
Axe 2: 200/seg
Axe 1: 200/seg
Axe 2: 200/seg
Axe 3: 260/seg
Axe 3: 260/seg
Axe 4: 360/seg
Axe 4: 360/seg
Axe 5: 360/seg
Axe 5: 360/seg
Axe 6: 450/seg
Axe 6: 450/seg
Robot Applications:
Robot Applications:
Arc welding
Assembly
Arc welding
Assembly
Cleaning/Spraying
Cleaning/Spraying
Machine tending
Machine tending
Material handling
Material handling
Packing
Packing
Deburring
Deburring
Accurate
Consistent
parts quality
Outstanding
position
repeatability
( 0.03mm)
and very good
path accuracy.
Strong
Maximized
utilization
kg and reach of
810 mm makes
this robot the
best in its class.
Versatile
Flexible
integration and
production
The standard
IRB 140 can be
floor or wall
mounted at any
angle, or
suspended
which allows for
greater
flexibility in
arranging the
layout of the
production line.
Uniquely
extended radius
of working area
due to bendback
mechanism of
upper arm, axis
1 rotation of
360 degrees
and flexible
mounting
capabilities.
The
combination
of payload up
to 5 kg and
reach of 810
mm makes
this robot the
best in its
class.
Versatile
Flexible
integration
and
production
The standard
IRB 140 can
be floor or
wall mounted
at any angle,
or suspended
which allows
for greater
flexibility in
arranging the
layout of the
production
line. Uniquely
extended
radius of
working area
due to bendback
mechanism of
upper arm,
axis 1 rotation
of 360
degrees and
flexible
mounting
capabilities.
Funes
Handling of parts
Handling of parts
Machining
Machining
Painting
Painting
Palletising
Palletising
Arc welding
Arc welding
ABB IRB 1400 M2000

Informaes
Informaes
Mechanically
identical to ist
predecessors of the
series 1400 M97A
and M98 but with a
Mechanically
identical to ist
predecessors of
the series 1400
M97A and M98
but with a
Especificaes
Robot Info:
Maximum Load
of Robot: 5Kg.
Maximum
Especificaes
Robot Info:
Maximum Load
of Robot: 5Kg.
Maximum
complete new
concept of controller,
the S4CPlus.
The S4Cplus is an
industrial robot
controller Compact,
highly configurable
modular
system with
operator-friendly
interfaces. S4Cplus
contains a powerful
computer system
including RAPID,
ABB's open and
highly advanced
robot language.
S4Cplus features a
dynamic modelbased
control system,
including QuickMove
functions for selfoptimizing and
precision pathfollowing capability.
Other software
modules can be
added to control
external axis.
complete new
concept of
controller, the
S4CPlus.
The S4Cplus is
an industrial
robot controller
Compact, highly
configurable
modular
system with
operator-friendly
interfaces.
S4Cplus contains
a powerful
computer system
including RAPID,
ABB's open and
highly advanced
robot language.
S4Cplus features
a dynamic
modelbased
control system,
including
QuickMove
functions for selfoptimizing and
precision pathfollowing
capability. Other
software
modules can be
added to control
external axis.
Reach: 1440
mm.
Reach: 1440
mm.
Repeatability:
0,05 mm.
Repeatability:
0,05 mm.
Controller:
M2000 S4CPlus.
Controller:
M2000 S4CPlus.
Robot Motion
Speed:
Robot Motion
Speed:
Axe 1: 120/seg
Axe 2: 120/seg
Axe 1: 120/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 280/seg
Axe 4: 280/seg
Axe 5: 280/seg
Axe 5: 280/seg
Axe 6: 280/seg
Axe 6: 280/seg
Robot Applications:
Robot Applications:
Arc welding
Handling of
small parts
Arc welding
Handling of
small parts
Process
applications
Process
applications
Funes
Handling of parts
Handling of parts
Loading and unloading of parts
Painting
Painting
Arc welding
Arc welding
ABB IRB 2400L M2000

Informaes
Informaes
Long arm version of
the IRB2400. Lower
payload and longer
arm reach making it
ideal for handling of
parts and arc
welding.
The S4Cplus
controller gives you
superior motion
control. It features
Long arm version

of the IRB2400.
Lower payload
and longer arm
reach making it
ideal for handling
of parts and arc
welding.
The S4Cplus
controller gives
you superior
Especificaes
Especificaes
Robot Info:
Robot Info:
Maximum Load
of Robot: 7 Kg
Maximum
Reach: 1800
mm.
Repeatability:
0.06-0.1 mm.
Maximum Load
of Robot: 7 Kg
Maximum
Reach: 1800
mm.
Repeatability:
0.06-0.1 mm.

dynamic model
based control,
QuickMove for short
cycle times, and the
TrueMove function
for high precision
path following ability
independent of robot
speed. The S4Cplus
system configuration
capability and the
powerful
programming
language RAPID
make
it easy to set up the
controller for a wide
range of
applications. Two
built-in Ethernet
channels provide
easier service and
factory networking.
There are field bus
and serial channels
for PLC and PC
connections. The
controller supports
TCP/IP, DNS and
other protocols. A
dedicated robot
protocol, RAP, is
available for control
and monitoring.
The compact design
of the IRB 2400
ensures ease of
installation. The
robust construction
and use of minimum
parts contribute to
high reliability and
long intervals
between
maintenance.
motion control. It
features dynamic
model based
control,
QuickMove for
short cycle
times, and the
TrueMove
function for high
precision path
following ability
independent of
robot speed. The
S4Cplus system
configuration
capability and
the powerful
programming
language RAPID
make
it easy to set up
the controller for
a wide range of
applications. Two
built-in Ethernet
channels provide
easier service
and factory
networking.
There are field
bus and serial
channels for PLC
and PC
connections. The
controller
supports TCP/IP,
DNS and other
protocols. A
dedicated robot
protocol, RAP, is
available for
control and
monitoring.
The compact
design of the IRB
2400 ensures
ease of
installation. The
robust
construction and
use of minimum
parts contribute
to high reliability
and long
intervals
between
maintenance.
Controller:
M2000 S4CPlus.
Robot Motion Speed:
Controller:
M2000 S4CPlus.
Robot Motion Speed:
Axis 1: 150/s
Axis 2: 150/s
Axis 1: 150/s
Axis 2: 150/s
Axis 3: 150/s
Axis 3: 150/s
Axis 4: 360/s
Axis 4: 360/s
Axis 5: 360/s
Axis 5: 360/s
Axis 6: 450/s
Axis 6: 450/s
Robot Applications:
Robot Applications:
Arc welding
Machining
Arc welding
Machining
Machine
tending
Machine
tending
Polishing,
grinding and
deburring
Polishing,
grinding and
deburring
Coating and
bonding
Coating and
bonding
Handling
Handling
Measuring and
testing
Measuring and
testing
Assembly
Assembly
Palletizing and
order picking
Palletizing and
order picking
Cutting
Cutting
Funes
Glueing - Adhesive bonding

6
Polishing
Polishing
Handling of parts
Handling of parts
Painting
Painting
Arc welding
Arc welding
ABB IRB 2400 M2000

Informaes
Informaes
IRB 2400 is the
worlds most popular
industrial robot. The
mechanical unit,
identical to its
predecessor M97A,
with the exception
that this series is not
equipped with the
Nitrogen
counterbalance
system in axis
number two. The real
breakthrough comes
with the S4CPlus
controller, a
completely new
concept.
S4Cplus gives you
superior motion
dynamic model
based control,
QuickMove for short
TrueMove function
for high
precision path
following ability
speed. The S4Cplus
capability and the
powerful
programming
language RAPID
make
range of
applications. Two
built-in Ethernet
channels provide for
easier service and
factory networking.
There are field
bus and serial
Especificaes
Especificaes
Robot Info:
Robot Info:
Maximum Load
of Robot:
10/16Kg.
Maximum
Reach: 1500
mm.
Repeatability:
0.06-0.1 mm.
Repeatability:
0.06-0.1 mm.
Controller:
M2000 S4CPlus.
Controller:
M2000 S4CPlus.
Robot Motion Speed:
Maximum Load
of Robot:
10/16Kg.
Maximum
Reach: 1500
mm.
Robot Motion Speed:
Axe 1: 150/s
Axe 2: 150/s
Axe 1: 150/s
Axe 2: 150/s
Axe 3: 150/s
Axe 3: 150/s
Axe 4: 360/s
Axe 4: 360/s
Axe 5: 360/s
Axe 5: 360/s
Axe 6: 450/s
Axe 6: 450/s
Robot Applications:
Robot Applications:
Arc welding
Machining
Arc welding
Machining
Machine
tending
Machine
tending
Polishing,
grinding and
deburring
Polishing,
grinding and
deburring
Coating and
bonding
Coating and
bonding
Handling
Handling
channels for PLC and

PC connections. The
controller supports
TCP/IP, DNS and
other protocols. A
dedicated robot
protocol, RAP, is
available
for control and
monitoring.
Measuring and
testing
Measuring and
testing
Assembly
Assembly
Palletizing and
order picking
Palletizing and
order picking
Cutting
Cutting
The compact design

of the IRB 2400
ensures ease of
installation. The
robust construction
and use of minimum
parts contribute to
long intervals
between
maintenance.
Funes
Polishing
Polishing
Handling of parts
Handling of parts
Machining
Machining
Painting
Painting
Arc welding
Arc welding
ABB IRB 4400 M2000 S4CPlus

