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Purpose of a Brake
When a vehicle is accelerated, energy supplied by the
engine causes the vehicle speed to increase.
Some of this energy is instantly used up in overcoming
frictional and tractive resistances, but a large amount
remains stored in the vehicle as kinetic energy (can be seen
in neutral).
The vehicle does not immediately come to rest; instead, it
travels for a considerable distance before it becomes
stationary.
In this case, the stored energy is slowly being converted
and used to drive the vehicle against the resistances that
oppose the vehicle motion, which is not feasible.
So an additional resistance, called a brake, is needed to
convert the energy at a faster rate. The purpose of a brake
is to convert kinetic energy to heat energy.
Purpose of a Brake
The speed of the energy conversion controls the rate of
retardation of a vehicle (i.e. its rate of deceleration).
Heat generation at the brake is obtained by rubbing a fixed
pad or shoe against a rotating object driven by the motion
of the vehicle.
Vacuum brakes
Pneumatic brakes
Hydraulic brakes
Electric brakes
Magnetic brakes
Types - Method da
of Braking Contact
(Drum Brakes)
Sliding
Pinned
There is an important
difference in the way leading
and trailing shoes act under
braking.
Servo Assistance
In the past, the assistance given by brake drum rotation
(self-servo) kept the pedal force low.
But when powerful disc brakes were introduced and
vehicles became faster and more powerful, some other
form of assistance was needed.
Hence to lessen the effort, a boosting force is used to
reinforce the drivers effort is called servo assistance.
Servo Assistance
Servo assistance may of several type depending upon the
application:
- Vacuum assistance - medium cars
Servo Assistance
Vacuum Assistance
Vacuum Assistance
Also called suspended vacuum assistance.
There are two main types of suspended-vacuum servo:
- Indirect-acting servo
- Direct-acting servo
Servo Assistance
Vacuum Assistance - Indirect-acting Servo
Indirect-acting Servo
1.
2.
3.
Servo Assistance
Vacuum Assistance - Indirect-acting Servo
Under the brake off condition, the vacuum valve will be
open and equal vacuum pressure will be there on both
sides of the diaphragm.
Application of force on pedal produces a hydraulic pressure
on the brakes and also raises the valve piston in the servo.
This movement closes the vacuum control valve and opens
the air valve to allow a breakdown of the vacuum in the
outer chamber of the vacuum cylinder.
Servo Assistance
Vacuum Assistance - Indirect-acting Servo
Air pressure difference causes the booster diaphragm to
apply a thrust on the slave-cylinder piston, which boosts
the thrust given by the drivers foot on the brake pedal.
Release of the pedal drops the hydraulic pressure to allow
the valve piston to return and open the vacuum control
valve.
Air is quickly evacuated from the outer chamber of the
vacuum cylinder and a spring returns the diaphragm.
Servo Assistance
Vacuum Assistance - Indirect-acting Servo
Servo Assistance
Vacuum Assistance - Direct-acting Servo
Direct-acting Servo
Servo Assistance
Vacuum Assistance - Direct-acting Servo
Movement of the brake pedal initially closes the vacuum
valve and then opens the air valve.
This allows air to flow through the filter and valve to the
rear chamber.
Servo Assistance
Vacuum Assistance - Direct-acting Servo
As the servo piston starts to move, it will exert a force on
the master cylinder push-rod through a rubber reaction
disc.
Pressure on this spongy disc will cause it to squeeze back
and close the air valve.
In this position, the drivers efforts will be supplemented by
a servo boost that is proportional to the effort applied: this
feature enables the driver to feel the load applied to the
brake and also gives a progressive operation.
Further movement of the pedal will reopen the air valve if
further assistance is required.
Servo Assistance
Vacuum Assistance - Direct-acting Servo
Release of the brake pedal causes the air valve to close and
the vacuum valve to open.
This will restore the vacuum suspension of the piston and
allow the spring to return the piston to the off position.
In the event of vacuum failure, the brakes can still be
applied without servo assistance.
Servo Assistance
Vacuum Assistance
Vacuum assistance systems can be
controlled by vacuum in induction
manifold.
Although in some of the diesel
engine vacuum pump can be also
used.
Servo Assistance
x
Hydraulic Assistance
Servo Assistance
Hydraulic Assistance Continuous Flow type
This system is mounted behind the master cylinder.
The servo valve is supplied with fluid from a pump.
During brakes off position, the fluid can easily pass
between the master-cylinder piston and servo valve to a
drilling that leads it back to the reservoir.
Depression of the pedal initially closes the conical servo
valve and causes the pump to build up a pressure in the
region A, which will tend to force the piston and valve
apart.
Servo Assistance
Hydraulic Assistance Continuous Flow type
Servo Assistance
Hydraulic Assistance Continuous Flow type
The piston has a larger area than the valve, and so the
thrust exerted on the piston will be greater than that acting
on the valve and brake pedal.
As soon as a given pressure, which will depend on the force
applied to the pedal, has built up, the servo valve will
partially open to maintain the pressure and give assistance.
If the pedal force is exceptionally high, a pressure relief
valve will open and allow fluid to escape to the reservoir.
Servo Assistance
Hydraulic Assistance Continuous Flow with Accumulator
Servo Assistance
Hydraulic Assistance Continuous Flow with Accumulator
Servo Assistance
Compressed Air Assistance
On light trucks and minibuses, an alternative to a hydraulic
servo is used which is a compressed-air servo.
This is generally called an air/hydraulic (air over hydraulic)
or Airpac system because compressed air is used to boost
the force applied by the driver to a hydraulically operated
brake.
Air pressure, generated by an engine-driven compressor, is
stored in a reservoir adjacent to the servo chamber.
This houses a piston that operates another piston that
controls the main hydraulic brake line.
When the brake is applied, a valve directs compressed air
into the servo cylinder to boost the pedal effort.
Servo Assistance
Compressed Air Assistance