oe IMPORTANT SAFETY NOTICE ————— [WARRING] — Inte trang pity of sere prs yy es fe rato art faore cxuTION tne psn of pred nyo umn Sage finn met led note cs bl rman, ni saison gers wean prt ry cen and een operons rid. et Sith’ Pens ingosana tat ce rings TS a re a leak ng al ac sje ryan ang sore mts © ee nes en ust aly el Moen tl home psn ala een oP Sees tyne sacs menos AVIS IMPORTANT POUR LA SECURITE CAATESTION) nage un roc impotent de tos prt grave ode age mart es introns sn ue occ " es agg atin pc emai, pes eu ot, Cri ‘Seng OR recone ia ance saa oro van ae or Soa tous or mata tan oun gees pcs nnn nf ra se a a es pre oe rion ft ern paras — AVISO IMPORTANTE mean gd lee pen are tae, pines guia yapemcions de vc WICHTIGE INFORMATION ZUR SICHERHEIT — ATER zag oe Swrcrartcang oe eben an fas sng nc elt mere Yossie. {tp Gs ogace pemienge er eBchocing Gs tats. An Tenoen rt edhe a ang ee ee soni oe onan engtan ode 1 a seh vost sche wt Teeaea ttn einuoe west: ae enccheScnthet ch Schade Finger Gos wennEMPLOI DU MANUEL Co manuel dattir deri les prosédés oration NGA 125 FR, SOMMAIRE INFORMATIONS GENERALES Ue silos suvantes désignont 0 liforens mes LE = = — GGRAISSAGE | Face} Sw [Sue Ta ede 50 | Suese ——~] Bi eet ‘UK| Royooia Or ‘Suivs aac stanton tustes consots du programme don. {relon (Section 3) pour assure les meoures condions Go oncionnemen au vehicula et Wes important desu ‘elas premares Instructions Senretion do o program te pusque ce permet de compense use provequoo parle rodege {os sections 1.23 concernant le motoeyl out ent, do {ip llesconcamont es doscpions ges rans pat ties du mtoryel,groupées Selon far poston. Avant out ‘horeher dans cate page la eotion vaule, alle, eneute ‘Tia premiera page oe la secon cots. La plupart des ‘tcione commence par une lustation de assemblage ‘Se cette part du sytéme, les orators ontrten et Ie depistage ds pannes concernant cote mime sect. es pages suvartes ofrent los atals nécessares. Sloane connait pastorigine dune panne fut concer [a socton 2-bépstege des panes. “Toutes ls informations 6 illustrations les instruc tions et ee donnges techniques inclues dans cette Publication ae basent sur les informations spon Bios au moment deta presse. Honda Mctor CO, LTD | se reserve te aro d'apporter fouls medication & Tout moment, suns preavs et sans aucun engage ‘ment do sa part. aucune partie de cet ouvrage ne Deut dre reprodulte ‘Sane une permission eerie, HONDA MOTOR CO, LTD. ‘SERVICE PUBLICATIONS OFFICE = [pewonracemewonrace ov woreun it [ CULASSE/CYLINDRE/PISTON | Soupase ne EMBRAYAGEIKICKSTARTER _DEMARRAGE A PEDALE | CARTenvanone woreuR BOITE Oe ViTESSES. MOTEUR ROVE ARRIERE/SUSPENSION cHassis REINS HYORAULIQUES CHASSIS ARRIERE BBATTERIEJCIRCUIT DE CNARGE | eircurr ”ALLUMAGE MISE EN MARCHE ELECTRIQUE FEUXICOMMUTATEUR/AVERTISSEUR ‘SERVOMOTEUR ‘oncuIT ELECTRIQUE SCHEMA ELECTRIQUE | bePisTaGe DES PanesCOMO UTILIZAR ESTE MANUAL Este manual de tater decibels procedmients de ar ‘dela motacicleta NSRIZSE/ [sige sigotetesdeeeriven los fees modelo, Fo rp SP [Epes MANTENIENTO | Faia 3 — | oes : | Begen Ge [Rene Uae SISTEMA DE COMBUSTIBLE ‘Segui ls recomendationes das en Programa de Man terimienofSeccon 3) can ln de asegurar qu el vee Ioest¢ en épimes condcnes de funionament. Es nay Insporanie reir el primer antenimient progrmndo de servcia Este compensa el deste nical que se produce ‘Sorante el period de oda [is Sects de Ie 3 Son apical toa a moti fn tanto que Is Seclones de 4a 20 desriben pres de le motecce, sgrupadas de seuerdo en su puto de it slain, Buscar en eta pglna a Secién deseade y luego consular la tabis de materi de Is primera pins Ge da secs [Ea mayorta de ls Seciones empiean con una tac dt logue osstema, Informacion de servic y proceiuer tosdeinvesigacin de averasprunentes la secs, Las plginas siguientes ofecenprocedimientos deni Sige desconce el eigen de a aver, ver la Secig 21 I "TSTIGACION DE AVERIAS Sedns en ls Informaciones mis recientes sobre el pro ‘ecto diapontbes en l moments de aprobar fe impre ‘be: HOWDA MOTOR CO, ID se reserva derecho de | ‘feciaecamblos en calguiet momento sin previo st fry sia incase eninge tipo de obligato, Se pro bela reprodecin otal parcial de ets pbilad peemiao por esrte HONDA MOTOR CO, t1D. COFICINA DE PUBLICACIONES DE SERVICIO MOTOR SISTEMA ELECTR 20 | sistema be RerRiceRACtoN DESMOMTAJEIMSTALACION DEL 4 Jt Jd I (aoc I nr eee ‘BLTEENADOR/EOUILIBRADOR I a I EXOUEMA CONEXIONES INVESTIGRCION DE AVERIAS I [amoworon 4 t Aee HOW TO USE THIS MANUAL “his shop manual deseo NSA t25tF Throughout the manalibe abbreviations ae used iSen- 1 service procedures forthe CONTENTS [cogna wroruon tity invidval moda [ worvcxrion Tr fee] [nnnren a — ee So ae - E Flow the maintenance scesule (Seton) raconmende ‘ons to nour tat the vee pos operating conions. Pevorming te is seoduled maintenance Is very impor tant compensates fr tho ial wer tht occurs ding ‘he brakein period ‘Secs 1 trough 3 appt the whole motreyete, while seston 4 trough 1 dente parte ofthe moles ou fed according to locaton Fin the secton you want on tis page then turn fo the lable of contents on page 1 o! that section, Mos sections ‘lat with an assembly ort iltration, see ir ‘maton and rovblechasing forthe secon. The subsequent ‘pages ge detled procedures {ty dant know the source a he rouble, go 0 section 21 ousleshodtion. ‘Aifomations,lustions, dretons and pack {eats intuded nt fulton are based on the latest product iomaton sri tte time St approval for priming HONDA MOTOR CO, LID. reserves the right toma: fe chango at anytime witout nce and incuring {ny oilgationwhateves No pat ofthis pueaton | ima be reproducted witout ween perassion. | HONDA MoTO# C0, sro. SERVICE PUBLICATIONS OFFICE el 2 | SiGnoen neanevnpen” PSTONIme Wave ‘cwTOHKIex STARTER! Seansnier LiMeace | ALTERNATOR/BALANCER. I | cRaMccaSeicnannstarty Sransntssion [| rrowr wicersusrexsiowsreennc 3 _t | tomion syste ELECTRIC STARTER ELECTRICAL. t | cr TROUBLESHOOTING FOr rte repealBENUTZUNG DIESE HANDBUCHES Dieses Werkstat Handbuch beschreibt ie Waitung- sverahyen fr die Honda NS 125 BR. In diewrn Handbuch weiden far dio versciedene Modells sigende AbKurmungen verwendet. ‘ae [ras] — a r Pasiseicn | sw | Shwe Popa [Spanien Brien S| setwean, Belgien ‘tk —[Engtona Foigen Ste de im Kapie! 3 enthaltenon Wartunghin- ‘wots um sicher a sein, dase dar Fatagugintadel loser Setiepsausand ic Es it sehr wichtg die er slen empiohlenen Wartungeaibelen duichausihen. ‘daa den Aniengsverschists, det wahrend dor En {utgelt vorkomm. ausoleichen, Die Kapiol | bis 3 baslohen sch cut das ganze Mo: tonad, wahtend die Kap pis 19 dle nach Eb lagen gruppieron Tele des Wotomades besciuelbon ‘Bas gewansenite Kapitel cu! dieser Sete suchen, ‘Gana im Inhaltevermeichns der Sata Ides betelten- ‘den Kaptelenachuchlagen.Am Aniang der maison Kapielinden Se ene enisprechende Aubau- oder Syalembenaichrng, owe Westungeniormon Und ‘Sorungsbeseligung. Die nachiolgenden Setln en- thallen notwendige und ausiohicne Angaben. Fall Sie de Sorungsusacho nicht fesstelon kennen, pie! 21 "Storung:beseligung” nachschiagen. {echnische Daien in dieser Verotienlichung bat ‘Soren auf der neurton Produktinformetion, le ‘um Zoltpuntt der Dackgenebmigung «nel: thich war, Die Honda Motor Co. at bebait sich {das Recht vor, odeneit ohne Voraakindigung ‘Kederingen vominebmen, ohne dabeliigend- welche Verpflichtungen olazugohen Kein Toll dieser Verotfontichung dart ohne snehmigung abgedruck! werden, | {Aue Angaben, Abbildungen, Anleitungen und | HONDA MOTOR CO.. 17, SERVICESVERGSFENTLICHUNGSBORG FAHRGESTELL ELEKTRISCHER TEILGENERAL INFORMATION INFORMATIONS GENERALES INFORMACION GENERAL ALLGEMEINE INFORMATIONGENERAL INFORMATION GENERAL SAFETY 1-1 TORQUE VALUES 18 \ SERVICE RULES 141 Toots: vi = MODEL IDENTIFICATION 1-2 CABLE & HARNESS ROUTING 19 SPECIFICATIONS 13 GENERAL SAFETY (aweine - — the epiog mu rang de ome wrk, + The ber tv of epi Ba kt prs sce ry cect es on” lama and ges aney Monde sdcgete “Me cnie fon tcl The echant cn: seraton wie chang is"Ronas Cron monoid pot that son + The betty coats ire ct (lett) ‘Sethe fenton end may ted oder.” Cana wi in tye may. cone ee eee fern eke tte Ge War ott cog ad ce et wa) SF econ eon pot tin fk th The ety eae gen pt ch can — if cape psn yor fh with meter Mi ipa at mew lon flames ot ure a 5 non ell # an puts ser he say ply where + cheats pte “ rT Erp recwed ae lege gant of eater iN aad flog =a Sik af megs a (ARBOR) _ Teo nd cal phen + Gunes exenty fama wd epee ‘oral trdtos Te wo tot CAUTION titel ton he npn aged ag “ mat or Ged engine ay cose si cor frat overt 1p nh te info pogd pos Att ty ohn ed ory ta ae he asible after handing toed ot SERVICE RULES 2) am esol oo dad ha prc vd damage and carci 3) aon any sng auraces oto esteem 21 Aerressony chet a po rope etsiaon a perion i 14INFORMATIONS GENERALES. MESURES DE SECURITE 11 COUPLES DE SERRAGE PRATIQUES D'ENTRETIEN v1 OUTS: IDENTIFICATION DU MODELE 4-2 SCHEMA DE CABLAGE ET DONNEES TECHNIQUES 1-3__ ACHEMINEMENT DES CABLES MESURES DE SECURITE sineiaiatetme cee | ‘Stic int un ga es tne emer ese pt emerson, aber Tn tere prod de ipdrgin al pat expr. Ne || dat at mnie 1 mines ‘istmcrt ne ase fanane icicessprdmre| | + Lice tvue eestor) fbebiconestease aa | est te | PRATIQUES D’ENTRETIEN ‘nWutier ue des oc: dues tds ubilants HONDA ou recarmancs par HONDA. Le otocyeta risque ee sort ane tac gn cea snr airs HONDA 5 moan eno ps oma ft, zie uci, es «5 Sons o imeape, never is pee Sve oat eonnase. 65 res lorena, comer que toute Is pitas ste! He 6 er plac ot foneinnet ben # enploer ave de ute atts au este matigu, Ue we serous es bolons 6 ystome matque a parent “herenaces pr depots aysume ngs ution él e pcesincorets eq Senanrnager ima 1 rasan tutes te sutacn courant ea le omens= INFORMACIOWES GENERALES | SeconmaD ceweRat 1-1 PARES TORSORES 1s a ‘Seasons a SDoerinccow ne woosio «Lan ns eanas 1 Sesercacors emotes naa I SEGURIDAD GENERAL AROwERTENC] abt man a ls manner adr pes leary Vento ona econ ‘land ent rand, + Eilat ei tet contin Siero | ‘ton pt pt cma es gem Vr sy pris oo T57% cetditoex pih, earcon agua + Brice venenan ‘stale ce de mapas ste ta a | bj eras conor prolate craaraong | FR —— Serer mens semen | + Ec wan Sap ven nce pias hay nna i hp en rea debe | * an cont a Ce une page Sana eatin. | SE RRL Sota ieputmte sous ae ‘do ocete sao eh, ees vara, ‘Sasori aun roma ple Seer + La ater genera hii os pd irae ‘expos, Neuman cra ana chase {era expaamende sm eng, NORMAS DE SERVICIO 1) Us repuestos yeas gens Hono omens por Hod xvas, Lis repose ao imple ee 53) ato etrasenns mae ltr mvc dee ‘Se on lo ner es 4} as orate cen la eee ma a in hard do cagerimenteen Le pur mets eno gue te epeaigue une secu pc 6 npr lens en delete no ntamae h pnto Se wflamubla dep st cece 15) Desats de arms. campabar qu os an lesa ee Inala y fenconen orecamenieALLGEMEINE INFORMATION ‘SICHERHETTSMASSNAHMEN 11 ANZUGSMOMENTE WARTUNGSREGELN 11 WEKEEUGE ‘TYPEMIDENTIFIZIERUNG. 