Service Manual

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Installing, starting up, and servicing air conditioner can be
hazardous due to system pressure, electrical components,
and equipment location, etc.
Only trained, qualified installers and service personnel are
allowed to install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should
be performed by trained service personnel.

Make sure the outdoor unit is installed on a stable, level

surface with no accumulation of snow, leaves, or trash
beside.

When handling the equipment, observe precautions in the

manual and on tags, stickers, and labels attached to the
equipment. Follow all safety codes. Wear safety glasses
andwork gloves. Keep quenching cloth and fire extinguisher
nearby when brazing.

Follow all the installation instructions to minimize the risk

of damage from earthquakes, typhoons or strong winds.

Read the instructions thoroughly and follow all warnings or

cautions in literature and attached to the unit. Consult local
building codes and current editions of national as well as
local electrical codes.
Recognize the following safety information:

Warning

Incorrect handling could result in

personal injury or death.

Caution

Incorrect handling may result in

minor injury,or damage to product
or property.

Warning
All electric work must be performed by a licensed technician
according to local regulations and the instructions given in
this manual.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out
and tag switch with a suitable warning label.
Never supply power to the unit unless all wiring and tubing are completed, reconnected and checked.
This system adopts highly dangerous electrical voltage.
Incorrect connection or inadequate grounding can cause
personal injury or death. Stick to the wiring diagram and
all the instructions when wiring.
Have the unit adequately grounded in accordance with
local electrical codes.
Have all wiring connected tightly. Loose connection may
lead to overheating and a possible fire hazard.
All installation or repair work shall be performed by your dealer or a specialized subcontractor as there is the risk of fire,
electric shock, explosion or injury.

Make sure the ceiling/wall is strong enough to bear the

weight of the unit.
Make sure the noise of the outdoor unit does not disturb
neighbors.

Avoid contact between refrigerant and fire as it generates

poisonous gas.
Apply specified refrigerant only. Never have it mixed with
any other refrigerant. Never have air remain in the
refrigerant line as it may lead to rupture and other hazards.
Make sure no refrigerant gas is leaking out when installation is completed.
Should there be refrigerant leakage, the density of refrigerant in the air shall in no way exceed its limited value,
or it may lead to explosion.
Keep your fingers and clothing away from any moving
parts.
Clear the site after installation. Make sure no foreign objects are left in the unit.
Always ensure effective grounding for the unit.

Caution
Never install the unit in a place where a combustible gas
might leak, or it may lead to fire or explosion.
Make a proper provision against noise when the unit is
installed at a telecommunication center or hospital.
Provide an electric leak breaker when it is installed in a
watery place.
Never wash the unit with water.
Handle unit transportation with care. The unit should not
be carried by only one person if it is more than 20kg.
Never touch the heat exchanger fins with bare hands.
Never touch the compressor or refrigerant piping without
wearing glove.
Do not have the unit operate without air filter.
Should any emergency occur, stop the unit and disconnect the power immediately.
Properly insulate any tubing running inside the room to
prevent the water from damaging the wall.

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Heating

10

8
6
7
5

Current(A)

Current(A)

6
5
4
Condition
Indoor:DB 80.6F WB66.2F
Indoor air flow: Super High
Pipe length:7.5m

3
2

3
Condition
Indoor:DB 68F
Indoor air flow: Super High
Pipe length:7.5m

0
0

20

40
60
80
Compressor Speed(rps)

100

120

20

40

60

80

100

120

Compressor Speed(rps)

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110

120

100

100

90

80

Capacity ratio(%)

Capacity ratio(%)

Cooling

80

70

60

Condition
Indoor:DB 80.6F WB66.2F
Indoor air flow: Super High
Pipe length:7.5m

50

60

40
Condition
Indoor:DB 68F
Indoor air flow: Super High
Pipe length:7.5m

20

0
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Outdoor temp. (C)

-15

-10

-5

10

Outdoor temp. (C)

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110

100

100

Capacity ratio (%)

Capacity ratio (%)

95
90
85
80
75
70
Conditions
Indoor: DB 80.6F WB66.2F
Indoor air flow : High
Pipe length : 7.5m

65
60
55
50
32

33

34

35

36

37

38

39

40

41

42

90
80
70
60

Condition
Indoor:DB 68F
Indoor air flow: Super High
Pipe length:7.5m

50
40
15

43

10

Outdoor temp. (C)

10

Outdoor temp. (C)

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Outdoor side noise

60

60

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Noice/dB(A)

50

30
20

50
40
30

10
20

0
low

Middle

High

Super High

Indoor Fan Motor Rotating Speed

MQIS-164009-CWF216A
MQIS-164009-CCU216A
MQIS-164009-HWF216A
MQIS-164009-HCU216A

20

40

60

80

100

Compressor frequency/Hz
MQIS-164012-CWF216A
MQIS-164012-CCU216A
MQIS-164012-HWF216A
MQIS-164012-HCU216A

MQIS-164018-CWF216A
MQIS-164018-CCU216A
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Feedback terminal of
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temperature sensor
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4 Protective tube

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PG feedback
9
10
terminal
terminal

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16

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6 PG motor terminal

Terminal of
Terminal of tube
ambient
11
12 temperature
temperature
sensor
sensor
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terminal of
17
18 control relay K4
communication
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line for indoor fan

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Name
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Leading foot 2 of
induction
Fan
4-way valve
Electric heating of
compressor
Electric heating of
chassis
Communication
wire
Electrical
expansion valve
Overload
protection
Low-pressure
valve
Temperature
sensor
compressor

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)XQFWLRQDQG&RQWURO

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1 ON/OFF

Press it to start or stop operation.

2 MODE

Press it to select operation mode(AUTO/COOL/DRY/FAN/HEAT).

3 FAN

Press it to set fan speed.

4 +

Press it to increase temperature setting.

5 -

Press it to decrease temperature

setting.
6

Press it to set up &down swing angle.

7 CLOCK

10

Press it to set clock.

8 TIMER OFF

11

13

9 TIMER ON
10 X-FAN

12

11 LIGHT

Press it to turn on/off the light.

12 SLEEP
13 TURBO

23 22 21

20
19

14

18
15

17

16

14 MODE icon:

If MODE button is pressed,current operation mode icon

(AUTO),

( COOL),

(DRY),

(FAN) or

(HEAT

only for heat pump models) will show.

