Documentos de Académico
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FH 5180 SPI
CONTENTS
Chapters
Page
15
17
3.2 Installation
18
18
19
21
24
3.2.5 Cabling
25
26
27
30
30
30
4.1.2 Maintenance
31
33
34
34
4.2.2 Maintenance
35
35
FH 5180 E
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.
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Check to see whether the permissible limit temperatures of -25 C and +55 C may be
exceeded.
- If not,
store the shipment in original packing in dry and clean room where the
relative humidity will not exceed 75 %.
- If so,
remove
Load cell,
Speed transducer and
Terminal box
(see also Section 3.2.1, Completeness of Items)
from packages.
These electronic components require storage in a room where limit
temperatures and humidity mentioned above will not be exceeded.
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FH 5180 E/2
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General comments:
The following instructions for installation, summarized into 10 rules, are essential if the belt weigher
is to achieve the required weighing accuracy. Strict adherence to these rules will minimize the
influence of external factors affecting the functioning and measuring accuracy of the unit.
Observe the special relation :
weigher accuracy and feed rate - number of idlers in weigher's influential zone
According of the weigher type one or more idlers are installed on the measuring station
1.
Integrate the belt weigher into the conveyor belt in accordance with the 10 rules
given below.
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Unloaded belt must rest on all idlers of carrying idler sets, i.e.:
In the weigher influential zone and On two further idler sets upstream and
downstream of influential zone.
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2
Rise or slope of belt conveyor must only be such that the material handled does not
exert relative movements to the conveyor belt
In the case of conveyors with adjustable inclination, any changes therein will enter
measurements as an error.
Talk to SCHENCK PROCESS for possibility of correction.
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3.
Install belt weigher so far removed from point(s) of feed that material stream can
settle and will exert no relative movement
The entire influential zone must be away from the point(s) of feed,
(*)
The minimum distance must correspond to the distance the belt covers in one
second but must not be less than 2 m.
Skirt boards must not extend into weigh length or should be attached such that
weighing accuracy is not affected.
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4.
5.
Ensure that the belt is in contact with the idlers at all times.
This is assisted by
- light troughing
- Flexible belt.
V-shaped troughing has an adverse effect on accuracy . Use only for low accuracy requirements.
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6.
In the influential zone of the weigher full and constant belt troughing must exist
Belt conveyors with pulleys arranged at a higher level than the carrying idlers are not suitable.
If necessary, select a larger distance of pulley from influential zone.
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7.
Maximum permissible out-of-round is 0.2 mm. Mark position of average out-of-round on roller
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Ensure that the axes of weighed and limiting idler are perfectly level and aligned
(as viewed from above).
Weighed and limiting idler sets with offset spindles will result in an incorrect weigh length.
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Ensure that in the weigher influential zone belt stringers are rigid and that the foundation is
solid and safe from settling
Belt stringers and substructure must ensure permanent alignment of idlers (see Rule 6). If
necessary, reinforce belt stringers, or support additionally.
measuring station
Wire-rope-suspended belt conveyors are not suitable for installation of belt weighers,
Belt tracking idlers for correcting belt tracking should not be installed in the influential zone of
the belt weigher.
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10
The larger the variations in belt tension the larger the possible error in measurement.
Take precautionary measures to protect belt from the effects of wind, weather, and extreme
temperature changes
Direct sun radiation can cause an impermissibly high temperature to occur at load cell.
Moisture, ice, and snow support material build-up and thus produce misalignment in influential
zone.
Solar radiation on one side of the belt weigher may cause twisting and possible temperature
drifts.
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3.1.1
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Travel
=
=
=
=
=
=
approx. 160 Kg
approx. 170 Kg
approx. 185 Kg
approx. 200 Kg
approx. 210 Kg
approx. 265 Kg
Tubular framework should be stiffened by two (2) longitudinal channels of minimum section IMC 125 to
accommodate the two cross-members.
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3.1.2
MOUNTING YOKE
FRICTION WHEEL
ROCKER
65
14
200
MIN. 17
200-300
MAX. 100
113
55
ARTICULATION
490
DIRECTION OF TRAVEL RETURN BELT
Pick-up of belt speed takes place at the inside of lower belt strand.
If at all possible, locate transducer directly at weighed idler set. If not, do not exceed a 5-m
distance. Holes are provided in mounting yoke of measuring station for attachment of transducer.
Keep vibrations from return belt in transducer area. Therefore, install transducer next to a return
roller in direction of travel of lower belt strand (as shown).
Maximum out-of-round tolerance of return roller 1 mm.
Remove material build-ups from roller, or avoid them by using a rubber-coated roller.
Slippage between friction wheel and belt causes errors in measurement. Therefore, keep belt
inside clean by installing a suitable device.
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3.2
3.2.1
Installation
Completeness of items
Mechanical scope of supply:
Measuring station
Two side parts
Two receptors for user's weighed idler sets
Two cross-members
One set of bolts
Load cell
Speed transducer with friction wheel
Rocker for mounting speed transducer
Terminal box for connection of load cell and transducer cables to evaluation system.
.
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FH 5180 E/18
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3.2.2
Preparation or Installation
Mark envisaged location of belt weigher in accordance with criteria given in Section 31.1, and ensure that criteria are observed with the aid of the check list below:
Keyword
Placement in conveyor
Stability
Belt Tension
10
If conveyor belt is already placed, tension may have to be released and for the belt to be
lifted from carrying idlers in the influential zone by means of suitable lifting tackle such
that later the measuring station with its cross-members can be inserted from the side.