1-2 SEILZUG. UND KABELFOHRUNG ‘TECHNISCHE DATEN 1 SICHERHEITSMASSNAHMEN arenes werden mien for aurihnce Belang: Det | Metra inem hsm ee nas en, ‘Di spleen ities Roemer Dis ‘ens Bvt re smc oe AWARNONG] — |" Neat erect cer an Rammer or | ex tates,Scander wien es adr ee ______ ‘ogni Netter on Hameed Pes | her om Arto eaten. WARTUNGSREGELN ‘Die ater ra sph Ca Tn dr Nie er at tei ruc nd amen ead Phen ere De Datericitrlt ena Sorters agen vd ‘at drch angebrachte Ring schaae nd ses ‘ss gen | al de Hn at Sbweelsre la Beans bon, rac ah ‘ney mints 15 Mien ng rich pie ed | ate ae neces | seta | Falls cingenomaren, Wasser oder Milch i erosser Meo- | | a amt vor + Sebrauchie kann bei sandiger und ingcer Be ‘ing mider aut Heute vrutachen Dies ‘urbe enor Oatehen Berg mi de Haut eo ot Bamps ach totem dance gion 1) Yerweodion Se nus Oiginaltonda Exctelete nd Scimiemitet det von Honda emplclene Battle und Sehmienniel, Tae, de nicht den von Honda aulgeian Konuiorsrentetee ag ee ‘ets dives edu ntwickeen Spenatvertaeuge verwenden un Bechddkgungen und fekchon2usammenbas ‘) Wartang dieos Motonodes nut metsche Were kennen nicht auch engl Eateigungaslamon 0 verwenden, Metische Bolen, Mula urd Seabon 5} Boim Arsiohon ver Sehtaubon Und Mute ti en Great Scheihottchetben ws. verwonden ach dem vorgechiebenen Antugsnomon! ansehen, fats Kee felonies esos ‘Nach dom Ata snd i Tete a leh oncmmbartn oda nur sonees See e ecu ‘eaigen © Nach dem Zisommenteu sha ae Tee aut en inwards Funkonoren au dborptlen, —_—— 11ea GENERAL INFORMATION MODEL IDENTIFICATION oo 4 a ]INFORMATIONS GENERALES, INFORMACION GENERAL ALLGEMEINE INFORMATION IDENTIFICATION DU MODELE —) IDENTIFICACION DEL MODELO | TYPENIDENTIFIZERUNG ugg ceonrenon wo cum, | EES vmomaen | Stocesierenseeeeet 1-2GENERAL INFORMATION ‘SPECIFICATIONS {Ftyp0l ftyp2 Code} ee ———sexrcarons DRERGONS | Creal nah aio (9. Bw) SWS TE TH) FM ‘eral wit 30 mn (257) (80 on 27.1 Sven hohe 1.08 en 4.7 000 ma (42.8 Woetace 1350 en 53. Semi "a0 won (20.7) Feapeg eh ‘5 on (38m) ‘round cases 135 mn G3 Sy west 12 he 6 127 ig 279.4 Gerd eit 152g G60 13g 0B) FRE Type “in cae! ta on| ‘rot suspension, tel “Tensei for 125 mm (3) Pear supesin oltre at)| Prose 1103) Fron ue ae ‘oreo'7 328 | Fiat 200 wa 2.0 gi cat tre | SO ar | 25 Pa (2.25 glen 3 ps. pressure | Far and ona Front] 200 Pe 200 gle 29 ps). passenger | Roar | 250 KPa (2.50 hgiem, 36 ps) | | Fret braie, ning oretaes pera angle ac, 4 em 29) | Rear wrasetning bret ses’ | Haru ong oo. 409 en (7. 2 Fn capac on 6 Use 219 mp as) Fos vets eaptiy 20) 052 US ad io oa) | Seerange eo Srntengt Tam csin Fert or eapacty Bo ce (a4 US 0278 mp on Gfeder anengemant Sage onde 185" ene rom vial Se ond aace Seowst5 mm etax2 9) Secure idem gencon ‘ranean ot eapcty 275 or (079 US a 0.86 np afer dsssonby (070 ee (74 Us Oe mp a ar Sng | enone ot tank capsety 10 ors (09 US a 88 a (eat cpacey 1 er 1. US et 836 trp aD eaten ‘le ureer oan Cjuncoesmorescon Toons 20 (i022 Nene, 142828 a) et id | gag ODE Ra vas cotted ‘les ee ve sonra [Open] 7535" BBD Esnaust | Cosa] 73-89° ABD senenoe fopm eee asoe Engine By woah 22g 8 faespeed ‘08.100 mia tom) _ Plot sere ts openiog Pum out ts tS 5i.05 mm Oar so.ge'n 2 eeGENERAL INFORMATION | SPECIFICATIONS IRtype1 [Type Coo} rave TAN] iach ‘Wat mi pa Sanam pend contant mech Primary recucion Samo ea oor rton 1 | S000 ga a | 2000 a3) | aroear NW | x200@an9 WV | Yor xz wi | aste azn, na esecton ee gis} ‘Sarah pao fonda se ELECTRICAL | lton oo Ito uming F mar 2.36 4247.00 min (om) ‘Aerator ‘ai. 000 min [2TEWIS, 009 mie! pen Spare ais Semon ae) | Sanna Brsecs | ~wresear Fox enon nigh sped idag_| —anvoes | ~watesRu Span oso Oa wn OAH iarTS— vesaighegigiiow Seamy | fa SE WAGW [12 SEWRSW xa TEVEOWTESW SMT Poston ight av ow SH, brakeration ia aww Tum gal gt 130 10W a4 ‘rate pt tev awa Neue mdstoc Hoe www “Tom sat ea Sh favanae . High beam ator tt aw[INFORMACION GENERAL OO ESPECIFICACIONES Modelo X] (Codigo modelo Fi ana __esreciRenGoNes [arenes sapere goes a enc ‘aeentsan) ef Se foe anor a aren 1S a Teer mene | HE a! _| aa es foe a an Ee Tein amen aren | Rogen Sn Sones [et itemo mn ieee see [ieee trae |e [ree fossa ‘etc | aa | a ne | ete | Proto nas [as sa ecm [ett imam mmtce | at 9 Se emante | Bt Seecres crest — SEE otamee |B Es ee ca erga |e hoe 1 oem nS niin ccna | Bean EP eas ce Bn | LT SEELISTa amin | 0 hea ema | et et Soe cenit ntomoe | 12 coe ees ES apa =e Se rn we ee Saas ae taf —__ [cers ) tes 72 co m-to) . CRBS Hey aaa | tie Se a el oe | $2 tn en ferns isates 1-3INFORMACION GENERAL ESPECIFICACIONES an 6589 mos [eee |e nis as apts wack de ergrane anstnte euccin pom S25065/20) Recs dewmmaiée —t | Sono 0471 a | 2000 aor ml | Labe as w | iztegaria v | toe ear2) uw lesieesaa, educa 2ea2 68/13) Prt de cambio de winidades | {9H 94-5-6 ‘Ser [Enema or ElzcTmtco | Regan de avance a enced 243%42*/300 min (om) re age deers) Ede pci Plt de pune means Plt dea as deere ‘Renae 16BW 75.00 ln" pe} (76/5000 mio Baie Toma — Brvecs | “wares Enurehtero Sela baa [orosmm —— | 2 SSW aa ASAE =H iby atwsw bv iwPimpedainche iis mn i [ALUGEMEINE INFORMATION i ‘TECHNISCHE DATEN ode lot Kose (ana cee RSSICEN] Gomags Toro aa Caem awTaa S FT Sane ‘nm ba | Sanne ara oy 1 Ethene torn I Leergewcht | 121g (12 ba) Bottebagewicht Dare cute | umiennaen Sowers [ist neg 8 amar — yp ‘ann eR I VBacroumangung. tb | feng 159 : Honerolumingiie is | otic Gtk) oeretoagse tro Sa i wiles Noo aS or | Wome | 200 ga tunanct | Palen [28 ie ov tion nye [2.00 kote] ; | ioe 2SvgEnF | Vordenadbremse, Ressonsoche Etch nya Scee 6c Hoes Romeo loco hyattse Seebe 89 pats feet feetentinat aot Secunia’ Bw ian Sn Bish soho See i wera NaSepeRIe RET Minasrmerang Etsoenaer Sapenge 83° Sie eens | foe ines ocetngwenains | Casaat Getacbectinatl| 898 nacn dem Autos 0701 nach dem Ablasee, (html iahot a Echuiesysom Gettnnte Schmiosing ‘er | Sooee Par schoum Dyincerverscstung Tad ege Veni | iis | Gian —| LanelenveniiSeuening soverng ‘Geis Lamellenvens Sleuenung | Tas 75995" vot 75899" nT ‘pases [osen [ov oT Heetupeschwinageet | 10C=100mint pm VRS Ne oben vert 1 ‘Aslongesinung etALLGEMEINE INFORMATION TECHNISCHE DATEN Mode 2) Rad Kas) _— SanETAND SRC Dam 7] BAR Trepp aie actor Kapa {rortexcim] Some Sage ante nents Seren soeoei maa ‘eosin iSiogsig is ewan asiecao Sean | Ee hvu aa Erde | Sesea on Um {Ea cn tm Towson um Ti wes Secon Ba faba Bexicseoabiond 37a | Tea} Serena Toe S rt Abblonny ‘Sch omits Indrunentenbeleustng Lenonslgeampe Rekseuconate, Lay aswrasw aavaswreswxaysleveowissw "ay Sw (ave ty a1wisw 1B fowna tay 3 (by 33GENERAL INFORMATION TORQUE VALUES ENGINE yanaerned n efit Free! at rantcas tot FRAME Enpanon chamber io at Front mare yin hole bolt {hte ovr tact ode bot Front clger racket ble Seeieg anes r woo, 7 yar. 2222, 1@) too. 7) wie! 7) wie! 7) isos 53155, 40) Beata 272,20) Man ey wits, 13) 2712.7, 20) 20214) rons 3 nt | women | 7 iao ; we | 2 sth " sie an a sien an 3 2210310) | sty etna soto « Ruz.» | 8 sure | a sero (o7.0 | ‘I | * a0ses & Pat | : pen ‘epi siotng sae =| tose 1 Agi aetna aoe nal La ko a kaGENERAL INFORMA’ $A rt INFO it Te ‘@w | WineaD oA | YoROUE REN tem) |i heen, ‘Wael ange ble 10 6 1505.1) rae ae bat REAR) S| te 3313, 24) I (rrown € . nea, 4) Deven sprocket ble 8] 1 ‘45 48,3) fear alomat : ie 2018.0; e5) ‘Shock shaber uaper mounting Blt 1 1 wits) ‘Shock soeorber upper mouning bok iock nat | 4 | 28 355 25) { Shock sbeote unpr owning mt 1 @ 385 25) | Shock ster lower mourang Ba 1 2 ase 2 i Shock aevt-sving am rut 1 10 asus, a Shock ino rome rut i} te asta a) ‘Shek srm-to-shok nk ot fu 1° ates, 33 ‘ve cho sider ero 2 e S08, 68) ‘Shing om B® Bock at i] oz rors.sn ‘Sang orn pot mat 1 ta wou9.8 Bed wae 2 ° 6106, 43), Mowe inde reser ap screw ’ a fuss ta Bake howe bot 2] ‘9018.6, 22) apa racks nto A i) [8 | eee stp racket pine © t & 03,17) Stat lever pot su 1 6 foo, 71 Ciperinner pte bt 2| 99 5505.5 40) Rese cape at 2 ° Soe. 23 Torq specifications ated on previous page are for important Iatants, Others shuld be ightned 12 sndod ome ‘STANDARD TORQUE VALUES. Tem ] YoRQUE VALVES Tem TORQUE VALUES nba el " ‘ee Tantarwdec| £0836) | Saevaaon Tests, emimant| sows a1 | somace sien ast Eminans| asia | Stameomne | Bee wommonoam | ie@ees | ermembeauns | 2i% 3) imioans | Hess | aman |GENERAL INFORMATION COUPLE DE SERRAGE = 4 woreun 1 mer OIE | RETRE COUPE DE ERG TE l Ferny | en tor 7 vf 20a a a] ot isha 4 Eoou 8 oyecre ra Be3 a Sse a arrge i] o4 ee3 ay 1 1 e009 men |] d | SER | anevctemseten | 9 Cracnetoacorarcance |} ‘ a ia eeu or i] 8 a 1 Sipe ticle i] oa corer Ecconcecnpice were | | 'S Sem 1 fron ge ocho ake : nen Solon usa | 3 zen cHassis ORE OTE | opmeTRE | SOURED | nore rizrinm | “Semmce | - . ire Sa TES 3 = “io iepeTaos ae) we ru fon mca 2)» zon sou Se cenaoe marten te 3 * Zen Enos os cc mane eee 3 : eta Scie acnanenaotapepo tan oan | ‘ pea Scien oe amore i : Sect rae teen | 1 | SS Sie cpa ela rch 2) 3 septa ape 0 | seaae | on dest or 4 * nen Site oars poe 3 ; 6) Coos poe euche fp} 2 wie cnr de ton fap vat 3 e | Ben agus conned cn i] oa zea Es de case acon iL 2 | ntINFORMATIONS GENERALES: ‘TE ] GUNETRE | COUREDE Let inm | “Senrace New tor) NOTES ‘Scupepe de purge Bouion ewe orn (ae) Torus aire Seu septic de Famoranaue ‘eq supers e Tamoriaour Ey rarer ‘is cower reson pampe tan arnt Bouin "Ane stn pice rou Face divin ren ase | VALEUR NORMALES DE COUPLES [COUPLE De SERRAGE ‘Caiet COUPLE De Sane] ‘OBIE hem om) en 503) Sa Vis (04) wna, om Vie 03) frm Souon steooy | aaa {nm Solon & reo exo 20a ton Boston eseou | 35403) lm Souen &vebrd esr zen 42mm Boson Srey Po 1mm Bodin & ebro ee | ooMIFORMACION GENERAL PARES TORSORES Motor ARETE FARTOROR ‘ORSERTRCONES — ie te) Fae a toni oe 7 Tet) Semen sets 6 Bh, Toons dl cigs ‘ Bes Crum decto teentnase | T |e sea Frere re dl tee ‘ " seo creme 1 ° 226.2 | Aotearagente tnor en as ero de ope del tanto de me | em 1 6 wan on del late del mtr i] oa ee | Feces tenga mato | educa 1] 070607. | Feat tne u 3s | om | Pee de rr tact de | ‘ramon 1 s | zen Feta el motor de rnge 2 a | eR ‘asmipoR RTE AND] DANETRO BE | FAR TORSGR | — ORSERURGONES - tnosca ns | ‘Rom te) ~ Tai Es vias ae 7 = TO(0) —| Rea gen dar ‘Towra de ment en hous de expan | ren 1s sero 2 ° zen Tote i eine de unin | 3 ® 009 mo de wopone del cine macs dace | 2 ° uo, Five de poe span rembone” | 2 ® nD eel doco drm dee | 5 6 bu Sra : 2 285 Fe de Stn del aera I ® Bea del cago els 2 ® BB) | sokar gene ttr ao sun d's og er 4 8 van om den Se ra pec 3 ; iia, ‘i lesa 3 Bus Se top dl dr dct 3 3 Ben | (Tee Sic teen i 2 209 | Foes de ege di H 2 | aveWFORMACION GENERAL aT Fa ESHA] TARTORSE | OSETTGORS | — anes | “hnegen mE Nae Rae wpe ain Ress are het c[ os | Bea com 2) 3 | Bea en s] 8 | us verge 7] 8 | Sea Fe ee atmmmemin | 1 | te 283 misarosse || ae Sore ent od mene 3 | B88 fae Seance | i | 8 83 Seeder rte Te Sera cow vf ow | ses (ee deat na i[ » ao aes see r| we | ees eee toa oo $63 | font iim ame | 1 | 2 | mem Se ets oe 1| % mea wate S| % tty || Tee eat el nse — a] oa | gee Fee mang el oe s| oa | ‘Bee Tee a cine 7| 4% meg eh ores ry) og | aes ove pen tec ae i| 8 ane fe dirtat nos at canes r] o§ | sea fess 3] 8 | Se8 j vw norte pgn or in pes npr on i een an — = Seen PARES TORSORES NORUALES E ARTICULO PAR TORSOR "ARTICULO | me | [exymea san} “Sey | aaa Reese om] 803 | etttom ferme oee| ees |e es cm so(sg)__| Pro deta ys twee $e 10 rh aoa0ALLGEMEINE INFORMATION ANZUGSWERTE Moror Mesto) | wmdom . | Pigaied dar wasepanee [1 7 T205 Zrtnoonkopimuter 6 > eae, rincermater : ‘ Bed epptangsnaben Enbeigungertor 1 “ $009 ‘asta 1 is 69 Revptronmetn 1 ° 2@2 —_| sewemitel ou dor own eutiopen schatwasettocionctrate | 1 | 26 nap Schoungradmater i ra Pa) | ‘egiochonadnter 1 i wneorn Shechbe u 3 709 {Ceteot anisctvoube L 3 nah Sarorenabe 2 6 nan RAEN GENSTAND ZA GEWNDEDURCR | RAICHMONENTE]| —HENERRUNGEN 7 cas MESER an) | Hm rn). aint Batam 7 5 TOC) | Bl at a Cowie xtegen Meter Seeger 2 © arn awl SShalaimgtr Betsigngemater | 2 ° Ben tchvetinaingnane 2 ® on edee Hcp Hates 2 6 ona upping cease 2 ° ona orders brenachbestrie é 6 Bu, Verderacioe ‘ b Se Caobercmcte 2 © BEB | ended me | cowinde atragen ater Gate ‘ ° nen Gore cote 2 5 ey Sitti! 