15 TURBO icon:

is displayed when pressing the TURBO button.Press this button again to clear the display.
16 SET TIME display:

After pressing TIMER button, HOUR ON or OFF will blink.This area will show the set time.
17 LOCK icon:

is displayed by pressing "+" and - buttons simultaneously. Press them again to clear the display.
18 LIGHT icon:

is displayed by pressing the LIGHT button.Press LIGHT button again to clear the display.
19 Up & down swing icon:

is displayed when pressing the up & down swing down button.Press this button again to clear the display.
20 SLEEP icon :

is displayed by pressing the SLEEP button. Press this button again to clear the display.



)XQFWLRQDQG&RQWURO

21 FAN SPEED display:

Press FAN button to select the desired fan speed setting(AUTOLow-Med-High).Your selection will be displayed in the LCD
windows,except the AUTO fan speed.
22 DIGITAL display:

This area will show the set temperature.In SAVE mode,"SE" will be displayed. During defrosting operation,
H1 will be displayed.
23 X-FAN icon:

is displayed when pressing the X-FAN button.Press this button again to clear the display.

Remote controller description

1 ON/OFF :

Press this button to turn on the unit .Press this button to turn off the unit.
2 MODE :

Each time you press this button,a mode is selected in a sequence that goes from AUTO,COOL,DRY, FAN,and HEAT *,
as the following:

AUTO

COOL

DRY

FAN

HEAT*

*Note:Only for modelswith heating function.

After energization, AUTO mode is defaulted. In AUTO mode, the set temperature will not be displayed on the LCD, and the
unit will automatically select the suitable operation mode in accordance with the room temperature to make indoor room
comfortable.
3 FAN :

This button is used for setting fan speed in the sequence that goes from AUTO,

to then back to Auto.

Auto

Low speed

4 +:

Medium speed

High speed

Press this button to increase set temperature.Holding it down above 2 seconds rapidly increases set temperature.
In AUTO mode, set temperature is not adjustable.
5 -:

Press this button to decrease set temperature.Holding it down above 2 seconds rapidly decreases set temperature.
In AUTO mode, set temperature is not adjustable.
6

Press this button to set up & down swing angle, which circularly changes as below:

OFF

This remote controller is universal . If any command

or

is sent out,the unit will carry out the command as

indicates the guide louver swings as:

7 CLOCK :

Press CLOCK button,

blinking. Within 5 seconds , pressing + or - button adjusts the present time.Holding down either

button above 2 seconds increases or decreases the time by 1 minute every 0.5 second and then by 10 minutes every 0.5
second. During blinking after setting, press CLOCK button again to confirm the setting, and then

will be constantly displayed.

8 TIMER OFF:

Press this button to initiate the auto-off timer. To cancel the auto-timer program, simply press the button again.TIMER OFF
setting is the same as TIMER ON.
9 TIMERON :

Press this button to initiate the auto-ON timer. To cancel the auto-timer program, simply press this button again.
After press of this button,



disappear sand " ON " blink s .00:00 is displayed for ON time setting. Within 5 seconds,

)XQFWLRQDQG&RQWURO

press + or - button to adjust the time value. Every press of either button changes the time setting by 1 minute. Holding down
either button rapidly changes the time setting by 1 minute and then 10 minutes. Within 5 seonds after setting, press TIMER
ON button to confirm.
10 X-FAN:

Pressing X-FAN button in COOL or DRY mode,the

icon is displayed and the indoor fan will continue operation for 10

minute in order to dry the indoor unit even though you have turned off the unit.
After energization, X-FAN OFF is defaulted. X-FAN is not available in AUTO,FAN or HEAT mode.
11 LIGHT:

Press LIGHT button to turn on the display's light and press this button again to turn off the display's light. If the light is tunrned
on ,

is displayed. If the light is tunrned off,

disappears.

12 SLEEP:

Press this button to go into the SLEEP operation mode. Press it again to cancel this function. This function is available in
COOL , HEAT (Only for models with heating function) or DRY mode to maintain the most comfortable temperature for you.
13 TURBO:

Press this button to activate / deactivate the Turbo function which enables the unit to reach the preset temperature in the
shortest time. In COOL mode, the unit will blow strong cooling air at super high fan speed. In HEAT mode, the unit will blow
strong heating air at super high fan speed. (This function is not applicable for some models).
14 Combination of "+" and "-" buttons: About lock

Press "+ " and "-" buttons simultaneously to lock or unlock the keypad. If the remote controller is locked,
this case, pressing any button,

is displayed. In

blinks three times.

15 Combination of "MODE" and "-" buttons:About switch between fahrenheit and cenrigrade

At unit OFF, press "MODE" and "- " buttons simultaneously to switch between C and F.

Replacement of Batteries
1.Remove the battery cover plate from the rear of the remote controller.(As shown in the figure)
2.Take out the old batteries.
3.Insert two new AAA1.5V dry batteries, and pay attention to the polarity.
4. Reinstall the battery cover plate.
Notes:
When replacing the batteries, do not use old or different batteries,
otherwise, it may cause malfunction.
If the wireless remote controller will not be used for a long time, please
remove batteries to prevent damage from leaking batteries.
The operation should be performed in its receiving range.
It should be kept 1m away from the TV set or stereo sound sets.
If the wireless remote controller does not operate normally, please take

Sketch map for

the batteries out and reinsert them after 30 seconds. If it still can't operate properly,

changing batteries

replace the batteries.



