Gears Calculation

1 Gears Calculation
Module 2mm
Facewidth 20mm
2 Gear 1
2.1.1 Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996
2.1.2
Common Parameters
Gear Ratio
1.0000 ul
Desired Gear Ratio
iin
1.0000 ul
Module
2.000 mm
Helix Angle
0.0000 deg
Pressure Angle
20.0000 deg
Center Distance
aw
64.303 mm
Product Center Distance
64.000 mm
Total Unit Correction
0.1542 ul
Circular Pitch
6.283 mm
Base Circular Pitch
ptb
5.904 mm
Operating Pressure Angle
20.7291 deg
Contact Ratio
1.6265 ul
Limit Deviation of Axis Parallelity
fx
0.0110 mm
2.1.3
fy
0.0055 mm
Gears
Type of model
Gear 1
Gear 2
Component
Component
Number of Teeth
32 ul
32 ul
Unit Correction
0.0000 ul
0.1542 ul
Pitch Diameter
64.000 mm
64.000 mm
Outside Diameter
da
67.989 mm
68.606 mm
Root Diameter
df
59.000 mm
59.617 mm
Base Circle Diameter
db
60.140 mm
60.140 mm
Work Pitch Diameter
dw
64.303 mm
64.303 mm
Facewidth
20.000 mm
20.000 mm
Facewidth Ratio
br
0.3125 ul
0.3125 ul
Addendum
a*
1.0000 ul
1.0000 ul
Clearance
c*
0.2500 ul
0.2500 ul
Root Fillet
rf*
0.3500 ul
0.3500 ul
Tooth Thickness
3.142 mm
3.366 mm
Tangential Tooth Thickness
st
3.142 mm
3.366 mm
Chordal Thickness
tc
2.774 mm
2.972 mm
Chordal Addendum
ac
1.490 mm
1.762 mm
Chordal Dimension
21.561 mm
21.772 mm
Chordal Dimension Teeth
zw
4.000 ul
4.000 ul
Dimension Over (Between) Wires
68.982 mm
69.504 mm
Wire Diameter
dM
3.500 mm
3.500 mm
Limit Deviation of Helix Angle
0.0110 mm
0.0110 mm
Limit Circumferential Run-out
Fr
0.0210 mm
0.0210 mm
Limit Deviation of Axial Pitch
fpt
0.0075 mm
0.0075 mm
Limit Deviation of Basic Pitch
fpb
0.0070 mm
0.0070 mm
Virtual Number of Teeth
zv
32.000 ul
32.000 ul
Virtual Pitch Diameter
dn
64.000 mm
64.000 mm
Virtual Outside Diameter
dan
67.989 mm
68.606 mm
Virtual Base Circle Diameter
dbn
60.140 mm
60.140 mm
Unit Correction without Tapering
xz
0.0856 ul
0.0856 ul
Unit Correction without Undercut
xp
-0.8519 ul
-0.8519 ul
Unit Correction Allowed Undercut
xd
-1.0219 ul
-1.0219 ul
Addendum Truncation
0.0027 ul
0.0027 ul
Unit Outside Tooth Thickness
sa
0.7458 ul
0.7061 ul
Tip Pressure Angle
27.8032 deg
28.7646 deg
2.1.4
Loads
Gear 1
Gear 2
Power
1.000 kW
0.980 kW
Speed
1000.00 rpm
1000.00 rpm
Torque
9.549 N m
9.358 N m
Efficiency
0.980 ul
Radial Force
Fr
112.403 N
Tangential Force
Ft
297.009 N
Axial Force
Fa
0.000 N
Normal Force
Fn
317.567 N
Circumferential Speed
Resonance Speed
nE1
2.1.5
3.351 mps
15990.409 rpm
Material
Gear 1
Gear 2
User material
User material
Ultimate Tensile Strength
Su
700 MPa
700 MPa
Yield Strength
Sy
340 MPa
340 MPa
Modulus of Elasticity
206000 MPa
206000 MPa
Poisson's Ratio
0.300 ul
0.300 ul
Bending Fatigue Limit
Flim
352.0 MPa
352.0 MPa
Contact Fatigue Limit
Hlim
1140.0 MPa
1140.0 MPa
