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(Fan Coil Unit Link)

Technical Details

If not innovative... Its not ATS

Form No : 001
Rev : 0

ATS FCU-Link is a set


of valves, connectors,
and unions designed
specifically for the
applicaon of chilled
water or heang
water fan coil units

Product Offering
ATS FCU-Link System is a set of valves,
connectors and unions designed specifically for
the application of chilled water or heating water
fan coil units.

Optional Features
1.

2.

Up to 20m cable length for the


actuator to be directly connected
to wall thermostat without junction
boxes.
High quality Wall thermostat

3.

Any length for the stainless steel

It consists of
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Supply and Return Full Port Isolating Ball


valves
Regulating Flow Valve (Balancing Valve).
Fixed orifice plate measuring station.
Two P/T measuring knobs.
Hi quality with stainless steel mesh water
filter (Strainer)
Two way control Valve
On/OFF, Proportional, Actuator
7 Unions for easy assembling and
dismantling.
Two stainless steel flexible connection (300
mm length).
Bypass with full port isolating valve for
flushing.

1. CONNECTOR
2. SEALING GASKET
3. CLIP RING
4. WAVY TUBE
5. CONNECT NUT

flexible connections.

Standard Features
1.
2.
3.
4.
5.

6.

7.
8.
9.
10.
11.
12.

13.

Factory Assembled (no chance for


assembling mistakes)
Factory pressure tested (no chance for
leakage)
Smooth internal surface makes it
frictionless set of valves.
Valves raised hands for insulation
purposes
Helical stainless steel flexible connection
meets any FCU center to center pipe
distance, and has null pressure drop at
any twisting angle.
Fixed orifice single Kv value flow
measuring station with +/- 3 accuracy
cut the time required for balancing.
PN 20 tested at 40 bars and 20C
Unions with O-ring technology can be
tightened by hands for easy assembling.
Very Compact, 180 mm ONLY.
One set can cover wide range of flow
rates (0.03 ~ 0.8 l/s) (0.5 ~ 13 gpm).
Special DZR alloy.
Actuator is supplied in separate box
packing to avoid damage during
installation.
Three Year Warranty.

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

8. PITCH COVER
9. CONNECT COVER
10. CONNECT STAFF
11. CRISSCROSS ROUND HEAD SCREW
12. CRISSCROSS ROUNDHEADSCREW

Form No : 001
Rev : 0

Technical Specificaon
Material
Valve housing
Cover

DZR, brass, HPb59-1


DZR, brass, HPb59-1

Gasket
Ball
Sealing ring
O-Ring
Running axis
Pitch cover
Connector cover
Connect sta
Handle
Crisscross round head screw
Hexagonal nut
O-Ring
Female nut connector
Handle wheel cover
Crisscross round head screw
Handle wheel
Flexible connec on tube
Hex round head screw
Adjust connector
O-Ring
Adjust sta
Connector cover

PTFE
Brass
PTFE
EPDM281
DZR, brass, HPb59-1
POM
POM
HPb59-1
Aluminum Alloy
Steel
DZR, brass, HPb59-1
EPDM-281
Brass, HPb69-1
POM
Steel
POM
Stainless steel 304
Steel
DZR, brass, HPb59-1
EPDM281
DZR, brass, HPb59-1
DZR, brass, HPb59-1

Class/Rang
Temperature
Pressure Class

max
max

100 C
PN 20

Markings
Valve house

ATS, DN 20, PN 20

Orifice Selecon
Orifice Size
Low flow
Medium flow
High flow

Flow Range Ltr/s


0.03 - 0.2
0.07 0.5
0.12 - 0.8

16. HANDLE WHEEL COVER


17. CRISSCROSS
ROUNDHEADSCREW
18. HANLE WHEEL
19. SCALE COVER
20. HEXAGGONAL ROUND
HEAD SCREW
21. ADJUST CONNECTOR
22. O-RING
23. ADJUST STAFF

1. BODY
2. COVER
3. GASKET
4. BALL
13. HEXAGGONAL
NUT
14. O-RING
15. FEMALE NUT

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Features
Compact size, small dimensions
Available in normally closed (NC) or normally open (NO)
Patented 100% protecon against leaky valves
All around funcon indicator
Maintenance - free
Noiseless
High funconal safety and long expected service life
Enhanced over - voltage protecon
Low power consumpon
360 installaon posion
Snap - on installaon
Valve - adapter concept
Adaptaon check on valve

FCU-Link Actuator 230 V


The actuator 230V is a thermoelectric actuator for opening and closing valves on heang/cooling circuits. The actuator is controlled by a 230V room termostat with
two - point output or pluse - width modulaon.