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(1)Cooling Mode
1. When room temp-set temp -2C , cooling will stop;
Outdoor fan will stop later and indoor fan will operate at set
speed;
2. When room temp set temp -2C, if such situation
continues for a period of time, cooling operation will be
started. In that case, indoor fan, outdoor fan and
compressor will operate and the indoor fan will operate at
set speed.
* In this mode, fan and swing motor will operate at set status
and the temp range setting is 16~30C(61~86F).
* If there is malfunction of outdoor unit or the unit stops for
protection, the indoor unit will keep its operation status but the
error will be displayed.
C

Indoor temperature-object temperature

(2)Dry Mode
1. In this mode, the fan motor runs at low fan speed while swing
works according to setting state. The range of setting temperature
is 16~30C(61~86F).
2. When outdoor unit has malfunction or stopped for protection,
the indoor fan will keep the original running state and the error will
be displayed.
(3)Fan Mode
1. In this mode, the indoor fan may run at high, medium, low and
automatic speed. The compressor, outdoor fan and 4-way valve all
stop running.
2. In this mode, the range of setting temperature is
16~30C(61~86F).
(4)Heat Mode
1.Heating mode
When setting temperature-indoor temperature<= -1.5C.the unit will
stop heating. Both outdoor fan and indoor fan will stop later.
When setting temperature-indoor temperature>-1.5C and it lasts
for a certain period, the unit will start heating. In that case, indoor
fan, outdoor fan and compressor will start running. The indoor fan
works according to the anti-cold air.
* In this mode, the range of setting temperature is
16~30C(61~86F).
A
Setting temperature- indoor temperature



2.Protection function: in heating mode, when the compressor stops

as a result of malfunction, the indoor fan blows residual heat.
3.Defrosting control: when the defrosting signal is revived, the
defrosting mark H1 will be shown. The e-heater and indoor fan
stop.
*Anti-cold air function
The rotational speed of indoor electromotor is decided based on
the indoor pipe temperature. The indoor fan can run at low speed
or stop running. This function will terminate after the unit runs for
3min or the pipe temperature reached certain value.
During heating, if the indoor pipe temperature is lower than certain
value.The running speed of indoor fan will decrease automatically
base on the pipe temperature and ensure that the outlet air is hot.
*Residual heat blowing function
During heating, when the stopping condition for the compressor is
reached,the compressor and the outdoor fan motor stop running
fan will stop after running for 60s at setting speed.
(5)Auto Changeover Mode
In this mode, the system selects the operation mode (cooling and
fan) automatically according to the ambient temperature. The
display shows the actual operation mode and setting temperature.
There will be 30s delay for mode conversion. The protection
function is the same as that of other modes.
1. When T amb. 25C , the cooling mode is selected.
2. for cooling only unit: when Tamb. < 22C, the unit runs in fan
mode.
3. When 22C<T indoor amb.< 25C, upon initial startup, the unit will
enter auto mode and run in automatic fan mode. If the other mode
changes to auto mode, the previous operation mode will remain.

Cooling
operation

Cooling
operation

With compressor capacity supplied

With no compressor capacity supplied

(6)Auto fan speed Mode

In auto fan mode, the rotational speed of the fan for indoor unit
is decided by the differential temperature between ambient
temperature and set temperature. In dry mode, the automatic fan
speed is forced to be low.
(7)Lover Control
After energization, the swing motor will open the horizontal
louver to be open and then be close completely. And the air outlet
is close.
In heating mode, if the swing function is not set, the horizontal
louver will rotate to maximum in clockwise direction. Then it will

)XQFWLRQDQG&RQWURO

O(0)
rotate to place D. Under other state, the horizontal louver will rotate to level L. If the swing function is set
when starting the unit, the horizontal louver will swing between place L and D. there are 7 states for the
louver: in Place L, Place A, Place B, Place C, Place D, and swing between Place L and place D, stop in any
place between Place L and place D. When the unit is turned off, the louver will stay in place 0. The swing is
L
available only. when the swing function is set and the indoor fan is running.
A
Note: When place L to B, place A to C, and place B and D is set, the horizontal louver will swing between
B
place L to D.LABCD
C
(8)Sleep Function
D
1. It is applicable to cooling mode and dry mode.
2. In cooling mode or dry mode, 1 hour after the sleep curve is set, the setting temperature will rise by 1 . 2 hours later, the setting
temperature will rise by 2 . After that, the setting temperature will not change any more.

T set +2C

Set temp. Tset

T set +1C
Tset
1h

About 2h

2h

3.In heating mode, 1 hour after the sleep curve is set, the setting temperature will decrease by 1C . 2 hours later, the setting
temperature will decrease by 2C . After that, the setting temperature will not change any more.
1h

2h

About 2h

Tset
T set -1C

Set temp. Tset

T set -2C

(9)Timer Function
The main board has general timer function and clock function. The timer function can be selected by remote controller with different
function
1.General timer (start and stop time can be set. The accuracy is minute. E.g.: timer on for 1 hour; timer off for 1.5 hours.)
Timer on: after setting timer on, the unit will run at setting time according to the original setting mode. The timing interval is 0.5hour, and
the setting range is 0.5~24hours.
Timer off: the timer off function can be set when the unit is on. When the setting time for timer off is reached, the unit will stop. The
timing interval is 0.5hour, and the setting range is 0.5~24hours.
2.Clock (start and stop time can be set. The accuracy is minute. E.g.: timer on at 8:00a.m.; timer off at 17:30p.m.)
Timer on: if the timer on function is set when the system is on, the system will go on running. If the timer on function is set when the
system is off, the system will start running in the previously set mode when the setting time is
reached.
Timer off: if the timer off function is set when the system is off, the system will keep off even though the setting time is reached. If t he
timer off function is set when the system is on, the system will stop running when the
setting time is reached.
can be reset. The system runs according to the latest setting state.
When both the timer on and timer off are set: the system runs according to the current setting state. When the setting time is reached,
the unit will start and stop running. In that case, the unit will run according to the previously setting mode when the setting time for timer
on is reached. The unit will stop running while the setting time for timer off is reached.
If the setting time for timer on and timer off is the same, the unit will stop running no matter what the current state is.
(10)Auto-Restart Function
Memory: mode, up and down swing, light, setting temperature, setting fan speed, general timer (not clock), Fahrenheit / Celsius. After
de-energized, the unit can run according to the memory if it is energized again. If the tim function is not set in the last remote control,
the system will run according to the last remote control. If the timer function is set in the last control before it is de-energized, the system
will memorize the last timer setting. The setting time is recalculated since the energization of the unit. If the timer function is set in the
last control and the setting time is reached before the unit is de-energized, the unit will run according to the previous running mode after
it is energized again. But the timer function will terminate. The clock will not be memorized.
In cooling and heating mode (not available in auto, dehumidify, fan mode), press the Turbo button, the fan speed displayed super high
speed in the remote controller and the indoor fan rotates at super high speed.
(11)Turbo Function
In cooling and heating mode (not available in auto, dehumidify, fan mode), press the Turbo button, the fan speed displayed super high
speed in the remote controller and the indoor fan rotates at super high speed.