Informaes
Informaes
An extremely fast,
compact robot for
medium to heavy
handling. Exceptional
all-round capabilities
make it suitable for a
variety of
manufacturing
applications.
The load capacity up
to 60 kg at very high
speeds usually
permits handling of
two parts at a time.
A rigid, well-balanced
design and patented
Especificaes
Especificaes
Robot Info:
Robot Info:
Number of axis:
6
Maximum Load
of Robot:
45/60Kg.
Maximum
Reach: 1960
mm.
Maximum
Reach: 1960
mm.
Repeatability:
0,07-0,1 mm.
Repeatability:
0,07-0,1 mm.
Controller:
M2000 S4CPlus.
Controller:
M2000 S4CPlus.
Number of axis:
6
Maximum Load
of Robot:
45/60Kg.
TrueMove function
provide smooth and
fast movement
throughout the entire
working range. This
ensures very high
quality in
applications such as
cutting. Rapid
maneuverability
makes the IRB 4400
perfectly matched
for applications
where speed and
flexibility are
important.
The robust, rigid
construction means
long intervals
between routine
maintenance. Wellbalanced steel arms
with double bearing
joints, a torque-strut
on axis 2 and use of
maintenance-free
gearboxes and
cabling also
contribute to the
very high levels of
reliability.
The drive train is
optimised to give
high torque with the
lowest power
consumption for
economic operation.
Robot Motion Speed:
Axe 1: 150/seg
Axe 2: 120/seg
Axe 1: 150/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 225/seg
Axe 4: 225/seg
Axe 5: 250/seg
Axe 5: 250/seg
Axe 6: 330/seg
Axe 6: 330/seg
Robot Applications:
Robot Applications:
Cutting and
deburring
Die spraying
Glueing and
sealing
Glueing and
sealing
Grinding and
polishing
Grinding and
polishing
Machine
tending
Machine
tending
Material
handling
Material
handling
Packing
Packing
Palletizing
Palletizing
The S4CPlus
controller enables
extensive
communication for
easy integration
The extensive
communication
capabilities include
serial links, network
interfaces, PLC,
remote I/O and field
bus interfaces. This
makes for easy
integration in small
manufacturing
stations as well as
large scale factory
automation systems.
Funes
Polishing
Robot Motion Speed:
Polishing
Cutting and
deburring
Die spraying
Handling of parts
Handling of parts
Machining
Machining
Painting
Painting
Palletising
Palletising
Press tending
Press tending
ABB IRB4400L30
Informaes
Informaes
Long arm version of
the IRB4400 with
2432 mm horizontal
arm reach. An
extremely fast,
compact robot for
medium to heavy
variety of
manufacturing
applications.
design and patented
TrueMove function
provide smooth and
fast movement
throughout the entire
working range. This
ensures very high
quality in
cutting. Rapid
maneuverability
makes the IRB 4400
perfectly matched
for applications
where speed and
flexibility are
important.
Especificaes
Robot Info:
Especificaes
Robot Info:
Number of axis:
6
Maximum Load
of Robot: 30 Kg.
Maximum
Reach: 2432
mm.
Maximum
Reach: 2432
mm.
Repeatability:
0,1 mm.
Repeatability:
0,1 mm.
Controller:
M2000 S4CPlus.
Controller:
M2000 S4CPlus.
Robot Motion
Speed:
Number of axis:
6
Maximum Load
of Robot: 30 Kg.
Robot Motion
Speed:
Axe 1: 150/seg
Axe 2: 120/seg
Axe 1: 150/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 225/seg
Axe 4: 225/seg
Axe 5: 250/seg
Axe 5: 250/seg
Axe 6: 330/seg
Axe 6: 330/seg
The robust, rigid

construction means
long intervals
between routine
with double bearing
maintenance-free
gearboxes and
cabling also
contribute to the
10
very high levels of

reliability.
The drive train is
optimised to give
lowest power
consumption for
economic operation.
The S4CPlus
controller enables
extensive
communication for
easy integration
The extensive
communication
capabilities include
serial links, network
interfaces, PLC,
remote I/O and field
bus interfaces. This
makes for easy
integration in small
manufacturing
stations as well as
large scale factory
automation systems.
Funes
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Arc welding
Arc welding
ABB IRB 6400 M2000 Rex 6400R

Informaes
Informaes
Especificaes
Robot Info:
New mechanics in
the first three axis
compare to its
predecessors M97
and M98. The 6-axis
IRB 6400
manipulator and
S4Cplus robot
controller provide
11
Especificaes
Robot Info:
Maximum Load
of Robot:
120/150Kg.
Maximum
Reach: 2,5 mm.
Repeatability:
Maximum Load
of Robot:
120/150Kg.
Maximum
Reach: 2,5 mm.
Repeatability:
0.1 mm.
short and precise
cycle times, rapid
change-overs and
consistently high
process precision.
The family of 6400
robots consists of
different arm
variants and payload
categories which are
controlled by the
advanced dynamic
model based control
function,
QuickMove, always
ensuring the highest
acceleration, path
accuracy and speed
over the entire
working envelope.
S4Cplus gives you
superior motion
dynamic model
based control,
QuickMove for short
TrueMove function
for high
precision path
following ability
speed. The S4Cplus
capability and the
powerful
programming
language RAPID
make
range of
applications. Two
built-in Ethernet
easier service and
factory networking.
There are field
bus and serial
PC connections. The
controller supports
TCP/IP, DNS and
other protocols. A
dedicated robot
protocol, RAP, is
available
for control and
monitoring.
Controller:
M2000 S4CPlus.
Robot Motion Speed:
Controller:
M2000 S4CPlus.
Robot Motion Speed:
Axe 1: 100/seg
Axe 2: 100/seg
Axe 1: 100/seg
Axe 2: 100/seg
Axe 3: 100/seg
Axe 3: 100/seg
Axe 4: 210/seg
Axe 4: 210/seg
Axe 5: 150/seg
Axe 5: 150/seg
Axe 6: 210/seg
Axe 6: 210/seg
Robot Applications:
Robot Applications:
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
Funes
Handling of parts
0.1 mm.
Handling of parts
12
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
ABB IRB6400S Shelf

Informaes
Informaes
Year 2001. Shelf
edition of the famous
6400 equipped with
the modern S4CPlus
controller. Suitable
for press transfer
and
unloading of
machines from an
elevated position.
The 6-axis IRB 6400
manipulator and
S4Cplus robot
controller provide
short and precise
cycle times, rapid
change-overs and
consistently high
process precision.
The family of 6400
robots consists of
different arm
variants and payload
categories which are
controlled by the
advanced dynamic
model based control
function,
QuickMove, always
ensuring the highest
acceleration, path
accuracy and speed
over the entire
working envelope.
S4Cplus gives you
superior motion
dynamic model
based control,
QuickMove for short
TrueMove function
for high
precision path
following ability
speed. The S4Cplus
Especificaes
Robot Info:
Especificaes
Robot Info:
Number of axis:
6
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2900
mm.
Maximum
Reach: 2900
mm.
Repeatability:
0,15 mm.
Repeatability:
0,15 mm.
Controller:
M2000 S4CPlus.
Controller:
M2000 S4CPlus.
Robot Motion
Speed:
Number of axis:
6
Maximum Load
of Robot:
120Kg.
Robot Motion
Speed:
Axe 1: 100/seg
Axe 2: 100/seg
Axe 1: 100/seg
Axe 2: 100/seg
Axe 3: 100/seg
Axe 3: 100/seg
Axe 4: 210/seg
Axe 4: 210/seg
Axe 5: 150/seg
Axe 5: 150/seg
Axe 6: 210/seg
Axe 6: 210/seg
Robot Applications:
Robot Applications:
Spotwelding
Press tending
Spotwelding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
13
capability and the
powerful
programming
language RAPID
make
range of
applications. Two
built-in Ethernet
easier service and
factory networking.
There are field
bus and serial
PC connections. The
controller supports
TCP/IP, DNS and
other protocols. A
dedicated robot
protocol, RAP, is
available
for control and
monitoring.
Palletizing
Palletizing
Assembly
Assembly
Funes
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
ABB IRB 6650 on 11 m track

Informaes
Informaes
Year 2005. 6 axis
robot 6600 mounted
on a 11 meters long
genuine ABB linear
unit alowing this
robot an
extraordinary
working envelope.
The M2000 control
cabinet servocontrols
7 axis.
The 6600 is a high
payload robot
available in five
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load
of Robot: 125
Kg
Maximum
Reach: 3200
mm
Repeatability:
0.1 mm
Repeatability:
0.1 mm
Controller:
Controller:
14
Maximum Load
of Robot: 125
Kg
Maximum
Reach: 3200
mm
versions with a
handling capacity of
up to 225 kg, reach
up to 3200 mm, and
a wrist torque up to
1320 Nm. Evolution
of the famous
IRB6400. Higher
speed and a fully
new shape allowing a
wider working
envelope in axis 2
and 3. Single spring
counterbalance
system following the
Kuka and Fanuc
philosophy (Kuka
series 2000 and
Fanuc R2000). The
IRB 6600 comes with
a built-in Service
Information System,
allowing for it to
easier plan service
and maintenance.
Equipped with the
M2000 S4CPlus
powerful controller.
S4Cplus gives you
superior motion
dynamic model
based control,
QuickMove for short
TrueMove function
for high precision
speed. The S4Cplus
capability and the
powerful
programming
language RAPID
make it easy to set
up the controller for
a wide range of
applications. Two
built-in Ethernet
channels provide
easier service and
factory networking.
M2000 S4CPlus
M2000 S4CPlus
Robot Motion Speed
Robot Motion Speed
Axis 1: 100/s
Axis 2: 90/s
Axis 1: 100/s
Axis 2: 90/s
Axis 3: 90/s
Axis 3: 90/s
Axis 4: 150/s
Axis 4: 150/s
Axis 5: 120/s
Axis 5: 120/s
Axis 6: 190/s
Axis 6: 190/s
Robot Applications
Robot Applications
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
There are fieldbus

and serial channels
for PLC and PC
connections.
The controller
supports TCP/IP, DNS
and other protocols.
A dedicated robot
protocol, RAP, is
15

and monitoring
Funes
Assembly of parts
Assembly of parts
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
ABB IRB 640 M2000

Informaes
Informaes
Year 2002. The IRB
640 is an
exceptionally fast,
powerful robot
optimized for
palletizing. With world
class cycle times and
160 kg handling
capacity, this 4-axis
machine has what it
takes to make a real
impact on the speed
and efficiency of your
palletizing.
Youll find the robot
easy to fit into
palletizing applications thanks to a
large working range.
The same high
performance in the
entire working area
and 360o degree
base rotation mean
you have maximum
free- dom and
flexibility in designing
palletizing station
layouts.
Especificaes
Especificaes
Robot Info:
Robot Info:
Number of axis:
4
Maximum Load
of Robot: 160
Kg
Maximum
Reach: 2905
mm
Maximum
Reach: 2905
mm
Repeatability:
+-0,4 mm
Repeatability:
+-0,4 mm
Controller:
S4CPlus M2000
Controller:
S4CPlus M2000
Robot Motion Speed:
Number of axis:
4
Maximum Load
of Robot: 160
Kg
Robot Motion Speed:
Axis 1: 125/s
Axis 2: 125/s
Axis 1: 125/s
Axis 2: 125/s
Axis 3: 125/s
Axis 3: 125/s
Axis 4: 270/s
Axis 4: 270/s
16
The IRB 640 is

guided by the worldclass S4Cplus robot
controller and is
easily programmed
thanks to dedicated
software tools.
To take full
advantage of the
software features that
give IRB 640 its high
performance, the
robot is of a highly
robust construction
based on steel
castings.
Funes
Palletising
ABB IRB 6600

Informaes
Year 2004. High
payload robot
available in five
versions with a
up to 225 kg, reach
of up to 3200 mm,
and a wrist torque of
up to 1320 Nm.
Evolution of the
famous IRB6400.
Higher speed and a
fully new shape
allowing a wider
working envelope in
axis 2 and 3. Single
spring
counterbalance
Kuka and Fanuc
philosophy (Kuka
series 2000 and
Fanuc R2000). The
IRB 6600 comes with
a built-in Service
Information System,
allowing for it to
easier plan service
and maintenance.
Palletising
Informaes
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load
of Robot: 155
Kg
Maximum
Reach: 2550
mm
Repeatability:
0.1 mm
Repeatability:
0.1 mm
Controller:
M2000 S4CPlus
Controller:
M2000 S4CPlus
Robot Motion Speed
Maximum Load
of Robot: 155
Kg
Maximum
Reach: 2550
mm
Robot Motion Speed
Axis 1: 100/s
Axis 2: 90/s
Axis 1: 100/s
Axis 2: 90/s
Axis 3: 90/s
Axis 3: 90/s
Axis 4: 150/s
Axis 4: 150/s
Axis 5: 120/s
Axis 5: 120/s
Axis 6: 190/s
Axis 6: 190/s
Equipped with the

