Catalogue Solid Core PDF

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Revision 2/2003
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Solid Core Post Insulators
Competence and service

by a leading manufacturer
> ISO 9001 > IEC
Index
> Design
PPC Insulators is a specialist in the field of high volt-
Introduction, Standards
Electrical Design
RIV, Mechanical Design
Pollution Levels and Creepage Distances
Shed Design
K-Value
Insulating Material, Fittings
age porcelain insulators with nearly a century of

experience in designing and manufacturing solid
core post insulators. PPC Insulators produces the most comprehensive range
of post insulators, up to highest
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10
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11
Cementing, Marking, Inspection and Testing

Tolerances of Dimensions, Form and Position
PAGE
12
PAGE
13
Advantages
Production and Product Tables
Conversion Table
BIL 60 -95 kV
BIL 125-170 kV
BIL 200-325 kV
BIL 450-650 kV
BIL 750-950 kV
BIL 1050-1300 kV
BIL 1425-1675 kV
BIL 1800-2100 kV
BIL 2250-2550 kV
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> Production
AC and DC system voltages, with

the most progressive technology, engineering and life time.
Major improvements set new
and higher standards.
> High strength C 130 body for

impr oved per formance designs
> Isostatic process for shorter lead-times
>
>
>
>
>
>
>
>
>
>
>
>
Introduction

Introduction
Superior Reliability.
A Century of E xperience
Design
Introduction
Electrical Design
The insulation performance of a post insulator column is a function of the height,

creepage distance, arcing distance of the insulating part(s) as well as the number of
Post insulators are designed to comply with
> Lightning impulse withstand voltage, dry

> Switching impulse withstand voltage, wet
the demands of the level of electrical insulation

and mechanical strength, while also taking
(when a switching impulse level is required)
>
>
>
>
>
into account the environmental situation

where the insulators are intended for service.
To specify the correct standard outdoor
porcelain solid core post insulator, the following
characteristics have to be defined:
Design
insulator units for a defined height and follows the standards IEC60071 and IEC60273.
Power frequency withstand voltage, wet

Mechanical failing load
Minimum nominal creepage distance
Nominal system
voltage Un
Highest system
voltage Um
One minute withstand

voltage wet 50 cs
Lightning impulse withstand voltage 1,2/50 s
kV (r.m.s.)
kV (r.m.s.)
kV (r.m.s.)
kV (peak value)
Fixing arrangement of top and bottom metal fitting

Color of glaze
3,6
10
7,2
20
10
12
28
15
17,5
38
20
24
50
30
36
70
45
66
52
72,5
20
40
40
60
60
75
95
75
95
95
125
145
145
170
250
325
450
550
450
550
650
550
650
750
650
750
850
950
1050
Standards
PPC Insulators manufactures outdoor porcelain solid core post insulators with external metal fittings
and outdoor operating rods with external metal fittings (for High Voltage Switchgears)
according to standard IEC60273. Components according to other standards or
special customer requirements can be supplied upon request.
According to IEC60273, an IEC post insulator is defined by the following designation:
IEC post insulator Type C10-1050-II
110
123
132
145
150
170
220
245
95
140
185
230
185
230
325
230
275
325
275
325
360
395
460
C means outdoor post insulator with external metal fittings

10 means a minimum bending failing load of 10 kN
1050 means a lightning impulse withstand voltage, dry of 1050 kV
II means creepage distance class II (in reference to IEC60273)
Nominal system
voltage Un
Highest system
voltage Um
Switching impulse withstand voltage 250/2500 s
Lightning impulse withstand voltage 1,2/50 s
kV (r.m.s.)
kV (r.m.s.)
kV (peak value)
kV (peak value)
275
300
750
850
330
362
850
950
380
420
850
950
1050
480
525
(550)
850
950
1050
700
765
(800)
1300
1425
1550
According to IEC60273, an IEC operating rod can be defined by the following designation:
IEC operating rod Type T3-1050-II

T means outdoor operating rod with external metal fittings
3 means a minimum failing load torsion 3 kNm
1050 means a lightning impulse withstand voltage, dry of 1050 kV
II means creepage distance class II (in reference to IEC60273)
These designations do not always fully specify the insulator type;

sometimes there are alternative constructions regarding the fixing arrangement
Design
850
950
1050
950
1050
1175
1050
1175
1300
1425
1175
1300
1425
1550
1675
1800
1950
2100
and creepage distance included in the standards.
PAGE 4
PAGE 5
RIV
The RIV performance of single post insulator styles will be
tested in accordance with the standard IEC60437 upon request.
If corona rings are necessary to reach a certain RIV level for a
single insulator column, the appropriate ones will be offered
Level
Pollution
Light
Specific Creepage Distance

16 mm/kV
0.630 inch/kV
> Areas without industry and with low housing density equipped with
heating plants.
In standard IEC60273, creepage distances
> Areas with low density of industry or houses but subjected to

frequent winds and/or rainfall.
which is not in accordance with the general

recommendations of the guide IEC60815
Guide for the selection of insulators in respect
> Agricultural areas.
to environmental conditions.
> Mountainous areas.
with the insulator column.