)XQFWLRQDQG&RQWURO

(12)HEALTH Function
When the indoor fan motor is running, the HEALTH function is set by pressing remote controller (If there is no HEALTH button on the remote
controller, the health function opening is defaulted).
(13)I FEEL Function
If the remote controller receives the I FEEL order, the controller will work at the ambient temperature value which is sent by remote
controller (Except the defrosting and anti-cool wind, which still adopts the sampling value of AC itself ambient temperature sensor),
the remote controller will send ambient temperature value to controller every 10mins. After 11mins, if the controller hasnt received the
ambient temperature value from the remote controller for long time, then it will run according to the current ambient temperature of AC.
If the function has not been set, the ambient temperature will adopt the sensor sampling value of AC itself. If power off happens, this
function will not be memorized.

Troubleshooting of Temperature Sensor

(1) Indoor Temperature Sensor
Detect malfunctions of temperature sensor any time.
(2) Indoor Pipe Temperature Sensor
detect the temperature sensor malfunction. In other times, the temperature sensor malfunction will be detected.
(3) Protection of Temperature Sensor
1. When short-circuit occurs to the temperature sensor for 30s:
The temperature sensor overheats. In this case, the complete unit will stop for protection. At the same time, the temperature protection
and temperature sensor malfunction will be shown.
2. When break-circuit occurs to the temperature sensor for 30s:
The unit will stop and the temperature sensor malfunction will be displayed.

Frequency Control
Frequency Initial Setting<Outline>When starting the compressor, or when conditions are varied due to the change of the room, the
frequency must be initialized accordingto the

D value of the indoor unit and the Q value of the indoor unit.Q value: Indoor unit output
D Signal)

1.P controlCalculate

D value in each sampling time (20 seconds), and adjust the frequency according to its difference from the

frequencypreviously calculated.
D value.
When the

D value is small lower the frequency.

When the

D value is large increase the frequency.

3.Frequency management when other controls are functioningWhen frequency is drooping;Frequency management is carried out only
when the frequency droops.For limiting lower limitFrequency management is carried out only when the frequency rises.
4.Upper and lower limit of frequency by PI controlThe frequency upper and lower limits are set depending on indoor unit.When low
noise commands come from the indoor unit or when outdoor unit low noise or quiet commands come from indoor unit, theupper limit
frequency must be lowered than the usual setting.

3-minutes Standby
Prohibit to turn ON the compressor for 3 minutes after turning it off.(except when defrosting)

Compressor Protection Function

When turning the compressor from OFF to ON, the upper limit of frequency must be set as follows. (The function must not be used
when defrosting.)
Frequency

FCG 3
FCG 2
FCG 1
TCG1
TCG2

88
64
48
240
360

TCG3

180

FCG3
FCG2
FCG1

TCG 1sec

TCG 2sec

TCG 3sec

Time

Discharge Pipe Control

Outline
The discharge pipe temperature is used as the compressors internal temperature. If the discharge pipe temperature rises above a
certain level, the operating frequency upper limit is set to keep this temperature from going up further.



)XQFWLRQDQG&RQWURO
Detail

Divide the Zone

Stop zone
Drooping zone
Keep zone
Up zone
Heat exchanger
thermistor
temperature

Reset zone

Management within the Zones

Zone
Stop zone
Drooping zone
Keep zone
Return / Reset zone

Control contents
When the temperature reaches the stop zone, stop the compressor and
correct abnormality.
Start the timer, and the frequency will be drooping.
Keep the upper limit of frequency.
Cancel the upper limit of frequency.

Input Current Control

Outline
Detect an input current by the CT during the compressor is running, and set the frequency upper limit from such input current.
In case of heat pump model, this control is the upper limit control function of the frequency which takes priority of the lower limit of four
way valve activating compensation.
Detail
The frequency control will be made within the following zones.
2 Hz drooping
1.0second after
rushing in the
drooping zone

After 2.5 seconds

Compressor stops

Stop zone

Drooping zone
Keep zone

3
Reset zone

When a stop current continues for 2.5 seconds after rushing on the stop zone, the compressor operation stops.
If a drooping current is continues for 1.0 second after rushing on the drooping zone, the frequency will be 2 Hz drooping.
Repeating the above drooping continues until the current rushes on the drooping zone without change.
In the keep zone, the frequency limit will remain.
In the return / reset zone, the frequency limit will be cancelled.
Limitation of current drooping and stop value according to the outdoor air temperature
1. In case the operation mode is cooling
* The current droops when outdoor air temperature becomes higher than a certain level (model by model).
2. In case the operation mode is heating
* The current droops when outdoor air temperature becomes higher than a certain level (model by model).

Freeze-up Protection Control

Outline
During cooling operation, the signals being sent from the indoor unit allow the operating frequency limitation and then prevent freezing
of the indoor heat exchanger. (The signal from the indoor unit must be divided into the zones as the followings.)
Detail
1.Conditions for Start Controlling
Judge the controlling start with the indoor heat exchanger temperature after 2 sec from operation start.
2.Control in Each Zone



)XQFWLRQDQG&RQWURO
Heat exchanger
thermistor temperature
A
B
C

Return/Reset zone
Up zone
Keep zone
Drooping zone

Stop zone

Heating Peak-cut Control

Outline
Heat Pump Only
During heating operation, the signals being sent from the indoor unit allow the operating frequency limitation and prevent abnormal
high pressure. (The signal from the indoor unit must be divided as follows.)
Detail
1.Conditions for Start Controlling
Judge the controlling start with the indoor heat exchanger temperature after 2 sec. from operation start.
2.Control in Each Zone
The heat exchange intermediate temperature of indoor unit controls the following.
Stop zone
Drooping zone
Keep zone
Up zone
Heat exchanger
thermistor temperature

Reset zone

Defrost Control
Outline
Heat Pump Only
Defrosting is carried out by the cooling cycle (reverse cycle). The defrosting time or outdoor heat exchanger temperature must be more
Detail
1.Conditions for Starting Defrost
The starting conditions must be made with the outdoor air temperature and heat exchanger temperature. Under the conditions that the
system is in heating operation, 6 minutes after the compressor is started and more than 44 minutes of accumulated time pass since
the start of the operation or ending the defrosting.
2.Conditions for Canceling Defrost
The judgment must be made with heat exchanger temperature. (39F~72F)

Frequency

PI control
0Hz
60sec.
50sec.

