Está en la página 1de 10

ISUZU ENGINEERING STANDARD MATERIAL

ISC-F20-007A

Test Method for Tape Adhesion

1.Scope

1.

This standard specifies the test method to be


used for evaluating the adhesion properties of
painted and plated substrates before and after
environmental testing.
This standard
describes the cross hatch tape test (Method A)
and cross cut tape test (Method B).

A
B

Note: In the event of a conflict between the


English and the Japanese language, the
Japanese language shall take precedence.

2.References

2.

2.1 Normative

2.1

ISO-2409:1992, JIS K 5600,


6050,ASTM D 3759M, IEC-454-2

JIS

ISO-2409:1992, JIS K 5600,


6050,ASTM D 3759M, IEC-454-2

JIS

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

2.2 GMW

2.2 GMW

GMW3221

GMW3221

2.3 Additional

2.3

3.Test Equipment

3.

4. Test Material

4.

4.1 Pressure Sensitive Adhesion Tape

4.1

It is extremely important that the tape adhesive


has a peel strength value of at least 4.0 N/cm.
Weaker adhesives will reduce the severity of
the test results. The following describes the
various parameters of the recommended tape:

4.0
N/cm

4.1.1 Nominal dimensions:

4.1.1

Width : 2030mm

2030mm

4.1.2 Properties:

4.1.2

Peel strength IEC 454-2

: 4.0N/cm Min.

4.0 N/cm (IEC 454-2)

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

1 of 10

Copyright Isuzu Motors Ltd.


Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

ISC-F20-007A

NOTE : have been found suitable for this


purpose.

NICHIBAN co., LTD. CT-24, LP-24, 405A-24


3M co., LTD.(SUMITOMO 3M co., LTD)610,
670 , 898

CT-24, LP-24, 405A-24


3M3M610, 670, 898

4.2 Cutting knife

4.2

A cutting knife specified in ISO-2409:1992 or


JIS K 5600 5-6 should be used.

ISO-2409:1992 JIS K 5600 5-6

4.3 Cutting guide

4.3

A cutting guide can be used for Method A, if


the cutting tool is not available.

4.4 Rubber eraser

4.4

A rubber eraser specified in JIS S 6050 (or


equivalent) should be used.

JIS S 6050

5.Test Method

5.

5.1 Summary of Test Method

5.1

This test method shall be used for evaluating


the tape adhesion properties of painted and
plated substrates.

5.2 Test Specimen Preparation

5.2

5.2.1 Unless otherwise specified, test


specimens shall be taken from parts at least
24 hours after production. Before testing, the
test specimens shall be conditioned for more
than 24 hours at standard laboratory
conditions as established in GMW3221-C.

5.2.1
24
24 GMW3221-C

5.2.2 Unless otherwise specified, the number


of test specimens shall be at least 3.

5.2.2
3

5.3 Test Procedure

5.3

5.3.1 Cross Hatch Tape Test (Method A)

5.3.1 ( A)

5.3.1.1 Visually examine the sample and


record any adverse conditions such as,
scratch marks, blemishes and other surface

5.3.1.1

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

2 of 10

September 30, 2004


--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

Copyright Isuzu Motors Ltd.


Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

ISUZU ENGINEERING STANDARD MATERIAL

ISC-F20-007A

imperfections.
5.3.1.2

5.3.1.3 Select a representative area or an area


suspected of having poor film adhesion on the
paint surface to be tested. Do not select
sagged, solvent popped or other obviously
defective areas as these defects should be
rated separately.

5.3.1.3

5.3.1.4 Make the crosshatch cut with the sharp


cutting tool. The number of lines and spacing
between lines shall depend upon the coating
film thickness as shown in table 1. Make all
cuts about 20mm long. Cut through the film to
the substrate in one steady motion using just
enough pressure on the cutting tool to have
the cutting edge reach the substrate. When
making successive single cuts with the aid of a
guide, place the guide on the uncut area.
Make an equivalent number of cuts
perpendicular to, and centered on, the original
cuts.
Avoid cutting so deeply that the
substrate is displaced.