3 e iets, ‘Vrcere Bromsntegeacasbe 2 5 Bea Unica i oD Lenkoceigingyrter i] 2 peoa®® |a y ALLGEMEINE INFORMATION SEEENTAND [RAR REWRNDEDORCR ESR] — RNIN asszt nm) | Nm ka). Tad Ranschonschroabe 6 2 155) Ibemecholberscicube (HATE) 3 ft BGS, INemschetborechiaube (VORNE) 3 rs ba, Kotensadchbe 5 0 Bu5 iserochemenor ? i eo bere Seazompeibolsinungsctrubo | 1 ia Bas) ‘bere Soassampioibaisigungschaube Kentrntor ' 2 sos bets Ststnptobotetgungemstir t . G5 UnioteSosdampiemetestgungsctcube | | 5 S65 Ssstamplomene scnwnge Maser t 6 Bap Sessiamplergesange Rahman ster t 0 sas ‘Somdemplornebel Seadempiogestng: sas eer 1 0 a9 ‘itepsceten Gitecnuh 2 = 30% ‘Schvingenlagenapien Schraubs Keontermuter 1 2 nam Schwingnelagercpien Mater ja it neo Exlotungrrent 2 3 ee) Sclvaube Remrvotanscecka voore Bromspumpe 4 13019 | ‘remeletung Sehraube 0 ‘Go | ‘A lneschroue dos Remsctelbogots & eas, “fr Habeschusube Gee emacs a Bes Bromshobol Zap Mute, é iodo, Stomatol nnere Psi Schvoube 0 SEs incre Bemastaschbe 2 289, le angegebenen Ansugewetshexchen ich cu! ie wichigston Btesigungeolemenle, Alle cnderen sen aut W_ Gio ten angegedanon Sumvdaré-bvehmomeris engeaagen werden, STANDARD ANZUGSWERTE GNTAND | RNRGSMONENT SESENSTAND Tae NmOo) | tmas) Gam Sakae water | 5s) | Sam eae 400) Som waste, muter|—10¢L | nm Schvaube 309 fmm Scnvoune, ater | 22022) | Sn Frnsohersctuabo und Muter a lomm senause, water | 353) | um Parchenechuaube und biter nan Lamm servoube. wster| 3548.) | 10mm Ranschensetuaubs und Mae Dao 1-6(GENERAL INFORMATION TOOLS NEWLY PROVIDED — ——vesciprion NUMA ‘ora Kv40%00 rama—evaot 00 SPECIAL Nawaeh Ree ET “Remove hand ‘racket 28330 mm Gite comsrtaer Const serie raat sary sat A Eranknse sary to! “Ganka sna clr 8 Crankcose sens ont Soa toa compen ——— ‘common, Fp! oli [Sores eo ‘97936 1660100 7838 te0020 (079454180400 7461870100 ‘7925 Ke10000 rnac—Peaot00 ‘7631 -cora000 07936-3710300 (07836-an10%00 7964-wao0200 ‘7968—vton200 805 —Yo80100 ‘7965-0200 ‘o7a8e- 1150001 ‘07947 420200 ‘o7s46~Ge«0000 7816~3710100 97996-2710100 77830040000 7748 oou0n00 7716-e020800 107725- eo10000 746 910200, o77a8-9010900 ‘7746 po10800 _o77as-eo.esoo | 10 i) f |GENERAL INFORMATION Pit, 20 mm Pr, 25 om Plt, 22 mm ‘apts mater (KOWAD (ut trtor AMWAY oF | Gre tester (cows. | —s7ras- 04000 7746-ooso4n9 7746~oo40000 ‘rta6—ooet000 (07746-0080100 ‘776008300 ‘o7745—0080800 7747~o010400, 7410020000 {8F308-0020000 18INFORMATIONS GENERALES UTILS DE CONCEPTION NOUVELLE 1-7 =aaaee ee oissas esse [e ovcomx ee moe See teres |i Ea ce mee |! ISSO any meee | Sraeeer co cee | Se Se mn cern SS ieee | 8 oii em Soieea ime | E SEES oe cca Seete. | fee |! eaeceeneeaee cereal ae moe | E won rs rare ——— ate [eee eo a |e —— feet eee faeee | Bee == escentINFORMATIONS GENERALES 1 DESGUATON ‘coo EF SECTION ‘Gus em ara oat wa ‘Guido 22mm ‘077004000 0 Sui de Foust de pose du element orrees0100 wae ‘io o oul 69 pode du roulomont 120 rraeost300 " Tue o ut de depose du rstemant Tm oreo 0s0300 2 (att peur acaupage sees orree00%00 te att ant tance gol Touche oreroo10100 " ‘estou dit KOWN) orav-000000 iay0 srsonzco see71019INFORMACION GENERAL HERRAMIENTAS DE DISENO NUEVO DERRCU ys sen ree Sacer TMC RY=OToS * tine pos coro ora v0 2 Toa ear de ares, ane erm ‘Spare tl cade crag reeset a Bincoe dl cine Shane eraoten fo Ercor uv cone as ooio000 ° Mia dl sce ereaeariot0o 0 Cet hs ler race e000 ‘2 | ek Sans et tan Sr vn 8 “lcs pasado dl cher ‘ree 000100 i sata Bsa et carer’ rss eemno0 Fe Se snus cet cree ‘res sta00 ra lic deg tle ‘rset T5000" n ‘inet ot ea rade eile roar sano u tar dl sgn de decor ‘rene ceto009 u ‘agit vragen ersissrionco t fondo i esome ‘rratooto2et 8 comunes - DERGOW TONERS} “EO BE RERERENCR pear srresooao20 3 fate, <2 mom Srressot00 ‘ 1-7MHFORMACION GENERAL DESCRGOH “SHCGON DE RERERENCA—] Pia, 1S ma a77a5 0040300 TT Plow, 17mm Srrascosos00 2 Poe, 25 mm ‘77aco0a080 ie Pos 22 en ‘rraecoaton Bj excrete ‘oriscoosoeo 2 Coen exact de coat, 12 mm orescence en ac sc 7 a srcorane Trt ona dea Rog orravoo10!00 aleotedor dal OWA) ‘rati-o020000 15.19 | Foto de eon GAMA) ‘roonoeaoee® 15,18, 17,10, 19 2 Bedard crete EOWA) TSH_ALUGEMEINE INFORMATION ‘WERKZEUGE eve weneuce SSN —-" ee — ee ne _ games | t sent Se Taman oan Sea orcas (antecee, grad | Stang iagatebacm- unite | Stes | Pepe Se si reesei or Reve ere eee, |, Saeetiaeecnsete meme | ie ees gee | ety grevies | fees A uses | 8 soverae: gece; | 2 | a ageing come =| Seen omsicom | ie Eemagonais esis | Ee eas grates, | SSE ane renee coca Re wecews | i inure macnn i Seats eeepc guezes | i | Peace ace Sree [WageratbeiehermibenOr —or7at-coiao1 _| 4 auoewane weceuce eee a aE —— ee ry 7 ara eae | Saou <—s. grasa | Tendarhea aenen oem | i iSitenrecees gueweue | ke operas a SEE oom Sree | eee San gesuan | | Hereens an gece | Eee a oes Le iSCHERING ora Fanrang, TS ‘7750040900 Patrung. Vn ‘raw Fung, 20m ‘rras.os0s00 Ftwung, 23m ‘rras-oosoo Panrung, 2mm ‘rrascoosion agerabucherwole ‘rrassso100 Legerabaahedopt 1mm ‘rraccsoa0 en ‘rras-00s00 agettetonise, Sem ‘Srrae-r0100 ‘GabeldlentangTeebom ‘ornareoioig Distal cows ‘rat open 15.19 Boric Tetgotst GANWA) oder ‘730e-0020000 15, 16,17, 18,19 "BekinkTesgeral OWA)GENERAL INFORMATION CABLE & HARNESS ROUTING Note te ow wR owe 2 catty han eaINFORMATION GENERALES INFORMACION GENERAL ALLGEMEINE INFORMATION ‘ACHEMINEMENT DES CABLES | INSTALACION DE LOS CABLES | KABELVERBINDUNG UND ET CABLAGE Y CIRCUITOS ELECTRICOS ‘ANORDNUNG DER DRAHTE. —_— eS ete em ee 5 + Tarctnoescmminte wings gadine | + “etx concer ajc bn deae a )INFORMATION GENERALES INFORMACION GENERAL ALUGEMEINE INFORMATION 1-10(GENERAL INFORMATION C2rsaiaron ovenriow a) cHORE a stannER RELAY x en eorung SS (oy nedenve vate (8) seavoloron ty enaaease Suenrie Ci] no} Fuse (11) BATTERY PosmTvE wnt eonneeson (99) BRAKE HoseINFORMATION GENERALES INFORMACION GENERAL ALLGEMEDNE INFORMATION 4-11GENERAL INFORMATION arcHoKe ev cusren caste CABINFORMATION GENERALES, INFORMACION GENERAL ALLGEMEINE INFORMATION 1412GENERAL INFORMATION 113 ta 3s oa toINFORMATION GENERALES. INFORMACION GENERAL ALUGEMEINE INFORMATION | | | a ee eee 1413ca L2] oo wa LUBRICATION GRAISSAGE LUBRICACION SCHMIERUNG cnaLUBRICATION ‘SERVICE INFORMATION 24 OILTANK 28 ‘TROUBLESHOOTING 24 TRANSMISSION OIL 25 on pumP. 22 LUBRICATION POINTS 26 Ott PUMP conTRoL CABLE ‘ROUUSTMENT 24 ‘SERVICE INFORMATION GENERAL, + Lubscation estan sence cn be ported wh Derrat stem 0 daaseombl the of pum = ol ump three arin th tbe (rm he oi tank to theo pun or whenever he tube as ‘rom tho ol aes tube (rom the i pump tothe carburetor] whenever ol ines hav Den connects SPECIFICATIONS. Engine ot tk enact ‘lars (1.08 US a 098 mp =) “rnaniain ol par 0.70 ers (0.74 US et 0.62 mp a) ently: SAE 10W-40 pt Semen ctenton: SE or SF Otnertecostar shown in she TROUBLESHOOTING Exgezsve smoke andlor enton on spa tg furp nt propery aust (cea ol 5 tava ene +O pump not asus propery stint ing) {mp not eropery ested Inuit ong)GRAISSAGE INFORMATIONS O’ENTRETIEN : RESERVOIR HUILE 3a DEPISTAGE DES PANNES 24 WANG 25 Poure ve vite 22 POINTS DE GRAISSAGE 28 REGLAGE DU TUYAU DE COMMANDE DE LA POMPE 4 HUILE 24 zB INFORMATIONS D’ENTRETIEN Informations générales Stee ccene penne eeceee eee eee rae cae ere aden neon eee Neen eee rar footer cena CARACTERISTIQUES. igen esos ae " ‘oquivatente a eat Sae 10 w0 Clasteaton’ APLSE ou SF Wes poate cuter cos nue ayant une te coet, fount can ce olay, Sona tomparatre moyen dove ‘900 Ga NGSRABE DEPISTAGE DES PANNES Fumee ciou top de déptt de carbone sua Doug 1 Fecal me pc enon rte mal ele rata mi Atos hal dans I en es ets ou, Pompe ales fransage evtean) cin ce a rsnoe 2-1LUBRICACION | INFORMACION DE SERVICIO ‘21 DEPOSIT DE ACEITE 24 INVESTIGACION DE AVERIAS 24 -ACEITE DE TRANSMISION 28 BOMBA DE ACEITE 2.2 PUNTOS DE LUBRICACION 26 [AJUSTE DEL CABLE DE CONTROL pn DE LA BOMBA DE ACEITE 24 INFORMACION DE SERVICIO (GENERAL "svi de nm pe dec iu ot la, ‘ig dels en el tue cata el it eae con nba senor ie Pogue e!tato de psa dene (que cnet lntonbe de ete con lear sempre que auido rae Knee ito de ase del mote vers pig 26. ESPECIFICACIONES este de nto racomendad Cat Now Formula TTS th ae ete apne aot e ‘mae 070 woe suse a hrtieasin APSE 9 SE since ene acando ls INVESTIGACION DE AVERIAS emo 1/0 exe de eben cn aia "ous no jena conecment ote en een) ‘mn stad corecamente (cee inert) ina gripe SNe cee ot deo a th aca 1 een ar ber eee sete a aye el epi 1 Gi ap din ts eat st.TaRTiNGERoRAATON FA Cora a Sronnemecernaa oo Bren, es Sarre Secrecy 8 tou Lcne ves Gere sees m i WARTUNGSINFORMATION sence ow ie Scmierambeten kénnen bel monkertemn Moor augottht werden, Boim Aus oder nbauon der pup dataul achlen, daz kein Staub oder Schmuls encng. Verrachen Sp nicht die Opurnpo cusenanderasnchnen Be Giptmpe ete. wean Sch uae Get OesngMeen (om Olu Opsmpe) oes na Sem dio Olstung abgetenal worden it + Bie Clverbincungsetung (von dor Oipumpe zum Vergasen nach den Abuennen edeemal nen 1 Roi dle Reiigung des Msoxislem. soho Sete 3 TECHNISCHE DATEN Expiotienes OL ‘Catot Nov Forma TTS Melon na tor (Getiebedt nat 0 nach dom Abloson Empiohiones Gotsobest onda Tank Ot oder gioichwertges OL Visostot SAE 10 W- [APtNomn: SE oder ‘Andere Vseosiosmegtichktion sind in ‘er Tebelle angegaben. Boachion So ‘abel ce aurcheciche Tempertar aa BIER STORUNGSBESEITUNG ‘Toerduschschaiiche Ravehbildung undloder Kohlancblagervagen an den Zindkersen Purmpe nicht ei agosto eal OD Schlechle Morel Saat, ‘Soemteung ‘pumps nich schig eingstt unauetchendar O17) Schocchie Molore oattat Kotbenirensen ‘Pian Oli Bohr oder venfopte Ootung 1 Gipumpe nicht sehig elagesedt cunseichondor O-2unus) * Oipumbe schadhat es 6 art nicht ug dom pohattr Entutunguoch des Opener Vorchksoe vextope 1 Siento versione 2-41LUBRICATION OlL PUMP REMOVAL Famove the nah canoan cover (pogo) Lo W ‘01 O1 PASE TUBE wroutueeGRAISSAGE POMPE A HUILE EET omar seman tint BOMBA DE ACEITE DesuoNTAE LLUBRICACION SCHMIERUNG ‘OLPUMPE. * Seinen an Guonngetuna sat 2-2LUBRICATION. INSPECTION (7 08 pump onuM ‘caution {heck he ol pune Bay for damage. ‘Ghck theo pomp dum for smooth pertin. [AIR BLEEDING/INSTALLATION, (1/91 TaN CaP caution - © Ain the ol tom wil Biko rei fw a may + Died ai from the syste the ol Bret have bon ec ni stn Ong fr dane or detesorion. TT CARG TH OL EEAL ct tarts un sc te 9 a ” {oti Suing with can engine ot sn nea he of pump : ; Insta the ight crankcase cove (page 816).GRAISSAGE to 2-3LUBRICATION wow eooo no ue RO’ (ov caBLei2ngaomer (9) coveR OlL PUMP CONTROL CABLE ADJUSTMENT‘gee pee we REGLAGE DU CABLE DE CoM MANDE DE LA POMPE A HUILE [AJUSTE DEL CABLE DE COW. ‘TROL DE LA BOMBA DE ACEITE 2-4LUBRICATION cauion © A adhinent win T mow (000) of nde mark om ite pen sie eccepabie However Be aging mark imut newer be on the aed de on the aes mark aoe Eee ee 8 Tan te con oc td th ho 4 OIL TANK (Oy srivumien (2) on Lever seNSOR Sor nes. REMOVAL/INSTALLATION Remove the let aking Inge 43) {aocen tea ein ant band remove the sine in 2 Int to hereof renew ‘rg of ond ed at rom sat fs) sos TRANSMISSION OIL \seccrow wmoowd 2) Ol LER ccHeck. ‘Str the engine ant ttle fora ow mine, tan sop the {ae roconmandes ianieson se page 2) sheet CHANGE ‘he per pro th paon wad, OL CAPACITY: 0.70 ter (0.74 US gt. 0.62 Imp at sor drainingRESERVOIR DE CHUILE Sevterent SS. ‘WIOANGE SES Vee re ie [ACEITE DE TRANSMISION aad GRAISSAGE 2-5LUBRICATION LUBRICATION POINTS sol pur nw oo secon Sie Ae ‘CONTROL CABLE LUBRICATION starch ‘hor upper ends, Therughy Mente the Sea sticone) co Fpowrehaxe uve ar TwRgTbeHOUSNG Luge CEVER POTS ev maomne soorststicons fee \ (oy SHock unwace \ | \ ante Statins yor eusHNGs: Bust Seats (01 Sater tran, (7 GEAPOL (SAE £80.90) cin Seeeooweren 2-6 |2-63 ' MAINTENANCE EINTRETIEN i MANTENIMIENTO WARTUNGMAINTENANCE, SERVICE INFORMATION ‘3-4 IGNITION TIMING MAINTENANCE SCHEDULE 2-2 DRIVE CHAIN | FUEL Une 3-2. DRIVE SPROCKET FUEL FILTER 33 BRAKE FLUID THROTTLE OPERATION 33. BRAKE PAD WEAR CARBURETOR CHOKE 2-4 BRAKE SYSTEM AIR CLEANER 3-5 BRAKELIGHT SWITCH SPARK PLUG 36 HEADLIGHT AIM ENGINE OIL LINE 3.6 CLUTCH SysTEM ENGINE OIL STRAINER SCREEN 3.6 SIDE STAND CARBURETOR IDLE SPEED 3.7 SUSPENSION RADIATOR COOLANT. 