Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Screens
06/08
Revision 2
(2)
(3)
(4)
Read and heed all danger, warning, caution, and notice decals. Know what guards
and protective devices are included and see that each is installed and in operational
condition. Additional guards and protective devices may be required and must be
installed by the user (owner) before operating.
Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock
out and tag out all energy sources before doing maintenance, cleaning, adjusting or
repairing this equipment. Make it impossible for anyone to start this machine while
others are working on it or in it.
Wear personal protective equipment such as hard hats, ear plugs, safety glasses
and safety shoes when operating this equipment. Do not wear loose clothing or long
hair.
Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay
when near this equipment.
Failure to comply with these precautions can result in severe personal injury or death.
Screens
Screens
Screens
Screens
Date: _______________________
Address: ____________________________________
Machine Serial Number: ________________________
1.
Condition of Machine
A.
B.
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
2.
_____________________________________________
(7) Other
_____________________________________________
Application (Confirm)
A.
Type Material
_______________________________________________
B.
Wet or Dry
_______________________________________________
C.
_______________________________________________
D.
E.
3.
Operation
A.
_______________________________________________
B.
_______________________________________________
C.
D.
E.
______________________________
______________________________
__________________________________________________________________
G.
Unit Level ?
______________________________________________________
4.
I.
J.
Spray bars spraying in correct location? (not over spray bars) ________________
Custom er___________________________
Screens
Section 1 - Introduction
About This Manual
Intended Use
Safety Alert Symbol
1.1
1.1
1.1
Section 2 - Safety
General Safety
Hazard Classification
Safety Decals and Descriptions
Safety Sign Maintenance
Decal Locations
Personal Safety
Work Area Safety
Lockout and Tagout
Safe Screening Operation & Work Attire
2.1
2.1
2.2
2.3
2.3
2.5
2.6
2.6
2.8
Section 3 - Setup
Receive and Inspect the Plant
Planning and Storage
Support Structure Design
Screen Components
Installing the Screen
Material Feed Process
Chutes & Hoppers
Initial Adjustments-Screen Cloth, Motor Base, V-belt, Oil Site
3.1
3.2
3.4
3.5
3.9
3.11
3.12
3.13
Section 4 - Maintenance
General Maintenance
Daily/Weekly/Monthly/Yearly Maintenance
Lubrication - Oil
Flushing Procedure
Synthetic Oil - Chart
Oil Selection - Chart
Viscosity Check
Lubrication - Grease
Automatic Lubrication Systems
Cold Weather Operation
Lubrication - Gear
Checking Oil
Draining and Filling Unit
Screens
4.1
4.1
4.2
4.3
4.3
4.4
4.6
4.7
4.7
4.7
4.9
4.11
4.11
Section 5 - Operation
Operating Speed & Safety
Inspection Before Start-up
Initial Start Up
Normal Start Up
Shut Down/Cleaning
5.1
5.1
5.2
5.3
5.3
Section 6 - Troubleshooting
Machine Stoppage
Uneven Machine Motion
Cable Breakage
Loss of Amplitude
Spring Breakage
Belt Slippage
Loss of Oil
Wire Cloth Breakage
6.1
6.2
6.3
6.4
6.4
6.5
6.5
6.5
Screens
Section 1 - Introduction
About This Manual
Intended Use
This product and its approved attachments
are designed to screen material for
customer specifications. Use of this
product in any other way contrary to its
intended use is prohibited and will void all
warranties.
Screens
Page 1-1
Introduction
Screens
Page 1-2
Introduction
Section 2 - Safety
General Safety
Hazard Classification
Screens
Page 2-1
Safety
Screens
Page 2-2
Safety
DANGER
ENTANGLEMENT HAZARD
Contact with moving belts can result in
serious injury or death.
DANGER
ENTANGLEMENT HAZARD
Contact with moving belts can result in
serious injury or death.