Compressor

600sec.

50sec.

ON
OFF

Four way valve

ON
OFF
5sec.

5sec.
Fan

ON
OFF

Electronic expansion
valve opening

450pps

350pps

450pps

Initial opening



)XQFWLRQDQG&RQWURO

Fan Control
Outline
Fan control is carried out according to the following priority.
1. Fan ON control for electric component cooling fan
2. Fan control when defrosting
3. Fan OFF delay when stopped
4. ON/OFF control in cooling operation
5. Tap control when drooping function is working
6. Fan control in forced operation
7. Fan control in indoor/outdoor unit silent operation
8. Fan control in powerful mode
9. Fan control in normal operation
Detail
Fan OFF Control when Stopped
* Fan OFF delay for 60 seconds must be made when the compressor is stopped.
Tap Control in indoor/outdoor unit silent operation
1. When Cooling Operation
When the outdoor air temperature is lower than 99F, the fan tap must be set to L.
2. When Heating Operation
When the outdoor air temperature is higher than 39F, the fan tap must be turned to L (only for heat pump model).



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Bar

Caulking

Handle

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Inside

Copper tube

Bar
Yoke
Cone

55

Copper pipe

Wall pipe

Clamp handle

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Copper
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Slanted Uneven Rough

Outside diameter
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12
16

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19

1.0~1.3

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Red arrow mark

Smooth all round

Inside is shiny without scratches
= Improper flaring =

Even length
all round



Inclined Surface Cracked Uneven

damaged
thickness

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Indoor unit tubing

Flare nut

Pipes

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Flare nut
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Connection pipe

Terminal cover

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Outside diameter
mm
6
9.52
12
16
19

Torque
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1.8
4.2
5.5
6.6
6.6

Screw

Screw

Cord clamp

Terminal block

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Earth wire

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Connecting cable

Shield pipe
Terminal block

Drain hose Inside the room

Extension drain hose

CAUTION
CAUTION
Insert the drain hose and drain cap into the drain port, making sure that it comes in contact with the back of the drain
port, and then mount it. If the drain hose is not connected
properly, leaking will occur.

blue
black

brown

yellow green

Attach the Insulation (Drain hose) to the drain hose.

Connecting cable

Insulation (Drain hose)

About 15 cm
Drain hose

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70 mm
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10 mm

10 mm
50 mm

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fixing screw

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Insert a hexagon wrench

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Slit

Bind with vinyl tape

Right piping

Bottom
piping

For left outlet piping, cut off the

piping outlet cutting groove
with a hacksaw.

Drain cap

Remove the drain cap by pulling

at the projection at the end of
the cap with pliers, etc.

CAUTION
(1) In order to align the drain hose and drain cap, be
sure to insert securely and vertically. Incline insertion will cause water leakage.
(2) When inserting, be sure not to attach any material
besides water. If any other material is attached, it
will cause deterioration and water leakage.
(3) After removing drain hose, be sure not to forget
mounting drain cap.
(4) Be sure to fix the drain hose with tape to the bottom
of piping.
(5) Prevent drain water frozen under low temperature environment.
When installing indoor unit's drain hose outdoors, necessary
measure for frost protection should be taken to prevent drain
water frozen.
Under low temperature environment (when outdoor temperature under 32 F), after cooling operation is executed,
water in the drain hose could be frozen.
Once drain water is frozen, the drain hose will be blocked
and water leakage may be resulted for indoor unit.



Plastic bands Insulation material

Pipe (top)
Rear piping
Indoor unit drain hose
(bottom)

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Indoor unit
drain hose

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Indoor
unit pipe

Connection
pipe
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Wrap with vinyl tape

Wrap with vinyl tape

Pipe

Vinyl tape(wide)
Drain hose

Indoor unit
Auxiliary pipes
Installation
plate

Connecting
cable

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A Mounting plate

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Marking

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Air intake

Min. 30 cm

Valve
side
Min.
50 cm

Min.
30 cm
Air outtake

Min.
200 cm

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Push
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Do not rise the drain hose.

Do not form the drain hose

into the waved shape.

50 mm
or more

Do not put the

drain hose end
into water.

Do not put the drain

hose end in the
drainage ditch.

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Drain-water hole
Bottom frame
Drain plug
Drain connecter
Hose (available commercially,
inner dia. 16mm)

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Compound
pressure
gauge
-101kPa
(-76cmHg)

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Pressure gauge
Manifold valve
Handle Hi
(Keep full closed)

Handle Lo
Charge hose

Outdoor unit

Charge hose

Connecting
pipe

Liquid side piping

(Smaller diameter)

Vacuum pump
adapter for
counter-flow
prevention

Packed valve
at liquid side

Vacuum
pump

Packed valve at gas side

Torque wrench
Gas side piping
(Bigger diameter)

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Service port
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50 to 55 N.m

Liquid side (6 mm)

15 to 20 N.m

Service port

15 to 20 N.m

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Cap
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Handle

N(1)

blue

L1

L2

brown

black

blue

Terminal

Terminal

yellowgreen

brown

cord clamp

power supply cord

L1 L2

connection cord

L1
L2
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lock nut

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conduit

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flare nut connections
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LIGHT
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39

41

40

42

43
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32

31

34
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Main detection point:
Is the control panel reliably connected with the electromotor? Is it loose? Is the connecting sequence correct?
Is the input voltage within the normal range (measure the voltage between L and N of the wiring block XT with AC voltage gauge.)
Malfunction diagnosis process:
Energize the
unit and start it

Voltage between
L and N of indoor
wiring block

Voltage > 200V?

Check the
connecting
state of the
connecting
terminal

Reliable
connection

Adjust
connecting state

Y
Check power
supply

Replace main
board of
indoor unit

remove the
error?

remove the
error?

End



Replace motor

7URXEOHVKRRWLQJ

(2)Temperature sensor malfunction

Main detection point:
Is outdoor ambient temperature within the normal range?
Is indoor and outdoor fan running normally?
Is the radiating environment inside and outside the unit good enough?
Malfunction diagnosis process:

Energize the
unit and start it

Indoor unit
display F1/F2

Check connecting
state of indoor
temperature
sensor

N
ndoor unit
display F4/F5

reliable
connected?