Hardness in Tooth Core
JHV
210 ul
210 ul
Hardness in Tooth Side
VHV
600 ul
600 ul
Base Number of Load Cycles in Bending
NFlim
3000000 ul
3000000 ul
Base Number of Load Cycles in Contact
NHlim
100000000 ul
100000000 ul
W?hler Curve Exponent for Bending
qF
6.0 ul
6.0 ul
W?hler Curve Exponent for Contact
qH
10.0 ul
10.0 ul
Type of Treatment
type
2 ul
2 ul
2.1.6
Strength Calculation
2.1.6.1.1 Factors
Application Factor
of Additional Load
KA
1.200 ul
Dynamic Factor
KHv
1.128 ul
1.128 ul
Face Load Factor
KH
2.287 ul
1.773 ul
Transverse Load Factor
KH
1.264 ul
1.313 ul
One-time Overloading Factor
KAS
1.000 ul
2.1.6.1.2 Factors
Elasticity Factor
for Contact
ZE
189.812 ul
Zone Factor
ZH
2.446 ul
Contact Ratio Factor
0.889 ul
Single Pair Tooth Contact Factor
ZB
1.008 ul
1.002 ul
Life Factor
ZN
1.000 ul
1.000 ul
Lubricant Factor
ZL
0.962 ul
Roughness Factor
ZR
1.000 ul
Speed Factor
Zv
0.968 ul
Helix Angle Factor
1.000 ul
Size Factor
ZX
Work Hardening Factor
ZW
2.1.6.1.3 Factors
Form Factor
1.000 ul
1.000 ul
1.000 ul
for Bending
YFa
2.508 ul
2.363 ul
Stress Correction Factor
YSa
1.650 ul
1.723 ul
Teeth with Grinding Notches Factor
YSag
1.000 ul
1.000 ul
Helix Angle Factor
1.000 ul
0.711 ul
Alternating Load Factor
YA
1.000 ul
1.000 ul
Production Technology Factor
YT
1.000 ul
1.000 ul
Life Factor
YN
1.000 ul
1.000 ul
Notch Sensitivity Factor
1.213 ul
1.225 ul
Size Factor
YX
1.000 ul
1.000 ul
Tooth Root Surface Factor
YR
1.000 ul
2.1.6.1.4 Results
Factor of Safety from Pitting
SH
1.893 ul
1.904 ul
Factor of Safety from Tooth Breakage
SF
6.203 ul
6.364 ul
Static Safety in Contact
SHst
1.697 ul
1.707 ul
Static Safety in Bending
SFst
12.782 ul
12.992 ul
Check Calculation
Positive
3 Gear 2
3.1.1 Guide
Design Guide - Module and Number of Teeth
3.1.2
Common Parameters
Gear Ratio
2.9524 ul
Desired Gear Ratio
iin
3.0000 ul
Module
2.000 mm
Helix Angle
0.0000 deg
Pressure Angle
20.0000 deg
Center Distance
aw
82.814 mm
83.000 mm
-0.0924 ul
Circular Pitch
6.283 mm
Base Circular Pitch
ptb
5.904 mm
19.6426 deg
Contact Ratio
1.6952 ul
fx
0.0100 mm
fy
0.0050 mm
3.1.3
Gears
Type of model
Gear 1
Gear 2
Component
Component
Number of Teeth
21 ul
62 ul
Unit Correction
0.0000 ul
-0.0924 ul
Pitch Diameter
42.000 mm
124.000 mm
Outside Diameter
da
45.997 mm
127.627 mm
Root Diameter
df
37.000 mm
118.630 mm
db
39.467 mm
116.522 mm
Work Pitch Diameter
dw
41.906 mm
123.721 mm
Facewidth
20.000 mm
20.000 mm
Facewidth Ratio
br
0.4762 ul
0.1613 ul
Addendum
a*
1.0000 ul
1.0000 ul
Clearance
c*
0.2500 ul
0.2500 ul
Root Fillet
rf*
0.3500 ul
0.3500 ul
Tooth Thickness
3.142 mm
3.007 mm
st
3.142 mm
3.007 mm
Chordal Thickness
tc
2.774 mm
2.655 mm
Chordal Addendum
ac
1.494 mm
1.330 mm
Chordal Dimension
