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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 10, OCTOBER 2014
I. I NTRODUCTION
VER the last two decades, electric vehicle and plug-in hybrid electric vehicle (EV/PHEV) technologies have taken
a significant leap forward, primarily aided by advances in electrical motor drives, power converters, batteries, and system configuration. However, the range anxiety, long recharging times,
and high cost remain to be barriers limiting their widespread
[1][3]. EVs/PHEVs represent a cost-sensitive market, and
new technologies are still evolving to improve their system
performance and component integration while driving down the
cost. Historically, high-performance permanent-magnet (PM)
Manuscript received May 31, 2013; revised November 12, 2013 and
January 10, 2014; accepted January 25, 2014. Date of publication February 5,
2014; date of current version May 2, 2014.
Y. Hu is with the Department of Electronic and Electrical Engineering,
University of Strathclyde, Glasgow, G1 1XQ, U.K.
X. Song and B. Ji are with the School of Electrical and Electronic Engineering, Newcastle University, Newcastle upon Tyne, NE1 7RU, U.K.
W. Cao is with the School of Electronics, Electrical Engineering and Computer Science, Queens University Belfast, Belfast, BT9 5AH, U.K. (e-mail:
w.cao@qub.ac.uk).
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIE.2014.2304699
TABLE I
C HARGING P OWER L EVELS (PARTIALLY F ROM [16])
0278-0046 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
and the available power flow modes are limited. The third route
is to integrate the on-board charger with the drive motor so as to
utilize the machine windings for charging purposes. A 20-kW
PM split-phase motor drive is specially designed for EV charging [20], but it suffers from low charging power (< 3 kW)
and high harmonic contents in the back electromotive force
(EMF). Compared with PM motor drives, reluctance motor
drives are more suited for mass production EV/PHEV applications, primarily owing to their rare-earth-free feature and widerange torquespeed characteristics. A 2.3-kW SRM in [21] with
an asymmetrical half-bridge converter can provide on-board
charging and power factor correction functions. However, a
boost-type frontend dcdc converter is externally equipped,
making this topology less practical and flexible for the target
application. Based on the same motor, an integrated SRM
charger is later developed [22] to use standard three-phase
intelligent power modules for building a four-phase full-bridge
converter. This modularization makes mass production easier,
but the use of a full-bridge topology reduces system reliability
(e.g., shoot-through issues). Moreover, the charging mode with
the dc voltage supply is omitted, which is relevant to this work.
Given that there does not exist a satisfactory on-board motor
charger for PHEVs, this work is set out to fill the gap by
proposing a new integrated versatile switched reluctance (SR)
motor charger.
Generally, the on-board chargers are equipped with acdc
rectification and voltage regulation in order to achieve a required voltage level. However, meeting the varying input and
output voltage/power requirements is difficult. From the input
side of the charger, the options can be either dc or ac (singlephase or three-phase). Nevertheless, there is no consensus on
the voltage/power levels in industry. From the output side, the
battery would exhibit a wide voltage range under different stateof-charge (SOC) conditions and charging currents.
This paper presents a digital signal processor (DSP)-based
SR motor drive for PHEVs with integrated charging capacity. There are two main working modes for PHEVs with the
proposed chargers: driving and charging. During the driving
mode, the SR motor can be directly powered from the enginegenerator set, the battery, or a combination of the two. During
the charging mode, a buckboost dcdc converter or a buck
dcdc converter can be selected to suit the voltage levels of the
power source and on-board battery for charging. The novelty
lies in that the on-board charger utilizes SR machine windings
and fewer power switches for fast charging, and the power
source can be either the grid or the internal combustion engine
(ICE) generator, either dc or ac (single-phase or three-phase)
power supply.
II. P ROPOSED SR M OTOR D RIVE
A schematic of the proposed PHEV electrical drive is shown
in Fig. 1. It includes an ac generator (G), a diode bridge
rectifier (RE), a dc-link capacitor (C), a modified C-dump
converter, and a battery pack (B). The drive system can provide
the required drive torque and battery charging in two different
operational modes. Moreover, relays R, J1 , and J2 are added to
the circuit to achieve different operational modes.
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Fig. 2. Power flow for (a), (b), (c), and (d) motoring, (e) generating, and
(f) charging.
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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 10, OCTOBER 2014
Fig. 3.
Fig. 4.
B. Generating Mode
This is the mode for the generator to charge the battery
without any involvement of the SR drive, as shown in Fig. 2(e).
This is different to the regenerative operation.
C. Battery-Charging Mode
The battery pack can be charged by the external power
supply, whose power flow is demonstrated in Fig. 2(f). When
in this charging mode, the drive motor and the gears need to be
disengaged for safety purposes. In addition, relay R is also open
to disconnect the three-phase windings. This enables singlephase or three-phase charging from the rectifier.