Screens
Page 2-3
Safety
DANGER
ENTANGLEMENT HAZARD
Contact with moving belts can result in
serious injury or death.
DANGER
ENTANGLEMENT HAZARD
Contact with moving belts can result in
serious injury or death.
Screens
Page 2-4
Safety
Personal Safety
This equipment is designed with the safety
of all personnel in mind. Never attempt to
change, modify, eliminate or bypass any of
the safety devices installed at the factory.
Guards, covers and shields installed
around moving parts at the factory are
meant to prevent accidental injury to
operators and other personnel. Do not
remove them.
Note: Guards are shipped loose and need
to be installed by the customer.
Management Responsibilities
Make sure that everyone working on or
near this equipment is familiar with safety
precautions. Have a supervisor at the job
site who is responsible for job safety give
the crew members specific safety
responsibilities and instruct them to report
any unsafe conditions to their supervisor.
Screens
Page 2-5
Safety
Screens
Page 2-6
Safety
Screens
Page 2-7
Safety
Screens
Page 2-8
Safety
Section 3 - Set Up
Handling
Corner
Supports
Spreader Beam
Sideplates
Page 3-1
Set Up
Planning
Your Terex Simplicity Screen can be
purchased to be installed on a substructure, supported from overhead by
cables, or a combination of these
methods.
1. The standard Screen is supplied with
springs and spring base plates only.
A support structure must be furnished
along with a support for the motor
base.
2. A catwalk or service platform should
be provided on both sides of the
screen for observation and servicing.
3. If you plan to overhaul the assembly
in place, provision on one side of the
screen should be made for the
eccentric shaft removal. This
generally should be the width of the
screen, plus approximately three (3)
feet.
4. Overhead lifting provision should be
made for repair.
5. Plan necessary feeding devices,
spray pipes, collection hoppers or
chutes simultaneously with the
screen installation. Allow for
adjustment and removal of these for
service on the screen. (See notice at
top of next column)
Screens
Storage
If you do not plan to install and put into
operation within two to three weeks after
receiving, take the procedures indicated
below to insure safe storage of the screen.
1. Place the screen in a building which
has a constant temperature and a
relatively low humidity.
2. If open storage is required, the
following steps are necessary to
protect the screen from corrosion due
to moisture condensation:
Page 3-2
Set Up
Screens
Page 3-3
Set Up
Floor Mounted
The design of the support structure
requires:
1. The angle of recommended setting.
See installation drawing for
dimensions. An adjustment of +/- 3
degrees should be considered in your
design.
2. The structure to be strong enough to
support the static and dynamic load
at stopping. Refer to data on
installation drawing.
3. The natural frequency of the support
structure to be above the screen
running speed by a factor of 2-1/2
times.
4. The structure must be braced to
minimize vibration.Excessive vibration
in a screen support system wastes
energy and causes a serious loss of
screening efficiency. If possible,
support screen base frame directly
below support springs (Figure 2).
Cable Suspension
A suspended Screen has four mounting
brackets located near the top edge of the
screen side plates. The suspension parts
consists of the following: cable,
compression springs, top and bottom
mounting plates, suspension rod, cable
thimbles, cable clamps and cable weights.
