<SKI> / <Dep: Admin> / <Record No: SK/1.

2/01> /<Quo: SK-1097> / <Issue: 01> / Dated: 29 th May 2013

M/s. Artistic Milliners.

Korangi Industrial Area
Karachi.

Kind Attn: Mr. Nadeem Iqbal

(G.M.)

Subject: Quotation of Simplex Waste Heat Recovery Boiler

For Jenbacher Engine (JGS-320).
Dear Sir,
We are very much thankful for your valued enquiry, as per data provided the steam
produce through the Engine Exhaust on Full Engine load is as under:
Engine(s) detail
1. Jenbacher JGS-320
S.No

Description

Steam with out

Economizer

Steam with
Economizer

Remarks

01

Simplex

738 Kg/Hr

812 Kg/Hr

0.812 TPH on Full Engine Load

You can find the principal characteristics of the Simplex WHR Boiler in the attached
documents. However, would appreciate to contact our technical and sales staff for the
clarification of your queries.
Yours truly,

_____________________

S. Ali Kamran
(C.E.O.)

Solarkaz International.

Page:1of13

Price, Commercial Terms & Conditions.

S.No.
01
02
03
04
05
06
07
08

Description

Price

Supply of One Set WHR Boiler for Jenbacher

Engines (JGS-320).
Economizer.
Feed Water Pumps. (Monrach)
Electric Control Panel.
Three Way Valve 1 Sets
Feed Water Tank with Dearator Head Including
Chemical Dosing Unit.
Erection
Commissioning of Boiler.

Rupees in words.

PAYBACK.
Free Availability of Steam from Heat Recovery Boiler.

812 Kg/Hr.

To Produce Steam from Gas Fired Boiler. (Cost of Gas)

Rs. 1.65/Kg.

Saving.

Rs. 32,155/Day.

Payback Time of WHR Boiler is 3.44 Months Only.

Payment Terms.
S.No.
01
02
03

Description
Advance with Confirm Purchase Order.
On Delivery.
On Successful Commissioning.

Value
75%
15%
10%

Page:2of13

Sales Tax:

Above price is without Sales Tax and it would be paid by BUYER as per
prevailing tariff, rules and regulations implemented by laws.

Income Tax: Income Tax at 3.5% may be deducted from payments made to us subject
to the supply of paid Income Tax Challan unless an exemption Certificate
is provided.

Offer Validity: 15 days from the date of this quotation.

Scope of Supply.

WHR Boiler M.S. ASTM A 516 GR 70 Shell Thickness 12 mm. (01 Set)

Economizer Fins Tube Type. C.S. Material. (01 Set)

Feed Water Pumps Armstrong. (02 Nos)

Electric Control Panel Powder Coated C.S Steel (01 Set)

Three Way Valve M.S. Schedule 20. (01 Set)

Feed Water Tank with Dearator Head Including Chemical Dosing Unit. (01 Set)

Mounting & Fittings.

S.No
01
02
03
04
05
06
07
08
09
10
11

Description
Safety Valves. (For Boiler)
DN 25 PN 16
Safety Valves. (For Economizer)
DN 25 PN 16
Main Steam Stop Valve.
DN 60 PN 16
Feed Check Valve.
DN 40 PN 16
Non Return Valve.
DN 40 PN 16
Blow Down Valve.
DN 25 PN 16
Water Gauge Glass Assembly.
DN 25 PN 16
Pressure Gauge, Siphon and Cock.
6 Inch 250 psi
Water Level Control.
Steam Pressure Switch.
10 Bars
Digital Temperature Indicators.

Brand

Qty

ARI

02 Nos.

ARI

01 No.

ARI

01 No.

ARI

01 No.

ARI

01 No.

Klinger

01 No.

Klinger

02 Set

Wika Germany with Serial

Number
Solarkaz

01 No.

Dunfoss European

01 No.

Atonics

06 Nos.

01 No

Page:3of13

12
13

600 C
Dial Temperature Gauges for Water at
Inlet & Outlet from Economizer.
Pneumatic Cylinder.

Wika Germany

02 Nos.

Kamoze Italy

02 Nos.

01. Delivery Time:

02. Delivered:

10 to 12 weeks from the date of confirm order with advance.