Level
Pollution
Medium

20 mm/kV
0.787 inch/kV
> Industrial areas not producing particulate polluting smoke

and/or with average housing density equipped with heating plants.
Design
are standardized for post insulators in class I and II,
In IEC60815 the basic pollution levels are defined

qualitatively with examples of typical environmental
situations. The corresponding minimum nominal
creepage distance is given in mm/kV.
> Areas with high density of houses and/or industry but subjected
to frequent winds and/or rainfall.
> Areas exposed to wind from the sea but not too close to the coast
(at least several kilometers distant).
Mechanical Design
In-service stresses on post insulators are mainly due to
bending loads (e.g., weight, wind force, seismic conditions,
Level
Pollution
Heavy
Regular sheds
D m = (De+Dc)/2

25 mm/kV
0.984 inch/kV
> Areas with high density of industries and suburbs of large cities
with high density of heating plants producing pollution.
short circuit loads). A few applications require

compression strength (e.g., capacitors banks) or
torsion strength (e.g., rotating disconnectors) or
tensile strength (e.g., underhung post insulator).
The high strength

C 130 porcelain body
allows for a reduction in
the number of components on insulators
comprised of multiple
units. The advantages
provided by the reduc-
> Areas close to the sea in any case exposed to relatively strong
winds from the sea.
Level
Pollution
Very Heavy

31 mm/kV
1.220 inch/kV
> Areas generally of moderate extent, subjected to conductive

dusts and to industrial smoke producing particularly thick
conductive deposits.
Alternating sheds
D m = (De1+De2+(2*Dc) )/4
> Areas generally of moderate extent, very close to the coast

and exposed to sea-spray or to very strong and polluting winds
from the sea.
> Desert areas, characterized by no rain for long periods,
exposed to strong winds carrying sand and salt, and subjected
to regular condensation.
tion of additional fittings

include increased
arcing distance/creep
The creepage distance should be increased
and less assembly time.
in relation to the average diameter, D m .
All insulators up to and
D m <300 mm
k d = 1.0
are available in a
D m 300-500 mm
k d = 1.1
one-unit design.
D m >500 mm
k d = 1.2
including the C 20-1050
PAGE 6
Design
Pollution Levels and Creepage Distances
Design
Solid Core Post Insula tors
De
Dc
De1
De2
Shed diameter
Core diameter
Greater shed diameter
Smaller shed diameter
PAGE 7
Alternating Shed
Design
Shed Design
Plain Shed
The plain alternative shed design offers high specific creepage distance
Design
Design
together with good self-cleaning properties and usually provides best performance.
Using flexible shed design can optimize most insulators.
Parameters Characterizing
Insulator Profile
1. Minimum distance, c, between sheds
Parameters Characterizing
Entire Insulator
Standard
(traditional) Shed
1. Creepage factor C.F.
> Generally c 30 mm.
C.F. = l t / S t
> For small insulators (H < 550 mm) or

overhang (p 40 mm), c can be 20 mm.
2. Ratio s/p between spacing and overhang
lt
St
total creepage distance

of an insulator
arcing distance
> C.F. 3.5
for pollution levels 1 and 2.
> C.F. 4
> Sheds without under ribs 0.65.

> Sheds with under ribs 0.8.
2. Profile factor P.F.
3. Ratio l d /d between creepage distance
P.F. =
and clearance
2p1 + 2p2 + s
l
alternating
sheds
2p + s
l
all other
sheds
Under rib Shed
> This ratio must be calculated for the

worst case on any section (l d1 /d1, l d2 /d 2 ).
P.F. =
> It must be < 5.

4. Alternating shed
creepage distance of the insulated leakage path measured

between the two points which define s.
> p 1 - p 2 15 mm
Parameters give basic rules to assist design.
> P.F. > 0.8
> C.F. > 0.7
They relate to vertically installed insulators.
PAGE 8
PAGE 9
Design
Insulating Material
The insulator body of the unit is made from high quality aluminium
oxide porcelain, C 130 or C 120, which conforms to standard
IEC60672. Glazing provides a dirt repellent surface. Glazing is
normally brown in colour, though Munsell grey can also be provided
K-Value I n c r e a s e d Po l l u t i o n Pe r f o r m a n c e E q u a l i z e d F i e l d D i s t r i b u t i o n
upon request. Semi-conductive surface glazing can be provided

for special polluted environments.
K-value design is a method to improve traditional creepage distance.

In its full extent, K-value design is a method to reduce weight,
volume and space while improving properties in-service by increasing
pollution performance and equalizing the electrical field.
K-value is the unit for insulator shape and IEC 60507 defines the formula as form factor:
F = dl/p(l)
is the creepage distance
p(l) is the circumference of the insulator as a function of l.
Design
Design
Fittings
Fittings are made in malleable cast iron according to standard EN1562
or spheroidal graphite cast iron according to standard EN1563.
All fittings are hot dip galvanized according to standard EN ISO 1461
with a zinc weight of min. 600 g/m 2 (min. 85 m) as average value.
The following table shows the standard dimensions for fittings according to IEC60273.
Form factor used as a design method is referred to as K-value
Bolt holes
tapped d2
Bolt holes
plain d2
Nominal maximum
diameter of
mounting face d3
mm
mm
M12
115
M16
165
178
18
225
200
18
245
over its complete surface. It calculates reduced diameter and/or
225
18
270
increased creepage distance for higher resistance against the leakage
254
18
300
currents. K-value identifies an insulators total shape, i.e., geometric
275
18
320
(ohmic) resistance against leakage currents.
300
18
345
325
18
370
The shape of the insulator must be calculated for optimum design of
356
18
400
pollution performance. The traditional calculation of creepage distance is
375
18
420
and can be used for different types of improvements.