N
Adjust connecting
stat

Y
Check connecting state
of outdoor
temperature sensor

Reliable
connected?

Adjust
connecting state

Replace
temperature
sensor

Remove error?

Remove error?

Remove error?

Y
Replace
temperature
sensor?

Y
N
Remove error?
Replace main
board of indoor unit

N
Y

Replace parts
of outdoor
electric box

End



7URXEOHVKRRWLQJ

(3)Malfunction diagnosis of startup failure

Main detection point:
Is wiring of compressor correct.
Is the stop time of compressor enough?
Is compressor damaged?
Malfunction diagnosis process:

Energize the
unit and start it

Is the stop time

of compressor more
than 3min

Start it 3 min later

Y
N

Startup failure?

Is compressor wire COMP(UVW)

connected correctly?

Y
Replace parts if outdoor
electric box

Remove the error?

N
Replace
compressor

End



Connect it according
to line chart

7URXEOHVKRRWLQJ

(4)Diagnosis of losing synchronism for compressor

Main detection point:
Is pressure of the system too high?
Is voltage too low?
Malfunction diagnosis process:

Losing synchronism
upon startup of
the unit

Is the stop time

of compressor
more than 3min

Losing synchronism
during running

Is outdoor fan normal?

Is fan well
connected?

Y
Y

Is wire of compressor(U,V,W)
well connected?

N
Y
Adjust
connecting wire

Replace parts of
outdoor electric
box

Remove staff

Is outdoor
fan blocked by stuff?

Reliable connected?

Replace parts of
outdoor electric
box

Replace parts of
outdoor electric
box

Remove error?

Remove error?

N
Y

Remove error?

N
Replace
compressor

Replace
outdoor fan

Replace
compressor

End
End



7URXEOHVKRRWLQJ

(5)Diagnosis of overload and discharge malfunction

Main detection point:
Is electric expansion valve well connected? Is it damaged?
Is refrigerant leaked?
Is overload wire connection normal?
Malfunction diagnosis process:
20min after
de-energization of
complete unit

Is electric expansion
valve well connected?

Y
Is overload wire
reliably connected?

Y
Adjust
connecting wire

Replace electric
expansion valve

Remove malfunction?

N
Replace parts
of outdoor electric box

Remove malfunction?

N
Refrigerant leakage,
recharge the
refrigerant

End



7URXEOHVKRRWLQJ

(6)Process of outdoor unit communication circuit detection

E6 communication
error is displayed

Is connecting
wire reliably connected?

Replace main

Adjust
connecting wi re

board of indoor unit

Remove malfunction?

Replace parts of
outdoor electric box

End



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Start

Is the wiring
terminal between temperature
sensor and the controller loosened or
poor ly contacted?

yes

Insert the temperature

sensor tightly

no
no

Is there short circuit due to tri-pover

of the pa rts?

Malfunction is
eliminated.

yes

Make the parts upright

no
no

Is the temperature
sensor normal according to the
Resistance Table?

Malfunction is
eliminated.

yes

no

Replace it with a
temperature sensor
of the same model
yes
no

Malfunction is
removed.

Replace the controller with

one of the same model
yes

End



yes

7URXEOHVKRRWLQJ

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Possible causes:
1. Fan motor is locked;
2. The.feedback.terminal of PG motor is not connected tightly;
3. The control terminal of PG motor is not connected tightly;
4. Motor is damaged;
5. Malfunction of the rotation speed detection circuit of the mainboard.
chart below:
See the
H6is
displayed on
the unit.

Stir the fan blade

with a hand when
the unit is DE ENERGIZED.

Does the
blade rotate
unsmoothly?

Yes

Reinstall the motor

and the blade to
make it rotate
smoothly.

Is the
malfunction
eliminated?

No
No

Is the
feedback
terminal of PG
motor loose?

Yes

Insert the feedback

terminal tightly .

Is the
malfunction
eliminated?

No No

Is the
control terminal
of PG motor
loose?

Yes

Insert the control

terminal tightly.

Is the
malfunction
eliminated?

No
No

Re-energize
to turn on the unit;
measure within 1 min after the
louvers are opened whether the output
voltage on the control terminal
of the PG motor is over 50V?

No
No
Mainboard
malfunction;
Replace it.

Yes

Yes

Yes

Replace the fan

motor.

Is the
malfunction
eliminated?

Yes

End



7URXEOHVKRRWLQJ

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Possible causes:
1. There is no jumper cap on the controller;
2. Jumper cap is not inserted properly and tightly;
3. Jumper cap is damaged;
4. Controller is damaged.
chart below:
See the
C5 is displayed
on the unit.

Is there jumper cap on the

controller?

Yes

No

Install a matching
jumper cap.

Is the
malfunction
eliminated?

No

Is the jumper cap inserted

incorrectly or improperly?

No

No

Yes

Re-insert the jumper

cap

Is the
malfunction
eliminated?

Replace the jumper

cap

Is the
malfunction
eliminated?

No

The mainboard is
defined abnormal
replace it

End



Yes

Yes

7URXEOHVKRRWLQJ

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Start

Is the supply voltage unstable with big fluctuation?

yes

no

Is the supply voltage too low with overload?

Normal fluctuation is within 10% of the rated voltage on the

nameplate

Malfunction is eliminated.

yes

no

yes

Adjust the supply voltage to maintain it within normal range

Malfunction is eliminated.

yes

no
no

Is the indoor / outdoor heat exchanger too dirty,

or are the air inlet and outlet blocked?

yes

yes

yes

Check the motor and reinstall the motor to have the fan run
normally

Malfunction is eliminated.

yes

no

no

Measure the current of live wire

on the main board with a clamp ampere meter. Is the
current higher than the value of the overcurrent
protection?

Malfunction is eliminated.

no

no

Is the fan motor running abnormally; is the fan speed too

low or does it fail to run?

Clean the indoor and outdoor heat exchangers and remove

the blockage of air inlet and outlet

no

Replace the controller

Malfunction is eliminated.

yes

yes
no

Is there blockage inside the system?