5.3.1.4

20mm

TABLE1- CROSS HATCH TAPE TEST CUTS

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

5.3.1.2 Prior to testing, oil, wax or any residue


on the painted surface shall be removed with
soap and water or any other cleaner not
detrimental to the paint.

Spacing

No. of Cuts

(mm)

(in each direction)

50

11

50

11

50

50

125
(NOTE)

125 ()

Dry Film
Thickness
(m)

(m)

(mm)

NOTE :When the dry film thickness of the


coating is thicker than 125 m use cross cut
tape test (Method B).

125m
(B )

5.3.1.5 After making the required cuts, brush


the film lightly with a soft brush or tissue to
remove any detached flakes or ribbons of
coatings.

5.3.1.5

5.3.1.6 Dispense or cut a strip of tape


approximately 75mm long being careful not to
allow the adhesive side to come in contact
with anything before the test application. Place
the center of the tape over the grid so that the
tape covers the crosshatch diagonally See

5.3.1.6
75mm

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

3 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

ISC-F20-007A

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

tape covers the crosshatch diagonally. See


Figure 1.

5.3.1.7 Using the eraser, press down firmly on


the tape to remove air bubbles and to insure
good contact between the tape and paint
surface.

5.3.1.7

5.3.1.8 After approximately 5 to 10 s, grasp


one end of the tape between thumb and
forefinger and pull upward with a rapid jerking
motion perpendicular to the paint film.

5.3.1.8 5 10

5.3.1.9 Estimate the percentage of paint area


not removed by the tape test as shown in
Figure 4. Paint adhesion should be evaluated
on both the part and the tape.

5.3.1.9 4

5.3.2 Cross Cut Tape Test (Method B)

5.3.2 (Method B)

5.3.2.1 Visually examine the sample and


record any adverse conditions such as,
scratch marks, blemishes and other surface
imperfections.

5.3.2.1

5.3.2.2 Prior to testing, oil, wax or any residue


on the painted surface shall be removed with
soap and water or any other cleaner not
detrimental to the paint.

5.3.2.2

5.3.2.3 Select a representative area or an area


suspected of having poor film adhesion on the
paint surface to be tested. Do not select
sagged, solvent popped or other obviously
defective areas as these defects should be
rated separately.

5.3.2.3

5.3.2.4 With a sharp pointed razor knife make


a cross-cut (X) consisting of 2 bisecting lines
each approximately 75mm long through the
paint film to the substrate (See Figure 2). Use
sharp blades, as dull blades tend to cause
lower ratings. When cutting, hold knife
perpendicular to the surface and avoid any
side motion. For relatively soft substrates,
such as plastics, avoid cutting so deeply that
the substrate is displaced.

5.3.2.4
75mm 2 X
2

5.3.2.5 After making the required cuts, brush


the film lightly with a soft brush or tissue to
remove any detached flakes or ribbons of
coatings.

5.3.2.5

5.3.2.6 Dispense or cut a strip of tape


approximately 125 to 150mm long, being
careful not to allow the adhesive side to come
in contact with anything before the test

5.3.2.6
125
150mm

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

4 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

ISC-F20-007A

application.

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

5.3.2.7 Cover the X with the tape so that the


tape is centered over the intersection in the
direction of the 25angles. The remaining 50
to 75 mm of tape provide a loose tail on one
side to grasp when removing tape.

5.3.2.7 25
X X
50mm 75mm

5.3.2.8 Using the eraser, press down firmly on


the tape to remove air bubbles and to insure
good contact between the tape and paint
surface.

5.3.2.8

5.3.2.9 After approximately 5 to 10 s, grasp


the loose tail between the thumb and
forefinger and pull upward with a rapid jerking
motion perpendicular to the paint film.

5.3.2.9 5 10

5.3.2.10 Estimate the percentage of paint area


not removed by the tape test area of 2075
mm (1500mm2) as shown in Figure 5. Paint
adhesion should be evaluated on both the part
and the tape.

5.3.2.10 5 20 75
mm(1500mm2)

5.3.2.11 If the painted samples area to be


tested is less than the standard tape test area,
then utilize the same test conditions (angle
between cross cuts, tape removal, etc.) in
reporting the percentage area remaining on
the surface. One commonly used variation is
shown in Figure 3.