Ex works our plant in Karachi at Korangi Industrial Area.

03. Liability for Delayed Delivery:

1-The Company shell not be liable for any loss or damage resulting from delay in
delivery caused by Fires, Flood, Strikes, Riots, Thefts, Accident, Act of God, Act of
Government or any other cost whatsoever beyond the reasonable control of the Company
which may delay or prevent delivery of the equipment to be furnished hereunder.
2-Delay in schedule payments.

04. Risk of Loss or Damage:

The in transit insurance should be covered by the Buyer; Risk of loss or damage to the
equipment called for and furnished under the terms of this contract shall pass to the
purchaser upon delivery of the equipment or any portion thereof by the company to a
common carrier from our Plant.

05. Terms of Possession:

Until paid for in full, the title to and right of possession of the equipment shall remain
with SELLER.

06. Warranty:
The Warranty of the boiler covers the following
1-Design.
2-Material.
3-Workmanship.
This warranty is valid for a period of 12 months from date of commissioning or 18
months from date of shipment, which ever comes earlier?
During the warranty period, the pieces which are recognized to be defective will be
replaced or repaired free of charge ex purchaser works, while traveling expenses for
personnel and accommodation/boarding and lodging shall be charged to the client (In
case of out of Karachi).

Page:4of13

07. Warranty Voids for the Following Reasons:

1-Improper handling of the equipment by the clients operator.
2-Treatment of Feed water and the conditioning of Boiler water are beyond the control of
the company. Therefore, the company shall not be held responsible for damage due to the
presence of oil, grease, scale or deposits on the internal surface of the equipment or for
damage resulting from foaming caused by chemical conditions of the water or for
damage resulting from corrosion or caustic embrittlement.
3-Conditions beyond human control such as Fire, Lightning, Wind Storm, Explosion or
any act of God.
Furthermore, warranty does not cover wearing materials.

08. Cancellation:
Cancellation or suspension by purchaser of accepted proposal can be made only upon
terms that will indemnify the company against loss due to such cancellation or
suspension.

09. Modification:
No modification to this proposal and the conditions thereof shall be binding, unless such
modification is in writing and approved by an officer of the company.

10. After Sales Services:

Solarkaz International believes in sales/service/spare parts 3S.
For special cases outside city, we always request for Response Time of 48 hours to
check availability of first flight for the required area/city of the client to attend
complaints.
However, normally; we provide 1 visit in 3 months to witness the condition of boiler
performance, operators training and other issues related to safe operation of boiler,
maintenance etc. This deal shall remain applicable within guarantee period only.
During visit, feed water samples, boiler chemical dosing and exhaust gases analysis shall
be checked through logbooks and test shall be done, if required.

11. Scope:
The following services and equipment are included in our scope of work/supplies:
Erection.
Loading/Unloading and Transportation to at site of installation.

Deaerator/Feed water tank piping.

Feed Water Pump piping & Valve fittings.
Economizer Piping & Valve fittings.
Steam line to boiler main stop valve.
Water, Steam and Compressed air lines.
Duct line from engine to diverter near to boiler.

Page:5of13

12. Technical Documentation:

Dimensional Drawings and Layouts Shall be provided.

P&ID for Entire System.

Electrical Panel Drawings.

Operation and Maintenance Manuals.
Catalogue and Brochures of Equipment.

13. Quality Control/Assurances.

Solarkaz International an ISO 9001: 2000 Certified Company believes in quality
works and aimed to provide best quality material and services to the clients to meet their
ultimate satisfaction.
Boiler engineering calculations and design / drawings shall be checked, verified and
approved by Third party inspector of reputable organizations such as Bureau Veritas,
Lloyds etc.
Third party inspector shall be visiting us during entire course of manufacturing period
and confirm the shell, tube and other material procurement, stamping, cutting and
welding procedures.

14. Tests & Inspections.

Basic Design Checked and Approval. (Insured)

BVQI Pakistan

Hydraulic Test Witness by.

BVQI Pakistan
Govt. Boiler Inspector
Clients Representative
(On Request)

Contract Pre-Shipment Inspection.