Page 3-4
Set Up
A
SPRING
B TOP SPRINGCAP
C SPRINGBASE PLATE
D
HANGER ROD
E
STEELCABLE
F CABLE THIMBLE
G
CABLE CLAMP
H CABLE WEIGHT
J
BOLT
K
LOCKWASHER
L
NUT
Screens
Page 3-5
Set Up
Inclination
If youve purchased an Inclined Terex
Simplicity Screen, it depends on
gravitational force to assist in propulsion
of the material. Therefore, the screen must
set at an angle for good screening. The
inclination is determinded from the
installation drawing provided. It normally
ranges from 15 and 25 degrees. The
optimum slope for any particular operation
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
SIDE PLATE
TAKE UP RAIL
TAKE UP BOLT
TAKE UP RAIL WEDGE RUBBER
SCREEN CLOTH NOT SHOWN
DECK
TAKE UP NUT
CENTER HOLD DOWN BAR
CENTER HOLD DOWN COVER NOT SHOWN
CENTER HOLD DOWN NUT NOT SHOWN
CENTER HOLD DOWN BOLT NOT SHOWN
DISCHARGE LIP
BACK PLATE
FEED BACK
CORNER SUPPORT BRKT (FEED)
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
SIDE STIFFENER
CORNER SUPPORT BRKT (DSCHRG)
SUPPORT SPRING
CROWN BAR RUBBER NOT SHOWN
MAINFRAME
MF END CROSS MEMBER
MF CTR CROSS MEMBER
MOTOR BASE
MOTOR
MOTOR SHEAVE
MACHINE SHEAVE
BELT GUARD
FLYWHEEL
FLYWHEEL GUARD
Page 3-6
Set Up
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
SIDE PLATE
TAKE UP RAIL
TAKE UP BOLT
TAKE UP RAIL WEDGE RUBBER (NOT SHOWN)
SCREEN CLOTH (NOT SHOWN)
DECK
TAKE UP NUT/WEDGE
CENTER HOLD DOWN BAR
CENTER HOLD DOWN COVER
CENTER HOLD DOWN NUT
CENTER HOLD DOWN BOLT
TRIM ANGLE
FEED BACK
FEED BACK LINER
END TRIM ANGLE
DISCHARGE LIP
BACK PLATE
FEED CORNER SUPOPRT
FEED BASE PLATE
DISCHARGE CORNER SUPPORT
DISCHARGE BASE PLATE
SUPPORT SPRINGS
CROWN BAR RUBBER (NOT SHOWN)
MOTOR SHEAVE
VIBRATOR
VIBRATOR MOUNT PLATE
Page 3-7
Set Up
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
SIDE PLATE
TAKE UP RAIL
TAKE UP BOLT
TAKE UP RAIL WEDGE RUBBER (NOT SHOWN)
SCREEN CLOTH (NOT SHOWN)
DECK
TAKE UP NUT/WEDGE
CENTER HOLD DOWN BAR
CENTER HOLD DOWN COVER
CENTER HOLD DOWN NUT
CENTER HOLD DOWN BOLT
TRIM ANGLE
FEED BACK
FEED BACK LINER
END TRIM ANGLE
DISCHARGE LIP
BACK PLATE
FEED CORNER SUPOPRT
FEED BASE PLATE
DISCHARGE CORNER SUPPORT
DISCHARGE BASE PLATE
SUPPORT SPRINGS
CROWN BAR RUBBER (NOT SHOWN)
MOTOR SHEAVE
VIBRATOR
VIBRATOR MOUNT PLATE
Page 3-8
Set Up
Screens
Page 3-9
Set Up
V-belt Drive
Most Terex Simplicity Screens come with
a pivot-type motor base. This base must
be mounted on a support structure. See
your installation drawing for location.
The motor center is mounted approximately
1-1/2" to 2" behind the motor base pivot
shaft toward the springs. This usually
provides enough counterweight to keep the
v-belts at proper tension.
A properly mounted motor should be
horizontal. The springs provided are
snubber springs to restrict the motor from
going past center when the screen stops.
These springs should be compressed just
enough so they dont rattle. There are four
(4) heavy-duty flat washers mounted on top
of the springs. These washers are
mounted here for shipping only and
should be removed and used on the
foundation bolts as shown in figure 3-7.
Washers
to be
moved
from here to
base of
motor mount
Screens
Direction of Rotation
Some Terex Simplicity Screens can
rotate in either direction, with or against the
flow. Rotation with the flow of material is
used when a large volume of material and a
high percentage of oversize material are
being handled. The efficiency of the
screen may be lower with the flow of
rotation. Counter flow rotation usually
gives more efficient screening but less
volume.