3:7 NUTS, BOLTS, FASTENERS COOLING SYSTEM 37 WHEELS | CYLINDER COMPRESSION 3.8 STEERING HEAD BEARINGS 3448 I RC VALVE B14 ‘SERVICE INFORMATION GENERAL (aan + Ifthe cngiag eat be ranting 10 do tome woth, ake tre the ara W well elated. Neer ran he cag Ta fnclosed area, The exhaust contin ponon arbor mnt gar that can case the lst of tnt aed ay (ead te deh + Gasoline te ecreamely flammable and explain nedr cetin condition, Workin well ventilated area with the ‘sine woped, Bo mot smoke or slow lame ot iarks the ark area of where gale nares S SpeciFICATIONS ‘op oo 2-6 mm (i814) Hi diet ToS in 0803 Stony or oor 008-081 sete — ee, Sanaa ons fora Fo cand he lng |-BROES_WHTESR=U dos 40819 ie Shee Somein 105250 a 007 tens, oe ‘oon sang ma BP 2E poor eae Een ak 28-26 mm (1-1-3/ Cold we ensae 1206 7.00. 25° [328 26, 33) te gre) -200%2.00,39) | 26013 60.30, — | rr = ioogoni7s26 [19070-18035 —] sa ed th Teme ibe) xem waaay TORQUE VALUES fear tert 20 nm (8.09, 85 5) 4} 3-1EINTRETIEN INFORMATIONS D'ENTRETIEN ‘34 CHAINE 38 PROGRAMME D’ENTRETIEN 32 PIGNON 39 ‘TUYAU D'ESSENCE 32 LIQUIDE DE FREINS 20 FILTRE ESSENCE 33 USAGE DES PLAQUETTES DE FREINS2.10 FONCTIONNEMENT DE LA COMMANDE FREINS 3a DES GAZ 33 CONTACTEUR DE FEU STOP aa STARTER, 34 REGLAGE DU PHARE at FILTRE A AIR 35 EMBRAYAGE ant BOUGE 246 BEQUILLE LATERALE 342 TUYAU O'HUILE MOTEUR, 36 SUSPENSION 313, FILTRE HUILE MOTEUR 36 ECROUS, BOULONS, FIXATIONS 3-13, [REGIME DE RALENTI DU CARBURATEUR2-7 ROUES. aaa FLUIDE REFRIGERANT 3-7 ROULEMENT DE LA COLONNE DISPOSITIF DE REFROIDISSEMENT 3-7_DE DIRECTION 344 ‘COMPRESSION 38 SOUPAPE RC 34 AVANCE A L'ALLUMAGE 38 INFORMATIONS D’ENTRETIEN INFORMATIONS GENERALES (ARTTERTION) [+S Fon dt ae orate ota ors de vn, usurr qa Tena ob Fo aval et Wn ar Ne ua ae) tnarnr emt aa an nda om. Lesa ppm oes mya dere Ong a dang | (el pet provoquer des fanaa’ ef mine In mere Ls ttn ii el ep cele onan Aer en orale pas CCARACTERISTIOUES Gar pomnee ces gue 26.0 ESotaments aoe Sectodes 0.70.8 mm Tema —— ‘asec [Wares] Pout Parc prongs & panda visse | RT0ES [WHIESRLU] Compression a eye 1022 tiger Sarees aiumage Poi F 2434200 min em) Ciesie a mes.39 | [Condit ot passant 250 200.2) 250 280 2 [Biron os pres = oa. 528 are as (COUPLE De SERRAGE cou se Tae aire 90 8m 90 kgm) 3-1 ca on ee‘MAMTENTATENTO INFORMACION DE SERVICIO 34 CADENA DE TRANSMISION 38 PROGRAMA DE MANTENIMIENTO -3-2—-RUEDAS DENTADAS DE MANDO 2 TUBERIAS DEL COMBUSTIBLE 32 WQUIDO DE FRENOS 3.0 FILTRO DEL COMBUSTIBLE 33 DESGASTE DE LAS PASTILLAS FUNCIONAMIENTO DEL ACELERADOR 3-3 DE LOS FRENOS 340 | ESTRANGULADOR DEL CARBURADOR 3-4 SISTEMA DE FRENOS Bat | FILTRo DE AIRE 36 INTERRUPTOR DE LA LUZ DEL FRENO 3-11 Buyias 346 ORIENTACION DEL FARO 3a | TURERIAS DE ACEITE DE MOTOR -«-3.6_—SISTEMA DE EMBRAGUE 3a | Tanz DEL COLADOR DEL ACEITE SOPORTE LATERAL 3a DE MOTOR 36 SUSPENSION 3.43, RALENTI DEL CARBURADOR 3.7 TUERCAS, PERNOS YFIADORES 3-13 ‘AGUA DE REFRIGERACION DELEADIADOR3-7 RUEDAS 34 SISTEMA DE REFRIGERACION DEL MOTORS-7 _COJINETES DEL CABEZAL DE DIRECCION3.14 ‘COMPRESION DEL CILINDRO 38 VALVULAS RC. 214 REGULACION DE AVANCE AL ENCENDIDO3- INFORMACION DE SERVICIO ‘+ Ses acer hacer aban irbajr cn arcana gure Be Ta Al Wn veda, Ro poe) ‘qe pone conor pds de cnnminto¥ prom a me | + Tota ecrmadsneni aoa 7 ep hao res cnn. Trabuer cana zoe ben vented eo | ‘moar para, ie crear Hama ha en Sn tba de hye mine _ESPECIFICACIONES tego te els empunadra del aseador 26 eam Garter de a vlle"ystae ieitmm Exeter det tu Foe mm Par condi aa vaca cna ‘Tetoes [wares Rate 1.400100 sin om) Comprein del ein 1000200 ta ir? ten) Reulacon de vate sl enenddo «marca 249°22°/3.000 min" Gn Juco re de npaanadetrgse 1030.0 — 7 = [are TARO Frain ea Gra wi fre 00.25) Faas 25, 39) He ga/en (conduc y pS 200,@.00, 20) | 250,050.39) AR TORSOR owes dt ero 90 8m 80 Kem(WARTUNG [ WARTUNGSINFORMATION 39 WARTUNGSPLAN - ERAFTSTOFFLETTONG si0 HAPSTOFPILTER m0 CCASDREHGRIFF-FUNITION a1 VEnGASERCHORE ou Loree Pn ZONDEERZE on MoTorOUETTUNG oa MoToROLFIL:THRStES a3 TEERLAUP-EINSTELLONG ORLMTTEL vas ORISYSTINE oa ZYLINDER KOMPRESSION aaa ZONDEETPONET au | WARTUNGSINFORMATION ‘iucanenss OWES =) etc Bled Mar arc wd len, Raa uscd al, tar ea nn Fo ca sci tae asp ene ies Keema. S ones 2 evsihe feb und sll “Totti da * Se A etmmtenReingngen ent adept. le Are Ia lac niche beter Raa bi | Ser dren NES sche and Pane nd Funke Arbo re Bese fra. ‘TECHNISCHE DATEN Gatatohattpt 2mm ottme. x] Wares ‘A wat SaSckan el chan Saxon WIS Lctowtzenach 1 4.100 mi Dyundanerdentung loadegiem™ TEndantpantl Fehon 243828 00 min pe) Banmen Raltebskelendurchheng 255mm ‘Norah — a Ftver und Bolas 200,@.0. 2) alana — Toweo.17 28 1307616 635 ANTUGSMOMENTE fierce satin @0 Kam ee 34MAINTENANCE SCHEDULE Pert the Provide Ineapton a sac sched maintenance paid [INSPECT AND CLEAN, ADJUST. LUBRICATE OR REPLACE If NECESSARY. CLEAN RV REPACE A: ADJUST L WUBRICATE FREQUENCY | WiGHVER Cou | ODOMETER READING WOTE 2) rans [t,co0im| 1 | 4 [6 | 12 | neren ro | 1 [000m [oe [25] 6 [7.6] Pace mew oTeS| MONTHS: 6 pape ‘SPARK PLUG EER 2c 250 [Tieanewsson or [aYEARS +i = [ENGINE OW LINES: To = [ENGINE O1 STRAINER SCREEN c RADIATOR CORE t ‘COOUNG SYSTEM Co 7 (CYLINDER HEAD OBCARGONATION ‘DRIVE GHAIN LEERY 000m 650 | 3-9 ‘BRAKE FLUID womment rp [tft | 810 ‘BRAKE PAD WEAR ‘CLUTCH sysTEM “SIDE STAND ‘SUSPENSION ~ 7 Seen eons ee EHS + SOLD BE ERED ev AN ATHOREED HONOR GEATA,UNLES TH OWA AS ROPEN TOOLS ‘+7 MTHEINTEREST OF SAFETY, WE RECOMMEND THESE TEMS BE StH¥ICED ONL BY AW AUTHORED NOTE i) Serica more frequent whan sing in dst aes (Forge emetar reading, peat a the Wrequncy inva extabiches hee 3-2ENTRETIEN PROGRAMME D’ENTRETIEN ‘ater es cones ndcesaties,&chagie pause Canvaton,slon le non ate Fanner ot netyer ger, grr es casa, enolce. Netter Fe Rempacer As ager L: Gracor prnened OREN | Sagas p= [SPT TOTAL a stoop 1 | « [8 | 2 Pont OENTAETIEN ——~ oe = GOROURTE O-UMENTATION ‘GAEPINE A CAROURANT ee FOCTIABEMENT De PUGNEE DES CS t ot rurne AR aa Sovie DALLIWAGE asi SRULEATEns a OU TET i “is ras one oO METEOR | FONE ALE papa = nae ou casuRaen cer LLQUDE be REFROOISSENENT i PCIRCUIT DE REFROIISSEMENT | t SEEALMNAGE PsTONEYLNORE = EAMG TE OUR © Seca acto a OO - “rs ‘uae De TAMSIN i 1080 3 QUE De FREN woe ‘UsuRE PAGUETTES t ‘GCUIT DE FRENAGE: 1 ‘CONTACTEUR De LAMPE DE FRE Coe FAISCEAU DE PHARE 1 ‘BEQULLE LATERALE os on SUSPENSION TNS, 0, OSTSTES Oe OATN ROULEWENT OE TETE DE FOURCKE * es opations doen re tectubes pun leer ats Hons, mons que Fuss necspose des ts conformes ‘sls popuatonYeehnigue cesar + Pour sauna rove secu nous yous coneilons de ous aes un concession aust Honda Note!) Pus taquammen iranian emo dane des 2rsepoussreutes. (2 pour oe Tonge parcours: eter src Ia Hequene anute dae esohimaMANTENIMIENTO PROGRAMA DE MANTENIMIENTO est os cons pinnae ada peo de mantener come epetieado en ib IsIngpecinarytinpe fsa biel es nese ‘SLpiae Be Reemplaat Laer — FacqvEwan | tao ones = TNDICATION DE OBOUETRO WOTA A] mem nora [aes ree [> [usc be conposria : Topas =F couanor ve coususmiete ore e135 = [RUNCIONAWENTO DEL AcELERADOR ni 1 [33] ‘CARBURADUR ESTRANGULADOR ipsa LTRO DE AIRE TOIT < Suna ACEITE Be TRANSSION FT covanoR DE ACETE Bat MOTOR == Towa be ACEITE = eaRauRADoR-taLeNT ENFRIADOR DEL RADIATOR [UCLEO DEL RABOATOR SISTEMA De ENFUAMENTO = | DescAaRBOMZAGON De LA CULATA SA Dl om BE FETE COED ESCARSONIZAGON DEL SLENCABOR ‘CADENA DEL TRANSMISON 'UOUIDO De FRENOS DDESGASTE DE AS PASTINAS — INTERRUFTOR De LA LUZ BEL FRENO "ENFORGUE DEL FARO ENBRAGUE SOPORTE LATERAL SUSPENSION — TUCKS, RENO PSTN DE FR RUEDASAEUMATICO ~| ‘OUNETES Dek. cANEZAL DE DEC * as opectns de aise eran tras + meron ews tgs serie ade NOTA’) Ms recurve corde eh cals cn sones pero we (2) Po olor recone, epee ean Ia ams fete ead en a abla 3-2WARTUNG WARTUNGSPLAN De Gzerpitng or dem Felten on eters ms adn vorgseenen Warner uchiha, | Oberprafen und reinigen. schimieren oder quswechsein, tails eriorderlich. " Calgon Fe Auwecatn A Brueion TC Sexetoe : Wlches auch meal = | —REOMETERSTAND tnt coom | MONATE a ie? oe 2 Tots t SI oe i SIL i 33 1p sis ‘BENSUCHTSCHALTE? [- [scenvweermensteiiNG = KORPLINSVSTEM [SETENSTANDEE Se Sn arin nen gag ee mee we tee we wang te BEMERKUNG (0 De Wartengarbeten huge drclee, wean do Moore sade Gabe glen wid (2) el paren Kiometststagen ie Warangorseien in den he ogee Peter ioememoMAINTENANCE. FUEL LINE FUEL FILTER THROTTLE OPERATION‘MANTENSITENTO ‘WARTONG ~—TUYAU ESSENCE: TUBERIA DE COMBUSTIBLE | KRAFTSTOFFLEITUNG SEaeere nage cera | Smescea aes aay | Stasaraptera tenes ca 22, esos | SaigevurSemasenninnes | Shit @araras csec oe FONCTIONNEMENT DE LA FONCIONAMIENTO DEL CCOMMANDE DES GAZ ‘ACELERADOR , SESE | Behera 3-3MAINTENANCE ‘ato oon: Pu te rubber caver ff he ate. oson the ck mt snd nthe Ssustr eed, Recneck the tote operation. CARBURETOR CHOKE ‘Te mod choke aya seas 8 fuel enching cuit ‘Corral bye oye save. The yeaa’ vw Opens the Nasr th yar st soe whe te cok ee BYSTARTER VALVE STROKE: 10-1 1mm (0.28-0,43i0) We se se of sncnton, cut owing ‘atten he lock nt a ou acjustment is made withthe lower ai ‘Shae the rabor cover vp nae th Sut Ineo he a ibn (pnge 45) ar ful nk age 2), a4 ae ial oeusowENTRETIEN aco gt tp iin nw | cam secant ce anon | cn mag | " 3-4 uMAINTENANCE AIR CLEANER (as WARRING _ * Nev ate the gsilng o Tw lash point oles for ‘leaning the a econ emia. A foe oe sples ‘Soak he coment in goa SAE #8090) and saeeze out ‘rea ght and faking cape 4-2. (oy exemenrENTRETIEN ‘MANTENIMIENTO FILTRE A AIR (ATTENTION) ‘FIETRO DE AIREMAINTENANCE ‘SPARK PLUG (thewode Should have square wages ond the ae alcove ‘BIG Neve a consane tuckness Discard the spark gua i Soretcoppret en othe wit ecrchedorched, ‘eceaary by eartaly Bening these electrode SPARK PLUG GAP 0.7.0.8 rom (0.028.031 in} SPARK PLUG. [pit SI0€ execrRooe | 0.7.0.8 0m {6.020003 ay (21 cenreR i shun washer. ENGINE OIL LINE she bape 23) ENGINE OIL STRAINER SCREEN ian of sar with conrad a. fapce Heo So SS Sn ni band Sn on neo on edo fo (lL TANK CAPACHY: 1.0 (1.06 US fusion [wren yose ty = «OIL pass TBE |CCANALISATION HUILE MOTEUR Stems oarcamts CRE A Mune © ee ‘TUBERIA DEL ACEITE DE MOTOR ‘TAMIZ DEL COLADOR DEL ACEITE DEL MOTOR ‘MOTOROLLEITUNG ‘MOTOROLFILTERSIEB 3-6MAINTENANCE CARBURETOR IDLE SPEED l 7 ae aoe eae a hes sedan a by tig te ot sop {OLE SPEED: 1.400100 min (pm) ‘RADIATOR COOLANT * (a tan cae ‘farcon cou the wef conoumes end remove the ight fg page 3) COOLING SYSTEM Check the ator ore fer gaia oF darian,‘REGIME DE RALENT ‘OU CARBURATEUR FLUIDE DE REFROIDISSEMENT (QarERTION) oe ny a ga Greece no Se, ENTRETIEN MANTENTMIENTO SISTEMA DE REFRIGERACION 37MAINTENANCEENTRETIEN COMPRESSION DU CYLINDRE | COMPRESIOW DEL C:LINDRO REGULACION DE AVANCE. ‘AL ENCENDIDO cmputeniumeas "| SS chat cae aa TT — 3-8MAINTENANCE, DRIVE CHAIN INSPECTION DRIVE CHAIN SLACK:25:35mm (14.3/8n) AOJUSTMENT ssamebosam Loot the rer sls nt ac ttn te bth gusting ite ‘of rcs una! Ye erect oe ears ST Make aire tee ne some gradation stle on te both ‘Shere sign ihe oar de the att he aunet pe Fe the ror ae ut, ‘TOROUE:90Nsm 9.0kgm, 65h 6) Totten tha agurtng nuns secur LUBRICATION AND CLEANING ‘Wine an bts ony ih RAE £80 #90 ge ol DRIVE SPROCKET Irepoc ne hive chin an sprockets or damage