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Add- Shiv Shambhu Ind. Estate, Bldg No.5, Near Barmashell Petrol Pump, Behind Alex Jewellery,
NH-8, Village Valiv, Vasai -(E) 401 208, Dist-Thane, Maharashtra.
E-mail samarthpet@engineer.com, Website-petbottlemachine.com ,07709178383 / 09819039818
Ref: SSAI
SSAI/
SAI/201
2014-15
DT: 27.01.2015
To,
M/s Tulsi Minerals Pvt. Ltd.
Nashik Maharashtra, India
Kind Attn: Mr. Milind S. Gawande
SUB: YOU
YOUR REQUIREMENT
ENT FOR DRINKING WATER PLANT
Dear Sir,
This refers t o your E-mail w i t h o u r Mr. Vinayak Sawant regarding your subject requirement are
indeed appreciated. We thank you very much for sparing your valued time for the discussion.
In this regard, we are submitting herewith our offer for following capacities:
CAPACITY
ITY: 2000 LITER
ITER / HR. . . . . 4 0 ,000 LTR /DAY
We hope that you will find the above in line with your requirement.
Kindly contact us for any further information / clarification require in this matter. We shall be glad
to furnish the same.
Thanking you and anticipating a favorable reply.
Yours faithfully,
b.
c.
d.
e.
f.
Project Building:
Building:
1.
2.
1.
Bore well
2.
3.
1.
Submersible Pump
2.
1.
1.
50 HP
1.
Power Requirement:
Requirement:
h.
2.
Production Machineries:
Machineries:
1. PET BOTTLE blowing Machine
2. PET BOTTLE Rinse, Fill, Cap, Label Machine
3. 20 Ltr .JAR Washing & Filling Machine
....
2000 mg/Ltr.
M. alkalinity as CaCo3
.....
200
mg/ Ltr.
P. alkalinity as CaCo3
.....
NIL
mg/ Ltr.
......0 ppm
...... 7.0 7.5
......
<100-150 Mg/Ltr.
The above quality of R.O. Product water is achieved, subject to following conditions
01. The feed water quality is not worse than specified.
02. The feed water limiting condition mentioned below are strictly maintained.
03. The operation & maintenance of the entire system is carried out strictly as per our
operation & maintenance manual.
04. Pure Cleaning Chemicals, Original spare & consumables specified by us are used in plant.
Water Transfer
Water is transferred to Raw Water Storage Tanks using proper pumping system and un-contaminating piping work.
Either Submersible Pump or surface mounted Centrifugal pump can be used with good quality UPVC or CPVC or SS
piping can be used for this application.
Some of the Makes and Quality available for the Tanks and Pipes:
1.
Tanks:
Tanks:
2.
Piping:
Piping:
i. UPVC Prince / Supreme
ii. CPVC Astral
iii. SS 304 / 316
2.
3.
4.
5.
6.
7.
8.
9.
12. UV Sterilization
Raw water is chlorinated with the help of dosing pump, Sodium Hypo chloride is dosed in raw water before it is
taken into the raw water tank/s. (Storage tanks are considered in your scope and should be of 20 M3 to 50 M3
capacity). Storing of water into this tank will give retention period for water and thus chlorine will effectively
oxidize the organic impurities (kill bacteria and virus).
This chlorinated water is passed through Multi Media Filter with the help of Feed pump of suitable capacity to
remove suspended impurities. This filter unit gives the coarse filtration. Filtered water is then passed through
Activated Carbon Filter to remove excess chlorine (de-chlorination), odour, colour and turbidity due to
colloidal suspended impurities and organic impurities.
De chlorinated water is then dosed with Anti Scalent Solution to avoid scale formation on the membrane. This
water is further passed through 10-micron Bag Filter Followed by 5 Micron Cartridge filter to remove micron
particles to avoid clogging of the RO membrane and to improve the silt density index. This water is further
dosed with SMBS solution to remove residual chlorine from Water. RO Unit is complete with High Pressure
Pump, Membranes with Pressure tubes, Electrical control panel and wet panel, piping with valves and all the
required accessories viz., pressure switch, solenoid valve etc. Reverse Osmosis unit will reduce the dissolved
Salts up to 95% of the in feed TDS. RO treated water is either adjusted for TDS by blending Filtered water
passed through 0.2 Micron Cartridge Filter followed by UV OR dosed with Mineral. pH is also adjusted in case
of pH below the limit to raise to 7.5.
Treated water from RO unit will be stored into SS tank of 1000 Lts capacity.
This treated water is then passed through 0.2 micron cartridge filter before it is taken for the filling. Ozonator
unit producing ozone gas is installed in series at the outlet of UV System to provide residual effect of ozone to
the water.
2.
To inject chlorine into feed water to inhibit the growth of bacteria and eliminate any existing bacterial
contamination in the feed water.
b.
c.
3.
4.
5.
SS 304 Pump of Grundfoss or equivalent, skid complete with control box, pressure gauge, check valves.
b.
Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse Filter media
with graded sand, pressure gauge etc.
To remove taste odours, chlorine, colour and other organic material from feed water prior to reverse
osmosis.
b.
Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse, 2 layers of
media with granular activated carbon, pressure gauge etc.
To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.
b.
c.
6.
7.
10 Micron Filter:
Filter:
a. To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.
b. SS housing with Micron Cartridges with pressure gauge etc.
9.
To inject SMBS Solution into feed water to remove residual Chlorine if any in water.
b.
c.