M2000 S4CPlus
17
powerful controller.
S4Cplus gives you
superior motion
dynamic model
based control,
QuickMove for short
TrueMove function
for high precision
speed. The S4Cplus
capability and the
powerful
programming
language RAPID
makeit easy to set
up the controller for
a wide range of
applications. Two
built-in Ethernet
easier service and
factory networking.
Robot Applications
Robot Applications
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
There are fieldbus

and serial channels
for PLC and PC
connections.
The controller
supports TCP/IP, DNS
and other protocols.
A dedicated robot
protocol, RAP, is
and monitoring.
Funes
Plasma cutting
Plasma cutting
Stud welding
Stud welding
Laser welding Nd-Yag
Laser cutting
Laser cutting
Assembly of parts
Assembly of parts
Handling of parts
Handling of parts
Machining
Machining
18
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
IRC5
ABB IRB 360
Informaes
Year 2009. Model IRB
360/3 stainless with the
IRC5 PMC (panel
mounted control)
controller. These robots
are suitable for the food
industry amongst
others. They have
never been used for
production, just for
tests. The IRB 360
FlexPicker, is the
SECOND GENERATION
delta robot solution for
precision pick and place
applications. The robot
has outstanding motion
performance with
shortest cycle times at
high accuracy, and high
payload. The PickMaster software is
developed for ease of
use and simplifies the
robot integration.
Informaes
Especificaes
Especificaes
General specs:
General specs:
Robot
mounting:
Inverted
Weight: 120145 kg
Position
repeatibility:
0.1 mm
Position
repeatibility
: 0.1 mm
Angular
repeatability:
0.4 1.5
Angular
repeatabilit
y: 0.4 1.5
Standard and
stainless axis 4
Wash-down
axis 4
Standard
and
stainless
axis 4
Wash-down
axis 4
Cycle time:
Cycle 25-305-25mm
These units feature the

stainless option with all
metal parts in stainless
is IP69K validated so
that it can be washed
down with industrial
detergents and high
pressure hot water. The
robot does not only
have great corrosion
protection but is also
designed with smooth
and rinse-off surfaces
and lubricant free
joints.
Robot
mounting:
Inverted
Weight:
120-145 kg
IRB 3603/1130: 0.54
Cycle 90/400/90mm
IRB 3603/1130: 0.60
Cycle time:
Cycle 25-30525mm
Cycle
90/400/90mm
Setting up an
application becomes
easy using the
19
IRB 3603/1130:
0.54
IRB 3603/1130:
0.60
PickMaster software.
Based on experiences
from 10 years,
PickMaster has evolved
into an invaluable help
for integrators and
users of IRB 360. It
simplifies the vision
configuration and offers
the application tools
needed for an efficient
high speed picking
application.
The reliable, market

leading IRC5 controller
is also an integral part
of the FlexPickerTM
robot solution. The IRC5
with True- MoveTM and
QuickMoveTM ensures
the highest speed
together with path
following facilities
enabling the robot to
track fast moving
conveyor belts with
high accuracy. The IRC5
is also available in a
panel-mounted version
that offers substantial
space savings and easy
integration into
machines and
production lines.
Funes
Handling of parts
Handling of parts
ABB IRB 1600 M2004

Informaes
6 axis industrial robot
suitable for machine
tending, material
handling, arc
welding, cutting,
dispensing,
assembly, palletizing
and packaging,
measuring, die
casting, injection
moulding and
handling of small
parts of loads up to 6
kg and 1450 mm arm
reach
Informaes
Especificaes
Especificaes
Main features
Main features
Maximum Load
of Robot: 6 Kg
Maximum
Reach: 1450
mm
Repeatability:
0.02 mm
Repeatability:
0.02 mm
Controller: IRC5
Controller: IRC5
20
Maximum Load
of Robot: 6 Kg
Maximum
Reach: 1450
mm
M2004
M2004
Robot Motion Speed
Robot Motion Speed
Main advantages
The IRB 1600 has up
to 50 percent shorter
cycle times than
competing robots in
material handling,
machine tending and
process applications.
It speeds up and
slows down faster
than other robots,
saving time while
moving between
tasks. This is possible
due to ABBs
patented second
generation
QuickMove motion
control, combined
with the robots
strong motors and
low friction losses in
the spur gears
Low friction spur
gears, and no
unnecessary moves
due to QuickMove
and TrueMove,
reduces power
consumption down to
0.58 kW at max
speed, and even less
at low speeds. The
airborne noise level
of just <70 dB (A)
secures a
healthy sound
environment.
Axis 1: 180/s
Axis 2: 180/s
Axis 1: 180/s
Axis 2: 180/s
Axis 3: 185/s
Axis 3: 185/s
Axis 4: 385/s
Axis 4: 385/s
Axis 5: 400/s
Axis 5: 400/s
Axis 6: 460/s
Axis 6: 460/s
Axis working range
Axis working range
Axis 1: +180
to -180
Axis 2: +150/s
to -90
Axis 3: +65/s
to -245
Axis 3: +65/s
to -245
Axis 4: +200/s
to -200
Axis 4: +200/s
to -200
Axis 5: +115
to -115
Axis 5: +115
to -115
Axis 6: +400
to -400
Axis 6: +400
to -400
This robot comes with

the IRC5 M2004 (fifth
generation of ABB
control system)
controller which
features:
FlexPendant
The FlexPendant is
characterized by its
clean, color touch
screen-based design
and 3D joystick for
intuitive interaction.
Powerful customized
application support
enables loading of
RAPID
programming
language
RAPID programming
21
Axis 1: +180
to -180
Axis 2: +150/s
to -90
provides the perfect

combination of
simplicity, flexibility
and power. It is a
truly unlimited
language with
support for structured
programs, shop floor
language
and advanced
features. It also
incorporates powerful
support for many
Communication
The IRC5 supports
the state-of-the-art
field busses for I/O
and is a well-behaved
node in any plant
network. Sensor
interfaces, remote
disk access and
socket messaging are
examples of the
many powerful
networking features.
Motion control
The IRC5 supports
and is a well-behaved
node in any plant
network. Sensor
interfaces, remote
disk access and
examples of the
many powerful
Funes
Plasma cutting
Plasma cutting
Laser cutting
Laser cutting
Handling of parts
Handling of parts
Arc welding
Arc welding
22
ABB IRB 2400L M2004

Informaes
Long arm version of
the IRB2400. The IRB
2400L model has 1.8
meters reach, 7 kg
load capacity, large
working range and
slim arm and wrist.
Equipped with the
IRC5 controller.
The IRB 2400 in its
different versions
and best accuracy,
gives excellent
performance in
material handling,
machine tending and
IRB 2400 offers you
increased production
rates, reduced lead
times and faster
delivery for your
manufactured
product.
Reliable High
production up time?
IRB 2400 is the
worlds most popular
industrial robot The
robust construction
and use of minimum
parts contribute to
long intervals
between
maintenance.
Informaes
Especificaes
Especificaes
Robot Info:
Robot Info:
Number of axis: 6
Maximum Load of
Robot: 7 Kg
Number of axis: 6
Maximum Load of
Robot: 7 Kg
Maximum Reach:
1800 mm.
Maximum Reach:
1800 mm.
Repeatability:
0.05 mm.
Repeatability:
0.05 mm.
Controller: IRC5
M2004
Controller: IRC5
M2004
Robot Motion Speed:
Robot Motion Speed:
Axis 1: 150/s
Axis 2: 150/s
Axis 1: 150/s
Axis 2: 150/s
Axis 3: 150/s
Axis 3: 150/s
Axis 4: 360/s
Axis 4: 360/s
Axis 5: 360/s
Axis 5: 360/s
Axis 6: 450/s
Axis 6: 450/s
Fast Short cycle

times ?Thanks to the
ABBs unique motion
control of the robot
optimizes the
acceleration and
retardation, which
results in shortest
cycle time possible.
Accurate
Consistent parts
quality ?Best in class
regarding path
accuracy and
position repeatability
(RP = 0.06 mm)
Strong Maximized
utilization ?Payload
options are between
7 -20 kg. Max reach
23
1.810 m.
Robust Harsh
production
environment ?IP 67
classified, steam
washable, clean
room (class 100) and
Foundry Plus
optional.
Versatile Flexible
integration and
production ?All
models offered with
inverted mounting
capability.
Funes
Handling of parts
Handling of parts
Arc welding
Arc welding
ABB IRB 2400 M2004

Informaes
Informaes
6 axis industrial robot.
1550 mm arm reach and
20 kg payload. Equipped
with the powerful IRC5
controller.
The IRB 2400 in its
different versions and
best accuracy, gives
excellent performance in
material handling,
machine tending and
process applications. IRB
2400 offers you
rates, reduced lead
times and faster delivery
for your manufactured
product.
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load of
Robot: 20 Kg.
Maximum Reach:
1550 mm.
Repeatability: 0,15
mm.
Controller: IRC5
M2004
Maximum Load
of Robot: 20 Kg.
Maximum
Reach: 1550 mm.
Repeatability:
0,15 mm.
Controller:
IRC5 M2004
Robot Motion Speed
Robot Motion
Speed
Axis
Axis
Axis
Axis
Axis
Axis
1:
2:
3:
4:
5:
6:
150/s
150/s
150/s
360/s
360/s
450/s
Axis
Axis
Axis
Axis
Axis
Axis
1:
2:
3:
4:
5:
6:
150/s
150/s
150/s
360/s
360/s
450/s
Robot applications
Reliable High
production up
time
IRB 2400 is the
worlds most
popular
industrial robot
The robust
construction and
Arc welding
Material handling
Polishing
Machining
24
Robot
applications
Arc welding
Material
handling
Polishing
Machining
use of minimum
parts contribute
to high reliability
and long
intervals
between
maintenance.
Fast Short
cycle times
Thanks to the
ABBs unique
motion control of
the robot
optimizes the
acceleration and
retardation,
which results in
shortest cycle
time possible.
Accurate
Consistent
parts quality
Best in class
regarding path
accuracy and
position
repeatability (RP
= 0.06 mm)
Strong
Maximized
utilization
Payload options
are between 7
-20 kg. Max
reach 1.810 m.
Robust Harsh
production
environment
IP 67 classified,
steam washable,
clean room
(class 100) and
Foundry Plus
optional.
Versatile
Flexible
integration
and
production
All models
offered with
inverted
mounting
capability.
Funes
Plasma cutting
Plasma cutting
25
Polishing
Polishing
Handling of parts
Handling of parts
Machining
Machining
Arc welding
Arc welding
ABB IRB 2400 M2004 tandem two robots - 1 x IRC5 controller