oF wee IR ge hain wn nage roles loeoe pia tant be Feaacns, epee the sprocket wc aged oF aces Nore ‘wom chan on now sorekat” Beth han ae spochat ‘Tost be rpced ae ort new retacamant nan or Seca i west nedENTRETIEN MANTENIMTENTO ‘WARTUNG CHAINE CADENA DE TRANSMISION [ANTRIEBSKETTE (AATTENTION| | ADveRFENCRA) 4 ABNER] [C sutiratarsiar ree) | |* Seamer aitema tee | | 7 pasta om Ne er PIGNON [RUEDA DENTADA DE MANDO rerenoreMAINTENANCE BRAKE FLUID FRONT: CiyRasenyorn CAPs Fron or (0 UPpeR tevets BRAKE PAD WEAR cautionLIQUIDES DES FREINS USURE DES PLAQUETTES DES REINS HIQUIDO DE FREWOS uncon DESGASTE DE LAS PASTILLAS DE LOS FREWOS Spototsamuane: ENTRETIEN ‘BREMSBELAGE 3-10MAINTENANCE BRAKE SYSTEM ‘eps th ak tse ad ngs or dewiraton, ene BRAKE PEDAL HEIGHT tnt iho te ack ut scary TORQUE: 18 Nem (1.8 kgm, 13 fb) BRAKELIGHT SWITCH Adjust he brakes sith so hat ee HEADLIGHT AIM © an improperly adeted headlight may Wind oncom ivr or It may fel to lg the road fore te CLUTCH SYSTEM ‘ease the catch evr repay a the ovr end [FREE PLAY: 10-20mm (3/8.3/4 in) cere veyeee Eee en ts et ta pa gor — ‘page te Orga aac ‘Sees Sw atate 3 0MAINTENANCE SUSPENSION U FRONT hes acon of ne tot oasn by consi Secret amine heck the action of te shock sbeobar by compressing it Repitce ary careged components which con not be repo ‘Check for worn swig stm bushings by grabing the eer 1 NUTS, BOLTS, FASTENERS {argon vas (page 1-8 anena 1 comet 3-13ENTRETIEN MANTENTMIENTO WARTUNG DISPOSITIF DES FREINS eg pn ‘wrens INTERRUPTEUR DU FEU STOP REGLAGE DU PHARE EMBRAYAGE SISTEMA DE FRENOS| Beare INTERRUPTOR DE LA LUZ DEL FRENO ORIENTACION DEL FARO SISTEMA DE EMBRAGUE ‘BREMSSYSTEM [BREMSLICHTSCHALTER ‘SCHEINWERFEREINSTELLUNG, KUPPLUNGSSYSTEM 3-11SIDE STAND 3-12ENTRETIEN MANTENIIENTO WARTUNG SUSPENSION [SaTTENTION) izes EcROUS, BOULONS ET FixaTIoNS | Soa cumini tin inden ay inn | TUBRCAS, PERNOS Y FLADORES 3-13MAINTENANCE WHEELS ms, 238-39) “80 250,36) fone 12 soa 13 Mosniro th as dep at he cane ft te ‘aac enh ad eth cen ho fog Miniman teed dt Front 4 em 8 Fear 2.0 mm (3/32 in) STEERING HEAD BEARINGS check hat tha cna cbis do nonartoe wit haie Chest on anit more ey om ee. te anaes vce nova. binds 9” Mos wre! movement Inet thy afewing head besng Section 1 RC VALVE CONTROL CABLE ADJUSTMENT arnt igi ten QM and sa the engine. Duta Iain, op the angie by ring te gion snitch OF. aos th ont overboard rare hereto and‘RUEDAS ENTRETIEN ‘MAMTENIMIENTO ROULEMENT DE LA COLONNE DE DIRECTION. SOUPAPE RC Seopa Seer Smnaecrse DE DIRECCION LENKKOPFLAGERMAINTENANCE iy NogeH TW ARIUSTER Wwe (a .oek nur |_srtman | |ENTRETIEN MANTENLISENTO WARTUNG ome peesLa] FUEL SYSTEM CIRCUIT D’ALIMENTATION SISTEMA DE COMBUSTIBLE KRAFTSTOFFSYSTEMFUEL SYSTEM SERVICE INFORMATION 4-1 THROTTLE VALVE as TROUBLESHOOTING 42 CARBURETOR a7 FUEL TANK 43 REED VALVE ana AIR CLEANER CASE 45 PILOT SCREW ADJUSTMENT an SERVICE INFORMATION GENERAL ‘AWARNING] ee Gasoline is exvamty larable and eplive ander crv conditions, Workin well relied area lth the fine soppeds Do not Smoke ov ellow flames or parks inthe work area or whee guste i str ‘fr the ergne must be raaing to do tome wor, make sare the ara well sated, Neve onthe engine in an ‘cloned are. The exhaust conassposanant carbon mooside ft that can cose th ft font od ma) “Tot bead a Tt Ctl cas Damaged Cnc wll tt peat smsiy and ay ek or Bnd "Ute vii tore for mora tan one adh arin the Fant chamber Fol et inthe ost Sambar may aise opged ts seuling a had string Boor vsti, {en detsambing a uate ast in hea. ep anions on eer ‘SPECIFICATIONS fae ape 109 es 26 U8 gl 218 noob falas cpu 20 mo 2 US gu 089 mp om Carburetor (Reyp0- [Renitesion ante [paneer] (ie Pr ae Verio Sar 28 nt OD ot eng asus 2 wine SM ie seed 10 109 mi" 0) ain Fae Som Tse [Hive overt py | 2-6 mm = [ec reae eng ard qooe (esto [aio mnl0 82-000] ToRQUE VALUE foal ave ack ut 10N-m (1.0 ko, 7 0) Ap ching agent th ede Too. 4-1FUEL SYSTEM TROUBLESHOOTING ocr perormance (vesblty an poor fel esonomy {Fay onion satCIRCUIT D‘ALIMENTATION INFORMATIONS D'ENTRETIEN ‘1 SOUPAPE DES GAZ +8 DEPISTAGES DES PANNES 42 CARBURATEUR | RESERVOIR D'ESSENCE 43 SOUPAPE A LAMELLES | Borrier pu FILTRE A AIR 45 REGLAGE DE L'AIR INFORMATIONS D’ENTRETIEN INFORMATIONS GENERALES sriesnos| fame os proroqcr de Mares or tcl oh Fen ent Ten garde ence. | SRE ae a i ee rte aetna | tore emt tra be haem ot ney aba a Be| PRECAUTION 1 Sle mctooya wat pas eos vide Te aera du tr Cossonce pour Doucet ea gies a vende ile " esabmarragen et creer Sou prviemes do arurton + kgzudemenane crt ratraton nota pion dsj te retro tsa emote CARACTERISTIOUES Ccarturateur Mole RSW [sense een aa atce ia polgne dea gaz ‘COUPLE DE SEARAGE ount sovpepe du cariran) 10 Ren (10 Hg) 4-41DEPISTAGE DES PANNES Ls moteur est ancé mais ne mare pas + Uist nee ps nei cut datumenestacune) Depa ate tt ode eden 5 aes ain ay cation apa do int dletio, Regime de la router * ns + Garwater se Dinos atmnage dleouven Retout de tame fi Seca acum cupeps 8 lamas detecueuse ‘etooance insert (Sen Is conduits) et consommation ecesive essence ++ Circuit d’alimentation obstrué » + Dtnanteasomape dceue lees de Pseence ot 1 Tuyeddaceanoe SomsabstuSISTEMA DE COMBUSTIBLE INFORMACION DE SERVICIO INVESTIGACION DE AVERIAS TANQUE DE COMBUSTIBLE CAA DEL FILTRO DE AIRE VALVOLA DE MARIPOSA CARRURADOR \VALVULA DE TABLETAS [AJUSTE DEL TORNILLO PILOTO INFORMACION DE SERVICIO GENERAL Pn a acer trae a ata Taal a a TR) ‘SS eo pu ya a as os » Sta a et aed eee rr Ne (iene eee | Pura el se cl ube de pam de sce sempre gue ze decorate ESPECIFICACIONES Capaid elanqu de comburible 100 ee oturndor [Mois RW eo “2 uci cise er [ votes Rai deed] Vela alent 1.400 4200 min“ te Serio pip! wise Juego ire de sergaradis de seendbe | 76 mem orang dl srr Se nu PAR TORSOR Contature de hivul de combatise 10 Nem (1,0 Rn) Apr gee dren as ons HERRAMIENTA,SISTEMA DE COMBUSTIBLE INVESTIGACION DE AVERIAS 1 Gihsrator dees bbe dae sma Slama ce ener dlc + Carburador defecuoe0 Suma ae ence lectus ‘Stems de encenddo defect, Rendimiento (conden) pobre yale comme de combustible Respvaere del tpn de combustble Noquesdo, Fuge de ae Se namin, 1 Fo de ae sot—! KRAFTSTOFFSYSTEM WARTUNGSINFORMATION 41 GASVENTHL a] ¢ STORUNGSBESEITUNG. 42° VERGASER a7 KRAFTSTOFFTANK 43° LAMELLENVENTIL 42 LLUFTFILTERGEHAUSE 45 REGULIERSCHRAUBE 413, ‘WARTUNGSINFORMATION ALLGEMEINE HINWESE {enor arbeten Sa ruched omen od Fann am Ares en Ras, Behera pager + Pls Atte bel leaden Mate durch werden men, i vrichende Bling srg, Motrin inn ge- Shane Raum fen ase. De Aussie iis Kannan ise Roane 2 Bessel re, _Eettbmen sch ie Tongtanr dae son, Deschadige Seinige unkionivenschechi und Kennan looms ‘dar toad iangar a inen Mona ligebletben,Schwirrerkommerenlsoen, Desi in de Schwimmer Kommerkennte ns Versopkingen,miSchwiengkelen beim Anelon des Malate: Und unichende Ve. + Grvertingungsiotang nae TECHNISCHE DATEN jeder Abennan eniten Etoslotemrvatoneiohat 2 re ‘Sung der Gomiciveguionchinibe [28 roungon = [esters Tbe 05 — —— olde Gaciagaiee | 3m [Schein Hao - ANIUGSMOMENT Kectotinohn Konemast 10m Seni! aut ax Govind autagen wemeceuce SShemmenchenmeser creo.e01c0m = 44 \KRAFTSTOFFSYSTEM = OSE STORUNGSBESEITUNG Motor azeht duc, bor zpringt nicht en Motor ml rams bert ein Punken cn der Zunalkero @undungeeytem schadnt, ‘Ausdtémen von Ansaugh fee Chokeiaion Sehwiorigos Anlasson oder Sohenbletben nach dom Aniasen ‘ao vere ‘Assan von Arecugtut. arogoimassigar Loeslaut Fotche Lecrovisehaahl Fentsindungon beim Bercnleunigen +" Tindungeveragen Recenindng 1 Vetgaservereagen 4 Becchadigtes Lamedenventh Schlechte Letstung Fairerhatton und Gbormésriger Krattottverrauch 24 magores KaattotlLatigemisch ‘Ventopte Kronstase Schadhates Sehormmerreci, Schwimmer 20 nig ‘Tenkdeckelonisteng wept. roman ves tttotfetung eageklomm! ‘Austtomen von Anecugl 2u fotos toast Lutgemisen + Vestopte Lczen Schadbattes Sehwmmervect, ‘hwummerhahe mu och 1 Uetiorverchenu 4-2FUEL SYSTEM FUEL TANKCIRCUIT ’ALIMENTATION. SISTEMA DE COMBUSTIBLE KRAFTSTOFFSYSTEM RESERVOIR A ESSENCE TANQUE DE COMBUSTIBLE KRAFTSTOFFTANK a 4-3/ (Fun urn = .CIRCUIT D'ALIMENTATION SISTEMA DE COMBUSTIBLE | Eekessrcarc] ous, | Staanpeae” | 4-4FUEL SYSTEM AIR CLEANER CASE REMOVAL INSTALLATIONCIRCUIT D’ALIMENTATION SISTEMA DE COMBUSTIBLE KRAFISTOFFSYSTEM BOITIER DU FILTRE A AIR DewoNTASEEMONTASE (CAJA DEL FARO DE AIRE DESMONTALEHSTALAGO LUPTFILTERGEHAUSE, 4-5FUEL SYSTEM THROTTLE VALVE DISASSEMBLY Remove the sir lane case (nae 45) Remove tocar op ata ble Ines ht ve a ttn rs fr B oy TYROTTLE VALVE INSTALLATION / STANDARTO SETTING: 34 groove | I (2) NEEDLE CLIP : 2) CARBURETOR TOP ‘Sethe staining olathe hot vate, alaning the dt inCIRCUIT ’ALIMENTATION SISTEMA DE COMBUSTIBLE, -KRAFTSTOFFSYSTEM PAPILLON DES GAZ ‘arsenate ‘SISTEMA DE COMBUSTIBLE, DeSMoNTA spears AnstaLAcON GASVENTIL 4-6FUEL SYSTEM oe rand ast ncoaeny Ina tefl tanking 3) ‘ign he ote valve groove with the bg in ecaruretor. TH (NGL a tHroTne CARBURETOR REMOVAL DisasseMaLyCIRCUIT D'ALIMENTATION SISTEMA DE COMBUSTIBLE ‘CARBURATEUR, ‘CARBURADOR, enone DESMONINE | owen: tame om go a7FUEL SYSTEM.CIRCUIT DALIMENTATION SISTEMA DE COMBUSTIBLE KRAFTSTOFFSYSTEM ES eran sn San ce 48FUEL SYSTEM tor stanfen co tundte ra STOPSchew 44) Por screw Iugypanen your gran Bow open al earburatr boy opennings with compressed ASSEMBLYCIRCUIT D'ALIMENTATION SISTEMA DE COMBUSTIBLE KRAFTSTOFYSYSTEM 'c@ TwROTTE Shor scaew ‘enon (» cageureron ‘or mor, a=oeD aan ‘o) toa re Loomes ova gysrdnren Sra ay saree 5 Mp | . &r Ti) SLOW Jer S (6 wan on ggre g fic» mB ae B—omneson_, a (1a) Ber Neeote Tiol FontCIRCUIT D’ALIMENTATION SISTEMA DE COMBUSTIBLE KRAFTSTOFFSYSTEMCIRCUIT D'ALIMENTATION SISTEMA DE COMBUSTIBLE KRAFTSTOFFSYSTEM. gy a gene ttc te ace (Snes trac B eso oTaco8 nsa20H Sepa 2 et unscyma ea ‘GemgecncnceFUEL SYSTEM REED VALVE REMOVAL INSPECTION Repace twitSOUPAPE A LAMELLES \VALVULA DE TABLETAS CIRCUIT D‘ALIMENTATION SISTEMA DE COMBUSTIBLE KRAFTSTOF?SYSTEM LAMELLENVENTEL 412FUEL SYSTEM. Inepet there ve for damaged o wash rtd, ii pews, ane Sat and reed Repanete valve Hf nesesany a Bend he red wp To and engine damage If hs INSTALLATION wporsegye Insta ne gasket on the crankcase PILOT SCREW ADJUSTMENT Turnneptscrow acne ul sete anabeck tout 25 turns (2 urns for "FeType™ SM, | a _ ‘arm the engine up © opraog trperature , 5 raaTaaoaT ooh (01 Puor scgew ee ir el NY {LE SPEED: 14004100 min (pm) 13CIRCUIT D'ALIMENTATION SISTEMA DE COMBUSTIBLE KBAFTSTOFFSYSTEM Suet Sereaatan| | | saremmamnttremm ae] | Stn i naumemvernicom EEE on Em) | a ee 4-13(3) COOLING SYSTEM CIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO KUHLSYSTEMSS 5nm 1.5 49-0) COOLING SYSTEM 5-0COOLING SYSTEM ‘SERVICE INFORMATION 5-1 THERMO SENSOR 55 ‘TROUBLESHOOTING 5.2 WATER PUMP 56 SYSTEM TESTING 5:3 RADIATOR 58 COOLANT REPLACEMENT 5-4 RESERVE TANK 59 | THERMOSTAT 54 SERVICE INFORMATION GENERAL (eWaRN) De net remor the radio cap when the egies ot The colar Ue der pee and se 1 “The'eagine mat be co! ore serving the eoling t3stem [Tcnpne ste raning To lo tome work, ake tare the area ts wll ential. Never rum the engine in an cloued ater The iba conti pono carbon mova far tha can cute the lax of coniarns ad ma {Use ony atlas water and wane gol in the cooling sytem. A 50-50 manure ie atormandad for maxima errosin poten. Donatus aleshr bases artrecze 1» Adscovln tthe fore tat, Do not remove the anor Cap exept to flo din the ete, fator and theron seve can tu made wih the angina he Hae SPECIFICATIONS creep wit pressure ——SSSSSS~*Y COB OLTENN OB gone TOAD pal 1 S88 Disled water + 45% atyane ghyeok—37C 1-257) | 50m Died water + 50% atone