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Release 14.0
Introduction
Workshop Description:
This example considers the large deformation of a hyperelastic flap as a result of
the hydrodynamic forces from a surrounding fluid flow. The flow is transient,
and the coupling involves 2-way FSI between Fluent and Mechanical.
Learning Aims:
This workshop shows how to prepare a 2-way coupled Systems-Coupling
solution in workbench. This includes:
Setup of the Transient Structural case for the hyperelastic material.
Setup of the Fluent dynamic-mesh case, including smoothing and re-meshing
Setup and solution of the coupled flow case
Learning Objectives:
To understand all the key steps necessary for solving a full 2-way FSI simulation
within Workbench that results in a large deformation which requires dynamic remeshing.
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Simulation to be performed
The fluid region is a channel 0.15 m high and 0.25 m long. Air enters at the left hand
side at 20 m/s. This causes the flap, made of a hyperelastic rubber, to deform.
The simulation is run over 75 time steps. The solution is full 2-way FSI:
ANSYS Fluent transfers the pressure force on the flap to ANSYS Mechanical
ANSYS Mechanical computes the deformation, and transmits this to Fluent
Fluent modifies the mesh (using smoothing and re-meshing) to resolve the
motion
Note that system coupling must be a 3D analysis. In this case we will generate a
mesh just 1 element/cell thick. The Fluent cells will be triangular prisms, but we can
re-mesh these by using the 2.5D remeshing scheme.
Start, time =0
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Starting Workbench
The geometry and mesh have already been created (both fluid and solid regions).
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Start ANSYS Workbench (R14.0) and select File > Restore Archive:
a) Select Hyperelastic_Flap.wbpz
b) You will be asked for a Save As file name. Enter Hyperelastic_Flap.wbpj and
save to your working directory (save to a local hard disk, not a USB memory
stick)
Parameters were used during the initial geometry creation (for controlling the top
curve on the flap). This workshop will not be modifying these parameters, though
you may wish to try this yourself later.
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In Fluent perform a mesh check (see image) and verify there are no warnings
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Select symmetry 1 from the Zone Names dropdown menu and set the Type to Deforming
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Back on the main Fluent model setup tree under Solution Methods set the
Pressure-Velocity Coupling Scheme to Coupled
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Under Run Calculation enter 1 for the number of Time Steps (dont press
Calculate)
This value is not used, but must be greater than zero. We do not need to set the
Time Step Size, this will be controlled externally from the System Coupling process.
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On the Workbench Project Page drag a System Coupling (Component System) onto
the Project Schematic
a) Draw a connector from the Fluent Setup cell (B4) to the System Coupling Setup
cell (D2)
b) Draw a connector from the Transient Structural Setup cell (C5) to the System
Coupling Setup cell (D2)
c) Note the Fluent Setup cell (B4) requests an update. Right-click and Update
d) Note the Structural Setup cell (C5) requests an update. Right-click and Update
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When setting the time step size, the value (5e-05) will be given to both CFD and FEA codes (which
is why we did not need to set this value in Fluent or Mechanical). We have kept the default
Maximum Iteration of 5 in System Coupling. This is the maximum number of iterations System
Coupling will perform between the participant solvers per time step. Hence within a given time
step, we could find that:
This whole process could then be repeated up to 5 times for each time step (in other words
potentially 100 Fluent iterations per time step if convergence is poor).
Two new Data Transfer objects have been added to the Model Tree. Data Transfer takes the force
computed on Fluent (boundary wall_cfd_coupled) and transmits that to Transient Structural
(boundary type Fluid Solid Interface). Data Transfer 2 takes the displacement from Transient
Structural (boundary type Fluid Solid Interface) and transmits that to Fluent (boundary
wall_cfd_coupled).
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Before solving, make sure that View > Files is disabled in Workbench
The solution creates many results/backup files. Workbench is slow to display all
these files after the solution. Ensuring the Files View is off allows you to quickly
return to the Project page when the solution is finished
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Look at the System Coupling log file (click under Solution Information in the
Outline):
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Review the output. Note that typically the coupling system typically reaches
convergence within 3 Coupling Iterations (so a maximum of 5 Coupling
Iterations was appropriate)
See how in most cases convergence was reached on a given time step within
less than the 20 iteration maximum, so this setting was appropriate
Note that if the Fluent UI remains open then the Fluent solution transcript will only
appear in Fluent and not in System Coupling. Keeping Fluent open can be useful,
for example to track monitor plots.
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