Informaes
Informaes
Especificaes
Especificaes
Two ABB IRB2400 robot
arms controlled by a
single cabinet. Both
robots work
synchronized allowing
maximum performance
and short cycle times.
ABB IRB 2400/16 M2004
features
6 axis industrial robot.
1550 mm arm reach and
20 kg payload. Equipped
with the powerful IRC5
controller.
Robot Info
Maximum Load of
Robot: 20 Kg.
Maximum Reach:
1550 mm.
Repeatability: 0,15
mm.
Controller: IRC5
M2004 tandem - 1
controller for 2 robot
arms
Maximum Load
of Robot: 20 Kg.
Maximum
Reach: 1550 mm.
Repeatability:
0,15 mm.
Controller:
IRC5 M2004
tandem - 1
controller for 2
robot arms
Robot Motion Speed

Axis
Axis
Axis
Axis
Axis
Axis
The IRB 2400 in its

different versions and
best accuracy, gives
excellent performance in
material handling,
machine tending and
process applications. IRB
2400 offers you
rates, reduced lead
times and faster delivery
for your manufactured
product.
Robot Info
1:
2:
3:
4:
5:
6:
150/s
150/s
150/s
360/s
360/s
450/s
Robot applications
Arc welding
Material handling
Polishing
Machining
Reliable High
production up
time
IRB 2400 is the
worlds most
popular
industrial robot
The robust
construction and
use of minimum
parts contribute
to high reliability
and long
intervals
between
maintenance.
Fast Short
cycle times
Thanks to the
26
Robot Motion
Speed
Axis
Axis
Axis
Axis
Axis
Axis
1:
2:
3:
4:
5:
6:
150/s
150/s
150/s
360/s
360/s
450/s
Robot
applications
Arc welding
Material
handling
Polishing
Machining
ABBs unique
motion control of
the robot
optimizes the
acceleration and
retardation,
which results in
shortest cycle
time possible.
Accurate
Consistent
parts quality
Best in class
regarding path
accuracy and
position
repeatability (RP
= 0.06 mm)
Strong
Maximized
utilization
Payload options
are between 7
-20 kg. Max
reach 1.810 m.
Robust Harsh
production
environment
IP 67 classified,
steam washable,
clean room
(class 100) and
Foundry Plus
optional.
Versatile
Flexible
integration
and
production
All models
offered with
inverted
mounting
capability.
Funes
Arc welding
Arc welding
ABB IRB 4400 M2004

Informaes
Informaes
An extremely fast,
compact robot for
medium to heavy
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load of
27
Maximum Load
handling. Exceptional allround capabilities make

it suitable for a variety of
manufacturing
applications.
The load capacity up to
45-60 kg at very high
speeds usually permits
handling of two parts at
a time.
Robot: 45 Kg.
Maximum Reach:
1960 mm.
Repeatability: 0.07
mm.
Controller: IRC5
M2004
of Robot: 45 Kg.
Maximum
Reach: 1960 mm.
Repeatability:
0.07 mm.
Controller:
IRC5 M2004
Robot Motion Speed
Robot Motion
Speed
Axis
Axis
Axis
Axis
Axis
Axis
design and patented
TrueMove function
provide smooth and fast
movement throughout
the entire working
range. This ensures very
high quality in
cutting. Rapid
maneuverability makes
the IRB 4400 perfectly
matched for applications
where speed and
flexibility are important.
1:
2:
3:
4:
5:
6:
150/s
120/s
120/s
225/s
250/s
330/s
Axis
Axis
Axis
Axis
Axis
Axis
1:
2:
3:
4:
5:
6:
150/s
120/s
120/s
225/s
250/s
330/s
Axis working range

Axis
Axis
Axis
Axis
Axis
Axis
The robust, rigid

construction means long
intervals between
routine maintenance.
Well-balanced steel arms
with double bearing
joints, a torque-strut on
axis 2 and use of
maintenance-free
gearboxes and cabling
also contribute to the
very high levels of
reliability.
Equipped with the latest

IRC5 controller.
IRC5 is ABBs fifth
generation robot
controller. Its motion
control technology,
TrueMove & QuickMove,
is key to the robots
performance in terms of
accuracy, speed, cycletime, programmability
and synchronization with
external devices.
Based on advanced
dynamic modeling, the
IRC5 optimizes the
performance of the robot
for the physically
shortest possible cycle
time (QuickMove) and
precise path accuracy
(TrueMove). Together
28
1:
2:
3:
4:
5:
6:
+165 to -165
+96 to -70
+65 to -60
+200 to -200
+120 to -120
+400 to -400
Axis working
range
Axis
-165
Axis
-70
Axis
-60
Axis
-200
Axis
-120
Axis
-400
1: +165 to
2: +96 to
3: +65 to
4: +200 to
5: +120 to
6: +400 to
with a speedindependent path,

predictable and highperformance behavior is
delivered automatically,
with no tuning required
by the programmer.
RAPID programming
language
The perfect combination
of simplicity, flexibility
and powerful- ness.
RAPID is a truly
unlimited language with
hosts of advanced
features and powerful
support for many
Communication
The IRC5 supports the
state-of-the-art field
busses for I/O and is a
well-behaved node in
any plant network.
Sensor interfaces,
remote disk access and
examples of the many
powerful networking
features.
Funes
Plasma cutting
Plasma cutting
Stud welding
Stud welding
Polishing
Polishing
Handling of parts
Handling of parts
Machining
Machining
ABB IRB6640 M2004 on track

Informaes
Informaes
This 7 axis system
consists of 6 axis
industrial robot
IRB6640 (3200 mm
and 125 kg payload),
year 2008, on a 7
Especificaes
Especificaes
Robot Info
Robot Info
29
Maximum Load
of Robot: 125
Kg
Maximum Load
of Robot: 125
Kg
meters long
servocontrolled
linear unit making it
suitable for machine
tending and
machining
applications,
This robot is
designed for various
applications focusing
on high production
capacity.
Features:
Increased path
performance: IRB
6640 runs the
second generation of
TrueMove and
QuickMove. This
gives the robot more
accurate motions,
which, in the end,
means less time for
programming as well
as better process
result. Easier
installation & easy
maintenance:
Several new
features, such as
simplified fork lift
pockets and more
space in the robot
foot. gives easy
maintenance. Almost
400 kg lower weight
simplifies
installation.
Equipped with the
latest IRC5 controller.
IRC5 is ABBs fifth
generation robot
control technology,
TrueMove &
QuickMove, is key to
the robots
performance in terms
of accuracy, speed,
cycle-time,
programmability and
synchronization with
external devices.
Number of axis:
7
Number of axis:
7
Maximum
Reach: 3200
mm
Maximum
Reach: 3200
mm
Repeatability:
0.1 mm
Repeatability:
0.1 mm
Controller: IRC5
M2004
Controller: IRC5
M2004
Linear unit
stroke: 7000
mm
Linear unit
stroke: 7000
mm
Robot Motion Speed
Robot Motion Speed
Axis 1: 100/s
Axis 2: 90/s
Axis 1: 100/s
Axis 2: 90/s
Axis 3: 90/s
Axis 3: 90/s
Axis 4: 150/s
Axis 4: 150/s
Axis 5: 120/s
Axis 5: 120/s
Axis 6: 190/s
Axis 6: 190/s
Axis 7: 1900
mm/s
Axis 7: 1900
mm/s
Robot Applications
Robot Applications
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
Based on advanced
dynamic modeling,
the IRC5 optimizes
the performance of
the robot for the
physically shortest
possible cycle time
(QuickMove) and
30
precise path
accuracy (TrueMove).
Together with a
speed-independent
path, predictable and
highperformance
behavior is delivered
automatically, with
no tuning required by
the programmer.
RAPID programming
language
The perfect
combination of
and powerful- ness.
RAPID is a truly
unlimited language
with hosts of
advanced features
and powerful support
for many process
applications.
Communication
The IRC5 supports
and is a wellbehaved node in any
plant network.
Sensor interfaces,
remote disk access
and socket
messaging are
examples of the
many powerful
Funes
Handling of parts
Handling of parts
Machining
Machining
Press tending
Press tending
ABB IRB 6650 M2004

Informaes
Informaes
Long arm version of the
popular 6600. Arm reach
up to 3200 mm, and a
wrist torque up to 1320
Nm. Evolution of the
famous IRB6400. Higher
speed and a fully new
shape allowing a wider
31
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load of
Robot: 125 Kg
Maximum Reach:
3200 mm
Maximum
Load of Robot:
125 Kg
Maximum
working envelope in axis

2 and 3. Single spring
counterbalance system
following the Kuka and
Fanuc philosophy (Kuka
series 2000 and Fanuc
R2000). The IRB 6600
comes with a built-in
Service Information
System, allowing for it to
easier plan service and
maintenance.
Repeatability: 0.1
mm
Controller: IRC5
M2004
Robot motion speed
Equipped with the latest

IRC5 controller.
IRC5 is ABBs fifth
generation robot
control technology,
TrueMove & QuickMove,
is key to the robots
performance in terms of
accuracy, speed, cycletime, programmability
and synchronization with
external devices.
Axis
Axis
Axis
Axis
Axis
Axis
1:
2:
3:
4:
5:
6:
110/s
90/s
90/s
150/s
120/s
235/s
Applications
Spot welding
Press tending
Material handling
Machine tending
Palletizing
Assembly
Glueing and
adhesive bonding
Plasma cutting
Machining
Based on advanced
dynamic modeling, the
IRC5 optimizes the
performance of the robot
for the physically
shortest possible cycle
time (QuickMove) and
precise path accuracy
(TrueMove). Together
with a speedindependent path,
predictable and highperformance behavior is
delivered automatically,
with no tuning required
by the programmer.
RAPID programming
language
The perfect combination
of simplicity, flexibility
and powerful- ness.
RAPID is a truly
unlimited language with
hosts of advanced
features and powerful
support for many
Communication
The IRC5 supports the
state-of-the-art field
busses for I/O and is a
well-behaved node in
any plant network.
Sensor interfaces,
remote disk access and
examples of the many
powerful networking
32
Reach: 3200 mm
Repeatability:
0.1 mm
Controller:
IRC5 M2004
Robot motion
speed
Axis
110/s
Axis
90/s
Axis
90/s
Axis
150/s
Axis
120/s
Axis
235/s
1:
2:
3:
4:
5:
6:
Applications
Spot
welding
Press
tending
Material
handling
Machine
tending
Palletizing
Assembly
Glueing
and adhesive
bonding
Plasma
cutting
Machining
features.
Funes
Plasma cutting
Plasma cutting
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
ABB IRB6600 M2004