Creepage distance considers a leakage current as traveling
along the insulator, in a strict line, identifying only distance.
Pitch circle
diameter
p.c.d. d1
Depth of
the tapped
blind holes h2
mm
mm
76
12
18 (22)
127
K-value considers a leakage current as traveling along the insulator,
Number of holes
n
sometimes sufficient, but to achieve best performance in relation to

material and space used, K-value design is necessary.
Fittings with other dimensions (e.g., for operation rod columns)
can be supplied on request.
Threads are generally tapped after hot dip galvanizing; for shipment
and storage, the threads will be protected by a protective layer
PPC Insulators offers complete computer design
and/or special plastic plugs.
of K-value, integrated with electrical, mechanical,

dimension and material calculations.
NOTE: Multiple unit insulator columns will be delivered with hardware
(bolts, nuts and spring washers) for the interconnection of the insulator units.
PAGE 10
PAGE 11
Production
Tolerances of Dimensions, Form and Position
The tolerances are in accordance with the standards IEC60168 and IEC60273.
Cementing
> Dimensions for which no special tolerance is specified
The fittings are assembled to the porcelain body with a Portland base mortar
(0,04d + 1, 5) mm
when d 300
(0,025d + 6) mm
when d > 300
d is the checked dimension in millimetres
as standard. An alternative assembly with sulfur cement can be offered
> Creepage distance tolerance
d is the nominal creepage distance in millimetres
the porcelain and the fittings to compensate for the difference in thermal
expansion. This is especially important for extreme weather applications.
(0,04d + 1, 5) mm
Production
Production
(for max. service temperature to 80 C). A bituminous coating is applied on
> Parallelism p of the endfaces
h 1m: p 0,5 mm
h > 1m: p 0,5*h mm
h is the height of the insulator unit in metres
p is related to a diameter of 250mm
Marking
> Eccentricity e
Each insulator carries the
e = 2*(1+h)
h is the height of the insulator unit in metres
trademark of the PPC Insulators,
The centre line of the two fitting
the trademark of the manufact-
pitch circle diameters should fit into
uring factory, type designation
a cylinder with diameter c.
(reference number), date of
> Angular deviation of fixing holes a
manufacture and a serial number.
c 2*e
a 1 standard
Inspection and Testing

Inspections and tests after firing are made according to standard IEC60168.
Tested Items
Type Test
Dry lightning impulse withstand voltage test
Wet switiching impulse withstand voltage test
Wet power frequency withstand voltage test
Mechanical failing load test Bending strength
Sample Test
Routine Test
Verification of dimensions
Temperature cycles test
Porosity test
Galvanising test
Visual inspection
Mechanical test (Bending)
2
1 Applicable only to post insulators for use on systems with highest voltage for equipment above 245 kV
2 Insulators with height >770 mm
PAGE 12
PAGE 13
C 130 (or C 120) according to IEC60672-3

Brown or Munsell grey glazed
> puncture proof
Tolerance
according to IEC60168
Fittings
malleable cast iron according to EN1562 or spheroidal graphite cast
The theoretical puncture path through
iron according to EN1563, hot dip galvanized according to ENISO1461
the porcelain body is almost equal to

the dry arcing distance.
Since porcelain has several times the
dielectric breakdown strength of air,
Cementing Portland (or sulfur) cement
Production and
Product Tables
IEC POST INSULATOR DESIGNATION
PPC Insulators production facilities
Dimensions
for IEC station post insulators manufacture
Height H [mm]
Max. nom. diameter of insulating part d1 [mm]
Top fitting p.c.d. d2 [mm] / hole pattern
Bottom fitting p.c.d. d3 [mm] / hole pattern
C4-60
C6-60
C8-60
C10-60
flashover, if any, always occurs in the air

outside the porcelain body.
> insulator body made of

aluminium oxide porcelain
> high mechanical strength
> free of internal stresses
> no measurable aging
> resistant to salt pollution
> high resistance to temperature variations
> high resistance to vandalism
in full accordance to IEC60273. Operating

rod columns for disconnectors are manufactured corresponding to the relevant
Mechanical Values
post insulators.
Minimum
Minimum
Minimum
Minimum
Insulation requirements are available in

ratings from BIL 60 kV to 2550 kV.
> low surface leakage current resulting

in reduced transmission losses
external metal fittings. Insulator creepage
> minimum total life cycle costs

by high reliability
> packaging in crates offers
the maximum protection
during shipping and storage
and IEC60815. Special requirements,
Dimensions
such as other creepage distances, special

or pitch circle diameters, can also be
Height H [mm]
offered upon request
Mechanical Values
Minimum
Minimum
Minimum
Minimum
Conversion Table
failing
failing
failing
failing
load
load
load
load
C4-75
215 1
150
76/4x M12
76/4x M12
Bending [kN]
Bending moment underhung [kNm]
Bending moment upright [kNm]
Torsion [kNm]
6
0.57
1.14
0.6
8
0.76
1.52
0.8
10
0.95
1.9
1
60
20
C6-75
60
20
C8-75
60
20
C10-75
4
0.43
0.86
0.6
Lightning impulse withstand voltage, dry [kV peak value]

Power frequency withstand voltage, wet [kV r.m.s.]
Dimensions
Force
Moment
of Force
mm
0.03937
inch
Dimensions
25.4
mm
inch
Height H [mm]
0.22481
pound
4.448
pound
Nm
0.113 Nm
215 1
150
76/4x M12
76/4x M12
6
0.65
1.29
0.6
215 1
165
76/4x M12
76/4x M12
8
0.86
1.72
0.8
215 1
165
76/4x M12
76/4x M12
10
1.08
2.15
1
Electrical Values
8.8508 inch-pound
Mechanical Values
Minimum
Minimum
Minimum
Minimum
inch-pound
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
75
28
C4-95
255 1
150
76/4x M12
76/4x M12
4
0.51
1.02
0.8
C6-95
255 1
155
76/4x M12
76/4x M12
6
0.77
1.53
0.8
75
28
C8-95
255 1
165
76/4x M12
76/4x M12
8
1.02
2.04
1.2
75
28
C10-95
255 1
170
76/4x M12
76/4x M12
75
28
C12.5-95
255 1
180
76/4x M12
76/4x M12
10
1.28
2.55
1.2
12.5
1.6
3.19
1.8
95
38
95
38
Electrical Values
PAGE 14
60
20
> routine test load