BVQI Pakistan

Magnetic Particle Testing.

As per Specification

Ultrasonic Testing.

As per Specification

DPT (Dye Penetrate Testing)

As per Specification

Page:6of13

Technical Details & Specification.

01. Pressure Body & Shell.
The boiler, with a great volume of water consists of a horizontal cylinder. It is designed to
build in accordance with current regulations aimed at achieving a highly efficient
utilization of heat produced by exhaust gases.
Boilers are generally designed to meet American Standards ASME. Acceptable to Boiler
inspectorate office and Pakistan Standard Institutions etc.
The shell, which has a large diameter and is very thick, is equipped with a manhole,
inspection and cleaning hatches, outlet fittings and connections for auxiliaries and lifting
hooks.
It is cylindrical in shape. It comprises of a double or triple strake with welded seams. Stay
bars and washers are fitted between and welded to the tube plates.

02. Tubes.
Seamless Tubes ASTM-A192 Gr. B or equivalent shall be used as per conformance of
Pakistan Boiler Regulations.
Tubes plates with expanded borders and their inner counter welds eliminate the angular
tension typical of smooth tube structures. The borders act to uniformly absorb the
expansion of the tube nest, functioning as true expansion compensators.
Tubes are fitted between rear and front tube plates of the boiler shell and it is connected
by expansion and welding. The expansion ensures the perfect tube-plate contact for
efficient transfer of heat and welding ensures that the connection holds.
Steam Generation.
812.00 Kg/hr

Steam Pressure.

10 Bars (G)

Steam Temperature.

Set at 10 Bars (184 C)

Feed Water Temperature to WHR Boiler.

95 C

Temperature at Exhaust Outlet.

120-140 C

Operation Mode. (Auto or Manual)

Auto with Manual By-Pass

Design Pressure.

11 Bars

Design Temperature.

184 C

Hydrostatic Test Pressure.

15 Bars

Boiler Design Standard.

ASME

Basic Class.

For shell smoke tube Boiler

Boiler Metallurgy (Material)

As per Standard

Shell Material

ASTM A 516 GR 70

Tube Make.

Huffaz Pakistan

Tube Dia x Thickness.

38 mm x 3.25 mm

Page:7of13

03. Smoke Chamber.

There are two smoke rooms in the boiler, one in front part and the other in rear; that
determine the route of the flue gas and allow access to the two tube plates. Each room is
equipped with easy opened access door.

Smoke Box/Base.

M.S. A-36

Smoke Box Thickness.

Minimum 6 mm

Internal Insulation.
Thickness
Density

Ceramic Wool
75 mm
100 Kg/m

04. Access for Inspection.

Boiler is fitted with one main hole on the top of the shell and two inspection holes at the
bottom of the shell.

Main Hole.
Shape
Size

Elliptical
424 x 323 mm

Inspection Hole.
Shape
Size

Elliptical
323 x 222 mm

05. Economizer.
The economizer is mounted directly on the rear smoke box of boiler.
The tubes bundle is fabricated using seamless Fins tubes boxed in a steel casing duly
insulated.
The economizer can increase the feed water temperature by 15 C.

Design Code.

BS 1113 :1999

Fins Material.

C-S

Internal Insulation.
Thickness
Density

Ceramic Wool
75 mm
100 Kg/m

06. Chimney.
Boiler chimney shall be equivalent in diameter of exhaust gases duct/damper size. Height
of chimney as per requirement or maximum upto 3 meter shall be provided. Chimney
material shall be in M.S. A-36 sheet rolled and welded and pained with high temperature
resistant paint.

Page:8of13

07. Thermal Insulation.

Special care has been taken with the thermal insulation of the boiler in order to reduce
external heat losses by radiation. A layer of panels made of quilted rock wool shall be
used. The insulation material is protected with metal paneling mounted on spreaders.
At the points of connections, the stub pipes and the gauge inspection hatches, the
paneling have been reinforced with appropriately worked jigs.

Insulation. (Boiler Body)

Thickness
Density

Rock Wool
100 mm
100 Kg/m

Cladding.

