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FX250/300
COMPRESSION TESTING MACHINE
MN-FX-250/300
Contents
Page Number
Warranty
Installation Procedure
Accessories Installation
Sequence Of Operation
9-10
11
12
13
Preventive Maintenance
14
Maintenance
15-16
17-19
20-26
27-42
Date:_______________________
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An integral proximity switch will shut off the power to the pump if the piston
is extended beyond the 2.5 travel limits.
2.
3.
The electric pump has an adjustable relief valve that protects the testing machine
from becoming overloaded.
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PART
No.
250885
21639
11455
11010
44708
302938
10008
11916
11229
11227-1
11228
10496
11127
302939
10300
10425
20771
64528
212998
204748
15134
207404
302953
10022
11953
10269
10855
44686
10446
10266
12184
207381
10375
16320
201814
10268
207380
10267
10527
15500
12098
10241
NO.
Req`d.
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
1
7
1
1
4
1
3
4
1
4
4
4
4
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Knob
Stud
Snap Plug
Machine Nut (#10-32 UNF)
Valve Knob
Flow Control Valve
Socket Head Cap Screw (1/4-20 x Lg.)
Roll Pin (1/4 x 7/8 Lg.)
O-Ring (2 3/8 x 2 3/16 x 3/32)
Bearing Race
Thrust Bearing
Roll Pin (5/16 X 1 Lg.)
Plug (3/8 NPTF)
Adaptor
O-Ring (.468 ID X .078 cs)
Compression Spring (3/8 OD X Lg.)
Poppet
Valve Body
Drain Line
Spring Retainer Fitting
Pipe Plug (1/16 NPTF)
Compression Spring (5/16 x 2 7/16 Lg.)
Spool & Body Assembly
Socket Head Cap Screw
Plug
O-Ring (3/8 x 9/16 x 3/32)
Socket Head Cap Screw (1/4-20 x 2 Lg.)
Rotor
Compression Spring (19/64 O.D. X 7/16 Lg.)
O-Ring x 3/8 x 1/16)
Backup Washer (Teflon)
Shear Seal
Steel Ball
Compression Spring (1/4O.D. X Lg.)
Valve Body Cap
O-Ring (3/8 x x 1/16)
Valve Stem
O-Ring (7/16 x 5/16x 1/16)
O-Ring (13/16 x .644 x .087)
Backup Washer (9/16 x 7/16 x .048)
O-Ring (9/16 x 7/16 x 1/16)
Lockwasher
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DESCRIPTION
HA-0619-47
HA-0619-48
HA-0619-49
HA-0619-51
HA-0619-53
HA-0619-54
HA-0619-55
HA-0619-56
HA-0619-57
HA-0619-58
HA-0619-59
Valve Knob
Compression Spring (19/64 O.D.X 7/16 Lg.)
Flow Control Valve
Spool & Body Assembly
Spring Washer
O-Ring (1/4x3/8x1/16)
Teflon Backup Washer
Shear Seal
Rotor
Roll Pin (5/16x1Lg.)
O-Ring (2 3/8 x 2 3/16 x 3/32)
The above list includes the most common repair parts requested, and the part numbers
can be used to order from a Forney sales associate.
SPX POWER TEAM VALVE REPAIR KIT # HA-0619-62
The SPX Power Team Valve Repair Kit includes the following parts:
HA-0619-48
HA-0619-53
HA-0619-54
HA-0619-55
HA-0619-56
HA-0619-57
HA-0619-58
HA-0619-59
Compression Spring
Spring Washer
O-Ring 3/8x1/4x1/16
Teflon Backup Washer
Shear Seal
Rotor
Roll Pin 5/16x1
O-Ring 2 3/8 x 2 3/16 x 3/32
QTY.
4
4
4
4
4
1
1
1
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The oil reservoir has been filled prior to shipment with Dexron III Automatic
Transmission Fluid.
NEVER OPERATE THE ELECTRIC PUMP WITHOUT OIL!!!
Keep the oil level at approximately 1 to 1 below the black cover plate on the top of
the reservoir. Make sure that the hydraulic piston in the testing machine is retracted
completely, before checking the oil level.
NOTE: The reservoir capacity of the hp. pump is 2 gallons, and the reservoir capacity
for the hp. pump is 7 quarts.
The electric pump operates on 115/220 volts, 50/60 cycles, single phase current unless
otherwise ordered. If the voltage of the pump is changed, be absolutely sure the
rotation is in the correct direction according to the arrow on the motor.
The electric pump is reasonably quiet when idling; however, as pressure builds, the
pumping noise gradually increases, but this is not cause for alarm. If the pump
becomes excessively noisy, check the filter element for possible replacement.
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Figure 1
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Proximity Switch
Figure 2
6) Unplug the wires from the white connection block or from an individual wiring connector.
Be sure to note the connection location before removal (see Figure 3)
Figure 3
7) The Proximity Switch is held in place by a 13mm hex nut.
a) In order to place the socket over the 13mm hex nut, slide the proximity switch wires
through the 13mm hex socket (see figure 4)
b) Loosen the nut with a 13mm socket and a channel lock wrench as pictured below
(see figure 4)
Figure 4
Forney Technical Support
800-367-6397
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Figure 5
Proximity Switch
Between Side Wall and
Tie Bar
d) With adjustments complete, tighten the proximity switch 13mm hex nut. Do NOT over
tighten which could damage the proximity switch
e) Re-attach the proximity switch wires to the proper connection points
f) Test the machine for proper operation before placing Panel Cover back on
g) Replace the Panel Cover, Metering Control Knob and Valve Control Arm to complete the
proximity switch adjustment procedure
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Territory
Connecticut
Long Island
Maine
Massachusetts
New Hampshire
New York City
Rhode Island
Vermont
Alabama
Georgia
S. Carolina
Tennessee(east of Nashville)
Arizona
New Mexico
S. Colorado
S. Nevada
S. Utah
California(Fresno&South)
Guam
Saipan
Kwajalein
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Alabama
Florida
Georgia
N. Carolina
S. Carolina
Tennessee
Alaska
Colorado
Idaho
Montana
N. California
Oregon
Sacramento North
Utah
Washington
Wyoming
All of Canada
Arkansas
Louisiana
Oklahoma
Texas
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Bahamas
Bermuda
Delaware
Kentucky
Maryland
Utah
W. Kansas
W. Nebraska
Wyoming
Illinois
Indiana
Iowa
Kansas
Kentucky, Louisville West
Missouri
Nebraska
Northern Arkansas
Tennessee, Nashville West
Wisconsin
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California
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Nevada in emergencies
Alabama
Arkansas
Florida
Georgia
Kansas
Louisiana
Mississippi
Oklahoma
S. Carolina
Tennessee
Arizona
New Mexico
Western Texas
Colorado
Oklahoma Panhandle
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Colorado
Alaska
Idaho
Oregon
Washington
Texas
Oklahoma
Arkansas
New Mexico
Kansas
Louisiana
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Colorado
E. Idaho
Illinois
Iowa
Kansas
Minnesota
Mississippi
Montana
N. Dakota
Nebraska
S. Dakota
Utah
Wisconsin
Wyoming
Pickup & Delivery service 3 days PA
to destination & calibration
Arizona
Colorado
Florida
Georgia
Idaho
Illinois
Indiana
Iowa
Kansas
Kentucky
Michigan
Minnesota
Missouri
Montana
Nebraska
New Mexico
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Universal Calibrations
19 Black Point Rd.
Scarborough, ME. 04074
Phone: (207) 885-9007
Toll Free (888) 293-2121
Cell (207) 252-1210
Attn. John Myers
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