= 70 % of the minimum failing load
> lowest maintenance costs
4
0.38
0.76
0.6
190 1
180
76/4x M12
76/4x M12
distances are in accordance with IEC60273
> better insulation performance under
> can be checked ultrasonically

for mechanical soundness
Bending [kN]
Torsion [kNm]

to the climatic conditions

pollution conditions
190 1
180
76/4x M12
76/4x M12
Electrical Values
shed forms, other top bending moments
> the creepage distance is made from

sheds and core parts which have
> good self-cleaning properties with respect
load
load
load
load
190 1
170
76/4x M12
76/4x M12
This catalogue includes standard IEC

solid core station post insulators with
> electrically and mechanically

stressed zones are separated
failing
failing
failing
failing
190 1
170
76/4x M12
76/4x M12
95
38
95
38
95
38
PAGE 15
Porcelain
BIL 60-95 kV
Type BIL 60-95 kV
Advantages
of porcelain solid core post insulators with external fittings
Advantages/Production and Product Tables/Conversion Table
Type BIL 125-170 kV
Type BIL 200-325 kV
Porcelain
Porcelain
Tolerance
Tolerance
Fittings
Fittings
C4-125
C6-125
C8-125
C10-125
C12.5-125
Dimensions
305 1
170
76/4x M12
76/4x M12
305 1
180
76/4x M12
76/4x M12
305 1
190
76/4x M12
76/4x M12
305 1
190
76/4x M12
76/4x M12
305 1
200
76/4x M12
76/4x M12
Mechanical Values
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]

4
0.61
1.22
0.8
6
0.92
1.83
0.8
8
1.22
2.44
1.2
10
1.53
3.05
1.2
12.5
1.91
3.82
2
125
50
C4-150
125
50
C6-150
125
50
C8-150
125
50
C10-150
125
50
C12.5-150
355 1
175
76/4x M12
76/4x M12
355 1
190
76/4x M12
76/4x M12
355 1
190
76/4x M12
76/4x M12
355 1
195
76/4x M12
76/4x M12
355 1
205
76/4x M12
76/4x M12
Height H [mm]
load
load
load
load
Bending [kN]
Torsion [kNm]
4
0.71
1.42
1
6
1.07
2.13
1.2
8
1.42
2.84
1.5
10
1.78
3.55
1.8
12.5
2.22
4.44
2.5
Electrical Values
150
50
C4-170
150
50
C6-170
150
50
C8-170
150
50
C10-170
150
50
C12.5-170
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
475 1
190
76/4x M12
76/4x M12
4
0.95
1.9
1.2

6
1.43
2.85
1.8
200
70
200
70
C4-250
Height H [mm]
Height H [mm]
445 1
180
76/4x M12
76/4x M12
445 1
190
76/4x M12
76/4x M12
445 1
195
76/4x M12
76/4x M12
445 1
205
76/4x M12
76/4x M12
445 1
210
127/4x M16
127/4x M16
Mechanical Values
load
load
load
load
Bending [kN]
Torsion [kNm]
4
0.89
1.78
1.2
6
1.34
2.67
1.5
8
1.78
3.56
2
10
2.23
4.45
2.5
12.5
2.79
5.57
3
Electrical Values
560 1
175
76/4x M12
127/4x M16
76/4x M12
127/4x M16
C12.5-200
475 1
200
76/4x M12
76/4x M12
475 1
205
76/4x M12
76/4x M12
475 1
215
127/4x M16
127/4x M16
8
1.9
3.8
2
10
2.38
4.75
2.5
12.5
2.97
5.94
3
200
70
C6-250
200
70
C8-250
200
70
C10-250
C12.5-250
170
70
170
70
70
70
170
70
170
70
560 1
185
76/4x M12
127/4x M16
76/4x M12
127/4x M16
560 1
200
560 1
200
560 1
200
127/4x M16
127/4x M16
127/4x M16
127/4x M16
127/4x M16
127/4x M16
Mechanical Values
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
4
1.12
2.24
1.8
6
1.68
3.36
2
8
2.24
4.48
2.5
10
2.8
5.6
3
12.5
3.5
7
4
Electrical Values
IEC POST INSULATOR
DESIGNATION
Dimensions
250
95
250
95
250
95
C2-325
C4-325
C6-325
C8-325
770 1
165
127/4x M16
127/4x M16
770 1
185
127/4x M16
127/4x M16
770 1
195
127/4x M16
127/4x M16
770 1
205
127/4x M16
127/4x M16
250
95
250
95
C10-325 C12.5-325 C16-325
C20-325
770 1
210
127/4x M16
127/4x M16
770 1
240
127/4x M16
254/8x18
Dimensions
Height H [mm]
770 1
220
127/4x M16
127/4x M16
770 1
230
127/4x M16
225/4x18
Mechanical Values
Min. failing load - Bending [kN]
Min. failing load - Bending moment underhung [kNm]
Min. failing load - Bending moment upright [kNm]
Min. failing load - Torsion [kNm]
2
0.77
1.54
1.2
4
1.54
3.08
2
6
2.31
4.62
2.5
8
3.08
6.16
3
10
3.85
7.7
4
12.5
4.82
9.63
4
16
6.16
12.32
5
20
7.7
15.4
6
Electrical Values
Lightn. impulse withst. voltage, dry [kV peak value] 325
Power frequency withst. voltage, wet [kV r.m.s.] 140
PAGE 16
475 1
180
76/4x M12
76/4x M12
Mechanical Values
failing
failing
failing
failing
C10-200
Dimensions
Height H [mm]
Minimum
Minimum
Minimum
Minimum
C8-200
Electrical Values
Dimensions
failing
failing
failing
failing
C6-200
Mechanical Values
Electrical Values
Minimum
Minimum
Minimum
Minimum
C4-200
Dimensions
Height H [mm]
Minimum
Minimum
Minimum
Minimum
325
140
325
140
325
140
325
140
325
140
325
140
325
140
PAGE 17
BIL 200-325 kV