Applicaon
The actuator serves for opmum control of valves on heang/cooling circuit distributors. Control is done a room thermostat with two - point output or impluse
width modulaon.

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

General Informaon
Scope of Supply (standard)
FCU-Link Actuator 230V (normally closed)
1x cable 1 meter
1x installaon manual in 9 languages
Alternave Version
Version normally open
Type
A 2004: Version 230V - normally closed
A 2104: Version 230V - normally open
Oponal available extensions
First - Open funcon (for NC only)
non halogen connecon cable
Other cable length are available
Accessories
A valve adapter suing your applicaon can be enclosed in the actuator packing.
Customer - specific version
Customer - specific versions are possible on request.

Funcons
In General
The actuator mechanism of the Actuator uses a PTC resistor heated elasc element and a compression spring. The wax element is heated by applying the operang
voltage and moves the integrated piston. The force generated by the movement is transferred on the piston lier and thus opens and closes the valve.
Standard Version
Normally Closed (valve closed)
The valve is opened steadily by the ram moon upon switching on the operang voltage and aer expiry of the dead me. The was element cools down aer the
operang voltage is cut and aer expiry of the hold me, the valve is closed evenly by the closing force of the compression spring. The closing force of the compression spring is matched to the closing force of commercially available valves and keeps the valve normally closed.
Valve - Adapter - Concept
A valve adapter concept guarantees a perfect match of the actuator to almost any valve boom or heang circuit distributor available on the market. Simply snap
- on the FCU Actuator to the pre - installed valve adapter.
Funcon Display
The funcon display of the Actuator (all - round display) allows idenfying the operang condion (valve open or closed ) at a glance.
Extended Version
First - Open funcon (for NC only)
In its delivery condion, the actuator is kept open when de - energised due to the First - Open funcon (filling). This enables heang operaon during the carcass
construcon phase even when the electric wiring is not yet complete. During the later electrical startup, the First - Open funcon is unlocked by applying the operang voltage for more than 6 minutes. The actuator will then be completely operable.
Alternave Version
Normally Open (valve open)
In case of the normally open version, ram moon is redirected by mechanical means, resulng in precisely opposite actuator funcon.

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Technical Data

54 mm 4)

+4 mm

FCU-LINK Actuator with valve adapter

47 mm

44 mm

1) In dependence of the adapter even higher


2) In all installa on posi ons
3) Special length on demand, but <5.0 m
4) Referring to standard valves
Type

A 2004 / A 2104

Version

normally closed / normally open

Voltage

230V AC, +10%...-10%, 50/60 Hz

Maximum inrush current

300 mA during 200 ms. max.

Opera ng current

8 mA

Opera ng power

1.8 W

closing and opening mes

approximately 3 minutes

Actuator travel

4 mm

Actuator force

100 N 5%

Fluid temperature

0 - 100 o C

Storage temperature

-25 to + 60 o C

Ambient temperature

0 to + 60 o C

Degree / class of protec on

IP 54 / II

1)

2)

CE conformity according to

EN 60730

Housing / housing colour

Polyamide / grey

Weight

100 g with a 1 m connec ng cable

Connec ng cable / lenghth

3)

2 x 0.75 mm PVC, grey / 1 m

Overvoltage protec on according to EN 60730-1

atleast 2.5 kV

Characterisc Curves
Normally Closed (NC)

Normally Open (NO)

Stroke [mm]
max

Stroke [mm]
max

0
voltage
on

dead
me

hold me

time

voltage on

o
make

break

0
voltage
on

time

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

dead
me

hold me

time

voltage on

o
make

break

time

Form No : 001
Rev : 0

Planning & Installaon Notes


Connecons Overview
230 V AC
L
N

FCU-Link Actuator
A 2004 / A 2104

Thermostat
R 20..

me-switch

We recommend the following lines for installing a 230 V system:


Light plas c - sheathed cable NYM 1.5 mm
Flat webbed building wire
NYIF
1.5 mm

Installaon Posions

Prefered installa on posi ons of the FCU Acutator are ver cal and horizontal.
An up-side down posi on may reduce product life through
special circumstances (e.g. contaminated water).

Valve Adaptaon

+
Valve adapta on is archived by a valve adapter which is available in dierent versions to suit the most
common valve bo oms and hea ng circuit distributors (please consider when ordering).