Informaes
Informaes
Year 2007. High
payload robot
available in five
versions with a
up to 225 kg, reach
up to 3200 mm, and
a wrist torque up to
1320 Nm. Evolution
of the famous
IRB6400. Higher
speed and a fully
new shape allowing a
wider working
envelope in axis 2
and 3. Single spring
counterbalance
Kuka and Fanuc
philosophy (Kuka
series 2000 and
Fanuc R2000). The
IRB 6600 comes with
a built-in Service
Information System,
allowing for it to
easier plan service
and maintenance.
Equipped with the
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load
of Robot: 175
Kg
Maximum
Reach: 2550
mm
Repeatability:
0.1 mm
Repeatability:
0.1 mm
Controller: IRC5
M2004
Controller: IRC5
M2004
Robot Motion Speed
Robot Motion Speed
Axis 1: 100/s
Axis 2: 90/s
Axis 1: 100/s
Axis 2: 90/s
Axis 3: 90/s
Axis 3: 90/s
Axis 4: 150/s
Axis 4: 150/s
Axis 5: 120/s
Axis 5: 120/s
Axis 6: 190/s
Axis 6: 190/s
Robot Applications
IRC5 is ABBs fifth
generation robot
control technology,
TrueMove &
Maximum Load
of Robot: 175
Kg
Maximum
Reach: 2550
mm
33
Spot welding
Press tending
Robot Applications
Spot welding
Press tending
the robots
of accuracy, speed,
cycle-time,
programmability and
external devices.
Based on advanced
dynamic modeling,
the IRC5 optimizes
the performance of
the robot for the
physically shortest
possible cycle time
(QuickMove) and
precise path
Together with a
speed-independent
highperformance
automatically, with
the programmer.
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
>
RAPID programming
language
The perfect
combination of
and powerful- ness.
RAPID is a truly
unlimited language
with hosts of
advanced features
for many process
applications.
Communication
The IRC5 supports
plant network.
Sensor interfaces,
remote disk access
and socket
messaging are
examples of the
many powerful
Funes
Handling of parts
Handling of parts
Machining
Machining
34
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
ABB IRB 6600 M2004 tandem 2 x robots controlled by one IRC5

cabinet
Informaes
Informaes
Especificaes
Especificaes
Year 2007. Two 6 axis
high payload robots
controlled by one
single cabinet, fully
synchronized
allowing complex
operations to be
performed like
handling parts on to
the other "on the
fly". The 6600 is an
evolution of the
famous IRB6400.
Higher speed and a
fully new shape
allowing a wider
working envelope in
axis 2 and 3. Single
spring
counterbalance
Kuka and Fanuc
philosophy (Kuka
series 2000 and
Fanuc R2000). The
IRB 6600 comes with
a built-in Service
Information System,
allowing for it to
easier plan service
and maintenance.
Equipped with the
latest IRC5
controller
IRC5 is ABBs fifth
generation robot
control technology,
TrueMove &
the robots
of accuracy, speed,
cycle-time,
programmability and
external devices.
Robot Info
Robot Info
Maximum Load
of Robot: 175
Kg
Maximum
Reach: 2550
mm
Repeatability:
0.1 mm
Repeatability:
0.1 mm
Controller: IRC5
M2004 - 1 x
controller for 2
x robot arms
Controller: IRC5
M2004 - 1 x
controller for 2
x robot arms
Robot Motion Speed
Maximum Load
of Robot: 175
Kg
Maximum
Reach: 2550
mm
Robot Motion Speed
Axis 1: 100/s
Axis 2: 90/s
Axis 1: 100/s
Axis 2: 90/s
Axis 3: 90/s
Axis 3: 90/s
Axis 4: 150/s
Axis 4: 150/s
Axis 5: 120/s
Axis 5: 120/s
Axis 6: 190/s
Axis 6: 190/s
Robot Applications
Robot Applications
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
Based on advanced
dynamic modeling,
35
the IRC5 optimizes

the performance of
the robot for the
physically shortest
possible cycle time
(QuickMove) and
precise path
Together with a
speed-independent
highperformance
automatically, with
the programmer.
RAPID
programming
language
The perfect
combination of
and powerful- ness.
RAPID is a truly
unlimited language
with hosts of
advanced features
for many process
applications.
Communication
The IRC5 supports
plant network.
Sensor interfaces,
remote disk access
and socket
messaging are
examples of the
many powerful
Funes
Plasma cutting
Plasma cutting
Assembly of parts
Assembly of parts
Handling of parts
Handling of parts
Machining
Machining

36
Painting
Painting
Palletising
Palletising
ABB IRB 6640 M2004

Informaes
Informaes
IRB 6640F 2,8-185 kg
is a robot designed
for various
applications focusing
on high production
capacity.
The payload, 185 kg,
makes the robot
suitable for many
heavy material
handling
applications.
Increased path
performance: IRB
6640 runs the
second generation of
TrueMove and
QuickMove. This
gives the robot more
accurate motions,
which, in the end,
means less time for
programming as well
as better process
result. Easier
installation & easy
maintenance:
Several new
features, such as
simplified fork lift
pockets and more
space in the robot
foot. gives easy
maintenance. Almost
400 kg lower weight
simplifies
installation.
Equipped with the
IRC5 is ABBs fifth
generation robot
control technology,
TrueMove &
the robots
of accuracy, speed,
cycle-time,
programmability and
external devices.
Especificaes
Especificaes
Robot Info
Robot Info
Maximum Load
of Robot: 185Kg
Maximum
Reach: 2800
mm
Repeatability:
0.1 mm
Repeatability:
0.1 mm
Controller: IRC5
M2004
Controller: IRC5
M2004
Robot Motion Speed
Maximum Load
of Robot: 185Kg
Maximum
Reach: 2800
mm
Robot Motion Speed
Axis 1: 100/s
Axis 2: 90/s
Axis 1: 100/s
Axis 2: 90/s
Axis 3: 90/s
Axis 3: 90/s
Axis 4: 170/s
Axis 4: 170/s
Axis 5: 120/s
Axis 5: 120/s
Axis 6: 190/s
Axis 6: 190/s
Robot Applications
Robot Applications
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
Based on advanced
dynamic modeling,
the IRC5 optimizes
37
the performance of
the robot for the
physically shortest
possible cycle time
(QuickMove) and
precise path
Together with a
speed-independent
highperformance
automatically, with
the programmer.
RAPID programming
language
The perfect
combination of
and powerful- ness.
RAPID is a truly
unlimited language
with hosts of
advanced features
for many process
applications.
Communication
The IRC5 supports
plant network.
Sensor interfaces,
remote disk access
and socket
messaging are
examples of the
many powerful
Funes
Polishing
Polishing
Handling of parts
Handling of parts
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
38
M97A-M98A-M99 S4C
ABB IRB 1400 M98
Informaes
The ABB IRB 1400 is
fast, reliable, and
affordable, making it
the perfect choice
for any arc welding
application or
handling of small
parts.
This robot is
equipped with the
S4C controller, a new
concept if compared
to its predecessor,
the S4. The S4C also
enables the RAPID
instructions easing
the programming
tasks apart from
other additional
enhanced features.
The IRB 1400, with
its hanging variant is
ideal for a limited
work place when a
large workprocessing area is
required. The 1400
will increase
productivity with its
fast and reliable
work cycles, long
maintenance
intervals and low
noise levels. Less
maintenance means
more profits
resulting from less
down time.
The IRB 1400 is a
favorite for factory
floors in need of an
arc welder, material
handling, and
With a handling
capacity of 5kg and
a supplementary
load on the upper
arm that can handle
18kg, combined with
speed and accuracy
allowing for high
performance
Informaes
Especificaes
Especificaes
Robot Info:
Robot Info:
Number of axis:
6
Maximum Load
of Robot: 5Kg.
Maximum
Reach: 1440
mm.
Maximum
Reach: 1440
mm.
Repeatability:
0.05 mm.
Repeatability:
0.05 mm.
Controller:
M97A-M98AM99 S4C.
Controller:
M97A-M98AM99 S4C.
Robot Motion Speed:
Number of axis:
6
Maximum Load
of Robot: 5Kg.
Robot Motion Speed:
Axe 1: 120/seg
Axe 2: 120/seg
Axe 1: 120/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 280/seg
Axe 4: 280/seg
Axe 5: 280/seg
Axe 5: 280/seg
Axe 6: 280/seg
Axe 6: 280/seg
Robot Applications:
Arc welding
Handling of
small parts
Process
applications
39
Robot Applications:
Arc welding
Handling of
small parts
Process applications
operations.
Funes
Assembly of parts
Assembly of parts
Handling of parts
Handling of parts
Painting
Painting
Arc welding
Arc welding
ABB IRB 2400 M97 M98

Informaes
IRB 2400 is the
worlds most popular
industrial robot. This
robot is equipped
with the S4C
controller, a new
concept if compared
to its predecessor,
the S4. The S4C also
enables the RAPID
instructions easing
the programming
tasks apart from
other additional
enhanced features.
The IRB 2400 offers
you increased
production rates,
reduced lead times
and faster delivery
for your
manufactured
product. The arc
welding model has
1.8 meters reach, 7
kg load capacity,
large working range
and slim arm and
wrist. Other models
offer handling
capacity of up to 16
kg, 1.5 1.8 meters
reach, excellent
motion control, large
load offset and
unlimited motion in
axis 6. This means
theres an IRB 2400
robot to give you
excellent
Informaes
Especificaes
Especificaes
Robot Info:
Robot Info:
Maximum Load
of Robot: 10 Kg.
Maximum
Reach: 1500
mm.
Repeatability:
0.06-0.1 mm.
Repeatability:
0.06-0.1 mm.
Controller: S4C
Controller: S4C
Robot Motion Speed:
Maximum Load
of Robot: 10 Kg.
Maximum
Reach: 1500
mm.
Robot Motion Speed:
Axe 1: 135/seg
Axe 2: 135/seg
Axe 1: 135/seg
Axe 2: 135/seg
Axe 3: 135/seg
Axe 3: 135/seg
Axe 4: 330/seg
Axe 4: 330/seg
Axe 5: 330/seg
Axe 5: 330/seg
Axe 6: 400/seg
Axe 6: 400/seg
Robot Applications:
Robot Applications:
Arc welding
Machining
Arc welding
Machining
Machine
tending
Machine
tending
Polishing,
grinding and
deburring
Polishing,
grinding and
deburring
40
performance in your
material handling,
tending and process
applications. All
models offer you
inverted mounting
capability.
The compact design
of the IRB 2400
ensures ease of
installation. The
robust construction
and use of minimum
parts contribute to
long intervals
between
maintenance.
Coating and
bonding
Coating and
bonding
Handling
Handling
Measuring and
testing
Measuring and
testing
Assembly
Assembly
Palletizing and
order picking
Palletizing and
order picking
Cutting
Cutting
Funes
Handling of parts
Handling of parts
Machining
Machining
Painting
Painting
Arc welding
Arc welding
ABB IRB 4400