Laboratory Requirements
1.
Chemical Lab:
Lab:
i. 100 - 150 sq ft Room / Shelves, Cup-boards (Your Scope)
ii. All Required Chemicals and Reagents
iii. Glassware / PP Ware
iv. Instruments as per BIS
MicroMicro-Biology Lab:
Lab:
i. 100 150 sq ft Room / Shelves, Cup-boards (Your Scope)
ii. All Required Chemicals and Reagents
iii. Instruments as per BIS
Anaerobic Jar
2.
Auto clave
3.
Modern Balance
4.
Bunsen Burner
5.
Distillation Assembly
6.
Silica Crucible
7.
Hot Plate
8.
9.
Oven
Description
Model : SSAI /4
Capacity : 30ml to 2 ltr, Neck dia 25mm to 28mm
Prod. Capacity: 1600-1800 BPH
Mould:
Maximum mould thickness-150mm ,
Minimum mould thickness -140mm
Clamping Force- 15 ton
Oven:
Number of Preform Holders-67,
Number of Heating Modules- 1
Number of Heating Zones - 6
Lamp Power- 2000 W
Lamp Length -1220mm
Stretching:
Number of Stretch Rods-4
Stretching Stroke Max.-450 mm
Technical specifications:
1. Infrared pre-heating system
2. Indexing Conveyor similar to fully AUTOMATIC machine
3. Steady perform rotating in pre-heater
4. Janatics pneumatic system & water cooling system
5. Hydro-pneumatic Locking systems with operating manual
2
3
4
5
1 Nos
1 Nos
1 Nos
2 Nos
Fully Automatic Rinsing Filling Capping Machine with online shrink tunnel.
Sr. No.
1
2
3
4
5
Description
Mineral Water Pet Riser/Filler/Capper with single elevator hopper.
Stainless steel Air conveyor 6 ft. for 40 BPM LINE
Slat conveyor 16 ft. With Drive Motor
Inspection Light
Shrink Tunnel
6
8
3
Air
5.0 ft
5.0 ft
6.5 ft
2.00HP
0.5 HP
The Machine is100% with neck run and infeed is by air conveyor. There are no heights settling requirement when bottles are
changed.
The Complete Rinser /Filler/Capper is enclosed in acrylic and stainless steel guard cover enclosure with out any rubber gaskets.
For cap delivery to the filler, we have developed a new type of hopper which takes the cap from floor level by an elevator systems
and selects the cap in proper and orientation in to the cap Washing / Rinsing attachment along with sterile air blowing attachment
and thereafter to the pick N-Place star wheel of the capping machine.
DESCRIPTION:
DESCRIPTION
The machine will have 6 washing nozzles working under positive pump Pressure of de-mineralised water. The machine
does not include centrifugal pump for de-mineralised water.You would be required to supply water rate of 2000litres
per hour & 40 PSI pressure. The bottle from the Air Conveyor will be taken by then star wheel with neck guide system
The gripping fingers will hold the bottles by neck and necessary guide bars will invert the bottle up side down by 180
degree.
The duly inverted bottles will receive water from the washing Nozzles on rear of the machine. The washing will operate
from 90 to 180 degree rotation of the washing machine. Zero degree position is in front of the operator.180 to270
Degree will be drain time and from 270 to 360 bottle will be transferred on outfeed conveyor.The drained water can be
accumulated and allowed to drain in the tank and re-cycled after re-cycled after re-processing (if required)
The Machine will be fully constructed in stainless Steel above the tabletop level. The bottle handling parts will be
nylon. The appropriate guards will be provided to prevent water splashing.
The machine will have 8 filling valves on filler tank working on gravity principle .The water in filling tank will be
supplied by centrifugal pump. The water level in the tank will be controlled. The washed bottles will be taken by star
wheel under the filling nozzles. The bottles will be raised to the filling nozzle by positive lift cylinder. On detection of
the bottle, the filling valves will open. The water under gravity pressure will be filled on pre-determined level in the
bottle. As soon as the bottle is full, and during rotation of the machine valve will be closed positively and bottle will be
lowered and transferred under the capping head. During transfer bottle will pick up the cap from hoper chute.
The bottle will enter the capping turret. There is cap elevator sorting type hopper with pick-N-Place arrangement for
lifting the cap and positively placing on bottle mouth. By adjustable torque chucks, cap will be firmly tightened. Duly
capped bottles will be Transferred on the conveyor and taken to the collecting table for further packing. There might be
little overflow of water through the bottle which will be dropped on the floor and drained.
Description / Items
Price (Rs.)
7,50,000.00
2.
11,
11,50,000.00
3.
2,00,000.00
4.
PET
PET Blow Moulding Machine (Capacity 1800
1800 BPH)
Single Infra Red Conveyor with Blow Semi Auto
With suitable Compressor 30 HP, Chiller 2 Ton &
2 Air dryer (SEMI AUTO)
11,00,000.00
5.
4,00,000.00
6.
85,000.00
85,000.00
7.
3,50,000.00
------------------------TOTAL AMOUNT
40,35,000.00
Commercial Terms & Conditions,
Conditions,
PLUS
Packing & Forwarding (at actual)
VAT @ 12.5% or 2% CST
Freight FOR VASAI
Insurance and Octroi at actual
Validity
Delivery
Guarantee
Payment Terms
Installation &
Commissioning
For Swami
Swami Samarth Aquafill Industries
Vinayak Sawant