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Features
Compact size, small dimensions
Available in normally closed (NC) or normally open (NO)
Patented 100% protecon against leaky valves
All around funcon indicator
Maintenance - free
Noiseless
High funconal safety and long expected service life
Low power consumpon
360 installaon posion
Snap - on installaon
Valve - adapter concept
Adaptaon check on valve

FCU-Link Actuator 24 V
The actuator 24 V is a thermoelectric actuator for opening and closing valves on heang/cooling circuits. The actuator is controlled by a 24 V room termostat with
two - point output or pluse - width modulaon.

Applicaon
The actuator serves for opmum control of valves on heang circuit distributors. Control is done a room thermostat with two - point output or pulse - width
modulaon.

General Informaon
Scope of Supply (standard)
1x Actuator (Version: normally closed)
1x cable 1 meter
1x installaon manual in 10 languages
Alternave Version
Version normally open
Type
A 4004: Version 24 V - normally closed
A 4104: Version 24 V - normally open
Oponal available extensions
First - Open funcon (only for normally closed)
non halogen connecon cable
Other cable length are available
Accessories
A valve adapter suing your applicaon can be enclosed in the actuator packing.
Customer - specific version
Customer - specific versions are possible on request.

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Funcons
In General
The actuator mechanism of the FCU-Link uses a PTC resistor heated elasc element and a compression spring. The wax element is heated by applying the operang
voltage and moves the integrated piston. The force generated by the movement is transferred on the piston lier and thus opens and closes the valve.
Standard Version
Normally Closed (valve closed)
The valve is opened steadily by the ram moon upon switching on the operang voltage and aer expiry of the dead me. The was element cools down aer the
operang voltage is cut and aer expiry of the hold me, the valve is closed evenly by the closing force of the compression spring. The closing force of the compression spring is matched to the closing force of commercially available valves and keeps the valve normally closed.
Valve - Adapter - Concept
A valve adapter concept guarantees a perfect match of the actuator to almost any valve boom or heang circuit distributor available on the market. Simply snap
- on the Actuator to the pre - installed valve adapter.
Funcon Display
The funcon display of the Actuator (all - round display) allows idenfying the operang condion (valve open or closed ) at a glance.
Extended Version
First - Open funcon (for NC only)
In its delivery condion, the Actuator is kept open when de - energised due to the First - Open funcon (filling). This enables heang operaon during the carcass
construcon phase even when the electric wiring is not yet complete. During the later electrical startup, the First - Open funcon is unlocked by applying the operang voltage for more than 6 minutes. The actuator will then be completely operable.
Alternave Version
Normally Open (valve open)
In case of the normally open version, ram moon is redirected by mechanical means, resulng in precisely opposite actuator funcon.

54 mm 4)

+4 mm

FCU-LINK Actuator with valve adapter

47 mm

44 mm

1) In dependence of the adapter even higher


2) In all installaon posions
3) Special length on demand, but <5.0 m
4) Referring to standard valves

Type

A 4004 / A 4104

Version

normally closed / normally open

Voltage

24 V AC/DC, +20%...-10%, 0-60 Hz

Maximum inrush current

250 mA during 2 min max.

Operang current

75 mA

Operang power

1.8 W

closing and opening mes

approximately 3 minutes

Actuator travel

4 mm

Actuator force

100 N 5%

Fluid temperature

0 - 100 o C

Storage temperature

-25 to + 60 o C

1)

Ambient temperature

0 to + 60 o C

Degree

IP 54 / II

2)

CE conformity according to

EN 60730

Housing / housing colour

Polyamide / grey

Weight
Connecng cable / lenghth

100 g with a 1 m connecng cable


3)

2 x 0.75 mm PVC, grey / 1 m

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Characterisc Curves
Normally Closed (NC)

Normally Open (NO)

Stroke [mm]
max

Stroke [mm]
max

0
dead
me

voltage
on

time

hold me
voltage on

o
make

0
voltage
on

time

break

dead
me

hold me

time

voltage on

o
make

break

time

Planning & Installaon Notes


24 V AC
L2
L1

FCU-Link Actuator
A 4004 A 4104

Installaon Posions

Thermostat
R 20..