gheols—37C (347) _ 45M Detled water + 55% emvene gst 84.51 (- 40) Freexing pan Hdromater ata arte 09 fe (0.96 US at, 0.79 mo a | Reserve tank 0.2 liter (0.21 US at. 0.18 Imp qt) reasons {4 er. 10.08 at 0.99 Ineo ‘Boling point (with 60-60 mire | Gnpressuried: 107-7 (2267) Lah " | cap on, pressurized: 126.6°C (2587) TORQUE VALUES ote ure maser 18m (1.5 kgm, 11 fb) ‘techment 28% 20 mm o7946— 1870100, Omer 07748-0010000 lon 12 men rras—oote200 5-1COOLING SYSTEM —lW corona ssn TROUBLESHOOTINGCIRCUIT DE REFROIDISSEMENT CIRCUIT DE REFROIDISSEMENT [INFORMATIONS D'ENTRETIEN Si THERMOSTAT o | DEPISTAGE DES PANNES 5:2 THERMOCAPTEUR 5s CONTROLES 53 POMPE AEAU 56 ‘SUBSTITUTION DU FLUIDE RADIATEUR 58 REFRIGERANT 5:4 __ RESERVOIR DE RESERVE 59 INFORMATIONS D’ENTRETIEN INFORMATIONS GENERALES laze | Sate va ale gc eo a en al i nr, ele (i anche att mnt eae a moan decane. Ua Ws dang « Wemploer que de eau o u col eylanaue dans le depos de ecesament Un lange & Sis est consallée carr petecion Se i crtoson No pas employer de rtp! ¢ bes oo, out peer e pessoa dea pomp 8 Fo a ee ols edrloastrrt pou olecub srs dacs le motu! du MSE ranean crac Nemec pauvem tte eecues sae Cplce 9 mete Gu cst [NE pus tomers tao srgeran sur de outoces vies, A ae cen nce depo wer sty 8 dos tes, ployer, nce, es il confers Pour cone ou eapiour de impure vor 8a section 17 ‘CARACTERISTIOUES (Prion rar wa BS IER {ae ey anu dade + 4% ye! ana SEC Pont de congltin (est hyométigus, | Sow eau abe + SO% gel eyteniue: 37°C ‘Eat cau ates 8% geo! ehpeniqus 4° “Guan ade awa Saupe ts | Tharmosat ‘Diba orate Ge OHTA TASTE | ures ei soupape in. 38 mm 8 2 [ Bain a ebaisa ere vs ange 850) rid 77°C TC aE) urban proses 125.6°C (25°F) COUPLE DE SERRASE Parie male de ome 8 eau 15 Nm 15 Kae, 11) ouns Sptctique ‘ena pass oupe a7o-150400 ‘ester Boo mm crmsteroien er7ee010000| eee 5-1CIRCUIT DE REFROIDISSEMENT DEPISTAGE DES PANNES ‘Température top haute du metou +e lenge aw tact Fulte de tide rtigérant ‘eymun eu endonmagser ov secaSISTEMA DE ENFRIAMENTO ‘WFORMACION DE SERVICIO Sa ‘TERMOSTATO TNVESTIGACION DE AVERIAS 52 TERMOSENSOR ‘PRUEBA DEL SISTEMA 53 BOMBA DE AGUA REEMPLAZO DEL LIQUIDO RADIADOR REFRIGERANTE DEPOSITO DE RESERI INFORMACION DE SERVICIO GENERAL (qiavemrescr) Ne quar ap de lado ds Timer i ‘ohne Druck 107.70 7 ANTUGSMOMENTE Wasserpumpen Schauer 1sNexL8 Kom Machonache DichungLagertetidem und sh o794-150400 Lager 9 arm crs tor Uagenetaem era9s01000 HebRing erie 5-1xousrstem STORUNGSBESEITIGUNG *"Temmporcumoser det Temperatuigeberschadhat 1 Thormesot goechiowsn, fsigellomn! ‘+ Unaureichendes Kahimilil oder nladriger Kahimitelsand 4 Hclror Dutchfuss im Kahler und in dan Schaschon 1 Wessefpurspe scnodat 4 Catbiasn i Kanye Metortmperai i secig 1 Tetmodat eon loageletna Konimitl Leckage Susehantche Dlehung schedhat + Leto Wasencnioucn Verindungsticke + Wasschiauche beschadin oder aberCOOLING SYSTEM. ‘SYSTEM TESTING —_ cooLant For maximum eoroson arotecton, 4 80-50% slsion ot ‘tylne gical and tied wae recommeded RADIATOR CAP INSPECTION [RADIATOR CAP RELIEF PRESSURE: 7-105KP917.6-10.549 em", 10.7-14.9ps) cveaquye bern pAbaron SYSTEM PRESSURE TEST {Wy COOLING SVSTEN TESTER > Exe per cn dager 18 KPa 103 keen’ 108 7). Repai or ace component ifthe sytem wit pox hal he ected poss fat se ak ascendsCIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO ‘KUHLSYSTEM ‘CONTROLES, {TEST pnessow oisrosre PRUEBK DEL SISTEMA Rearrange (anemereNcra] [gemutrcenr sees are aed KOHLSYSTEM-UBERPROFUNG owe, eer Ds KOERVESCHLISSES aneosausansoce 5-3COOLING SYSTEM, COOLANT REPLACEMENT Remove the fs tank gape #3) ad actor ca, ‘ram the coolant fom the evindr head and onder by cringe re i Fr ahe ystm with 60:50 mito of tiled water Bond te rom the oootng esto a fous Suopor the motreyel on Ws cantar sand and Shi the ‘ra ye 34 es "2605000 me [WARNING] If the emne mt be + Cheb ne evel of cvlant ia heraaeve tank on fot ‘gp apacon — THERMOSTAT REMOVALCIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO KUHISYSTEM STE ‘SUBSTITUTION DU FLUIDE REEMPLAZO DEL LIQUIDO KOMLAATITELWECHSEL REFRIGERANT REFRIGERANTE te | (acxoeenieNen * sta nn areca] | | Rann ee are | ‘THERMOSTAT cms esse ta womens | TERMOSTATOCOOLING SYSTEM. ernave th themesta fom the eynder head (oy THERMOSTAT INSPECTION Stipend the thomas in heed wate’ to chek ite ope INSTALLATION eta teow cove an aan en cy gin te hove band secur Fran tee the cong ester gage $4, THERMOSENSOR INSPECTION Disconnect te hamosensr wis tom the tharmozensr 5-5{sora aoa CIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO casereoroes ‘THERMOCAPTEUR ee ‘TERMOSENSOR worm {feCOOLING SYSTEM woe [ave [noe Tos.00| «3.90 | 20.20) WATER PUMP: MECHANICAL SEAL INSPECTIONCIRCUIT DE REFROIDISSEMENT SISTEMA DE EMFRIAMIENTO KUHLSYSTEM [ome [oe [we [ors] =] Race famfamiesten| | Pres fclosopanten POMPE A EAL re er | ececare DEMONDAE [DESMONTNE SS Soot oehane Sa ow San mare =— fenreneaneQOLING SYSTEM. ECHANICAL SEAL REPLACEMENT owe tne ight sree cover (page & 3) pots: 7936-1660001 79a6-r6eo110 o7sa6-t6e0120 ov7as.oo10201 mover sing wight ‘rom the igh rankcawe cover ots: .07749-0010000 tive now water pure shaft aang ino te igh erankcase wet 127749-0010000 ovaee-ter0%00 7746-0080200 ‘SRiseter pmo shot ito to water pump shat betogs. REMOVERTyson cree ure CIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO KUHLSYSTEM AEEggRS owen wrmezeuatCOOLING SYSTEM TORUE:15N'm (1.8kg:m, 1118) Secure the woter pump cover with tae atacing bots RADIATOR REMOVAL/INSTALLATION aed to costing sat nape 5-8. RADIATOR GRILLE REMOVAL INSTALLATION Remove ie vat sce cots By rmonng tho soreSete am 8 emt ADIATEUR RADIADOR DESUONTAIE NSTALACON ee te gen 5 CIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO KUHLSYSTEM 5-8LING SYSTEM re by removing the Four tapping ‘ESERVE TANK EMOVAL/INSTALLATION trove the ae one cate (page 45),‘RESERVOIR DE RESERVE DEPOSITO DE RESERVA CIRCUIT DE REFROIDISSEMENT SISTEMA DE ENFRIAMIENTO 5-9Ls | ENGINE REMOVAL/ISTALLATION DEPOSE-REPOSE DU MOTEUR INSTALACION/DESMONTAJE DEL MOTOR MOTOR AUS-EINBAUENGINE REMOVALINSTALLATIONENGINE REMOVALIINSTALLATION. SERVICE INFORMATION 6-1 ENGINE INSTALLATION 63 ENGINE REMOVAL, 62 SERVICE INFORMATION SENERAL SPECIFICATIONS, oon capscky Engine and ator 0.9 0.98 US gt 0.78 Imp at) Resor tank (0.2 210.21 US at 0.18 im at} TORQUE VALUES Exsnuian chamber slancer mount Bans i2-2agem, ete) pansion chamber ane nt Ton degen, Te 6-1| INFORMATIONS D’ENTRETIEK et INFORMATIONS D’ENTRETIEN INFORMATIONS GENERALES Le motu: dot ee dacs pour paar a Wane CARACTERISTIOUES ante tide eigérant Moteur et radiatour eéserir de reserve COUPLE DE SERRAGE 1 de maintien du moteur 00 Gu tuyau do soe DEMONTAGE DU MOTEUR 62 DEMONTAGE-REMONTAGE DU MOTEUR REMONTAGE 0U MOTEUR 63 | 1a. la substation ‘somontage 3m 07 om 22 Nem 3 kam fonm (3 ko) 6-1F INSTALACIOW-DESMONTAJE DEL MOTOR INFORMACIOW DE SERVICIO G1 INSTALACION DEL MOTOR 6 DESMONTAJE DEL MOTOR 62 INFORMACION DE SERVICIO (GENERAL + Ee pees quay lator el bat par el servo de Ia asm y el oe ESPECHICACIONES Cape de tigi reffigeante matory ndndor OSL FARES TORSORES Tocca de monte el mote au G7 bem) Peano de nonin de cm de xpanin/sencdar 22 Mem 2.2 Hem) ‘uuca de unien da camer de expansion TOW (10 Fee)WARTUNGSINFORMATION -MOTORAUSBAU WARTUNGSINFORMATION ALLGEMEINE HIVWESE MOTOR AUS-EINBAU 1 ‘MOTOREINBAU 6 62 TECHNISCHE DATEN Getrebeotinnatt KanlmiteLinhatt Motor und Kahler Reservelsnie, ANZUGSMOMENTE [Awputtohr Sonalddamplebeteaigungsmuter ‘Atspustonrverbinaugemutor nach dom Ablossen hhach dem Ausbau 37m G7 bem) Bwme? kgm TONen (LO kgm)ENGINE REMOVAL/INSTALLATION ENGINE REMOVAL (ch ain cueanen \ ra cov se 5) ‘Ron and eh arog ape ant anda eaten oa 4.5) rarPOMe Coven ARO exPancion SHEMEEN yinndsor band andomow' neces NS OAM WS Stane motercomnecto" scones teflon Leer came a 0 55, congscron uence as Se ‘RADIATOR ay gpRocKer \aphosoee “Sparc oua espDEMONTAGE-REMONTAGE DU MOTEUA DESMONTAJE-NSTALACION DEL MOTOR ‘MOTOR AUS EINBAU eee ee DEMONTAGE DU MOTEUR DESMONTAJE DEL MOTOR 5 ae See ‘MOTORAUSBAUENGINE REMOVALIINSTALLATION. en ogDEMONTAGE-REMONTAGE OU MOTEUR DESMONTAJE-INSTALACIOW DEL MOTOR ‘MOTOR AUS-EINBA REMONTAGE DU MONTEUR Rp eet ne eee INSTALACION DEL MOTOR ‘MOTOREINBAU 6-3ENGINE REMOVALIINSTALLATION mouning ws rom eletde, (1) CRONT ENG 2) pean ewaie egotmontnergwaceancigh MOUNTING BOLT ag MOUNING Sour las a7) OFFER ENGINE MOUNTING BOEFARO NUT ) MouNTINe nu O FROUNTINS NUT TORQUE:S7N +m {3.7kgm. 27%) inns me) DRIVE SPROCKET 7 (2) RETAINING | oo SN Nae ti the art pes 6-4 Iounce (BTESAF SE USER wun anane oes DEMONTAGE-REMONTAGE OU MOTEUR DESMONTAJE-INSTALACION DEL MOTOR ‘MOTOR AUS-EINBAUENGINE REMOVAL/INSTALLATION Inga he ftowe ci exanson| iRnew poset Chawser Temporal ighen the expansion chem int nuts BY si Sant COUARS| no JN YORUE:22N -m (2.2k9-, 16H) TORQUE:YON -m(1-0¢5-. 7) “Selva toe pay page 3-3) hte over res lay (nage 3-11), ‘i be ae pasta edi 5098 2-3) ‘8 pump soa ab (ge 2-4) Foe coon page 5:8. ‘Chaconne frDEMONTAGE-REMONTAGE DU MOTEUR, DESMONTAJE-INSTALACION DEL MOTOR ‘MOTOR AUS-EINBAU 6-57 CYLINDER HEAD/CYLINDER/PISTON/R.C. VALVE CULASSE/CYLINDRE/PISTON/SOUPASE RC CULATA/CILINDRO/PISTON/VALVULA RC ‘ZYLINDERKOPH/ZYLINDER/KOLBEN/RC-VENTIL(CYLINDER HEAD/CYLINOER/PISTON/RC VALVE SERVICE INFORMATION 74 RC VALE 17 TROUBLESHOOTING 7-1 CYLINDER/PISTON INSTALLATION 7.8 CYLINDER HEAD REMOVAL 7-2 CYLINDER HEAD INSTALLATION 7.12 CYLINDER PISTON REMOVAL, 73 SERVICE INFORMATION GENERAL Soot asset clean the engin to event it and st rom entering tha eyundaran ranks. oa al deassombiod ports trough befotnapchon. Cra at sting sitacs wih clean 2-sroke of belo asta. SPECIFICATIONS view = 7 BERET Grinder and warpage 0.10 10.00 | vinder 0. eax 2.095 2 1288-2170) _| 84.096 @.1287) 54.020 (2.1266-2.1268) | $4.09012.1295) | [ess TF se.o0= 50 016 @ Ya8e=2 0" su oabz 1205) | Code 0 | $8.008~64.018 @.1262-2.1268) | 64.080 @.1291) | code «| $4,000 54.008 12.1260-2.1262) | $4.075,@. 1209) Peon 0.0. | Code A | 9,976-59.980 @.1280~2.1282) | 59.908 2.17231 151mm (0.61) | | s8.971~55975 1. 1248-2 1250) 69.007 21221] from ten [3.966=55.07012 12462 1248) 69.096 2.12101 | sit Bott 55.961=55.966 2 1264—2.1208) | 63.601 12171) | | 53.956~55.960 2 1243-2.1248) | 60.606 12.1216) [Pon pa bo 16.002— 16.008 10 6300-4 sa0ai | 16.03 0.631) [[Pstenon0.0. | 8.98418. 000 0. 