(Filth blockage, ice plug, greasy blockage, the Y-valve hasn t
been opened completely)

yes

Flush the heat exchangers with high pressure nitrogen

Malfunction is eliminated.

yes

no
no

Is the compressor running

abnormally? Is there abnormal sound or oil leakage; is
the temperature of the shell too high, etc.?

no

yes

Replace the compressor

Malfunction is eliminated.

yes

no

Replace the control

panel

End



7URXEOHVKRRWLQJ

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Test 9

Test 3

Test 4

Test 2

Test 1

F
G

I
K

Test 5

Test 7

Tset 8

Test 6
Test 12

Test 10
S
M
N

Test 14

Test 11

Test 13



7URXEOHVKRRWLQJ



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Turn on the unit
and wait 1 minute

Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor

Voltage higher than 200V?

Fault with the voltage

testing circuit on
control panel AP1

Replace the control

panel AP1

N
Measure the AC voltage between
terminalL and N on wiring board
XT(power supply)

Voltage within
210VAC~250VAC?

Shut down the power

and repair the power
supply to restore the
range
210VAC~250VAC

power on and
restart the unit

If the fault is
eliminated?

or
Shut down the power and wait 20nutes;
mi
use DC voltmeter to measure the voltage
on the two ends of capacitor (test3), until
the voltage is lower than 20V

Check the
connection of reactor
(L in the Electrical
Wiring Diagram)

If the wiring of
reactor Lis normal?

Connect the reactor

Laccording to Electrical Wiring Diagram correctly

Re-energize and
turn on the unit

Replace the control

panel AP1

End



If the fault is
eliminated?

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Energize and
switch on

IPM protection
occurs after the
machine has run for
a period of time?

Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
board XT)

If the voltage
between terminal L
and N on wiring
board XT is within
210VAC~250VAC?

Check the supply

voltage and
restore it to
210VAC~250VAC

Y
Restart the unit. Before
protection occurs,
use DC voltmeter to
measure the voltage
between the two
ends of electrolytic
capacitor on control
panel AP1

Voltage between
the two ends of celectrolytic
capacitor is
higher than
250V

Please confirm:
1. If the indoor and
outdoor heat
exchangers are
dirty? If they are
obstructed by other
objects which affect
the heat exchange
of indoor and
outdoor unit.
2. If the indoor and
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of
refrigerant is too
much, resulting in
that the system
pressure is too
high?
5. Other conditions
resulting in that the
system pressure
becomes too high.

The connection
of capacitor C2
is loose.

Reconnect the
capacitor C2 according
to Electrical Wiring
Diagram. Then,
Restart the
unit.

N
Stop the unit and
disconnect the power
supply. Wait 20 minutes,
or use DC voltmeter to
measure the voltage
between the two ends of
capacitor C2, until the
voltage is lower than 20V

Remove the wires

on the two ends of
capacitor C2. Then,
use capacitance
meter to measure
the capacitor C2.
Verify as per the
Parameters Sheet.

If capacitor
C2 is failed?

Replace the capacitor

C2. Then, energize
and start the unit.

Replace the
control panel AP1

N
If there is any
abnormality
described above?

Take corrective actions

according to Technical
Service Manual, and
then energize and start
the unit.

Connect the control panel

AP1 and compressor
COMP correctly according
to the Electrical Wiring
Diagram. Then, energize
and start the unit.

If the
resistance is
normal?

If the unit can

work normallv?

If the unit can

work normally?

Replace the
control panel AP1

Use ohmmeter to
measure the resistance
between the three
terminals on compressor
COMP, and compare the
measurements with the
compressor resistance on
Service Manual.

N
Stop the unit and
disconnect the power
supply. Then, check
the connection of
capacitor C2
according to Electrical
Wiring Diagram.

Refer to the
Electrical Wiring
Diagram and check
if the connection
between AP1 and
COMP is loose and if
the connection order
is correct.

If the connection
between AP1 and
COMP is unsecure
or the connection
order is wrong?

If the unit can

work
normally?

If the unit can

work
normally?

If the unit can

work normally?

Replace the
compressor
COMP
N

Use ohmmeter to
measure the resistance
between the two
terminals of compressor
COMP and copper tube.

Resistance higher
than 500M?
Y
Replace the
control panel
AP1

END



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Anti-high temperature,
overload protection

If the outdoor ambient temperature is

higher than 53 C?

Normal protection, please use

it after improve the outdoor
ambient temperature

After the unit deenergized for 20min

If the radiating of outdoor

and indoor unit is well?

Improve the
radiating
environment of
unit

If the indoor and outdoor

fan work well?

1. Check if fan terminal

OFAN is connected well
2. Test if resistance value
of any two terminals is less
than 1k with ohmic meter

Replace
control board
AP1

Replace fan
capacitor C1

Replace
outdoor fan
End



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Energize the unit
and start it

If the stop time of compressor

is more than 3min?

If the stop time is not enough and the

high and low pressure of system is not
balance , please start it after 3min

If the compressor wire COMP(UVW) is

well connected and connection sequence
is correct

Improve the connection situation

of control board AP1 and
compressor COMP, connect it
with wiring diagram

Y
Does the unit start
up normally?

If the refrigerant charging is

too much?

Y
Charge the
refrigerant according
to service manual

Does the unit start

up normally?

N
Replace control board AP1

If malfunction is
removed?
N
Replace the
compressor

End



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Synchronism after
energize the unit
and start it

Synchronism
occurred during
operation

If the stop time of

compressor is more than
3min

If the outdoor fan works

normally?

Check if the fan

terminal OFAN is
connected well

Replace fan
capacitor C1

Y
Y

If the radiating of unit is

well?
If the compressor wire COMP(UVW) is well
connected, the connection sequence
forwards to clockwise direction?

N
Connect
wire well

Replace
control board
AP1

Improve the radiating

of unit (clean heat
exchanger and
increase ventilation)

Start to run until the

power resume normal
voltage

If the input voltage of unit

is normal?
Y
If the refrigerant is too
much?

Remove
malfunction?

Replace
control board
AP1

Charge the
refrigerant with
service manual

Replace
compressor

Remove
malfunction?
End
N
Replace
compressor

End



Replace
outdoor fan

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After the unit
de-energized
for 20min

If the overload protector SAT

is well connected?

Y
Under ambient temperature, test the
resistance of overload protector with ohmic

If the wiring terminal FA of electron

expansion is well connected?

Connect wire
well with wiring
diagram

The resistance value of

firs t 4 l e ad fo ot an d th e
fif th lead fo ot is similar,
less than 100

Replace
overload
protector SAT

Replace EKV
coil of electron
expansion valve

Remove
malfunction?