Informaes
An extremely fast,
compact robot for
medium to heavy
variety of
manufacturing
applications.
The S4C controller
enables RAPID
instructions making
programming easier.
speeds usually
permits handling of
Rapid
maneuverability
makes the IRB 4400
perfectly matched
for applications
Informaes
Especificaes
Especificaes
Robot Info:
Robot Info:
Maximum Load
of Robot:
30/45/60Kg.
Maximum
Reach: 1960
mm.
Repeatability:
0,1 mm.
Repeatability:
0,1 mm.
Controller:
M97A-M98AM99 S4C.
Controller:
M97A-M98AM99 S4C.
Robot Motion Speed:
Maximum Load
of Robot:
30/45/60Kg.
Maximum
Reach: 1960
mm.
Robot Motion Speed:
Axe 1: 150/seg
Axe 2: 120/seg
Axe 1: 150/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
41
where speed and

flexibility are
important.
The robust, rigid
construction means
long intervals
between routine
with double bearing
maintenance-free
gearboxes and
cabling also
contribute to the
very high levels of
reliability.
Axe 4: 225/seg
Axe 4: 225/seg
Axe 5: 250/seg
Axe 5: 250/seg
Axe 6: 330/seg
Axe 6: 330/seg
Robot Applications:
Cutting and
deburring
Die spraying
Glueing and
sealing
Glueing and
sealing
Grinding and
polishing
Grinding and
polishing
Machine
tending
Machine
tending
Material
handling
Material
handling
Packing
Packing
Palletizing
The drive train is

optimised to give
lowest power
consumption for
economic operation.
Robot Applications:
Cutting and
deburring
Die spraying
Palletizing
Funes
Polishing
Polishing
Handling of parts
Handling of parts
Machining
Machining
Press tending
Press tending
ABB IRB 4400L30 M98

Informaes
Long arm version of
the IRB4400 with
2432 mm horizontal
arm reach. An
extremely fast,
compact robot for
medium to heavy
variety of
Informaes
Especificaes
Robot Info:
42
Especificaes
Robot Info:
Maximum Load
of Robot: 30 Kg
Maximum
Reach: 2432
mm.
Repeatability:
0,1 mm.
Maximum Load
of Robot: 30 Kg
Maximum
Reach: 2432
mm.
Repeatability:
0,1 mm.

manufacturing
applications.
The S4C controller
enables RAPID
instructions making
programming easier.
speeds usually
permits handling of
Rapid
maneuverability
makes the IRB 4400
perfectly matched
for applications
where speed and
flexibility are
important.
Controller:
M97A-M98AM99 S4C.
Robot Motion
Speed:
Controller:
M97A-M98AM99 S4C.
Robot Motion
Speed:
Axe 1: 150/seg
Axe 2: 120/seg
Axe 1: 150/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 225/seg
Axe 4: 225/seg
Axe 5: 250/seg
Axe 5: 250/seg
Axe 6: 330/seg
Axe 6: 330/seg
The robust, rigid

construction means
long intervals
between routine
with double bearing
maintenance-free
gearboxes and
cabling also
contribute to the
very high levels of
reliability.
The drive train is
optimised to give
lowest power
consumption for
economic operation.
Funes
Measurement
Measurement
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
43
Arc welding
Arc welding
ABB IRB 4400FS30 M98A

Informaes
Year 1999. Shelf long
arm version of the
IRB4400 with 2744
mm horizontal arm
reach and 30 kg
payload. In contrast
to conventional sixaxis robots, shelf
robots have their
principal working
envelope below the
foot. Thus, from its
elevated position on
top or adjacent to
the IMM, the IRB
4400 FS30 reaches
more than 1m below
its foot, providing
quick and easy
access to the
workpiece or to the
die in the machine.
The exceptional
reach,
complemented by a
payload of 30 kg,
make the IRB 4400
FS particularly suited
to applications where
space is at a
minimum, as is often
found in plastic
injection moulding
applications.
Informaes
Especificaes
Robot Info:
Especificaes
Robot Info:
Maximum Load
of Robot: 30 Kg
Maximum
Reach: 2744
mm.
Repeatability:
0,1 mm.
Repeatability:
0,1 mm.
Controller:
M98A S4C.
Controller:
M98A S4C.
Robot Motion
Speed:
Maximum Load
of Robot: 30 Kg
Maximum
Reach: 2744
mm.
Robot Motion
Speed:
Axe 1: 150/seg
Axe 2: 120/seg
Axe 1: 150/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 225/seg
Axe 4: 225/seg
Axe 5: 250/seg
Axe 5: 250/seg
Axe 6: 330/seg
Axe 6: 330/seg
The IRB 4400FS is an

attractive alternative
to the three-axis
robot, traditionally
used for IMM
tending. The ABB
robots six-axis
technology makes it
superior in
versatility, reach and
precision - qualities
that help minimise
cycle times and
optimise product
quality.
Additionally, the IRB
4400S can perform
post-process tasks in
parallel during each
44
shoot, while
conventional threeaxis robots remain
idle due to their
purely linear
movement
limitations. Postprocess tasks can
include cleaning,
flaming, quality
control, punching
and assembly,
allowing plant
designers to reduce
the number of
downstream stations
and reduce plant
throughput times.
The S4C controller
enables RAPID
instructions making
programming easier.
Funes
Assembly of parts
Assembly of parts
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Arc welding
Arc welding

Informaes
Informaes
The 6-axis IRB 6400
manipulator and S4C
robot controller
provide short and
precise cycle times,
rapid
change-overs and
consistently high
process precision.
S4C - Enhanced
communication
capabilities: CANbus, Interbus- S
slave, Allen Bradley
remote I/O,
Ethernet...
RAPID instructions
for enhanced
Especificaes
Especificaes
Robot Info:
Robot Info:
Number of axis:
6
Maximum Load
of Robot:
120/150 Kg.
Maximum
Reach:
2800/2400 mm.
Maximum
Reach:
2800/2400 mm.
Repeatability:
0,2 mm.
Repeatability:
0,2 mm.
Controller: S4C
Controller: S4C
Robot Motion Speed:
45
Number of axis:
6
Maximum Load
of Robot:
120/150 Kg.
Robot Motion Speed:
programming
capabilities.
Adaptability
IRB 6400 is designed
to be compact with a
small interference
radius to ensure
flexible installations
in areas with high
density of production
equipment.
The process media,
which is integrated
through the robot
base is easily
exchanged and
changing from a
2.5 to 3 meter
overarm takes less
than 30 minutes.
The robot can be
calibrated one axis
at a time to ensure a
quick return to full
production.
Axis 1: 100/s
Axis 2: 100/s
Axis 1: 100/s
Axis 2: 100/s
Axis 3: 100/s
Axis 3: 100/s
Axis 4: 210/s
Axis 4: 210/s
Axis 5: 150/s
Axis 5: 150/s
Axis 6: 210/s
Axis 6: 210/s
Robot Applications:
Robot Applications:
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
Funes
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
ABB IRB 6400R M99

Informaes
Especificaes
Especificaes
General information
Informaes
Robot Info
Robot Info
Year 2002. New

mechanics in the first
three axis compare to its
predecessors M97 and
M98. The 6-axis IRB
6400 manipulator and
S4C robot controller
provide short and
rapid change-overs and
* Number of axis: 6
* Maximum Load of
Robot: 100 Kg.
* Maximum Reach:
3000 mm.
* Repeatability: 0,2
mm.
* Controller: S4C
* Number of
axis: 6
* Maximum
Load of Robot:
100 Kg.
* Maximum
Reach: 3000 mm.
* Repeatability:
0,2 mm.
* Controller:
Robot Motion Speed
46
S4C
*
*
*
*
*
*
consistently high
process precision. These
robots are suitable for
press tending and
handling due to its long
arm reach (3 meters).
Axis
Axis
Axis
Axis
Axis
Axis
1:
2:
3:
4:
5:
6:
110/s
100/s
100/s
210/s
150/s
210/s
Robot Applications
S4C controller Enhanced

communication
capabilities: CAN-bus,
Interbus- S slave, Allen
Bradley remote I/O,
Ethernet...
RAPID instructions for
enhanced programming
capabilities.
*
*
*
*
*
*
Spot welding
Press tending
Material handling
Machine tending
Palletizing
Assembly
Adaptability
IRB 6400 is designed to
be compact with a small
interference radius to
ensure flexible
installations in areas
with high density of
production equipment.
The process media,
which is integrated
through the robot base is
easily exchanged and
changing from a
2.5 to 3 meter overarm
takes less than 30
minutes.
The robot can be
calibrated one axis at a
time to ensure a quick
return to full production.
Robot Motion
Speed
*
*
*
*
*
*
Axis
Axis
Axis
Axis
Axis
Axis
* Spot welding
* Press tending
* Material
handling
* Machine
tending
* Palletizing
* Assembly
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
47
110/s
100/s
100/s
210/s
150/s
210/s
Robot
Applications
Funes
ABB IRB640 Palletiser
1:
2:
3:
4:
5:
6:
Informaes
Informaes
4 axis palletiser
robot. Year 19992000.
Especificaes
Especificaes
Robot Info:
Robot Info:
The IRB 640 is an

exceptionally fast,
powerful robot
optimized for
palletizing. With
world class cycle
times and 160 kg
handling capacity,
this 4-axis machine
has what it takes to
make a real impact
on the speed and
efficiency of your
palletizing.
Youll find the robot
easy to fit into
palletizing applications thanks to a
large working range.
The same high
performance in the
entire working area
and 360o degree
base rotation mean
you have maximum
free- dom and
flexibility in
designing palletizing
station layouts.
The IRB 640 is
guided by the S4C.
Number of axis:
4
Maximum Load
of Robot: 160
Maximum
Reach: 2905
mm.
Maximum
Reach: 2905
mm.
Repeatability:
0.4 mm
Repeatability:
0.4 mm
Controller: S4C
M98A cabinet
Controller: S4C
M98A cabinet
Robot Motion Speed:
Number of axis:
4
Maximum Load
of Robot: 160
Robot Motion Speed:
Axe 1: 125/seg
Axe 2: 125/seg
Axe 1: 125/seg
Axe 2: 125/seg
Axe 3: 125/seg
Axe 3: 125/seg
Axe 4: 270/seg
Axe 4: 270/seg
Robot Applications:
Palletising
2D cutting
Robot Applications:
Palletising
2D cutting
Funes
Palletising
Palletising
M94A-M96 S4
ABB IRB 1400 M94A
Informaes
The ABB IRB 1400 is
fast, reliable, and
affordable, making it
the perfect choice
for any arc welding
application or
handling of small
parts. The S4
controller enables
RAPID instruction to
Informaes
Especificaes
Robot Info:
48
Especificaes
Robot Info:
Maximum Load
of Robot: 5Kg.
Maximum
Reach: 1440
mm.
Repeatability:
0.05 mm.
Maximum Load
of Robot: 5Kg.
Maximum
Reach: 1440
mm.
Repeatability:
0.05 mm.