The motor base is located to operate with
the flow. If counter flow operation is
required, then the snubber spring must be
tighter to restrict the motor at starting.
Page 3-10
Set Up
Page 3-11
Set Up
Walkways
Walkways should be provided so your
operators can observe the performance of
the vibrating screen. These walkways
should be designed as work platforms to
be used to perform routine maintenance,
change screen cloth, and to repair the
assembly. Repairs will be made less
costly if access is convenient.
Discharge Chutes
The chutes handling the oversize material
must have sufficient slope to prevent
material hang-up. This is usually 60 from
the horizontal. Enclosed chutes must
have a minimum depth of four (4) times the
maximum particle size. Provision in your
design should be made for easy access to
the screen cloth for removal. These could
be hinged or easily lifted away.
Fines Hoppers
A fines hopper collects the throughproduct of the bottom deck. The design of
this hopper should be such that material
will not collect in the valleys and build up,
thus interfering with the screen. This
valley angle is usually a minimum of 45.
An access should be provided for
entrance into the hopper and to the
underside of the screen. Fines build up will
Screens
Page 3-12
Set Up
Screens
Page 3-13
Set Up
Motor Adjustment
Refer to Figure 3-10 below.
1. Lock & Tag out machinery
2. Remove belt guard.
3. Loosen the four (4) mounting bolts
(Z), (AA), (BB) and the two (2) rear
adjusting set screws (S).
4. Tighten the two (2) front adjusting set
screws (S), and slide the motor further
past the base center line. This
adjustment should be made in 1/4"
increments 1-1/2" to 2" from center
line to center line.
5. Tighten the two (2) mounting bolts (Z),
(AA), (BB) and check the belt tension.
You may have to start the screen. If
the belt tension is correct, tighten the
remaining two (2) mounting bolts (Z),
(AA), (BB).
Base Adjustment
1. Loosen the four (4) foundation bolts
(X), (Y) on the bottom legs (K) of base.
2. Using a pry-bar, jack, or come-a-long,
slide motor and base until motor is
horizontal.
3. Leaving pressure on the base, tighten
the four (4) foundation bolts (X), (Y).
4. Check clearance on belt guard and
adjust if required.
Page 3-14
Set Up
A
B
C
SM A LL
SHEAVE
P IT C H
D IA M E T E R
3 .0 - 3 .6
3 .8 - 4 .8
5 .0 - 7 .0
3 .4 - 4 .2
4 .4 - 5 .6
5 .8 - 8 .6
7 .0 - 9 .4
9 .6 -1 6 .0
Figure 3-11
Screens
Page 3-15
Set Up
Other Adjustments
Please see your local Terex Simplicity
distributor or Regional Sales Manager
before adjusting stroke, motor speed, or
timing.
Screens
Page 3-16
Set Up
Section 4 - Maintenance
Your Terex Simplicity Screen will provide
excellent service with a limited amount of
maintenance. However, preventative
maintenance is still essential and it is
recommended that it be scheduled and
performed at regular intervals. A suggested
schedule of maintenance is shown below.
Adjustments and repairs can be made
easily by your personnel by referring to the
applicable sections in this manual. If
difficult repairs are required, a factory
serviceman can be provided.
Daily Maintenance
Screens
Page 4-1
Maintenance
Weekly Maintenance
Yearly Maintenance
LUBRICATION
Oil Lubricated Machine
Monthly Maintenance
In addition to the items in the Daily and
Weekly Maintenance list, check the
following:
1. Change the oil in the oil lubricated
machine.
2. Inspect the deck frame for wear,
deformation, broken welds, cracks or
fatigue failures.
3. Inspect the shaft housing and shield
for wear, broken welds, and cracks.
4. Change air breather with every oil
change.
Screens
Page 4-2
Maintenance
Flushing procedure
Fill the mechanism to the proper level with
light EP oil and run the machine for
approximately fifteen (15) minutes.