6279-0.62991 | 1598 0825) ~[e.002-0.014 0001-00008) | 0.04 0.0016) | 0.30-0.45 (012-008) | aso@020) Grinders ton caarree © 040-0.049(0.0016-0.678) | 0.080 60093) Cerating od ea end 20.002-20.014 07875-07880) | 200810 788) | Gyingor bed 16 Nem (1.6 kgm, 12 8) hinder nt 23Nm @.3kgm, 17 oe) TROUBLESHOOTING “Leong cnr haus gasket ‘Wem ston 9 pata : ves ceng ote “Wom or donsged evn “acess chrbon burp in cylinder or ton 1p Contaminated cota SSS TACULASSEICYLINDRE/PISTON/SOUPAPE RC INFORMATIONS O'ENTRETIEN 7A SOUPAPE RC 7 DEPISTAGES OES PANES 7 REMONTAGE CYLINOREIPISTON 7-8 | DEMONTAGE DE LA CULASSE 72 REMONTAGE CULASSE m2 DEMONTAGE CYLINORE/PISTON 7.3 INFORMATIONS D’ENTRETIEN INFORMATIONS GENERALES econ tvtatn upton on dan pel efecto dc nc cde. ‘otter avec ental po damon stl Soe Con ot geet ec So he MEGU PEP oe Is CARACTERISTIOUES _ f ___ oak, a ‘Diam stiraut ene [Saaea SaaS 065 ede 8 Ee OTESE 0 050 ‘eae C Ears 05 085 Cos. 0 540554015 Ho Cose © st 000 54005 SLOTS | Pason T Biante au ptm | Gace 8 saa7esnsa0 5908 a, rosie 18 mm Cade 8 EIS7ISO7S 3001 Seoment | Gu bor evo sae ae ——Tssissesase0 35686 Diandve au tow de axe 16.00216.008 16.03 ‘Bambi erbvour do ax6 15.5916, 000 75 [es aa:tou oo Fax ‘oop ape Taupin 00100 008 60 4 ‘COUPLES DE SERRAGE xr clan ten (48 Kem) Eerow oye 23m 23 Kom DEPISTAGE DES PANNES Compression trop base, marrage dtl e prtr: Srl anormal du pston ‘mance inauftcane 4 vitesse rede ‘yinare etsy ures 5 Boome ene 1 Cotsinet aoa ge la le ss Soupape 8 amet dtecueue ‘rut anormal des segment ‘amture asap anor aecueuse o"Sogrnen esate, en ou ts 1 Gynaeendommapy oo os ‘Compression top haute, srchaute ou battement £°'Top ge dap cartons dane la parte sypereure du Fide rtgkrant pote Snes oe se piston etic cans agar ota cult—> (CULATA/CILINDRO/PISTON/VALVULA RC INFORMACION DE SERVICIO 7-4 VALVULA RC | imvesricacion De aVERIAS 7-1 INSTALACION DE CILINDRO ¥ PISTON 7g DESMONTAJE DE LA CULATA 7-2 INSTALACIOW DE LA CULATA m2 DESMONTAJE DE CILINDRO Y FISTON 7-3, INFORMACION DE SERVICIO at pees opm fina cle en eo et de stan ESPECIFICACIONES Tas a a = a anes ir a Tana aS — sia —| [terra 0 ——Tsa005-s4018 Tsao 4 | ‘emake [enone san ae sme |depuice” | s1Smmdlbocde LtermR [as 63 870 eo ine dee) Eek ——[ sass Sait ‘Diameiro Exterior del bulén 15,996-16,000 15:98 Tags oe duis deme arma | aeepoo ee haa ee oa a Panes ToRSORES INVESTIGACION DE AVERIAS Compra demsinde bas, fied de manger oat eld So rndimiat eee ‘line y pen deste gen jon cleat Buln dln 9 hl el bul deogeedoe bj je 4 Goin pe en bia deg Scgmente depuis, pene © iee 1 Vio ae tes ceemen elds anormal defor segmaaion 1 Fase jn de er lores degen, pepsee 0 rte Compre demand st, sbvcaetintets« pipteo "Farce examalocin decatbora eae presupenoc Liao reget ontamtnde diamaicomied pase "Peg nfs una Se wes 71‘2YLINDERKOPFZYLINDER/KOLBEN/RC-VENTIL WARTUNGSINFORMATION 71 Re-VENTIL 7 STORUNGSBESEITIGUNG 7-1 EINBAU DES ZYLINDERS/DES KOLBENS 7.8 ‘AUSBAU DES ZYLINDERKOPFES 7-2 EINBAUDES ZYLINDERKOPFES 7-12 |_Ausoau Des aruneaeoeswousENs 73 | WARTUNGSINFORMATION ALIGEMEINE HINWESE * Ble Wartungraibtion am yindenop,2ynder und Ketben komen durchgotht werden, chne den Motor eu * orem Ausbau, den Motor teinigen um die Eindtingung von Schmuls und Sub in den Zyinder und in oe Kutbelgenause i vermaden ¢, Bictungsrese von don Passachon des 2yindets und dos Kubeigehauses enitemnen *_Assgebaute Tee vor der Oberpatung grindich renigen Samicke letdaciss il eaaberem Mol sehmeren Ei 1 Buchslabe 8 —['S40158°055 5090 | [Buchsiabe ¢—[ st ntoscois ‘Sis Buchwabe D|'4.0s.5co1s 4.080 4 Buchsabe € —|4.00054.005 ‘075 i ee, Ratbenasenduich- | Bachtobe A] 5.976960 5.05 1 Ropentoten, | moset lsmm vom [Buenas B [33 97151978 55501 1 Nowensing’” | uneren Rand’ | ReSbe BY SETLSLETS ee ee Buchsabe D—[53.9515u65 _ Bochiabe & ~[s3.95681050 ‘uh dos Kobaabobenbonnung [6.602 12008 — olbenboton-Ausendurchmeise, | 18994 A600 1596 1 {Spa fobentstor taeabsumponng [0.008 OCT ‘08 5 [Spit rotten 030-045 050 Beis Rotbenaytnder 10a 0 ian Plousidange innencuichmeaer 720.00220018 20 =} \NTUGSMOMENTE “rtndonopimuster Lenn (14 Korm ‘insert Bhmasiom STORUNGSBESEMIGUNG. omprossion su niedrg, schwiovges Antaston _Kolben-Geruich Ubermessig stark oder sehlochte Leistung bel lediigen Geschwin- © dyinieruna Rober ee geiten { Ketbentotvon oder Kalbenbolzenbotrung abgenut Zedeioplcting undch 1 Reusioger abgerals * Fobbentinge cbgenula geteson oder getisen _Kelbensinge-Gerdusch aborméssig stark Lamolnwentl Schad { Helbenunige abgenult. getesen exer gevizat + Rutbelgehusedicttung undicht + liner eben! oder eschadi >mpresion ru och, Uberitming oder Mopten _Kabimite veschmmulst igeKohlensofablagerungon im ZYinder* 2ylindet\opciehun undicht {ha aul dem Kabsnboden 7-1CYLINDER HEADICYLINDER/PISTON/RC VALVE CYLINDER HEAD REMOVAL Ta pagaroR er cowecton REMOVAL MN ~ <= Ri .tee S ‘andes nead ona gasket Le cour Rr cvunoen weno inspection (ny coMausrow cxauase ccauTION ‘Be cna mot damage the Coburn chamber wal cAUTION Check then ea wane wa ro eed ‘SERVICE LIMIT: 0.10 mm (0.004 in) Nore st be paced, remove he emerDEMONTAGE CULASSE Somepe caries CULASSEICYLINDRE/PISTON/SOUPASE RC ‘CULATA/CILINDEO/PISTON/VALVULA ‘ZYLINDERKOPHZYLINDERKOLBEN/RCVENTS AUSBAU DES ZYLINDERKOPFES DESMONTAJE DE LA CULATA DesuownCYLINDER HEAD/CYLINDER/PISTONIRG VALVE CYLINDER/PISTON REMOVAL oD we [iw CM sinur Eesies € oY, = ate AJEMONTAGE PISTON-CYLINDRE newoNTAGE CYLNORE 2 CULASSE/CYLINDRE/PISTON/SOUPASE RC CCULATA/CILINDRO/PISTON/VALYULA, ‘YLINDERKOPAZYLINDER/KOLBEN/RC-VENTIL DESMONTAJE CILINDRO/PISTON DEswowtase BEL CHORD ‘AUSBAU DES ZYLINDERSIDES. KOLBENSCYLINDER HEADICYLINDER/PISTON/RC VALVE. | = PISTON REMOVAL icy gsrovem 01 TOY corte cptcare geing wit) 2h (8 / emacs dnc hepato Bese 4, CONNECTING ROD SMALL END INSPECTION SERVICE LIMIT: 20,03 rom (0.789 in) FFover to are Kt elace the crankahft assembly foro seron 10 for crank replace PISTON RING REMOVAL ‘check thatthe piston rings ar fh withthe ton sing [— ‘Sore each piston ng and ramove by ting up a9 pint ‘cAUTION +o not damageCULASSEICYLINDRE/PISTON/SOUPASE FIC CCULRTA/CILINDRO/PISTON/VALVULA ‘ZYLINDERKOPRZYLINDER/KOLBEN/RC:VENTIL ESMONTAE DL STON rouOWSEAS 74(CULASSE/CYLINORE/PISTON/SOUPASE RC (CULRTA/CILINDRO/PISTON/VALVULA, ‘ZYLINDERKOPHZYLINDER/KOLBEN/RC-VENTIL ‘eanraORING Ds RES 7-5(CYLINDER HEAD/CYLINDERIPISTONNC VALVE PISTON INSPECTION assure tne 0.0. of te patina the poston Fam (8 in Senvice umirs: {CODE A: 53.906 ram (2.1223 in} {CODE 8: 53.901 mm (2.1221 inh {CODE €: 53.896 mm (2.1219 inh {CODE 0: 53.891 mm (2.1217 m) CODE €: 83.806 mm (2.1218 in} nore The sae code sured on eyes and ton Yeu ean not aey th coe onthe ton Reo. rte to SERVICE LIMIT: 16.03 mm (0.631 in} Chock he piston pin for waar and mceasve colton, SSERVICE LIMIT: 18.98 rm (0.629 in Cela the piston pn-o-ston deaanc, [SERVICE LIMIT: 0.04 me (0.0016 in PISTON RING INSPECTION (rte page 7-8) ‘na roows ‘rae ‘wh te aston Sone ‘SERVICE LIMIT: 0.2mm (0.005 in) “+ Push the ston ringni he adoring he atin ad ‘SERVICE UMIT: 0,60 mn 0.0197 i)‘CULASSE/CYLINDRE/PISTON/SOUPASE RC CCULATA/CILINDRO/PISTON/VALVULA ‘TYLINDERKOPHZYLINDER/KOLBEN/RCVENTIL ReROTING ES ROLESCYLINDER HEAD/CYLINDER/PISTON/RC VALVE CYLINDER AND PISTON SELECTION Donia te eysnder Sele te proper piston and/or ringer PISTON SELECTION Record the 0.0, code on the pston hoo Uae naw ton with ha sane 0.0, code ste 0 one CYLINDER SELECTION Use snow syn wth the sre D. code ote old one CYLINDER AND PISTON SELECTION Use a new ein and piston wis he stme 0. ad 0.0. atefelole| ehetetet ets RC VALVE bisassemauy‘CHODK CYLINDRE-PISTON CULASSE/CYLINDRE/PISTONISOUPASE RC ‘CULATA/CILINDRO/PISTON/VALVULA, ZZYLINDERKOPHZYLINDER/KOLBEN/RC-VENTIL ‘SELECCIOM DEL CILINDRO Y DEL PISTON ‘ZYLINDER- UND KOLBENWAHL [Sree (urna camera wrens cor | peruse de hte trenecteaee —— (lists) |__ SEE Seyeee esas | vasvoare a {Bs machen esMONTNE AUSBADCYLINDER HEAD/CYLINDERIPISTON/RC VALVE INSPECTION Clean the carbon deposits off on the RC wales and vale Check the RC vals for oe ofthe damage wo ren(@ i replace th hee ‘ASSEMBLY aed Sh ering he ide tot on CYLINDER/PISTON INSTALLATION PISION RING INSTALLATION Insal she expand ond piston ngs. in an ion eis Sra ne. 7-8 (VALVE SHAET (a) Mann Taine yavesCULASSE/CYLINDRE/PISTON/SOUPASE RC ‘CULATA/CILINDRO/PISTON/VALVULA, ‘ZYLINDERKOPHZYLINDER/KOLBEN/RC-VENTIL -REMONTAGE PISTON/CYLINORE INSTALACIOM CILINDRO/?ISTON ‘ZYLINDER. UND KOLBENEINBATS 7-8CYLINDER HEAD/CYLINDER/PISTON/RC VALVE PISTON INSTALLATION (PISTON PIN ane ani piston CYLINDER INSTALLATION re ith shop towel andrmove atCCULASSEICYLINDRE/PISTON/SOUPASE RC ‘CULATA/CILINDRO/PISTON/VALVULR ‘ZYLINDERKOPPZYLINDER/KOLBEN/RC-VENTIL 7-9CULASSEICYLINDRE/PISTON/SOUPASE RC (CULRTA/CILINDRO/PISTON/VALVULA. ‘2YLINDERKOPHZYLINDER/KOLBENIRCVENTILIERIPISTONIRG VALVE‘CULASSEJCYLINORE/PISTON/SOUPASE RC CCULATA/CILINDRO/PISTON/VALVULA ‘ZYLINDERKOPHZYLINDERKOLBENRCVENTIL 71CYLINDER HEADICYLINDER/PISTON/RG VALVE CYINDER HEAD INSTALLATIONREMONTAGE CULASSE ‘CULASSE/CYLINDRE/PISTON/SOUPASE RC ‘CULATA/CILINDRO/PISTON/VALVULA, ‘ZYLINDERKOPRZYLINDER/KOLBEN/RC-VENTIL [NSTALACION DE LA CULATA -EINBAY DES ZYLINDERKOPFES. 7-12CYLINDER HEAD/CYLINDER/PISTON/RC VALVE nec the woperadaor hose and Shen the Move bond, (1) UPPER RADIATOR (2) CONNECTOR Fhe coding sytem with he rcommanded coolant (898 Bes waste At]CULASSE/CYLINDRE/PISTONSOUPASE RC CCULATA/CILINDRO/?PISTON/VALVULA ‘ZYLINDERKOPHZYLINDER/KOLBENRC-VENTIL TAB8 CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCID. KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE 8-0CLUTCH/KICKSTARTERIGEARSHIFT LINKAGECLUTCHIKICKSTARTER/GEARSHIFT LINKAGE | SERVICE INFORMATION 8-1 KICKSTARTER: 89 | troustesHoorina 8:2. GEARSHIFT LINKAGE ox | || Rick CRAWKASE COVER REMOVAL €83_CLUTCW INSTALLATION en | = REMOVAL 84 IGHT CRANKCASE COVER | PRIMARY ORIVE GEAR 87, INsTAUATION ee | ‘SERVICE INFORMATION GENERAL ‘ie Colng system mas be dined remove he pt rane cover wen trcng ech, pao kage and ik ‘SPECIFICATIONS f Fa an ie] a Sora eh asagcaey | ass sen] | Dacthcnas [own | 2eR-B VETO Wao 10H | 22 0.08) | ere | 492-3090 16-0181 5 6.008) | Gina oam one [oa Tawi Woop ots-ooos8 | FRET. EB vB. “fe. aee=17 210 (06698-0.e6071 | 17 00;0870 | (Girona 2 go0= 23,021 0.9055-0 065) | 79.06(0.909 aon gm. [Tisote- 16.0049 s205-0.900 710.635), Tekno Sond 15:66-15.904(05200-0.6255) | 1594 0.0201 Fawr. 2, 620- 20.01 (0782-0 780) | 2010 10.980 Geeta p08 T2:04— 1.9050 708-0.7972 | _10010.791 io 17.010-17.095 (0087-0670 | vr.9i07a1 | ‘TORQUE VALUES oscar nt S5-m10 5t0m. «7H fay at ak sshmiesign 8) Sir dum coro 2emaaign ns) Spo om box Tait 2igm, 9 Toots So aah me tr 7829-1000 {eat wench, 20824 on o7716-0020100 Seon Srre-onos00 8-1CLUTCH/KICKSTARTERIGEARSHIFT LINKAGE TROUBLESHOOTING {ltch sips when seceerating 1 Word satae ‘Goats pel wit not etre Weak earaged extra etn ping 1 turn epg ook ou of see:MBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE INFORMATIONS D’ENTRETIEN 1 KICKSTARTER 69 DEPANNAGE 8-2 —_COUPLAGE DU SELECTEUR DE REPOSE DU COUVERCLE DE VITESSE ea DEML-CARTER DROIT 83 REPOSE DE L’EMBRAYAGE aa DEPOSE DE L’EMBRAYAGE 24 REPOSEDU COUVERCLE DE PIGNON D'ENTRAINEMENT PRIMAIRE 6-7 _DEMI-CARTER DROIT 8 NFORMATIONS D’ENTRETIEN °ARTIE GENERALE. epi concn Fen e amiaygn, ir xin stata ves. nto dns Bépones tout oot pecans domtearar cou ote sctaca Se ont. Nefoyes aves spaces avant ropeen Enos reson urns cnet dale mole rope aver Fassamblap, ‘Vangel apostc reaarement seat e poe coord co .crero pangan enter Go mtay a, ‘hs oupiage oe sloteur co tose ts Keka SPECIFICATIONS fo rembrayage 16,508:17010 ‘Ide dace de Tembayage zane a Ou. du pare 0200.04 UPLES DE SERRAGE ‘onte-erou vlan shim 65 10m) ‘Sheao pgnon dantanerant primaire eumesisn ‘Slon du arte de secon Nm e2ign) ‘avon ou bras oe bude fanm(teigm suTis. sien ‘o7aea.E0e00EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE DEPANNAGE Le maui enctonnamant de embayage peut graeme oe coir on ela a gad Fambeayage 1 Reesor abies Lembraage ne diene La marche de embrayage est raquo + Fans ecrasnaee fare che @emoayege Diets au changement de wtesse ePwotdu sles de reat sia {Pingu ci stlocteur se viszs pd cu endommagbe 1 Came a slciur se wtese endonmogee 1 Cama slciur do wtnese vate ondommagse {aaron plaque au dato de esse encomnaoe Ls pele du seactur de vitesse ne rtourne 1” eth nope apo cur cv Le Ketan patne La ple du Kckstater ne etoune pt 1 Gros uss de apa spose 8-2-EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES INFORMACION DE SERVICIO MIVESTIGACION DE AVERIAS DESMONTAJE DE LA TAPA DEL ‘CARTER DERECHO 33 DESMONTAJE DEL EMBRAGUE ee ENGRANAJE DE MANDO FRIMARIO 8&7 INFORMACION DE SERVICIO (GENERAL + Sdcienarel seme de seeceasn ps [ARRANCADOR DE PATADA VARILLAJE DE CAMBIO DE ‘VELOCIDADES ISTALACION DEL EMBRAGUE INSTALACION DE LA TAPA DEL (CARTER DERECHO Guta edo resuode Jol dl be cbr as supercede seoplalet, dont tpa