BIL 125-170 kV
Type BIL 450-650 kV

Porcelain
IEC POST INSULATOR

DESIGNATION
C2-450
C4-450
C6-450
C8-450
1020 1
205
127/4x M16
127/4x M16
178/4x18
1020 1
215
127/4x M16
127/4x M16
200/4x18
6
3.06
6.12
3.5
8
4.08
8.16
4
C10-450 C12.5-450 C16-450
C20-450
Dimensions
Height H [mm]
1020 1
1020 1
Max. nom. diameter of insulating part d1 [mm] 175
190
127/4x M16 127/4x M16
127/4x M16
127/4x M16
178/4x18
1020 1
225
127/4x M16
127/4x M16
225/4x18
1020 1
1020 1
1020 1
230
245
265
127/4x M16 127/4x M16 127/4x M16
225/4x18
254/8x18
254/8x18
C 130 (or C 120)

according to IEC60672-3,
Tolerance according to IEC60168
Fittings
malleable cast iron
according to EN1562
or spheroidal graphite cast
iron according to EN1563,
hot dip galvanized
according to ENISO1461
Mechanical Values
2
1.02
2.04
1.8
4
2.04
4.08
2.5
10
5.1
10.2
4
12.5
6.38
12.75
6
16
8.16
16.32
6
20
10.2
20.4
6
BIL 450-650 kV

BIL 450-650 kV
Electrical Values
IEC POST INSULATOR
DESIGNATION
C2-550
450
185
C4-550
450
185
450
185
C6-550
C8-550
1220 1
210
127/4x M16
127/4x M16
200/4x18
1220 1
220
127/4x M16
127/4x M16
200/4x18
6
3.66
7.32
4
8
4.88
9.76
4
450
185
450
185
450
185
C10-550 C12.5-550 C16-550
450
185
C20-550
Dimensions
Height H [mm]
1220 1
1220 1
195
127/4x M16 127/4x M16
127/4x M16
127/4x M16
178/4x18
1220 1
230
127/4x M16
127/4x M16
225/4x18
1220 1
1220 1
1220 1
240
250
265
127/4x M16 127/4x M16 127/4x M16
254/8x18
254/8x18
275/8x18
Mechanical Values
2
1.22
2.44
2
4
2.44
4.88
3
10
6.1
12.2
4
12.5
7.63
15.25
6
16
9.76
19.52
6
20
12.2
24.4
6
Electrical Values
IEC POST INSULATOR
DESIGNATION
C2-650
550
230
C4-650
550
230
C6-650
550
230
C8-650
550
230
550
230
550
230
C10-650 C12.5-650 C16-650
550
230
C20-650
Dimensions
Height H [mm]
1500 2.5
1500 2.5
195
1500 2.5
210
1500 2.5
220
127/4x M16
127/4x M16 127/4x M16 127/4x M16
225/4x18
127/4x M16 127/4x M16 127/4x M16 127/4x M16
178/4x18
200/4x18
200/4x18
225/4x18
1500 2.5
230
127/4x M16
225/4x18
254/8x18
1500 2.5 1500 2.5

240
250
127/4x M16
225/4x18
225/4x18
254/8x18
275/8x18
1500 2.5
265
225/4x18
300/8x18
Mechanical Values
2
1.5
3
2
4
3
6
3
6
4.5
9
3
8
6
12
4
10
7.5
15
4
12.5
9.33
18.75
6
16
12
24
6
20
15
30
6
650
275
650
275
Electrical Values
PAGE 18
650
275
650
275
650
275
650
275
650
275
PAGE 19
Type BIL 750-950 kV

Porcelain
IEC POST INSULATOR

DESIGNATION
C2-750
C4-750
C6-750
C8-750
C10-750 C12.5-750 C16-750
C20-750
Dimensions
Height H [mm]
1700 2.5
1700 2.5
225
1700 2.5
245
127/4x M16
127/4x M16 127/4x M16
225/4x18
127/4x M16 127/4x M16 127/4x M16
178/4x18
200/4x18
225/4x18
1700 2.5
255
127/4x M16
225/4x18
127/4x M16
225/4x18
1700 2.5
265
127/4x M16
225/4x18
1700 2.5
280
127/4x M16
225/4x18
1700 2.5
290
225/4x18
254/8x18
1700 2.5
305
225/4x18
254/8x18
254/8x18
254/8x18
275/8x18
300/8x18
C 130 (or C 120)