me-switch

Prefered installa on posi ons of the FCU Acutator are ver cal and horizontal.
An up-side down posi on may reduce product life through
special circumstances (e.g. contaminated water).
Calcula on of maximum cable length (copper cable ) for 24 V rated voltage
L=KxA/n
A Conductor cross-sec on in mm 2
n Number of Actuators
K Constant (269 m/mm2 )
L Cable length in m
We recommend the following cable for installing a 24V system:
Bell wire:
Y(R)
Light plas c - sheathed cable: NYM
Flat webbed building wire:
NYIF

0.8 mm
2
1.5 mm
1.5 mm2

Transformer:
A sa ey isola ng transformer according to EN60335 must be used.
Transformer dimensioning results from the making capacity of the
Actuators.
Rule-of-thumb formula: PTransformer =6Wx
n = number of OEM-Actuators

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Valve Adaptaon

+
Valve adapta on is archived by a valve adapter which is available in dierent versions
to suit the most common valve bo oms and hea ng circuit distributors (please
consider when ordering).

Form No : 001
Rev : 0

Features
Control by a 0-10 V DC signal
Short response mes, resulng in improved control response
Faster response mes by stand-by operaon
Self-calibraon once every 24h
Small dimensions
First Open funcon
Funcon display
Maintenance-free
Noiseless
High funconal safety and long expected service life
Low power consumpon
Plug-in connecng cable
360 installaon posion
Plug-in installaon
Valve adapter system
Adaptaon chech on valve boom
100% protecon in case of leaky valves
Anthe funcon by means of removable clear view visor

FCU-Link Actuator 4: Proporonal AA 5004


The FCU-Link Actuator 4: Proporonal is a thermo-electronic actuator for opening and closing valves in a direct proporon to the applied control voltage. Powerless
control is by a 0-10 V signal which is provided either by a room thermostat or, in most cases by a central DDc system in the applicaon range of the building service
management. If a control voltage is applied, the actuator opens the valve proporonally to the detected actuator travel.

Applicaon
Control systems in heang, air condioning and venlaon systems
Single room control of concealed heang systems
Comfortable control of heang circuit distributors, radiators, cooling ceilings and similar units.
Ideally suited in combinaon with central DDC systems in building services management systems

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

General Informaon
General Informaon
Scope of delivery (standard)
1x Actuator 4: Propo onal with first-open func on
1x connec on line, 1 meter (plug-in type)
1x installa on instruc ons in 10 languages
Type
AA 5004: Version 0 - 10 V; 100 k - normally closed
Alternave Version
AA 5014: Version 2 - 10 V; 100 k - normally closed
AA 5024: Version 10 - 0 V; 100 k - normally closed
Oponal available extensions
Non halogen connec on line
Other control voltage variants
Input resistance 10 kW
Connec on line upto 20 m
Opera on voltage: DC
Accessories
Valve adapters for the most common valve bo oms available on the market must be ordered separately.

55 mm

+5 mm

FCU-LINK Actuator with valve adapter

44 mm

64 mm

1) or higher, depending on the adapter lenght


2) in all moun ng posi ons with plug-in connec on line

Technical Data
Type
Version

AA 5004
normally closed

Opera ng voltage

24 V AC, -20%...+40%,50-60 Hz

Maximum inrush current

<250 mA during 2 min max.

Opera ng current

83 mA

Opera ng power

2W

Control voltage

0 - 10 V DC

Input resistance

100 k, (10 k as op on)

Actuator travel

4 mm (minus over-eleva on); max.3.5 mm

Average actua on delay

30 s /mm

Actua ng force

100 N+/-5%

Fluid temperature

0 - 100 oC 1)

Storage temperature

-25 to +65 C

Ambient temperature

0 to +60 C

Protec on type

IP 54 2)

CE conformity according to

60730

Housing/housing colour

polyamide, white (RAL 9003)

Weight

100 g without adapter and cable

Connec ng cable / cable length / weight

3 x 0.22 mm2 PVC, white / 1m / 30 g

Special length of connec ng cable

upto 20 m max

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Funcons
In General
The actuator mechanism of the Actuator uses a PTC resistor heated wax element and a compression spring. The wax element is heated by applying the operang
voltage and moves the integrated piston. The force generated by this movement is transferred to the piston, thus opening or closing the valve.
Standard Version
For the variant normally closed, the valve is opened once by 0.5mm and then closed again aer applying the operang voltage of 24 V AC. For this, the first open
funcon is unclocked and the valve closing point is detected. This ensures an opmum match with the specific valve used.