del hie deren cmd resin servicio dl embng, Tniaaie ‘aod ice a roar 35 Be Galas para Dima Exerse (@£) | 22 SORISD 2380 eenbragse [Biers ire (1) | 16588 17,010- 1798 ‘agua de erage DL Zp0023,0a1_—____] 305 ‘rencdor de peice [DE alo 15,056:15,068 1590 “__ [Dr det engrenge aes | 203202004 Tae. [Ried aang tes [DE 13988-10.995 19.90 PARES TORSORES onteurn de cit de beg 65 ttm 65 hem) Berna el ergrane de marco primario Stem (6s tem) Pander dl er del eborde cabo 22 Nim (22 ta) eno del bee de pe 0 hen (tae HERRAMIENTAS Bayete Epon el co deembrague ‘rea HE10000 erris.oo20100 rriecoenese0EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO FE VELOCIDADES INVESTIGACION DE AVERIAS 1 fenclnaene deetuoss del embrague pune coreinegeneminert sland ue bre de embragun Recast entrgue jos efor aca + Raut des eampana de ebragu on aepereas “sj'seo 5 aracads de pata no oes poten ermal 1 Rise fee rane pte hao tna 8-2[RUPPLUNG/KICKSTARTERIGANGSCHALTGETRIEBE EPPLUNGKICKST TE “WARTUNGSINFORMATION 81 KICKSTARTER ‘STORUNGSBESEITIGUNG 8:2 GANGSCHALTGESTANGE e12 | ‘AUBAU DER RECHTEN EINBAU DER KUPPLUNG ery ‘KURBELGEHAUSEHALFTE 83. EINBAU DER RECHTEN {AUSBAU DER KUPPLUNG Sc KUNDELOGHAUSEHALFTE es HAUPTANTRIEBSRAD 7 WARTUNGSINFORMATION [ALUGEMEINE HINWESE + Djose Kapitel edo! sch aul Wastunguatbetlen an Kupplung.Hekater und Gangechalegesande, St Ken fon chee Snomnung der volo vom Rahien durchgetuht wei, Betbcinermatenal wa den Paadochon des Dockets und dee Gehdoes enternen Fee oh oe nach onigen. Vor com auscrmonocu se mi sauberem Gabel sch {Shine cblaton, um dan Deckel de fection Kurbelgenowsehae en or a Rigennn, Gangschulgesnds und Ketter curtouhven nz Kennen ‘TECHNISCHE DATEN ~ Sane —_— —an SE | app Tiel Fedo a tas Schetbenslarke| Scbabon| 2.62378 1 |- ‘Ssteibeb| 292308 25 ee = om | Tapplingaommiiannrg | Ausenawetmmser | 225502 80 2280 [innencurchinessr 16:99817.010, 1708 Fupplungiionimelinsendenmeset zi 00023.01 2305 Hilatreselanendutchmesser 1601616034 1607 Ticker see manasa 15,966-15.994 54 Tala chon 20.020-20.061 20.10 Fsieutadbuchio ‘Ausenctiehmesser | 19.06819.995 Ta) L innendurchmesse T7.BIBT7 035 710 ANDUGSMOMENTE. upptungmaben Kontarmter 5 tem (65 Kam) Hauplantreberoamutor este 5 Kom Haupttormesi 2am a2 Kom ‘Arwohlaghebaschisube TaN Ko WaRRZEUGE Sonderwont2oue Rupphingmapenhator coreas.eri0090 ‘Agemoine Werzeuge otonte Scaeo! 90e24 mm ormecoami9 Verangenngssange (rrie-cz0s09 8-1.KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE STORUNGSBESEITIGUNG Fehle:taites Aibeiton der Kupplung kann gewehnilch durch Enabung dos Kupphingspiel beheben werden, Duchrusen er Rupplung beim Gasgeben 1 Schoibon cogent 4 Fapplungseds! entspanat upplung rat let out 1 Vetzagene Prater Mupplungsbetried raub +" Rauhe Rupplungstormmetchite artes Schatten 1 "Schalkvais gobogen { Schatplate gebogen oder beschedgt 1 SShatnocke beeenacigr Horawsspringen der Ginge *"hickzageodo: dos Anschlaghebol emmdel oder gabtochen 1 Anschiaghebel beschadgt SShanocke angenat oder beechadigt + Schatpatenteder beschackgt Schatipedat springt nicht suse + Mcksugstoder do: Schallwolle cde! oder gabrocken 1 Vetbogene Sshettwele + Tahne der AnlasserSponktinke undloder dee + Ania Rtws abgenuiel oder beschadigt 1+ SSomutnkentadar gebeochen Nickstartopodaspsngt nicht murdck + "Rejstaromuckaugstoder ermal oder beschayt 1 naeaugeedernaen verse 8-2CLUTCH/KICKSTARTERIGEARSHIFT LINKAGE RIGHT CRANKCASE COVER REMOVAL ran ion 2-5 Reno DISASSEMBLY/INSPECTIONEMBRAVAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DB CAMBIO DE VELOCIDADES KUPPLUNG/KICKSTARTERIGANGSCHALTGETRIEBE. DEPOSE DU cOUVERCLE DU DEWI-CARTER DROIT eos sa eae DESMONTAJE DE LA TAPA DEL CARTER DERECHO ‘AUSBAU DER RECHTEN KURBELGEHAUSEHALFTE a(CLUTCH/KICKSTARTERIGEARSHIFT LINKAGE ae i Lah CLUTCH REMOVALEMBRAVAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE. Sorte ete ge morro anu | Goa am ih ie Se SShecepetan ac tment fomihorestos Syecitmmruunes | avsau pe avr eras vans | ORE DEL MBAGOE see eee SeeEeeaTeS | co rmacenesmmen | MESTEMa! 8-4CLUTCHIKICKSTARTER/GEARSHIFT LINKAGE. mm 0a ih rect [SERVICE LIMIT: 16,94 mm (0.667 In) Refer to the sation 10 fr maineat plement,EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES -KUPPLUNG/KICKSTARTERIGANGSCHALTGETRIEBE.CLUTCHIKICKSTARTER/GEARSHIFT LINKAGE INSPECTION ( urren pure (21 urTeR Bearing [SERVICE LIMIT: 33.6 mm (1.223 in)EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE [EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES KUPPLUNG/KICKSTARTERIGANGSCHALTGETRIESE 8-6CLUTCHIKICKSTARTERIGEARSHIFT LINKAGE service umn: (DISC A: 2:2 mm (0.086 in) ISG 8: 2.5 mm (0.098 in) SERVICE LIMIT: 0.20 mm (0,001 in) cect oer ring fr oman, wow o saan ek taping a or wea doa sy got senna OO (2) SPRING SeAT PRIMARY DRIVE GEAR [- REMOVAL nore eft eankaze con (pge 0-2) ad Nl he Ses five he ‘oot: Feo! holder (97728.0040000 8-7EMBRAVAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES UPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE IGNON O'ENTRAINEMENT PRIMAIRE ENGRANAJE DE MANDO PRIMARIO 8-7CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE INSPECTIONEMBRAYAGE/KICKSTARTER/SOUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRAMCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES ‘KUPPLUNG/KICKSTARTERIGANGSCHALTGETRIERE a ~~ ‘esreaoninc aCLUTCHIKICKSTARTERIGEARSHIFT LINKAGE We tng ne yhoo wh» fyaue nod TORQUE: 65m (.5h9-m, 47H) Iostal he let cranks cover o960 9-5). KICKSTARTER REMOVAL/ASSEMBLY remove the sopper pate YOmm bot and aos the sono Bite Bm bat. — Remove he hatte aeemty sate ges andiEMRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUA DE VITESSE EMBRAGUE/ARRANCADOR DE PAIADR/VABILLAYE DE CAMBIO DE VELOCIDADES -KUPPLUNG/KICKSTARTERIGANGSCHAUTGETPIEBE ICKSTARTER anon es Hm [ARRANCADOR DE PATADA DeswONTA/ARUADS ‘KICKSTARTER AISEUSAMOENOADDisassemble he hkstaer absorb. on a co geesagren OSE Seo }, (RATCHET (rue Gear coun 26,— 16.07 mm (0.683 lo) i the sae fr west damage : o8) 3EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE [EMBRAGUE/ARPANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES -KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE #(CLUTCHIKICKSTARTERIGEAASHIFT LINKAGE CLUTCHIKICKSTARTERIGEAASHIFT LINKAGE oases % SEAVICELIMIT: 0.0.: 19, Pao mm ee a |ASSEMBLY/INSTALLATION wae ie = | erpawon on - ta = — L 8-11 |EMBRAYAGE/KICKSTARTERICOUPLAGE DU SELECTEUR DE VITESSE [EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES -KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE atKSTARTERIGEARSHIFT LINKAGE insringtha ont hm resn TT SpANG ENO AND HOLE sam eotang,_, ]6xCO GEARSHIFT LINKAGE REMOVAL erove he giarehit spindle nd shir coEMBRAYAGE/KICKSTARTERICOUPLAGE DU SELEGTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES OUPLAGE DU SELECTEUR De VITESSE ‘VARILLATE DE CAMBIO DE VELOCIDADES DeswoneA 8-12CLUTCHIKICKSTARTER/GEARSHIFT LINKAGE. INSPECTION (9) RETURN SPRING (2) GeARSHIFT SPINDLE ‘fine me Gamage par with he new ones, Hoesen re a uivicate al pes with ean tanamission ol ane sssenbe . 21a) sens ™ So Qe. INSTALLATION ‘ont locking ant rose toads of the sit kum cantar nue tw th seas true, TORQUE: 22 Nem (2.2 kgm. 16 ib) sonnyEMORAYAGEIKICKSTARTER'COUPLAGE DU SELECTEUR DE VITESSE [EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES KUPPLUNG/KICKSTARTERGANGSCHALTGETRIEBE ‘coum crm em 22 465) ogee sees 8-13(CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE TORQUE: 12 Nim (1.2 kom, 8 ft) Insta ha drm sitar ond ui lat ont he genre cam ‘Lacieocrs: fr cue Fowl {rachn spnle signing he how of thw sane wim me ky aN. CLUTCH INSTALLATION ot oer cr te ie sg st.EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIEBE REPOSE DE 'EMBRAVAGE |NSTALACIOM DEL EMBRAGUE INBAU DER KUPPLUNG(CLUTCHIKICKSTARTER/GEARSHIFT LINKAGE Insta aight anew uth centr lock mut TOROUE:65N:m (6.849: 4746) hatch contr holder 07929.x€10000 Cock nat wrench, 20 x 24mm 07716-0020100 Exansion bar ‘77160020500EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE [EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES KUPPLUNGIKICKSTA RTER/GANGSCHALTGETRIEBE Te pn de bag ya a(CLUTCH/KIOKSTARTER/GEARSHIFT LINKAGE rte ne ute serigs and coh ter pate and terete ‘iste wh te four euren bos RIGHT CRANKCASE COVER INSTALLATION ‘ply multpurpose grease tthe king saces nthe hutch ‘Connect and bled ou bw of ube and ot pas tube (page \ ® 3h onnet te canto bens 2-4 8-16EMBRAYAGE/KICKSTARTER/COUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VARILLAJE DE CAMBIO DE VELOCIDADES. -KUPPLUNG/KICKSTARTER/GANGSCHALTGETRIERE ——ed EBAY DES DECKHLS DERRECHTEN REPOSE DU COUVERCLE NSTALACION DE LA TAPA URSELGEEAUSEHALFTE DDE DEMI-CARTER DROIT ence) cuanamnanngiegnink ine rote 8-16CLUTCHIKICKSTARTERIGEARSHIFT LINKAGE, Intl theo pap cove and sac it wth hw to bole, (1 KIEKSTARTER 12) ON ume cover Comet se var Now fo the srr pump raver and PEGA aw a ee engine wih the scommandes vansmission i (99 2a athe coating et (gage 4)EMBRAVAGE/KICKSTARTERICOUPLAGE DU SELECTEUR DE VITESSE EMBRAGUE/ARRANCADOR DE PATADA/VABILLAJE DE CAMBIO DE VELOCIDADES ‘KUPPLUNG/KICKSTARTERIGANGSCHALTGETRIEBE 8-17Le ALTERNATOR/BALANCER ALTERNATEUR/BALANCIER ALTERNADOR/EQUILIBRADOR LICHTMASCHINE/AUSGLEICHERALTERNATOR/BALANCER,ALTERNATOR/BALANCER SERVICE INFORMATION ‘941 FLYWHEEL INSTALLATION 93 FLYWHEL REMOVAL, 92 BALANCER os ‘SERVICE INFORMATION GENERAL This socion covers removal and instalation ofthe thes. aerator pulse goneatr and balance Swe Secuon 16 for stator nspocton and 16 Yor pus generar nape. TORQUE VALUES Fes rt 5N-m (6.5k0-m, 47H) Sansa ven peor ut 60-70N:m (6.07. 0kgem, 43-518) ‘Toots yee! holder 07725.0040000 Uc rut reach, 20 % 24 mm (97716.0020100 9-1ALTERNATEURIBALANCIER, INFORMATIONS D'ENTRETIEN 9-1. REPOSE DU VOLANT 3 DEPOSE DU VOLANT 92 BALANCIER 5 INFORMATIONS D’ENTRETIEN PARTIE GENERALE 1 Naif Secon 15 pou te conto Se alpator oi 6 pow le on genre enpulons COUPLES DE SERRAGE Noi vlan em 5 kom) ign drrayage mene de balance O70 Nem GON Kam) ovnts 9-1[ALTERNADOR/EQUILIBRADOR INFORMACIOW DE SERVICIO ‘84 INSTALACIOW DEL VOLANTE DESMONTAJE DE VOLANTE EQUILIBRADOR DEL MOTOR DEL MOTOR 92 EQUILIBRADOR INFORMACION DE SERVICIO GENERAL + tam scl cre demons insane vane del mi, del aterado dl genera de impulse! equa 5 Se Se Cea Spec sear y Sr Spor i ae ern PARES TORSORES Tuc dl volt dl mete osm 65 Ken) rede enpanaje mandodo por quitter 0.70% GOTO KEM) HERRAMIENTAS Sere ed wed ae errascococo Bina de exes frnieao20sc0 9-41LICHTMASCHINE/AUSGLEICHER ‘WARTUNGSINFORMATION 9-1 EINBAU DES ScHWUNGRADS 93 AUSBAU DES SCHWUNGRADS 92 AUSGLEICHER 98 WARTUNGSINFORMATION ALLGEMEINE SNWISe * Dees Kept beh! ch autden bau unc den Ausbaudes Schnader Lehmaichino, es impusge bors und es Ausgaichers * Ri de Lchimaschian-Sberratng.ehe Kopel 5. Fire tnpuligebererpnting, she Keel 1s ANZUGSMOMENTE Schwungradmuter 68.82 (65 Kem) Mater dos angeticbenen Ausgisichenads 0-70 207.0 Kam Werecruce Algomeine Wenxseuge Setvnumoradeton 07725:00¢0000 Kontermuttor Scheel 20124 mm rrie-ozoiee ‘Vousrgerinassage Grrle-onansooALTERNATOR/BALANCER FLYWHEEL REMOVAL oor th sw nt aera wt (TL GERENALTERNATEUR/BALANCIER, ALTERNADOR/EQUILIBRADOR LICHTMASCHINE/AUSGLEICHER DEPOSE DU VOLANT DESMONTAJE DEL VOLANTE | AUSBAU DES SCHWUNGRADS a gga tans sae op | DEL MOTOR este can nit Ane 9-2ALTERNATOR/BALANCER, o7sMe-Ky40100 FLYWHEEL INSTALLATIONALTERNATEUR/BALANCIER [ALTERNADOR/EQUILIBRADOR eimuascunmauseusicee | ‘eos OU YOUNT misazacion ot Woon | rs scaWONGRADS | tess ertnacmnw rae | A cmear ag span, ec saute |ALTERNATOR/BALANCER san he yao air sana

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