Immediately drain the oil out of the machine
upon shutdown. This will pick up additional
contaminants that otherwise would have
remained in the system.
Your machine was shipped with breakin oil, therefore, you should change the
oil after the first forty (40) hours of
operation. This procedure should also
be followed if the machine has been
setting idle for an extended period of
time.
Regular lubricant changes should be
scheduled for every 300 to 500 hours of
operation or every thirty (30) days,
whichever comes first. This regular change
will rid the mechanism of any condensation
or contaminants that would cause trouble
later.
The oil should be drained immediately upon
shutdown so any contaminants are still
suspended and will easily flush out.
If, when draining the oil, contaminants are
noticed, it is highly recommended that you
also flush the mechanism with a light EP oil
(EP-2 or EP-3).
Synthetic Oils
Synthetic oil provides superior bearing life
over a wider operating temperature range
than their petroleum counterparts. Terex
Simplicity recommends using the synthetic
Mobil products listed below in Figure 4-1,
or their equivalent. If a synthetic oil doesnt
fit your requirements, see the next page for
the proper ISO selection table (Figure 4-2).
If you have any questions, please contact
our service department at 989-288-3121.
TEMPERATURE RANGE
-30F to 30F
30F to 85F
85F to 110F
110-120mm / 650-1050
(Max. Oil Temp.)
Page 4-3
Maintenance
Screens
Page 4-4
Maintenance
65
40 to 60
65 to 95
110 to 120
140
Operating
Speed Range
Ambient
Temp (F)
ISO#
1500 to 3000
-30 to +10
10 to 20
20 to 40
40 to 60
60 to 80
80 to 90
90 to 100
100
150
165
185
200
215
225
32
68
100
150
220
320
460
1150 to 1350
-30 to +10
10 to 30
30 to 50
50 to 70
70 to 90
90 to 100
100 to 110
100
165
185
200
215
225
240
32
100
150
220
320
460
680
800 to 1150
-30 to +10
10 to 30
30 to 50
50 to 70
70 to 90
90 to 100
100 to 110
100
165
185
200
215
225
240
32
100
150
220
320
460
680
650 to 1050
-30 to +10
10 to 30
30 to 50
50 to 70
70 to 90
90 to 100
100 to 110
100
165
185
200
215
225
240
32
100
150
220
320
460
680
750 to 900
-30 to +10
10 to 30
30 to 50
50 to 70
70 to 90
90 to 100
100 to 110
100
165
185
200
215
225
240
32
100
150
220
320
460
680
Page 4-5
Maintenance
160 to 200
Operating
Speed Range
Ambient
Temp (F)
ISO#
650 to 810
-30 to +10
10 to 30
30 to 60
60 to 80
80 to 100
100 to 115
135
185
200
215
225
240
32
150
220
320
460
680
ISO#
68
100
150
220
320
460
680
Screens
Page 4-6
Maintenance
Screens
Page 4-7
Maintenance
10 F. to 100 F.
190 F.
LUBRICATION MANUFACTURER
NAME
GRADE
Amolith Grease
EP-2
Duralith Grease
EP-2
Grade #2
Exxon
Lidok Grease
EP-2
EP-2
Mobilux
EP-2
Alvania
EP-2
Texaco
Multifax
EP-2
Bentone Grease
Grade #2
Darina Grease
EP-2
Screens
Page 4-8
Maintenance
Gear Lubricants
The following is a list of trade names of
gear lubricants that conform to the
specifications set forth by this publication.