15.349 mm
45.892 mm
zw
3.000 ul
8.000 ul
46.814 mm
128.650 mm
Wire Diameter
dM
3.500 mm
3.500 mm
0.0100 mm
0.0110 mm
Fr
0.0160 mm
0.0210 mm
fpt
0.0070 mm
0.0075 mm
fpb
0.0066 mm
0.0070 mm
zv
21.000 ul
62.000 ul
dn
42.000 mm
124.000 mm
dan
45.997 mm
127.627 mm
dbn
39.467 mm
116.522 mm
xz
0.4263 ul
-0.8262 ul
xp
-0.2086 ul
-2.6066 ul
xd
-0.3785 ul
-2.7766 ul
Addendum Truncation
0.0008 ul
0.0008 ul
sa
0.7016 ul
0.7997 ul
Tip Pressure Angle
30.9028 deg
24.0786 deg
3.1.4
Loads
Gear 1
Gear 2
Power
1.000 kW
0.980 kW
Speed
1000.00 rpm
338.71 rpm
Torque
9.549 N m
27.629 N m
Efficiency
0.980 ul
Radial Force
Fr
162.668 N
Tangential Force
Ft
455.752 N
Axial Force
Fa
0.000 N
Normal Force
Fn
483.912 N
2.199 mps
Resonance Speed
3.1.5
nE1
28201.446 rpm
Material
Gear 1
Gear 2
User material
User material
Su
700 MPa
700 MPa
Yield Strength
Sy
340 MPa
340 MPa
206000 MPa
206000 MPa
Poisson's Ratio
0.300 ul
0.300 ul
Flim
352.0 MPa
352.0 MPa
Hlim
1140.0 MPa
1140.0 MPa
JHV
210 ul
210 ul
VHV
600 ul
600 ul
NFlim
3000000 ul
3000000 ul
NHlim
100000000 ul
100000000 ul
qF
6.0 ul
6.0 ul
qH
10.0 ul
10.0 ul
Type of Treatment
type
2 ul
2 ul
3.1.6
3.1.6.1.1 Factors
Application Factor
of Additional Load
KA
1.200 ul
Dynamic Factor
KHv
1.074 ul
1.074 ul
Face Load Factor
KH
2.039 ul
1.638 ul
KH
1.293 ul
1.293 ul
KAS
1.000 ul
3.1.6.1.2 Factors
Elasticity Factor
for Contact
ZE
189.812 ul
Zone Factor
ZH
2.519 ul
0.877 ul
ZB
1.063 ul
1.000 ul
Life Factor
ZN
1.000 ul
1.000 ul
Lubricant Factor
ZL
0.962 ul
Roughness Factor
ZR
1.000 ul
Speed Factor
Zv
0.959 ul
Helix Angle Factor
1.000 ul
Size Factor
ZX
ZW
3.1.6.1.3 Factors
Form Factor
1.000 ul
1.000 ul
1.000 ul
for Bending
YFa
2.781 ul
2.333 ul
YSa
1.573 ul
1.721 ul
YSag
1.000 ul
1.000 ul
Helix Angle Factor
1.000 ul
0.692 ul
YA
1.000 ul
1.000 ul
YT
1.000 ul
1.000 ul
Life Factor
YN
1.000 ul
1.000 ul
1.207 ul
1.219 ul
Size Factor
YX
1.000 ul
1.000 ul
YR
3.1.6.1.4 Results
SH
1.502 ul
1.597 ul
SF
4.513 ul
4.963 ul
1.000 ul
SHst
1.360 ul
1.446 ul
SFst
9.345 ul
10.178 ul
Check Calculation
Positive
4 Gear 3
4.1.1 Guide
Design Guide - Module and Number of Teeth
4.1.2
Common Parameters
Gear Ratio
3.1000 ul
Desired Gear Ratio
iin
3.0000 ul
Module
2.000 mm
Helix Angle
0.0000 deg
Pressure Angle
20.0000 deg
Center Distance
aw
82.394 mm
82.000 mm
0.2006 ul
Circular Pitch
6.283 mm
Base Circular Pitch
ptb
5.904 mm
20.7399 deg
Contact Ratio
1.6382 ul
fx
0.0100 mm
fy
0.0050 mm
4.1.3
Gears
Type of model
Gear 1
Gear 2
Component
Component
Number of Teeth
20 ul
62 ul
Unit Correction
0.0000 ul
0.2006 ul
Pitch Diameter
40.000 mm
124.000 mm
Outside Diameter
da
43.986 mm
128.788 mm
Root Diameter
df
35.000 mm
119.802 mm
db
37.588 mm
116.522 mm
Work Pitch Diameter
dw