G.I 22 Gauge

08. Ladder & Lifting Lugs.

Platform and ladder are provided as standard equipment for easy access to boiler
mountings. Lifting lugs are welded to the shell for handling.

09. Feed Water Tank with Deaerator Head.

Feed water tank is equipped with Deaerator head has long been used in all type of steam
boilers, the function of the Deaerator is to remove undissolved oxygen and raise the
temperature of the feed water.

Material.

M.S. A-36

Thickness.

4 mm

Insulation.
Thickness
Density

Rock Wool
75 mm
100 Kg/m

10. Three Way Valve.

Tee.

M-S. Sh-20

Damper with Central rod.

S.S. 316L

Bearings.

SKF 650 C (German)

Pneumatic Cylinder.

Kamoze Italy

Connecting Rod.

M.S.

Ball Joints.

M.S.

Solenoid Valve.

CKD (Japan)

Flanges.

PN 150 DN 350

Welding Material.

E-7018 (S.M.A.W)

Page:9of13

Levers.

M.S.

11. Feed Water Pumps.

The unit completely assembled on the steam generator.

Make.

Monarch.

Model.

MVSS2-22

Quantity.

02 Nos.
(One on line & One
as common standby)

Material of Construction.

As per manufacturer specs.

Electric Motor Rating.

As per manufacturer specs.

Type of Shaft Sealing.

Mechanical Seal.

Discharge.

2m/Hr.

Head.

225 Psi

12. Electric Control Panel.

The control, signaling and checking units, essential to the automatic functioning of the
steam generator are enclosed in a centralized electrical panel containing:

Vertical floor mounted design. (As per NEMA standard)

Electrical Hardware Telemechinecs or Equivalent.
Overload cutout for feed water pump.
Controls for water level system.
Service Breaker.

12 (a) Alarm and Safety Signals:

Steam pressure limit.

Minimum water level shut off.
Acoustic alarm signaling.

12 (b) Panal Protection:

Panel Protection according to IP54 Code.
Protected against penetration of solid objects having a diameter 1 mm.
Protected against direct contact with a 1 mm.

Page:10of13

12 (c) Control & Accessories:

Boiler On/Off selector switch.

Power On indication lamp.
Water low limit alarm.
Steam pressure switch.
Feed water pump On/Off selector switch
Feed water pump running lamp.
Panal cooling fan.

The panel shall be attached with the boiler as of self-standing unit, fabricated from steel
sheets 18 SWG and painted with powder coating.

13. Terminals of the Supply.

13 (a) Steam Circuit:

Steam connection valve.

Safety valves
Blow down valve
Discharge stub pipes for hydrometric column and level indicator
Feed water electric pump

13 (b) Smoke Circuit:

Flanged mouth piece for chimney with counter flange

Chimney

13 (c) Electric Circuit:

Power cable connection on the electric panel.

Page:11of13

PERFORMANCE CRITERIA
It is an experimental fact that every 6-deg. C increase in feed water temperature reduces
1% fuel Input to produce steam. We therefore, recommend feed hot water above 95 deg.
C and recover condensate from machines and steam lines for energy conservation point
of view. Also, boiler tubes must be protected from scaling and foaming by introducing
recommended chemicals. Boiler feed water quality should be:
1- Water
Hardness

Nil or less than 5 ppm

TDS

less than 300 ppm

PH

8.5 to 9.5

Free CO2

Nil or less than 5 ppm

Temperature above

95 C

Boiler blow down is recommended at TDS 3500 ppm.

Note:
(a)

TDS value indicated is the maximum permissible; however, based on the blow
down percentage, the allowable TDS should be worked out considering operating
economics.

(b)

The Feed water temperature indicated requires a minimum tank elevation of 3 meters.

(c)

Conditioning chemicals need to be added to keep the hardness causing salts in suspension.

Boiler Water.
Alkalinity
PH
P2O5
NaSo3
SIO2
TDS
Conductivity

2.

700 pmm max.

11 to 12
20 40 ppm
30 ppm min. 50 ppm max
140 ppm max.
3500 ppm max.
1000 10,000 us/cm

Power

Page:12of13

Supply Voltage

400 V, 50 Hz, 3 Phases

Page:13of13