Fittings
malleable cast iron
according to EN1562
hot dip galvanized
Mechanical Values
2
0.68
3.4
2
4
1.36
6.8
3
6
2.04
10.2
3
8
2.72
13.6
4
10
3.4
17
4
12.5
4.25
21.25
6
16
5.44
27.2
6
20
6.8
34
6
BIL 750-950 kV
BIL 750-950 kV

Electrical Values

IEC POST INSULATOR
DESIGNATION
750
325
C4-850
750
325
C6-850
750
325
C8-850
750
325
750
325
750
325
C10-850 C12.5-850 C16-850
750
325
C20-850
Dimensions
Height H [mm]
Will be offered as one or two unit column
1900 3.5
230
1900 3.5
245
1900 3.5
260
1900 3.5
270
1900 3.5
280
127/4x M16
127/4x M16 127/4x M16 127/4x M16
127/4x M16
225/4x18
225/4x18
225/4x18
225/4x18
254/8x18
200/4x18
225/4x18
254/8x18
254/8x18
254/8x18
1900 3.5
295
1900 3.5
310
225/4x18
254/8x18
225/4x18
254/8x18
275/8x18
300/8x18
Mechanical Values
4
1.52
7.6
3
6
2.28
11.4
3
8
3.04
15.2
4
10
3.8
19
4
12.5
4.75
23.75
6
16
6.08
30.4
6
20
7.6
38
6
Electrical Values
Lightn. impulse withst. voltage, dry [kV peak value]
Power frequency withst. voltage, wet [kV r.m.s.]
IEC POST INSULATOR
DESIGNATION
850
360
C4-950
850
360
C6-950
850
360
C8-950
850
360
850
360
850
360
C10-950 C12.5-950 C16-950
850
360
C20-950
Dimensions
Height H [mm]
2100 3.5
225
2100 3.5
245
2100 3.5
255
2100 3.5
270
2100 3.5
285
127/4x M16
127/4x M16 127/4x M16 127/4x M16
225/4x18
127/4x M16
225/4x18
225/4x18
225/4x18
254/8x18
200/4x18
225/4x18
254/8x18
254/8x18
275/8x18
2100 3.5
295
2100 3.5
310
225/4x18
254/8x18
225/4x18
254/8x18
300/8x18
325/8x18
Mechanical Values
4
1.68
8.4
3
6
2.52
12.6
3
8
3.36
16.8
4
10
4.2
21
4
12.5
5.25
26.25
6
16
6.72
33.6
6
20
8.4
42
6
Electrical Values
Switching impulse withstand voltage, wet [kV peak value]
PAGE 20
950
750
395
950
750
395
950
750
395
950
750
395
950
750
395
950
750
395
950
750
395
PAGE 21
Type BIL 1050-1300 kV

Porcelain
IEC POST INSULATOR

DESIGNATION
C4-1050
C6-1050
C8-1050
C10-1050 C12.5-1050 C16-1050
C20-1050
Dimensions
Height H [mm]
2300 3.5
245
2300 3.5
260
2300 3.5
270
2300 3.5
280
2300 3.5
295
127/4x M16
127/4x M16 127/4x M16 127/4x M16
127/4x M16
225/4x18
225/4x18
225/4x18
225/4x18
254/8x18
200/4x18
225/4x18
254/8x18
275/8x18
275/8x18
2300 3.5
310
2300 3.5
325
225/4x18
254/8x18
225/4x18
254/8x18
300/8x18
325/8x18
C 130 (or C 120)

Fittings
malleable cast iron
according to EN1562
hot dip galvanized
Mechanical Values
4
1.84
9.2
3
6
2.76
13.8
3
8
3.68
18.4
4
10
4.6
23
4
12.5
5.75
28.75
6
16
7.36
36.8
6
20
9.2
46
6
BIL 1050-1300 kV
Electrical Values
IEC POST INSULATOR
DESIGNATION
1050
750
460
C4-1175
1050
750
460
C6-1175
1050
750
460
C8-1175
1050
750
460
1050
750
460
1050
750
460
C10-1175 C12.5-1175 C16-1175
1050
750
460
C20-1175
Dimensions
Height H [mm]
Will be offered as two unit column
2650 4.5
235
2650 4.5
250
2650 4.5
265
2650 4.5
280
2650 4.5
290
127/4x M16
127/4x M16 127/4x M16 127/4x M16 127/4x M16
225/4x18
225/4x18
225/4x18
225/4x18
225/4x18
254/8x18
225/4x18
254/8x18
254/8x18
275/8x18
300/8x18
2650 4.5
310
2650 4.5
325
225/4x18
254/8x18
225/4x18
254/8x18
325/8x18
356/8x18
Mechanical Values
4
2.12
10.6
3
6
3.18
15.9
3
8
4.24
21.2
4
10
5.3
26.5
4
12.5
6.63
33.13
6
16
8.48
42.4
6
20
10.6
53
6
Electrical Values
IEC POST INSULATOR
DESIGNATION
1175
850
C4-1300
1175
850
C6-1300
1175
850
1175
850
1175
850
1175
850
C8-1300 C10-1300 C12.5-1300 C16-1300
1175
850
C20-1300
Dimensions
Height H [mm]

BIL 1050-1300 kV
2900 4.5
250
2900 4.5
270
2900 4.5
280
2900 4.5
295
2900 4.5
310
127/4x M16
127/4x M16 127/4x M16 127/4x M16 127/4x M16
225/4x18
225/4x18
225/4x18
225/4x18
225/4x18
254/8x18
225/4x18
254/8x18
275/8x18
275/8x18
300/8x18
2900 4.5
325
2900 4.5
325
225/4x18
254/8x18
225/4x18
254/8x18
325/8x18
356/8x18
Mechanical Values
4
2.32
11.6
3
6
3.48
17.4
3
8
4.64
23.2
4
10
5.8
29
4
12.5
7.25
36.25
6
16
9.28
46.4
6
20
11.6
58
6
Electrical Values
PAGE 22
1300
950
1300
950
1300
950
1300
950
1300
950
1300
950
1300
950
PAGE 23