40.192 mm
124.596 mm
Facewidth
20.000 mm
20.000 mm
Facewidth Ratio
br
0.5000 ul
0.1613 ul
Addendum
a*
1.0000 ul
1.0000 ul
Clearance
c*
0.2500 ul
0.2500 ul
Root Fillet
rf*
0.3500 ul
0.3500 ul
Tooth Thickness
3.142 mm
3.434 mm
st
3.142 mm
3.434 mm
Chordal Thickness
tc
2.774 mm
3.032 mm
Chordal Addendum
ac
1.488 mm
1.842 mm
Chordal Dimension
15.321 mm
46.293 mm
zw
3.000 ul
8.000 ul
44.929 mm
129.758 mm
Wire Diameter
dM
3.500 mm
3.500 mm
0.0100 mm
0.0110 mm
Fr
0.0160 mm
0.0210 mm
fpt
0.0070 mm
0.0075 mm
fpb
0.0066 mm
0.0070 mm
zv
20.000 ul
62.000 ul
dn
40.000 mm
124.000 mm
dan
43.986 mm
128.788 mm
dbn
37.588 mm
116.522 mm
xz
0.4578 ul
-0.8262 ul
xp
-0.1501 ul
-2.6066 ul
xd
-0.3200 ul
-2.7766 ul
Addendum Truncation
0.0035 ul
0.0035 ul
sa
0.6989 ul
0.7609 ul
Tip Pressure Angle
31.2911 deg
25.2096 deg
4.1.4
Loads
Gear 1
Gear 2
Power
1.000 kW
0.980 kW
Speed
1000.00 rpm
322.58 rpm
Torque
9.549 N m
29.011 N m
Efficiency
0.980 ul
Radial Force
Fr
179.934 N
Tangential Force
Ft
475.181 N
Axial Force
Fa
0.000 N
Normal Force
Fn
508.107 N
2.094 mps
Resonance Speed
4.1.5
nE1
30505.143 rpm
Material
Gear 1
Gear 2
User material
User material
Su
700 MPa
700 MPa
Yield Strength
Sy
340 MPa
340 MPa
206000 MPa
206000 MPa
Poisson's Ratio
0.300 ul
0.300 ul
Flim
352.0 MPa
352.0 MPa
Hlim
1140.0 MPa
1140.0 MPa
JHV
210 ul
210 ul
VHV
600 ul
600 ul
NFlim
3000000 ul
3000000 ul
NHlim
100000000 ul
100000000 ul
qF
6.0 ul
6.0 ul
qH
10.0 ul
10.0 ul
Type of Treatment
type
2 ul
2 ul
4.1.6
4.1.6.1.1 Factors
Application Factor
of Additional Load
KA
1.200 ul
Dynamic Factor
KHv
1.067 ul
1.067 ul
Face Load Factor
KH
2.012 ul
1.623 ul
KH
1.240 ul
1.240 ul
KAS
1.000 ul
4.1.6.1.2 Factors
Elasticity Factor
for Contact
ZE
189.812 ul
Zone Factor
ZH
2.446 ul
0.887 ul
ZB
1.097 ul
1.000 ul
Life Factor
ZN
1.000 ul
1.000 ul
Lubricant Factor
ZL
0.962 ul
Roughness Factor
ZR
1.000 ul
Speed Factor
Zv
0.958 ul
Helix Angle Factor
1.000 ul
Size Factor
ZX
ZW
4.1.6.1.3 Factors
Form Factor
1.000 ul
1.000 ul
1.000 ul
for Bending
YFa
2.818 ul
2.188 ul
YSa
1.565 ul
1.834 ul
YSag
1.000 ul
1.000 ul
Helix Angle Factor
1.000 ul
0.708 ul
YA
1.000 ul
1.000 ul
YT
1.000 ul
1.000 ul
Life Factor
YN
1.000 ul
1.000 ul
1.207 ul
1.238 ul
Size Factor
YX
1.000 ul
1.000 ul
YR
4.1.6.1.4 Results
SH
1.468 ul
1.610 ul
SF
4.446 ul
5.010 ul
1.000 ul
SHst
1.330 ul
1.459 ul
SFst
9.210 ul
10.119 ul
Check Calculation
Positive
5 Gear 4
5.1.1 Guide
Design Guide - Number of Teeth
5.1.2
Common Parameters
Gear Ratio
3.0294 ul
Desired Gear Ratio
iin
3.0000 ul
Module
2.000 mm
Helix Angle
0.0000 deg
Pressure Angle
20.0000 deg
Center Distance
aw
137.158 mm
137.000 mm
0.0792 ul
Circular Pitch
6.283 mm
Base Circular Pitch
ptb
5.904 mm
20.1803 deg
Contact Ratio