shorten
programming times.
Controller:
M94A-M96 S4.
Robot Motion
Speed:
The IRB 1400, with

its hanging variant is
ideal for a limited
work place when a
large workprocessing area is
required. The 1400
will increase
productivity with its
fast and reliable
work cycles, long
maintenance
intervals and low
noise levels. Less
maintenance means
more profits
resulting from less
down time.
Controller:
M94A-M96 S4.
Robot Motion
Speed:
Axe 1: 110/seg
Axe 2: 110/seg
Axe 1: 110/seg
Axe 2: 110/seg
Axe 3: 110/seg
Axe 3: 110/seg
Axe 4: 280/seg
Axe 4: 280/seg
Axe 5: 280/seg
Axe 5: 280/seg
Axe 6: 280/seg
Axe 6: 280/seg
Robot Applications:
The IRB 1400 is a

favorite for factory
floors in need of an
arc welder, material
handling, and
With a handling
capacity of 5kg and
a supplementary
load on the upper
arm that can handle
18kg, combined with
speed and accuracy
allowing for high
performance
operations.
Robot Applications:
Arc welding
Handling of
small parts
Arc welding
Handling of
small parts
Process
applications
Process
applications
Funes
Handling of parts
Handling of parts
Painting
Painting
Arc welding
Arc welding
ABB IRB 2400 M94A

Informaes
The ABB IRB2400 is
one the top robots of
ABB in their recent
story. This small
payload robot is
ideal for applications
that required short
Informaes
Especificaes
Especificaes
Robot Info:
Robot Info:
49
Maximum Load
of Robot: 10Kg.
Maximum
Reach: 1500
Maximum Load
of Robot: 10Kg.
Maximum
Reach: 1500
mm.
time cycles and high
precision. Arc
welding is also a
very common use for
this type of robot.
The S4 controller
enables the RAPID
programming
instructions making
programming easier.
Mft. Year: 19951997.
Mounting position:
Floor, ceiling
mm.
Repeatability:
0,2 mm.
Repeatability:
0,2 mm.
Controller:
M94A-M96 S4.
Controller:
M94A-M96 S4.
Robot Motion Speed:
Robot Motion Speed:
Axe 1: 115/seg
Axe 2: 115/seg
Axe 1: 115/seg
Axe 2: 115/seg
Axe 3: 115/seg
Axe 3: 115/seg
Axe 4: 280/seg
Axe 4: 280/seg
Axe 5: 300/seg
Axe 5: 300/seg
Axe 6: 300/seg
Axe 6: 300/seg
Robot Applications:
Robot Applications:
Arc welding
Machining
Arc welding
Machining
Machine
tending
Machine
tending
Polishing,
grinding and
deburring
Polishing,
grinding and
deburring
Coating and
bonding
Coating and
bonding
Handling
Handling
Measuring and
testing
Measuring and
testing
Assembly
Assembly
Palletizing and
order picking
Palletizing and
order picking
Cutting
Cutting
Funes
Handling of parts
Handling of parts
Machining
Machining
Painting
Painting
50
Arc welding
Arc welding
ABB IRB 2400 M96

Informaes
High performance
industrial robot.
The 6-axis IRB 6400
manipulator and the
S4 robot controller
provide short and
rapid change-overs
and consistently high
process precision.
The IRB 6400
accounts for one
third of the 90,000
ABB robot
installations.
M94A M96 version
with the S4
controller enables
the RAPID
programming
instructions making
programming easier.
Reliability and safety
IRB 6400 features
robust all-steel
construction with
high material
strength. The arms
are mechanically
balanced and
equipped with
double bearings.
Adaptability
small interference
radius to ensure
in areas with high
equipment.
The process media,
which is integrated
through the
robot base is easily
exchanged and
changing from a 2.5
to 3 meter overarm
takes less than 30
minutes.
The robot can be
calibrated one axis
production.
Informaes
Especificaes
Robot Info:
Especificaes
Robot Info:
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2400
mm.
Repeatability:
0,4 mm.
Repeatability:
0,4 mm.
Controller:
M94A-M96 S4.
Controller:
M94A-M96 S4.
Robot Motion
Speed:
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2400
mm.
Robot Motion
Speed:
Axe 1: 100/seg
Axe 2: 100/seg
Axe 1: 100/seg
Axe 2: 100/seg
Axe 3: 100/seg
Axe 3: 100/seg
Axe 4: 210/seg
Axe 4: 210/seg
Axe 5: 150/seg
Axe 5: 150/seg
Axe 6: 210/seg
Axe 6: 210/seg
Robot Applications:
Robot Applications:
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
51
Funes
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
Arc welding
Arc welding
ABB IRB 4400 M94A

Informaes
Informaes
Fast, compact and
versatile industrial
robot
An extremely fast,
compact robot for
medium to heavy
handling.
Exceptional all-round
capabilities make it
suitable for a variety
of manufacturing
applications.
speeds usually
permits handling of
M94A version with
the S4 controller
enables the RAPID
programming
instructions making
programming easier.
General technical
specifications
Payload: 45 kg
Arm reach: 1,95 m
Mft. Year: 1995-1997
Especificaes
Especificaes
Robot Info:
Robot Info:
Maximum Load
of Robot: 30/45
Kg.
Maximum
Reach: 1,95
mm.
Repeatability:
0,1 mm.
Repeatability:
0,1 mm.
Controller:
M94A-M96 S4.
Controller:
M94A-M96 S4.
Robot Motion Speed:
Maximum Load
of Robot: 30/45
Kg.
Maximum
Reach: 1,95
mm.
Robot Motion Speed:
Axe 1: 150/seg
Axe 2: 120/seg
Axe 1: 150/seg
Axe 2: 120/seg
Axe 3: 120/seg
Axe 3: 120/seg
Axe 4: 225/seg
Axe 4: 225/seg
Axe 5: 225/seg
Axe 5: 225/seg
Axe 6: 225/seg
Axe 6: 225/seg
Robot Applications:
Robot Applications:
Cutting and
deburring
Die spraying
Glueing and
sealing
Glueing and
sealing
Grinding and
Grinding and
52
Cutting and
deburring
Die spraying
polishing
polishing
Machine
tending
Machine
tending
Material
handling
Material
handling
Packing
Packing
Palletizing
Palletizing
Funes
Polishing
Polishing
Handling of parts
Handling of parts
Machining
Machining
Press tending
Press tending
53
ABB IRB 6400 M94A-M96

Informaes
Informaes
High performance
industrial robot.
The 6-axis IRB 6400
manipulator and the
S4 robot controller
provide short and
rapid change-overs
and consistently high
process precision.
The IRB 6400
accounts for one
third of the 90,000
ABB robot
installations.
M94A M96 version
with the S4
controller enables
the RAPID
programming
instructions making
programming easier.
Reliability and safety
IRB 6400 features
robust all-steel
construction with
high material
strength. The arms
are mechanically
balanced and
equipped with
double bearings.
Adaptability
small interference
radius to ensure
in areas with high
equipment.
The process media,
which is integrated
through the
robot base is easily
exchanged and
changing from a 2.5
to 3 meter overarm
takes less than 30
minutes.
The robot can be
calibrated one axis
production.
Especificaes
Robot Info:
Especificaes
Robot Info:
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2400
mm.
Repeatability:
0,4 mm.
Repeatability:
0,4 mm.
Controller:
M94A-M96 S4.
Controller:
M94A-M96 S4.
Robot Motion
Speed:
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2400
mm.
Robot Motion
Speed:
Axe 1: 100/seg
Axe 2: 100/seg
Axe 1: 100/seg
Axe 2: 100/seg
Axe 3: 100/seg
Axe 3: 100/seg
Axe 4: 210/seg
Axe 4: 210/seg
Axe 5: 150/seg
Axe 5: 150/seg
Axe 6: 210/seg
Axe 6: 210/seg
Robot Applications:
Robot Applications:
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
Assembly
Funes
54
Handling of parts
Handling of parts
Machining
Machining
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
Arc welding
Arc welding
M92-M93A S3
ABB IRB 2000
Informaes
Informaes
Especificaes
The IRB 2000 is a sixaxis robots with a large

work volume and is
primarily intended for
arc welding and
glueing/sealing. The IRB
2000 is also suitable for
assembly, water jet
cutting, laser cutting,
material handling and
stud welding. The
handling capacity is 10
kg and the very quick
movements of the wrist
axes are other important
features for the intended
applications.
The S3 control system
makes use of
established features like
soft keys, joystick and
the robot language ARLA
for simple and fast
programming. The IRb
2000 is in its basic form
equipped with an
absolute measuring
servo system. Another
important factor is the
interface capacity. The
S3 controller has the
ability to perform a
communication in
several different ways.
These are digital or
analogue I/Os and the
serial computer link.
55
Especificaes
Funes
Handling of parts
Handling of parts
Machining
Machining
Painting
Painting
Arc welding
Arc welding

Informaes
Robust high payload
6 axis robot with
speeds of up to 2.5 .
Up to 8 different
languages at a push
of a button. As an
option, the
controllers are
equipped with
conveyor tracking
system.
The ABB IRB 6000
allows customized
configurations of the
standard modular
design that reduces
the cost of set up,
maintenance, parts,
and training. With a
120kg (265 lbs)
handling capacity
and 2.4m (94 in)
reach, the IRB 6000
will cover an
assortment of
application
requirements.
Handling capacity
can be increased to
150kg (330 lbs) with
another wrist and
the IRB 6000 offers
different versions for
single point welding
and press tending
applications.
Informaes
Especificaes
Especificaes
Robot Info:
Robot Info:
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2400
mm.
Repeatability:
0,4 mm.
Repeatability:
0,4 mm.
Controller: M92M93A S3.
Controller: M92M93A S3.
Robot Motion Speed:
Maximum Load
of Robot:
120Kg.
Maximum
Reach: 2400
mm.
Robot Motion Speed:
Axe 1: 100/seg
Axe 2: 100/seg
Axe 1: 100/seg
Axe 2: 100/seg
Axe 3: 100/seg
Axe 3: 100/seg
Axe 4: 210/seg
Axe 4: 210/seg
Axe 5: 150/seg
Axe 5: 150/seg
Axe 6: 210/seg
Axe 6: 210/seg
Robot Applications:
Robot Applications:
Spot welding
Press tending
Spot welding
Press tending
Material
handling
Material
handling
Machine
tending
Machine
tending
Palletizing
Palletizing
Assembly
56
Assembly
Funes
Handling of parts
Handling of parts
Palletising
Palletising
Press tending
Press tending
Spotwelding
Spotwelding
S4P+ Paint
ABB IRB 580
Informaes
Informaes
Especificaes
Year 2004. Only 8000

working hours. The IRB
580 combines the
advanced functions of
the IRB 5400 series with
a compact design. The
result is a highly flexible,
cost-effective and
accurate paint robot
system.
ABBs high precision
hollow wrist has a
straight design that
eliminates wear and tear
on the paint- and air
supply hoses, increasing
the overall reliability. The
wrist can rotate 140 in
any direction. It makes
IRB 580 one of the most
versatile and easy to
program paint robots in
its class.
S4P+ controller
This controller for
industrial paint robots
comes with computing
power and advanced
paint process functions.
The powerful S4P+
brings motion and
process together,
providing our systems
with unrivalled overall
performance.
The system software is
delivered on a CD which
also contains
57
Especificaes
documentation, circuit
diagrams and spare-part
list. Software is installed
from a PC using the easy
to use Rob-Install
program. The possibility
to keep several software
systems in parallel on
the flash-disk makes
software upgrades safe
and fast. Two built-in
Ethernet channels
provide for easier
service and factory
networking.
The Paint process is
handled by the powerful
Integrated Process
System (IPS). It features
closed loop regulation,
high speed and control
for paint and airflow
adjustment. The unique
distributed time
synchronized network
will bring perfect timing
to all process involved
components.
ABBs unique IPS
ensures high finish
quality and significant
paint savings.
Funes
Painting
Painting
ABB flexpainter IRB 5500