A three-phase nonisolated dcdc converter system is formed
by the phase windings and switches, providing high efficiency
and power density. By controlling the switches S0 S3 , either
a buckboost or a buck dcdc converter can be configured
to match the different voltage levels of the power source and
batteries.
1) BuckBoost-Type Charging: When the input voltage is
lower than the battery voltage, S0 is turned on, and S1 , S2 ,
= RLk iLk +
iLk
t
r
t
(1)
where Uin , iLk , RLk , and (iLk , r ) are the phase voltage,
phase current, phase winding resistance, and phase flux linkage
(excited by iLk ), respectively; k = a, b, c phase. r indicates
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(2)
(3)
diLk
+ eLk .
dt
(4)
d(iLk , r )
=0
dt
(5)
d(iLk , r )
= 0.
dt
(6)
d(iLk , r )
= Uin .
dt
Fig. 6. Three control methods. (a) PWM control. (b) Turn-on angle control.
(c) Turn-off angle control.
(7)
diL
.
dt
(8)
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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 10, OCTOBER 2014
Fig. 9. Operation modes of buck charging with (a) S0 turned on and (b) S0
turned off.
Fig. 7. Operation modes of boost charging with (a) S0 and S1 turned on,
(b) S0 and S1 turned off, and (c) S0 turned on and S1 turned off.
Imax Imin
t,
t [0, DTs ]
Imin +
DTs
i(t) =
(10)
I
I
Ikm
t [0, D1 Ts ]
D T t,
1 s
Ikm
iLk (t) =
(tD1 Ts ), t [D1 Ts , (D1 +D2 )Ts ]
Ikm
D
2 Ts
0,
t [(D1 +D2 )Ts , Ts ].
(11)
Fig. 8. Battery-charging control. (a) Pulse current control. (b) Constant voltage control.
Ikm Ik0
t,
t [0, DTs ]
Ik0 +
DTs
iLk (t) =
I Ikm
Ikm + k0
(t DTs ), t [DTs , Ts ]
(1 D)Ts
(9)
Imax
t,
t [0, D1 Ts ]
D1 Ts
Imax
i(t) =
(tD1 Ts ), t [D1 Ts , (D1 +D2 )Ts ]
Imax
D
2 Ts
0,
t [(D1 +D2 )Ts , Ts ].
(12)
IV. S IMULATION AND E XPERIMENTAL R ESULTS
In order to verify the proposed topology and control method,
simulation in MATLAB/Simulink and experiential work on a
prototype are carried out.
A. Simulation Tests
A three-phase 12/8 SR motor drive charger is modeled in the
simulation. The generator-alone driving mode [see Fig. 2(d)]
is simulated under the angle control and PWM control. Due
to the lagging phase current as a result of the phase winding
inductance, the switch is turned on before the inductance rises
and is turned off at the inductance-rising region. Owing to
the presence of the back-EMF and the battery voltage, the
phase current quickly decreases, as shown in Fig. 10. When the
lagging turn-on angle is used (see Fig. 11), the turn-off angle
is triggered in the inductance-decreasing reign, resulting in diminished torque and increased battery-charging current. These
offer a means of torque regulation over a wide speed range,
which is of importance for constant current-charging mode.
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Fig. 12. Charging current and torque as a function of the turn-off angle.
(a) Comparison of charging current. (b) Comparison of torque.
The individual phase of the SR motor is turned on at a constant turn-on angle, and two different dwell angles (22.5 and
18.75 ) are achieved by delaying the turn-off angles. Fig. 12
shows that the battery-charging current can be controlled in
accordance with the dwell angle. However, this results in limited torque variations. The decaying phase current is controlled
by the battery voltage level, which can suppress the braking
torque.
The effective voltage on the phase inductor can be also
controlled by the duty ratio of the main switch. Fig. 13 provides
comparisons of torque and current at different duty ratios of
the main switch. Torque 1 and iB1 have higher duty ratios than
Torque 2 and iB2 and, thus, higher torque and charging current.
Fig. 14 presents the simulation results of battery charging.
The input voltage is 27 V; the three winding inductances are
20, 10, and 5 mH, respectively; and the battery voltage is 35 V.
By using the proposed current-sharing control, the average
phase current is approximately equal, despite the three phases
having different current ripples.
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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 10, OCTOBER 2014
Fig. 16. Experimental results for the turn-on angle control. (a) Angle in
advance (at 750 r/min). (b) Angle in lagging (at 500 r/min).
B. Experimental Tests
A photograph of the experiment setup is presented in Fig. 15.