Our selection of these lubricants should in
no way be considered an endorsement of
Trade Name
Permagear
Gulf EP Lube
Mobilgear
Gear Pro 2/EP
Omala
Sunep
Meropa
Union Extra Duty
MFG
Amoco
Gulf Oil
Mobil Oil
Non-Fluid
Shell Oil
Sun Oil
Texaco
Union Oil
Trade Name
Permagear
Gulf EP Lube
Mobilgear
Gear Pro 3/EP
Omala
MFG
Amoco
Gulf Oil
Mobil Oil
Non-Fluid
Shell Oil
Trade Name
Permagear
Gulf EP Lube
Mobilgear
Gear Pro 4/EP
Omala
Sunep
Meropa
Union Extra Duty
MFG
Amoco
Gulf Oil
Mobil Oil
Non-Fluid
Shell Oil
Sun Oil
Texaco
Union Oil
Screens
Page 4-9
Maintenance
Trade Name
Perm agear
Gulf EP Lube
M obilgear
Gear Pro 5/EP
Om ala
Sunep
M eropa
Union Extra Duty
MFG
Am oco
Gulf Oil
Mobil Oil
Non-Fluid
Shell Oil
Sun Oil
Texaco
Union Oil
Trade Name
Perm agear
Gulf EP Lube
M obilgear
Gear Pro 6/EP
Om ala
Sunep
M eropa
Union Extra Duty
MFG
Am oco
Gulf Oil
Mobil Oil
Non-Fluid
Shell Oil
Sun Oil
Texaco
Union Oil
Trade Name
Perm agear
Gulf EP Lube
M obilgear
Gear Pro 5/EP
Om ala
Sunep
M eropa
Union Extra Duty
MFG
Am oco
Gulf Oil
Mobil Oil
Non-Fluid
Shell Oil
Sun Oil
Texaco
Union Oil
Trade Name
Perm agear
Gulf EP Lube
M obilgear
Om ala
Sunep
M eropa
Union Extra Duty
Screens
Page 4-10
MFG
Am oco
Gulf Oil
Mobil Oil
Shell Oil
Sun Oil
Texaco
Union Oil
Maintenance
Checking Oil
Depending on what type of machine you
have, there will be an oil sight gauge in one
or both end covers for checking the oil. The
proper oil level would be to the center of the
sight gauge. Figure 4-5 shows the oil sight
gauge on an M-series (one end). Figure 46 shows the oil site arrangement for an OA
or LP series(both ends).
Bearing
Housing
Oil Sight
Gauge
Draining Unit
Refer to Figure 4-6, 4-7, 4-8, and 4-9 on the
following page(s). Depending on what
specific screen type you have purchased,
the draining procedure will slightly differ.
Filling Unit
Refer to Figure 4-6, 4-7, 4-8, and 4-9 on the
following page(s). Depending on what
specific screen type you have purchased,
the filling procedure will slightly differ.
1. Remove breather in bearing housing
or on each cover.
2. The breather vent on top of oil sight
glass in the cover must be cleaned or
removed so the oil can flow freely to
seek the correct level.
3. Fill tube or each cover to proper level
with recommended oil. Amount of oil/
grease is given on Specification
Sheet and on Lubrication Tag on the
side of the machine.
4. Clean and replace vents.
AIR BREATHER
PLUG
OIL SITE
GAUGE
COVER
OIL DRAIN PLUG
Figure 4-6 - Oil Drain & Fill Diagram, Cover of OA or LP Shaft Assembly
Screens
Page 4-11
Maintenance
Figure 4-7 - Oil Drain & Fill Diagram, Cross-sectional View, 4-Bearing Shaft (Tube)
AIR BREATHER
SHAFT ASSEMBLY
DRAIN
TUBE
COVER
DRAIN PLUG
Figure 4-8 - Oil Drain & Fill Diagram, Tube for M110 Shaft only
TUBE
AIR BREATHER
OIL LEVEL
CHECK
DRAIN
Figure 4-9 - Oil Drain & Fill Diagram, Cross-sectional View, M-Series Shaft (Tube)
Screens
Page 4-12
Maintenance
Section 5 - Operation
Operating Speed
The operating speed is shown in the
Specification Table I. This was determined
to give you the optimum bearing life and
screening performance at the stroke
provided. Increasing the speed will
increase the screening of your unit, but will
reduce the bearing life and increase the
stresses in the structural members.