Informaes
Informaes
Especificaes
6 axis paint robot,

explosion proof (ATEX)
designed for wall
mounting. Equipped with
the S4P+ ABB exclusive
paint control.
The unique design and
configuration of the
brand new wall mounted
FlexPainter IRB 5500 has
created the largest and
most flexible robot
working envelope of any
exterior car body paint
robot.
The FlexPainter IRB 5500
combines high
acceleration, painting
speed and large working
58
Especificaes
envelope. This makes

two FlexPainter IRB
5500s capable of
handling jobs that up
until now has required
four paint robots.
ABBs FlexBell Cartridge
System (CBS) is the
most efficient solution
for non-batch painting
and multiple coloring.
The combination of
ABBs high flow atomizer
and the acceleration and
accuracy of the
FlexPainter IRB 5500
makes this a unique
power performance
configuration.
The unique concept of
the FlexPainter IRB 5500
allows the robot arm to
move parallel to all
vertical and horizontal
car surfaces, eliminating
the need for overlapping
(patch work) painting.
The result is a better
finish quality and
reduced paint
consumption.
Funes
Painting
Painting
ABB IRB5400-03 rail

Informa Informa Especificaes
es
es
The
IRB540003 is the
7 axis rail
version of
the 5400
series
painting
robots.
The IRB
5400-03
Clean-Wall
rail is a
reliable,
fast and
efficient
painting
robot. The
substantia
Especificaes
MACHINE INTERFACES
MACHINE INTERFACES
Digital
inputs/outputs 512/512
Digital
Analog
Analog
Remote I/O
Remote I/O
Serial
Channels
Interbus-S
64/64
Allen
Bradley
RIO
128/128
Profibus DP
128/128
CC Link
128/128
RS-232,
RS-422,
59
Serial
Channels
Interbus-S
64/64
Allen
Bradley
RIO
128/128
Profibus DP
128/128
CC Link
128/128
RS-232,
RS-422,
l working
envelope
for the
IRB 5400
is made
even
larger
with the
IRB 540003.
Together
with the
unique
hollow
wrist it
provides
unsurpass
ed
flexibility
making
the robot
ideal for
applying
high
quality
class A
finishes to
automotiv
e bodies
and large
parts. The
wrist
design
minimizes
contamin
ation and
permits a
straight
through
hose path
for long
paint hose
life. ABBs
superior
robot and
process
control
technolog
y
helps
providing
uniform
film build,
worldclass
appearan
ce and
high
throughpu
t.
Clean-Wall
constructi
on can
provide
for
narrower
spray
booth
RS-485
Ethernet
NFS/FTP
RAP Robot
Application
protocol
Factory
Ware
interface
High speed
IPS link
Real Time
Data
Logger
DDE
Server
3.5" MSDiskette drive DOS
format
BASEWARE
Robot
Operating
BaseWare OS System,
multitaskin
g
SPECIFICATIO
NS
Handling
15 kg
capacity
Number of
7
axes
Axis
movements:
RS-485
Ethernet
NFS/FTP
RAP Robot
Application
protocol
Factory
Ware
interface
High speed
IPS link
Real Time
Data
Logger
DDE
Server
3.5" MSDiskette drive DOS
format
BASEWARE
Robot
Operating
BaseWare OS System,
multitaskin
g
SPECIFICATIO
NS
Handling
15 kg
capacity
Number of
7
axes
Axis
movements:
Network
Axis
Working
range
Rotation
300
Vertical arm
160
Horizontal
arm
150
Inner wrist
Unlimited
Wrist bend
Unlimited
Outer wrist
920
0.15 mm
(Repeatabil
ity)
6 mm
Path accuracy (+/- 3
mm)
Length 2m,
3m, 3.5m,
Rail system
4m, 4.5m,
0.1 mm
Pose accuracy (Repeatabil
ity)
Velocity
1.5 m/s
Pose
accuracy
60
Network
Max.
spee
d
137/
s
137/
s
137/
s
440/
s
430/
s
600/
s
Axis
Working
range
Rotation
300
Vertical arm
160
Horizontal
arm
150
Inner wrist
Unlimited
Wrist bend
Unlimited
Outer wrist
920
0.15 mm
(Repeatabil
ity)
6 mm
Path accuracy (+/- 3
mm)
Length 2m,
3m, 3.5m,
Rail system
4m, 4.5m,
0.1 mm
Pose accuracy (Repeatabil
ity)
Velocity
1.5 m/s
Pose
accuracy
Max.
spee
d
137/
s
137/
s
137/
s
440/
s
430/
s
600/
s
widths,
reduced
air
handling
and lower
energy
requireme
nts.
These
rails are
suitable
for both
new
facilities
and for
retrofits
into
existing
spray
booth
systems.
The
Clean-Wall
rail design
allows for
easy
integratio
n into the
spray
booth wall
system.
Commonl
y supplied
rail
lengths
range
from 1.5
meters
and
extend to
12 meters
or longer
dependin
g on
applicatio
n.
High
Finish
Quality
ABBs
Clean-Wall
rail
system is
available
with
ABBs
exclusive
Integrated
Process
System
(IPS). IPS
provides
closed
loop
regulation
, high
speed and
61
control for
paint and
air flow
adjustme
nts. This
minimizes
over
spray, secures
uniform
film build,
maximize
s finish
quality
and paint
and
solvent
savings.
The robot
enables
high
quality
while
reducing
cost and
protecting
the
environm
ent.
Powerful
Software
Tools
ABBs
powerful
software
package
CAP
(Compute
r Aided
Painting),
including
the
ShopFloor
Editor
allows
easy
programm
ing and
process
tuning
without
interrupti
ng
productio
n. Flexible
communic
ation
interfaces
make it
easy to
adapt to
any
painting
requireme
nt.
Global
Controller
62
Platform
The S4P+
Controller
is
modular
and
designed
to the
highest
level of
operation
al
reliability.
Because
of ABBs
Global
Controller
Platform
training,
service
and
engineering costs
can be
significant
ly
reduced.
Funes
Painting
Painting
ABB IRB5400-02
Informaes
The ABB IRB 5400 is
engineered to offer
precise painting,
high uptime, low
paint utilization,
short cycle times for
successful
integration. The ABB
IRB 5400 is equipped
with closed loop
regulation and highspeed control for
paint and airflow
adjustment which
leads to diminished
overspray and
secures an unvarying
film build up. The
electric motor,
articulated ABB IRB
5400 robot can be
rail-mounted, with
Informaes
Especificaes
Especificaes
General info
General info
Axes: 6
Payload: 15 kg
Axes: 6
Payload: 15 kg
V-Reach: 1200
mm
V-Reach: 1200
mm
H-Reach: 1620
mm
H-Reach: 1620
mm
Repeatability:
0.15 mm
Repeatability:
0.15 mm
Robot Mass:
790 kg
Robot Mass:
790 kg
Mounting: floor
Mounting: floor
Additional Robot
Information
63
Additional Robot
Information
minimal disturbance
of booth air flow.
The easily
programmed IRB
5400 series of robots
have a slim arm,
flexible hollow wrist
and powerful
mechanics and drive
systems. The robot is
designed with a
large work envelope
and high load
capacity. These
characteristics lead
to high acceleration
and high speeds for
the robot. Most
applications using
the ABB IRB 5400
robot produce
uniform
performances.
Robot Motion Range
Axis 1
Axis 2
300
160
Axis 1
Axis 2
300
160
Axis 3
150
Axis 3
150
Axis 4
unl
Axis 4
unl
Axis 5
unl
Axis 5
unl
Axis 6
920
Axis 6
920
Applications
Applications
Material
Handling
Painting
Automation
Robotic Coating
Material
Handling
Painting
Automation
Robotic Coating
Robot Controllers: S4P+
Robot Controllers: S4P+
Robot Motion Speed
Robot Motion Speed
137
rad/s)
137
rad/s)
Axis 3
137
/s (2.39 rad/s)
Axis 3
137
/s (2.39 rad/s)
Axis 4
440
/s (7.68 rad/s)
Axis 4
440
/s (7.68 rad/s)
Axis 5
430
/s (7.5 rad/s)
Axis 5
430
/s (7.5 rad/s)
Axis 6
600
/s (10.47
rad/s)
Axis 6
600
/s (10.47
rad/s)
Axis 1
/s (2.39
Axis 2
/s (2.39
Funes
Painting
Robot Motion Range
Painting
64
Axis 1
/s (2.39
Axis 2
/s (2.39
137
rad/s)
137
rad/s)

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The ABB IRB140

Robot Motion Speed:

Robot Motion Speed:

ABB IRB 1400 M2000

Loading and unloading of parts

Loading and unloading of parts

ABB IRB 2400L M2000

Long arm version

Robot Motion Speed:

Robot Motion Speed:

Glueing - Adhesive bonding

Loading and unloading of parts

Loading and unloading of parts

ABB IRB 2400 M2000

Robot Motion Speed:

Robot Motion Speed:

channels for PLC and

The compact design

Loading and unloading of parts

Loading and unloading of parts

ABB IRB 4400 M2000 S4CPlus

Robot Motion Speed:

Robot Motion Speed:

Loading and unloading of parts

Loading and unloading of parts

The robust, rigid

very high levels of

Glueing - Adhesive bonding

Loading and unloading of parts

Loading and unloading of parts

ABB IRB 6400 M2000 Rex 6400R

Robot Motion Speed:

Robot Motion Speed:

Loading and unloading of parts

Loading and unloading of parts

ABB IRB6400S Shelf

Loading and unloading of parts

Loading and unloading of parts

ABB IRB 6650 on 11 m track

Robot Motion Speed

Robot Motion Speed

There are fieldbus

available for control

Loading and unloading of parts

Loading and unloading of parts

ABB IRB 640 M2000

Robot Motion Speed:

Robot Motion Speed:

The IRB 640 is

ABB IRB 6600

Robot Motion Speed

Robot Motion Speed

Equipped with the

There are fieldbus

Glueing - Adhesive bonding

Glueing - Adhesive bonding

Laser welding Nd-Yag

Laser welding Nd-Yag

Loading and unloading of parts

Loading and unloading of parts

These units feature the

IRB 3603/1130: 0.54

IRB 3603/1130: 0.60