A programmable power supply is used to simulate power
supply from the generator; a TMS320F28335 DSP is employed
as the controller; and a 39.5-V leadacid battery is employed as
the energy storage equipment. The test motor is a 12/8 SR motor with ratings of 300-V voltage, 3-kW power, and 1500-r/min
speed. A magnetic brake acts as the load with a rated torque
of 10 Nm.
Fig. 16 shows the experimental results for the turn-on angle
control, with a 50-V input voltage and a 1-Nm load torque.
Fig. 16(a) and (b) agrees well with the simulation results in
Figs. 10 and 11, respectively. Fig. 17 presents the experimental
results for the PWM control. As the effective voltage increases,
the rotor speed and battery-charging current increase. These
results agree with the simulation results in Fig. 13. The experimental results in Fig. 18(a) and (b) are for different turn-off
angles with a constant turn-on angle. In this experiment, the
battery voltage is set to 13 V. By delaying the turn-off angle,
Fig. 17. Experimental results for the PWM control. (a) 18-V effective voltage
(at 125 r/min). (b) 24-V effective voltage (at 150 r/min).
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Fig. 18. Experimental results for the turn-off angle control and for high-speed
operation. (a) 22.5 . (b) 18.75 . (c) High-speed condition (at 1500 r/min).
Fig. 19. Experimental results under transient conditions. (a) Abrupt load
increase. (b) Abrupt load decrease. (c) Continuous load relief. (d) Without
braking. (e) With braking. (f) Mode switching.
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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 10, OCTOBER 2014
V. C ONCLUSION
Fig. 20. Measured charging current of the buckboost converter. (a) Without
current-sharing control. (b) With current-sharing control.
Fig. 21. Measured charging current of the buck converter. (a) DCM mode
with D = 0.56. (b) CCM mode with D = 0.72.
When the input voltage (60 V) is higher than the battery voltage, the converter works in the buck mode. Fig. 21 illustrates the
DCM and CCM results for the 500-Hz switching frequency. In
DCM, the battery-charging current is a pulse current, whereas
in CCM, this is a continuous current.
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Xueguan Song received the B.S. degree in mechanical engineering from Dalian University of
Technology, Dalian, China, in 2004 and the M.S.
and Ph.D. degrees in mechanical engineering from
Dong-A University, Busan, Korea, in 2007 and 2010,
respectively.
He is currently an EPSRC Research Associate
with the School of Electrical and Electronic Engineering, Newcastle University, Newcastle upon
Tyne, U.K. He has published over 30 peer-reviewed
papers, one book, and one book chapter on engineering optimization, computational fluid dynamics analysis, and thermal
management of power electronics. His research interests include multiphysics
design optimization, electronic packaging design, modeling, computational
fluid dynamics, and thermal management.
Dr. Song was a recipient of the Best Paper Award at the International
Symposium on Linear Drives for Industry Applications (LDIA 2013), Best
Poster Awards at the International Joint Conference on Computational Sciences
and Optimization (CSO 2011) and the Global Conference on Power Control and
Optimization (PCO 2010), and the Honorable Mention Award at the American
Society of Mechanical Engineers Pressure Vessels and Piping Conference
(ASME-PVP 2010).
Yihua Hu (M13) received the B.S. degree in electrical motor drives and the Ph.D. degree in power electronics and drives from China University of Mining
and Technology, Jiangsu, China, in 2003 and 2011,
respectively.
Between 2011 and 2013, he was a Postdoctoral
Fellow with the College of Electrical Engineering,
Zhejiang University, Hangzhou, China. Between
November 2012 and February 2013, he was an academic Visiting Scholar with the School of Electrical
and Electronic Engineering, Newcastle University,
Newcastle upon Tyne, U.K. He is currently a Research Associate with the
Department of Electronic and Electrical Engineering, University of Strathclyde,
Glasgow, U.K. He has published more than 20 technical papers in leading journals and conference proceedings. His research interests include photovoltaic
generation systems, dcdc/dcac converters, and electrical motor drives.
Bing Ji (M13) received the M.Sc. and Ph.D. degrees in electrical and electronic engineering from
Newcastle University, Newcastle upon Tyne, U.K.,
in 2007 and 2012, respectively.
In 2012, he was a Power Electronics Engineer
with a U.K. low-carbon-vehicle company, working
on power drivetrains and battery management systems for hybrid electric vehicles. Since 2013, he
has been a Postdoctoral Researcher with Newcastle
University, Newcastle upon Tyne, U.K., where he is
involved in accurate power loss measurement and
health management for power electronics. His research interests include reliability studies of power semiconductor devices, batteries and power electronic converters, function integration of gate drivers, electrothermal modeling,
thermal management, and high-power-density converter integration for electric
vehicle applications.