1.7588 ul
fx
0.0110 mm
fy
0.0055 mm
5.1.3
Gears
Type of model
Gear 1
Gear 2
Component
Component
Number of Teeth
34 ul
103 ul
Unit Correction
0.0000 ul
0.0792 ul
Pitch Diameter
68.000 mm
206.000 mm
Outside Diameter
da
71.999 mm
210.316 mm
Root Diameter
df
63.000 mm
201.317 mm
db
63.899 mm
193.577 mm
Work Pitch Diameter
dw
68.078 mm
206.237 mm
Facewidth
20.000 mm
20.000 mm
Facewidth Ratio
br
0.2941 ul
0.0971 ul
Addendum
a*
1.0000 ul
1.0000 ul
Clearance
c*
0.2500 ul
0.2500 ul
Root Fillet
rf*
0.3500 ul
0.3500 ul
Tooth Thickness
3.142 mm
3.257 mm
st
3.142 mm
3.257 mm
Chordal Thickness
tc
2.774 mm
2.876 mm
Chordal Addendum
ac
1.494 mm
1.634 mm
Chordal Dimension
27.522 mm
70.893 mm
zw
5.000 ul
12.000 ul
72.987 mm
211.357 mm
Wire Diameter
dM
3.500 mm
3.500 mm
0.0110 mm
0.0110 mm
Fr
0.0210 mm
0.0280 mm
fpt
0.0075 mm
0.0085 mm
fpb
0.0070 mm
0.0080 mm
zv
34.000 ul
103.000 ul
dn
68.000 mm
206.000 mm
dan
71.999 mm
210.316 mm
dbn
63.899 mm
193.577 mm
xz
0.0244 ul
-2.0641 ul
xp
-0.9689 ul
-5.0046 ul
xd
-1.1389 ul
-5.1746 ul
Addendum Truncation
0.0003 ul
0.0003 ul
sa
0.7485 ul
0.8015 ul
Tip Pressure Angle
27.4387 deg
23.0138 deg
5.1.4
Loads
Gear 1
Gear 2
Power
1.000 kW
0.980 kW
Speed
1000.00 rpm
330.10 rpm
Torque
9.549 N m
28.350 N m
Efficiency
0.980 ul
Radial Force
Fr
103.109 N
Tangential Force
Ft
280.539 N
Axial Force
Fa
0.000 N
Normal Force
Fn
298.887 N
3.560 mps
Resonance Speed
5.1.5
nE1
10897.440 rpm
Material
Gear 1
Gear 2
User material
User material
Su
700 MPa
700 MPa
Yield Strength
Sy
340 MPa
340 MPa
206000 MPa
206000 MPa
Poisson's Ratio
0.300 ul
0.300 ul
Flim
352.0 MPa
352.0 MPa
Hlim
1140.0 MPa
1140.0 MPa
JHV
210 ul
210 ul
VHV
600 ul
600 ul
NFlim
3000000 ul
3000000 ul
NHlim
100000000 ul
100000000 ul
qF
6.0 ul
6.0 ul
qH
10.0 ul
10.0 ul
Type of Treatment
type
2 ul
2 ul
5.1.6
5.1.6.1.1 Factors
Application Factor
of Additional Load
KA
1.200 ul
Dynamic Factor
KHv
1.193 ul
1.193 ul
Face Load Factor
KH
2.438 ul
1.853 ul
KH
1.339 ul
1.478 ul
KAS
1.000 ul
5.1.6.1.2 Factors
Elasticity Factor
for Contact
ZE
189.812 ul
Zone Factor
ZH
2.482 ul
0.864 ul
ZB
1.033 ul
1.000 ul
Life Factor
ZN
1.000 ul
1.000 ul
Lubricant Factor
ZL
0.962 ul
Roughness Factor
ZR
1.000 ul
Speed Factor
Zv
0.970 ul
Helix Angle Factor
1.000 ul
Size Factor
ZX
ZW
5.1.6.1.3 Factors
Form Factor
1.000 ul
1.000 ul
1.000 ul
for Bending
YFa
2.482 ul
2.171 ul
YSa
1.660 ul
1.853 ul
YSag
1.000 ul
1.000 ul
Helix Angle Factor
1.000 ul
0.676 ul
YA
1.000 ul
1.000 ul
YT
1.000 ul
1.000 ul
Life Factor
YN
1.000 ul
1.000 ul
1.214 ul
1.239 ul
Size Factor
YX
1.000 ul
1.000 ul
YR
1.000 ul
5.1.6.1.4 Results
SH
2.232 ul
2.306 ul
SF
5.572 ul
5.825 ul
SHst
1.998 ul
2.064 ul
SFst
11.473 ul
11.753 ul
Check Calculation
Positive