Porcelain
IEC POST INSULATOR

DESIGNATION
C4-1425
C6-1425
C8-1425 C10-1425 C12.5-1425 C16-1425
C20-1425
Dimensions
Height H [mm]
3150 4.5
260
3150 4.5
280
3150 4.5
290
3150 4.5
310
3150 4.5
325
127/4x M16
127/4x M16 127/4x M16 127/4x M16 127/4x M16
225/4x18
225/4x18
225/4x18
225/4x18
225/4x18
254/8x18
225/4x18
254/8x18
275/8x18
300/8x18
325/8x18
3150 4.5
325
3150 4.5
330
225/4x18
254/8x18
225/4x18
254/8x18
356/8x18
356/8x18
C 130 (or C 120)

Fittings
malleable cast iron
according to EN1562
hot dip galvanized
Mechanical Values
4
2.52
12.6
3
6
3.78
18.9
3
8
5.04
25.2
4
10
6.3
31.5
4
12.5
7.88
39.38
6
16
10.08
50.4
6
20
12.6
63
6
BIL 1425-1675 kV
Electrical Values
IEC POST INSULATOR
DESIGNATION
1425
950
C4-1550
1425
950
C6-1550
1425
950
1425
950
1425
950
1425
950
C8-1550 C10-1550 C12.5-1550 C16-1550
1425
950
C20-1550
Dimensions
Height H [mm]
3350 4.5
260
3350 4.5
280
3350 4.5
300
3350 4.5
310
3350 4.5
325
127/4x M16
127/4x M16 127/4x M16 127/4x M16 127/4x M16
225/4x18
225/4x18
225/4x18
225/4x18
225/4x18
254/8x18
225/4x18
254/8x18
275/8x18
300/8x18
325/8x18
3350 4.5
325
3350 4.5
330
225/4x18
254/8x18
225/4x18
254/8x18
356/8x18
356/8x18
Mechanical Values
4
2.68
13.4
3
6
4.02
20.1
3
8
5.36
26.8
4
10
6.7
33.5
4
12.5
8.38
41.88
6
16
10.72
53.6
6
20
13.4
67
6
Electrical Values
IEC POST INSULATOR
DESIGNATION
1550
1050
1550
1050
1550
1050
1550
1050
C4-1675
C6-1675
C8-1675
3650 5.5
270
127/4x M16
225/4x18
254/8x18
3650 5.5
275
127/4x M16
225/4x18
275/8x18
3650 5.5
300
127/4x M16
225/4x18
300/8x18
1550
1050
1550
1050
1550
1050
C10-1675 C12.5-1675 C16-1675
Dimensions
Height H [mm]
Will be offered as two or three unit column

BIL 1425-1675 kV

3650 5.5
315
127/4x M16
225/4x18
300/8x18
3650 5.5
330
225/4x18
254/8x18
325/8x18
3650 5.5
330
225/4x18
254/8x18
356/8x18
12.5
9.13
45.63
6
16
11.68
58.4
6
Mechanical Values
Min.
Min.
Min.
Min.
failing
failing
failing
failing
load - Bending [kN]

load - Bending moment underhung [kNm]
load - Bending moment upright [kNm]
load - Torsion [kNm]
4
2.92
14.6
3
6
4.38
21.9
3
8
5.84
29.2
4
10
7.3
36.5
4
Electrical Values
PAGE 24
1675
1050
1675
1050
1675
1050
1675
1050
1675
1050
1675
1050
PAGE 25

Porcelain
C4-1800
C6-1800
C8-1800 C10-1800 C12.5-1800 C16-1800
Dimensions
4000 5.5
260
225/4x18
254/8x18
254/8x18

4000 5.5
280
225/4x18
254/8x18
275/8x18
4000 5.5
300
225/4x18
254/8x18
300/8x18
4000 5.5
320
225/4x18
254/8x18
325/8x18
4000 5.5
320
225/4x18
254/8x18
356/8x18
4000 5.5
330
225/4x18
254/8x18
356/8x18
C 130 (or C 120)

Fittings
malleable cast iron
according to EN1562
hot dip galvanized
Mechanical Values
Min.
Min.
Min.
Min.
failing load - Bending [kN]

failing load - Bending moment underhung [kNm]
failing load - Bending moment upright [kNm]
failing load - Torsion [kNm]
4
3.2
16
3
6
4.8
24
3
8
6.4
32
4
10
8
40
4
12.5
10
50
6
16
12.8
64
6
BIL 1800-2100 kV
Height H [mm]
Electrical Values
1800
1175
C4-1950
1800
1175
C6-1950
1800
1175
1800
1175
C8-1950
1800
1175
C10-1950
1800
1175
C12.5-1950
Dimensions
Height H [mm]
4400 5.5
270
225/4x18
254/8x18
254/8x18
4400 5.5
300
225/4x18
254/8x18
275/8x18
4400 5.5
310
225/4x18
254/8x18
300/8x18
4400 5.5
330
225/4x18
254/8x18
325/8x18
4400 5.5
330
225/4x18
254/8x18
356/8x18
Mechanical Values
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
4
3.52
17.6
3
6
5.28
26.4
3
8
7.04
35.2
4
10
8.8
44
4
12.5
11
55
6
Electrical Values
1950
1300
C4-2100
1950
1300
C6-2100
1950
1300
C8-2100
1950
1300
C10-2100
1950
1300
C12.5-2100
Dimensions
Height H [mm]
Will be offered as three unit column