Safety
Observe the following precautions during
repair, overhaul, maintenance and
operation of the machine.
1. Always keep the area clean around
the screen.
2. Before using cleaning solvents, read
and follow the safety precautions
printed on the containers. Never use
gasoline as a cleaning agent.
3. The area directly below the screen
should be closed off to protect other
personnel from falling objects.
4. All personnel working near the
equipment should wear approved
protective equipment.
5. An emergency stop switch and a start
warning system must be provided
near the screen.
Screens
Page 5-1
Operation
Initial Start Up
Before starting the screen for the first time,
perform the following:
1. Lock & Tag Out machine.
2. Check the lubrication requirements
and level.
3. Check line voltage against motor
name plate voltage.
4. Check the angle of inclination and the
level across both ends of the screen.
5. Make sure all safety-guards are in
place.
6. The vibrating screen body should be
free of any obstructions.
7. Place the start/stop switch in the ON
position.
8. Listen for any unusual noise, such as
loose bolts, screen cloth, etc.
9. Check the screen motion for any
unusual pattern. This is done by the
following:
9.1.At each corner of the screen, attach
a white card with the top edge of the
card parallel with the ground. The
corner support bracket is usually
vertical to the ground so this would
be a good guide to line the side of
the card.
9.2.With a sharp pencil, lightly touch the
point to the card at 90. an elliptical
pattern will develop. You should take
three or four patterns at each corner.
A steady rest would be helpful for
this test.
9.3.Remove the cards and mark the
card location where the pattern was
taken, right, discharge, etc.
9.4.The patterns on each end of the unit
should be close to the same. If a
true pattern is difficult to obtain, then
a sidewise motion may be present.
Move to the end of the screen and
pick a spot, such as the top corner
of the side plate and see. If this
sidewise motion is present, contact
us.
10. Start the take-away equipment before
starting the material feed.
Page 5-2
Operation
Normal Start Up
Shut-down
Screens
Cleaning
Material build up should be removed
whenever possible, particularly from under
the motor base pivot legs, as material
build-up will restrict movement of the base
and allow the v-belts to become loose.
Page 5-3
Operation
Screens
Page 5-4
Operation
Trouble
Possible Cause
Overheating
Failed Bearing
Machine
Stoppage
Correction
Check oil level. Too much or too little oil will cause
bearings to overheat, reducing internal clearance,
resulting in seizure of bearing. Correct oil level and
allow shaft assembly to cool before attempting to
restart.
Rotate mechanism by hand for indication of bearing
trouble. Listen for grinding or unusual noise which
would indicate excessive wear on rollers or races,
broken roller or cage fracture. Replace both bearings
as a set after thoroughly cleaning the shaft housing.
Power Failure
Screens
Page 6-1
Troubleshooting
Trouble
Possible Cause
Correction
Build up of Material
Screen Support
Uneven
Machine
Motion
Feed Arrangement
Screens
Page 6-2
Troubleshooting
Trouble
Possible Cause
Uneven Loading
Incorrect Assembly
of Cable Fittings
Correction
It is necessary that all the stretch is removed from the
new cables. This requires rechecking and readjusting
after approximately every 8 hours of operation until the
length is stabilized.
Cable
Breakage
Whipping
Screens
Cable Length
Corrosion
Page 6-3
Troubleshooting
Trouble
Loss of
Amplitude
Possible Cause
Correction
Material Build-Up
Belt Slippage
Power Failure
Uneven Loading
Corrosion
Spring
Breakage
Screens
Material Build-Up
Unlike Springs
Page 6-4
Troubleshooting
Trouble
Possible Cause
Correction
Loose Belts
Dirty Sheave
Grooves
Belt
Slippage
Worn Bearing
Seal Failure
Loss of Oil
Damaged Gaskets
Wire Cloth
Breakage
Screens
Page 6-5
Troubleshooting
Screens
Page 6-6
Troubleshooting
Screens
Page 6-7
Troubleshooting