Check refrigerant, if there is

leakage, please refer to
specification

Remove
malfunction?

Replace
control board
AP1

End



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Start

Check the
connection wire
of reactor (L) of
outdoor unit and
PFC capacity

If there is damaged
short circuit

Replace
connection
wire with circuit
diagram

If the malfunction is
removed?

Remove PFC capacity

and test resistance of
two terminals

If the resistance
value is 0

Capacity is
short
circuit and
replace it

Re-energize
the unit and
start it

If the malfunction is
removed?

If the malfunction is
removed?

N
Cut the terminal of reactor,
test the resistance
between two terminals of
reactor with ohmic meter

If there is damaged
short circuit

Replace the
reactor

Reenergize
the unit and
start it

Replace
control board
AP1

End



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Start

If the unit is operation

normal before malfunction

Check connection
wire of indoor and
outdoor unit with
circuit diagram
Check builtin wiring of
indoor and
outdoor unit

Y
N

Connection
correct?
N

Malfunction of
circuit is
detected with
control board
AP1 voltage

Check connection
wire of indoor and
outdoor unit with
circuit diagram

If the wiring is
damaged?
N

If the malfunction
is removed?

Check communication
circuit of outdoor unit

If the malfunction
is removed?
Problem of
communication
circuit

Replace outdoor
mainboard AP11

If the
malfunction is
removed?

Replace indoor
board

End



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Start

Test voltage
value with Test
12 position in
diagram with
voltage meter

Number jumping
N
Y
Test voltage value with
Test 13(18K) 11(24K)
position in diagram with
voltage meter

Number jumping

Outdoor unit
malfunction

Test voltage
value with Test
10 position in
diagram with
voltage meter

Number jumping

Y
Test voltage value
with Test 11(18K)
13(24K) position in
diagram with voltage meter

Number jumping

Y
The circuit of
outdoor unit
communication
is normal



End

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2-way Valve (Liquid Side)

Hexagonal wrench (4mm)

Flare nut

3-way Valve (Gas Side)

Valve cap
Open position
Flare nut
Closed position

Open position
Closed position
To
piping
connection

To
piping
connection
To outdoor unit

Works
Shipping

1.

Air purging
(Installation)

Operation



Pin

Service Service
port cap port

To outdoor unit

Shaft position

Shaft position

Service port

Closed
(with valve cap)

Closed
(with valve cap)

Closed
(with cap)

Closed
(clockwise)

Closed
(clockwise)

Open
(with vacumm pump)

Open
(with valve cap)

Open
(with valve cap)

Closed
(with cap)

Closed
(clockwise)

Open
Open
(counter-clockwise) (connected manifold
gauge)

2.

Pumping down
(Transfering)

Open

Open

3.

Evacuation
(Servicing)

Open
(with charging
cylinder)

Open

Open

4.

Gas charging
(Servicing)

Open
(with charging
cylinder)

5.

Pressure check
(Servicing)

Open

Open

Open
(with charging cylinder)

6.

Gas releasing
(Servicing)

Open

Open

Open
(with charging cylinder)

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Open

Outdoor unit

Gas side

Closed
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Lo
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Purge the air

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Procedure

Points

1. Remove handle

The stop valve cover has 6

hooks.

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Handle.
Pull down the handle
and remove it.

Handle

2. Remove top panel

Top panel

Loosen the 3 screws

(front, right, left) and lift
the top panel.



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Procedure

Points

3.Remove grille and front panel

1

Loosen one screw

and remove the
discharge grille.

grille
2

Lift the front panel and

remove it while pushing
the right side panel inwards.

Loosen the 5 screws of

the front panel.

Front panel.
4.Remove right side plate
right side plate

Remove the 5 screws from

the edge between right-side
board and condenser and
from valve. Lift to remove the
right side plate.

5.Remove f an motor and axial fan

1



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by wrench and then remove
the axial flow fan and fan
motor.

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winding.
Fan motor
Remove the propeller
.
Axial flow fan

fan.

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2

Procedure

Points
M416

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screws fixing the motor.
Pull out the lead-out wire
and remove the motor.
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screws fixing the motor
support. Lift to remove
the motor support.

Fan motor fixing frane

DC fan motor

Fan motor

6.Remove the electric box

Electric box
1

Re move the 2 screws fixing

the cover of electric box. Lift
to remove the cover.
Remove the screws fixing
the electric box subassembly.
Loosen the wire and
disconnect the termina
Lift to remove the electric
box subassembly.

7.Remove partition plate

Loosen the 2 screws.

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the bottom frame with a hook.

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a hook on the lower
side. Lift and pull the
partition plate to remove.

Partition plate



5HPRYDO3URFHGXUH

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Procedure

Points

8.Remove soundproof sponge

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1

Lift and remove the

soundproof sponge ( op)

the sound blanket are

t

torn easily, remove the

soundproof sponge carefully.

Untie the strings and

open the soundproof sponge.

Lift and remove the

soundproof sponge (body) as
it is opened.

Pull soundproof sponge

Since the piping ports on

(inner) out.

the soundproof sponge are

torn easily, remove the
soundproof sponge carefully.

Sound blanket

Provide a protective sheet or

9.Remove four way valve coil

a steel plate so that the

brazing flame cannot
1

influence peripheries.

Loosen the screw of the

four way valve coil.

Be careful so as not to break

the pipes by pressing it
excessively by pliers when
withdrawing it.

Caution
Be careful about the four way
valve, pipes and so on, which
were heated up by a gas
Magnet Coil

brazing machine, so as not

to get burnt your hands.



5HPRYDO3URFHGXUH

Steps

Procedure

Points

10.Remove compressor
1

Solder off the welding spot of

capillary and valve and outlet
pipe of condenser

Remove the 2 screws fixing the

gas valve. Solder off the weld
spot connecting gas valve and
air return pipe and remove the
gas valve.
(Note: it is necessary to warp
the gas valve when soldering
off the welding spot.)
Remove the 2 screws fixing
liquid valve. Solder off the
welding spot connecting liquid
valve and remove the liquid
valve.

4-way Valve Assy

Solder off the pipe connected

with the compressor.

Capillary Sub-Assy
4

Remove the 3 footing

screws of the compressor
and remove the compressor.

Compressor



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