Path (mm)
Valve travel = 0

4
3.5

3
2.5

1.5
1
0.5
Over - elevaon range

Valve adapter border

4
1

10

UST In V
Acve voltage control range

If a control voltage of 0.5-10 V DC is applied aer the callibraon process, the actuator operns the valve-aer the dead me has elapsed - with the piston
movement, evenly and permamnently corresponding to the valve travel. An internal opcal path measurement controls the temperature required for the maximum
stroke of 44 mm (minus over elevaon) and consecuently the energy intake of the was element. No excess energy is stored inside the wax element. If the control
voltage is reduced, the electronic control system immediately adapts the heat input to the wax element. In the range of 0-0.5 V, the actuator remains in a quiescent
state in order to ignore ripple voltage occurring in long cables (Umin) aer the waing me is elapsed, the valve is closed evenly with the closing force of the
compression spring.
The closing force of the compression spring is matched to the closing force of commercially available valves and keeps the valve closed when de-engergised (NC).

Stand-by operaon
The wax element is maintained at stand by temperature 20 minutes aer the control voltage has dropped below Umin.
Valve adapter concept
A valve adapter concept guarantees a perfect match of the actuator to almost any valve boom or heang circuit distributor available on the market. Simply snap
-on the Actuator 4 to the pre-installed valve adapter.
Funcon display
The funcon display (all-around display) of the Actuator shows at the first glance whether the valve is open or closed.
First open funcon (for NC only)
In its delivery condion, the Actuator is kept open when de-energised due to the First open funcon (filling). This enables heang operaon during the carcass
construcon phase even when the electric wiring is not yet complete. During the later electrical start-voltage for more than 6 minutes. The Actuator 4 will the be
completely operable.

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

Planning & Installaon Notes


24 V AC

0-10 V DC
FCU-Actuator
AA5004
GND

Blue
Red
Black

Calcula on of maximum cable length (copper cable) for 24 V rated voltage


L=KxA/n
A Conductor cross-sec on in mm 2
n Number of FCU-Actuators
C Constant (269 m/mm2 )
L Cable length in m
We recommend the following cables for installing a 24 V system
Bell wire
Y(R)
Light plas c-sheathed cable NYM
Flat webbed building wire
NYF

0.6 mm 2
1.5 mm 2
1.5 mm 2

Transformer:
A safety isola ng thransformer according to EN 60335 must always be used. Transformer dimensioning results from the making capacity of the Actuators.
Rule of thumb formula:

PTransformer = 6W x n
n = Number of FCU - Actuators

Ver cal

Horizontal

Overhead

Prefered installa on posi ons of the Acutator are ver cal and horizontal. An up-side down posi on may reduce product life through special circumstances
(e.g. contaminated water).

+
Valve adapta on is archived by a valve adapter which is available in dierent versions to suit the most common valve bo oms and hea ng circuit distributors
(please consider when ordering).

The Actuator can be protected against unauthorised access simply by removing the visor, e.g. on the radiator

Specific Informaon & Ordering Informaon


Our sta will be glad to assist you in finding the actuator fi ng your applica on.
Contact Details as men oned below:
ATS Advance Technical Solu ons
Berlin, Germany : +49 (0) 30 2092 4200
Doha, Qatar : +974 437 6993, 442 1884, 437 0643

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Form No : 001
Rev : 0

FLOW MEASUREMENT CURVE


5MM ORIFICE PLATE-LOW FLOW

CALCULATION OF FLOW RATE:


Q=

Kvs

36

Where:
Q = Flow rate (Ltr/s)
P = Signal (kPa)
Kvs = Signal Coecient

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

5mm orifice

KVS = 1

Form No : 001
Rev : 0

7.5MM ORIFICE PLATE-STANDARD FLOW

CALCULATION OF FLOW RATE:


Q=

Kvs

36

Where:
Q = Flow rate (Ltr/s)
P = Signal (kPa)
Kvs = Signal Coecient

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

7.5mm orifice

KVS = 2.25

Form No : 001
Rev : 0

OR

IF

IC

FC

EP
LA

U-

TE

Lin

kP
re
s

su

re

dr

op

10MM ORIFICE PLATE-HIGH FLOW

CALCULATION OF FLOW RATE:


Q=

Kvs

36

10 mm Orifice Plate
Where:
Q = Flow rate (Ltr/s)
P = Signal (kPa)
Kvs = Signal Coecient

If not innovative... Its not ATS


ATS reserves the right to change any product specifications without prior notice

Kvs value

Orifice Plate

FCU-Link

1.9