5.3.2.11

6.Evaluation and Rating

6.

According to the Appendix, assign the


classification from Figs. 4 and 5 which most
closely represents the tested area.

45

7.Report

7.

7.1 Test Report.

7.1

The test report shall contain the following


information:

7.1.1 Kind, class and maker of material tested

7.1.1

7.1.2 Preparation method for test pieces

7.1.2

7.1.3 Shape, Dimensions and number of test


pieces

7.1.3

7.1.4 Test result

7.1.4

7.1.5 Date and location of test

7.1.5

7.1.6 Other particulars considered necessary

7.1.6

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

5 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

ISC-F20-007A

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

7.2 Deviations from this Test Method

7.2

Deviations from the conditions of this test


method shall have been agreed upon between
supplier and vehicle manufacturer. All
deviations shall be specified on the
component drawings, material specifications
etc. and shall be indicated on test certificates,
reports etc.

()()

8.Safety

8.

This method may involve hazardous material,


operations and equipment. This method does
not propose to address all the safety problems
associated with its use. It is the responsibility
of the user of this method to establish
appropriate safety and health practices and
determine the applicability of regulatory
limitations prior to use.

9.Coding System

9.

This test procedure shall be called out in other


documents, drawings, VTS, CTS etc. as
follows:

VTS, CTS

Example: ISC-F20-007Y(A)

ISC-F20-007Y(A)

Where

A = Cross Hatch Tape Test (Method A)

A = ( A)

10.Release and Revisions

10.

10.1 Release

10.1

The specification was


released in Mar. 2001.

first

approved

and

10.2 Revisions

2001 3

10.2

Rev.

Date

Description

SEP 2004

(1) Change of the quotation


standard
number
accompanying abolition
of JIS K 5400. Partial
change of descriptive
content about the test
materials.

2004 9

(1) JIS K 5400

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

6 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

(2) Change of the coding


system of section 9
accompanying revision
of ISA-K-035.

Appendix

ISC-F20-007A

(2) ISA-K-035
9

CROSS HATCH LINES

20.0 mm

1 (A )

FIGURE 1-CROSS HATCH TEST (METHOD A)


TAPE

75.0 mm

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

20.0 mm

75.0 mm

25

25
20.0 mm

20.0 mm

SCRIBED LINES

TEST SAMPLE

2 (B )

FIGURE 2-CROSS CUT TEST (METHOD B)

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

7 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

TAPE

ISC-F20-007A

48.0 mm

48.0 mm

37.5 mm

37.5 mm

25

25
20.0 mm

20.0 mm

SCRIBED LINES

TEST SAMPLE

3
(B )

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

FIGURE 3-EXAMPLE OF CUT TEST


(METHOD B-SMALL AREA)

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

8 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

CLASSIFICATION

SURFACE OF CROSS HATCH AREA (OR OF


TAPE) FROM WHICH FLAKING HAS OCCURED.
NOTE:VISIBLE GRIDLINES ON THE TAPE ARE
ACCEPTABLE

100%

100%

>99%

>99%

>95%

>95%

85-95%

85-95%

65-85%

65-85%

35-65%

35-65%

<35%

<35%

LESS THAN 35%

ISC-F20-007A

OK

35%

4 (A )

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

FIGURE 4-CLASSIFICATION OF CROSSHATCH TEST RESULTS (METHOD A)

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

9 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

ISUZU ENGINEERING STANDARD MATERIAL

99%

95%

100%

90%

PEEL BACK

100%

99%

99%

95%

90%

95%

100%

90%

CREEP BACK

99%

95%

90%

5 (B )

FIGURE 5-CLASSIFICATION OF CROSSCUT TEST RESULTS (METHOD B)

Copyright September 2004 ISUZU MOTORS LIMITED All Rights Reserved

10 of 10
Copyright Isuzu Motors Ltd.
Provided by IHS under license with ISUZU
No reproduction or networking permitted without license from IHS

Sold to:PTG COLOMBIA, 01826009


Not for Resale,2010/9/27 23:22:31 GMT

September 30, 2004

--``,````,```,,``,``,,`-`-`,,`,,`,`,,`---

100%

ISC-F20-007A

También podría gustarte