Gears Calculation

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Gears Calculation

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1 Gears Calculation

Desired Gear Ratio

Product Center Distance

Total Unit Correction

Base Circular Pitch

Operating Pressure Angle

Limit Deviation of Axis Parallelity

Limit Deviation of Axis Parallelity

Base Circle Diameter

Work Pitch Diameter

Tangential Tooth Thickness

Chordal Dimension Teeth

Dimension Over (Between) Wires

Limit Deviation of Helix Angle

Limit Circumferential Run-out

Limit Deviation of Axial Pitch

Limit Deviation of Basic Pitch

Virtual Number of Teeth

Virtual Pitch Diameter

Virtual Outside Diameter

Virtual Base Circle Diameter

Unit Correction without Tapering

Unit Correction without Undercut

Unit Correction Allowed Undercut

Unit Outside Tooth Thickness

Tip Pressure Angle

Ultimate Tensile Strength

Bending Fatigue Limit

Contact Fatigue Limit

Hardness in Tooth Core

Hardness in Tooth Side

Base Number of Load Cycles in Bending

Base Number of Load Cycles in Contact

W?hler Curve Exponent for Bending

W?hler Curve Exponent for Contact

Face Load Factor

Transverse Load Factor

One-time Overloading Factor

Contact Ratio Factor

Single Pair Tooth Contact Factor

Helix Angle Factor

Work Hardening Factor

Stress Correction Factor

Teeth with Grinding Notches Factor

Helix Angle Factor

Contact Ratio Factor

Alternating Load Factor

Production Technology Factor

Notch Sensitivity Factor

Tooth Root Surface Factor

Factor of Safety from Tooth Breakage

Static Safety in Contact

Static Safety in Bending

Desired Gear Ratio

Product Center Distance

Total Unit Correction

Base Circular Pitch

Operating Pressure Angle

Limit Deviation of Axis Parallelity

Limit Deviation of Axis Parallelity

Base Circle Diameter

Work Pitch Diameter

Tangential Tooth Thickness

Chordal Dimension Teeth