BIL 1800-2100 kV
4700 5.5
280
225/4x18
254/8x18
254/8x18
4700 5.5
300
225/4x18
254/8x18
275/8x18
4700 5.5
320
225/4x18
254/8x18
300/8x18
4700 5.5
320
225/4x18
254/8x18
325/8x18
4700 5.5
330
225/4x18
254/8x18
356/8x18
Mechanical Values
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
4
3.76
18.8
3
6
5.64
28.2
3
8
7.52
37.6
4
10
9.4
47
4
12.5
11.75
58.75
6
Electrical Values
PAGE 26
2100
1300
2100
1300
2100
1300
2100
1300
2100
1300
PAGE 27

Porcelain
C4-2250
C6-2250
C8-2250
C10-2250
C12.5-2250
Dimensions
Height H [mm]
5000 6.5
280
225/4x18
254/8x18
254/8x18
5000 6.5
300
225/4x18
254/8x18
300/8x18
5000 6.5
320
225/4x18
254/8x18
325/8x18
5000 6.5
320
225/4x18
254/8x18
356/8x18
5000 6.5
330
225/4x18
254/8x18
356/8x18
C 130 (or C 120)

Fittings
malleable cast iron
according to EN1562
hot dip galvanized
Mechanical Values
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
4
4
20
3
6
6
30
3
8
8
40
4
10
10
50
4
2250
1425
2250
1425
2250
1425
2250
1425
BIL 2250-2550 kV
Will be offered as three unit column
12.5
12.5
62.5
6
Electrical Values
C4-2400
C6-2400
C8-2400
C10-2400
2250
1425
C12.5-2400
Dimensions
Will be offered as three or four unit column
Height H [mm]
5300 6.5
280
225/4x18
254/8x18
254/8x18
5300 6.5
310
225/4x18
254/8x18
300/8x18
5300 6.5
325
225/4x18
254/8x18
325/8x18
5300 6.5
325
225/4x18
254/8x18
356/8x18
5300 6.5
330
225/4x18
254/8x18
356/8x18
Mechanical Values
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
4
4.24
21.2
3
6
6.36
31.8
3
8
8.48
42.4
4
10
10.6
53
4
12.5
13.25
66.25
6
Electrical Values
2400
1425
2400
1425
C4-2550
2400
1425
C6-2550
2400
1425
C8-2550
2400
1425
C10-2550
Dimensions
Height H [mm]
Will be offered as three or four unit column

BIL 2250-2550 kV

5700 6.5
285
225/4x18
254/8x18
275/8x18
5700 6.5
310
225/4x18
254/8x18
300/8x18
5700 6.5
330
225/4x18
254/8x18
325/8x18
5700 6.5
330
225/4x18
254/8x18
356/8x18
Mechanical Values
Minimum
Minimum
Minimum
Minimum
failing
failing
failing
failing
load
load
load
load
Bending [kN]
Torsion [kNm]
4
4.56
22.8
3
6
6.84
34.2
3
8
9.12
45.6
4
10
11.4
57
4
Electrical Values
PAGE 28
2550
1550
2550
1550
2550
1550
2550
1550
PAGE 29
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w w w. p p c i n s u l a t o r s .

The very Best.

The very Best.

Solid Core Post Insulators/Operating Rods IEC

Thats what we deliver.

Solid Core Post Insulators

Competence and service

age porcelain insulators with nearly a century of

Cementing, Marking, Inspection and Testing

AC and DC system voltages, with

> High strength C 130 body for

Solid Core Post Insulators

Solid Core Post Insulators

The insulation performance of a post insulator column is a function of the height,

Post insulators are designed to comply with

> Lightning impulse withstand voltage, dry

the demands of the level of electrical insulation

(when a switching impulse level is required)

into account the environmental situation

Power frequency withstand voltage, wet

One minute withstand

Lightning impulse withstand voltage 1,2/50 s

Fixing arrangement of top and bottom metal fitting

According to IEC60273, an IEC post insulator is defined by the following designation:

IEC post insulator Type C10-1050-II

C means outdoor post insulator with external metal fittings

Switching impulse withstand voltage 250/2500 s

Lightning impulse withstand voltage 1,2/50 s

IEC operating rod Type T3-1050-II

These designations do not always fully specify the insulator type;

Solid Core Post Insulators

Solid Core Post Insulators

and creepage distance included in the standards.

Specific Creepage Distance

In standard IEC60273, creepage distances

> Areas with low density of industry or houses but subjected to

which is not in accordance with the general

> Agricultural areas.

with the insulator column.

Specific Creepage Distance

> Industrial areas not producing particulate polluting smoke

are standardized for post insulators in class I and II,

In IEC60815 the basic pollution levels are defined

Specific Creepage Distance

short circuit loads). A few applications require

The high strength

Specific Creepage Distance

> Areas generally of moderate extent, subjected to conductive

> Areas generally of moderate extent, very close to the coast

tion of additional fittings

The creepage distance should be increased

and less assembly time.

in relation to the average diameter, D m .

All insulators up to and

including the C 20-1050

Solid Core Post Insulators

Pollution Levels and Creepage Distances

Solid Core Post Insulators

Solid Core Post Insula tors

Solid Core Post Insulators

Solid Core Post Insulators

Solid Core Post Insula tors