Further Preparations
- Provide, if required, the items described in Section 3.1.2: additional supports
and/or longitudinal beams.
- Note Section 3.1.3 for installation of speed transducer.
- Debur idler set ties at points of support.
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min 15
min 15
To shim idler sets in the influential zone as well as for subsequent alignment and fixing
of sets are required:
35
24 limiting blocks
12 shims
6 packing plates 1.0mm
6 packing plates 0.5mm
12 packing plates 0.2mm
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3.2.3
Insert compression screw (SW 17) with counter nut (SW 24) such that the
installation dimension of the load cell complete with boot is approximately
reached.
Straight edge
Leaf Springs
Weighing yoke
Compression screw
with counter nut
Fixing screw
With spring washer
Raise weighing yoke carefully by approx 5 mm against the force of the plate
springs to insert the load cell complete with boot and screw it in place with
fixing screw complete with spring washer centered to compression screw.
Clean carefully contact surfaces of compression screw and load button of
load cell with a soft cloth (do not grease), before letting weighing yoke
carefully down.
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Place a straightedge alongside one of the plate springs and adjust the
difference in height of surface areas A to B 0.5 mm by means of the
compression screw resting on the load button.
Then secure compression screw by its counter nut.
NOTE: From now on, for protection of the load cell, the minus pole must be applied
directly to the welding point during welding work on measuring station.
Now install measuring station, at first bolted loosely outside of belt stringers.
Cross - members
Side parts
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Lift measuring station onto belt stringers with correct side in direction of belt travel
Travel
5
4
3
1
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Screw transducer to rocker. The four (4) screws can be turned one after the other
into the transducer tap holes via the enlarged recess in the friction wheel if you set
recess to an angle of 45 by turning the friction wheel accordingly.
MEASURING STATION
BELT STRINGERS
SUPPORT ROLLER
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3.2.5
Cabling
For detailed description, see INTECONT Manual FHa 116, Section "Connections",
but also note the following suggestions:
#
Run load cell and speed transducer cables to cable junction box
supplied and installed at a protected place.
NOTE:
Watch cable lengths:
Load cell
5m
Transducer 6 m
Connect white wire of speed transducer cable for 1270 pulses per
revolution in terminal box.
+ Supply
1270 Pulses/Rev
RD
WH
BL
OV
BK
Core Colours
RD RED
WH WHITE
BL BLUE
BK - BLACK
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3.2.6
Carrying idlers
Carrying idlers
Weigher idlers
3 - 5mm
For this purpose, place prepared carrying idler sets (troughing profile, outof-round tolerance) via prefabricated shims on belt stringers.
Place weighed idler set on height-adjustable receptor plates of measuring
station, and protect from tilting.
Align all idler sets in influential zone in accordance with criteria mentioned
below and include in alignment the carrying idlers next to the influential
zone but not elevated.
- Correct angle to belt stringers.
- Alignment of idler sets relative to one another
- Maintenance of twice the idler spacing between the carrying idler
sets next to the measuring station.
- PARTICULARLY IMPORTANT: Parallelity of the two carrying idler
3 x L 5mm
3 - 5mm
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3.3
1
H
Refile the idler spindle seat at the respective end of the idler to lower the
idler on the particular side.
- Raise the idler end, for instance, by deposit welding followed by filing to raise
the idler on the particular side.
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Out-of-round tolerance
max. 0.2 mm
0.2
3/5
3 x L 5 mm
2xL
Alignment tolerance
max 0.2 mm
40 kg
(*) Note:
Flat belt conveyors can be aligned with two (2) steel wires only.
In parallel to alignment, ensure that:
- The two carrying idler sets next to the weighed idler are parallel.
- All carrying idler sets in the influential zone fit square to belt stringers.
- Idler spacing = 3 x L 5mm.
Fix carrying idler sets on belt stringers by welding on the limiting blocks and
shims.
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Fix measuring idler set by welding to the receptor plates of the measuring
station (weighed idler set).
Check idler alignment once more ensuring fixed seat of all bolted
connections, and then remove steel wires.
To complete installation, determine effective platform length (Ing):
- Measure idler spindle spacing on both sides of the conveyor and
calculate as average value
a=
b=
c=
a+b
+ c = LLLL Enter this value into the measuring system with the
2
units stated in the electrical manual.
.
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Operating Hints
4.1
Measuring Station
Travel
Weighed Idler Sets
Belt Stringers
Carrying Frame
Weighed Idler Receptors
Cross Members
Weighing Yoke
Load Cell
NOTE: During welding work on the measuring station, apply the minus pole direct to
the point of welding for protection of the load cell.
4.1.1
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4.1.2 Maintenance
If there are any doubts as to the accuracy of the weighing results, by all means first
check the alignment of the idler sets :
Lift conveyor belt in weigher influential zone.
String six (6) steel wires (0.5 mm thick) over the clean idlers.
Align each idler in accordance with Section 3.3 "Alignment", and
Replace idlers with an out-of-round tolerance exceeding 0.2 mm.
influential zone comprising three (3)
approach and three (3) retreat idler sets.
Alignment tolerance
max 0.2 mm
0.2
3 x L 5 mm
2xL
3/5
Out-of-round tolerance
max. 0.2 mm
40 kg
Keep air duct for pressure compensation of load cell open. Suck off dust deposits.
(Compressed air could damage load cell by its pressure burden.)
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Load button
Load cell
Weigher idlers
Carrying idlers
3 - 5mm
Ensure correct tracking of the belt, and avoid off-middle loading, leading to belt drift
and incorrect weighing results.
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Leaf Springs
Compression screw
with counter nut
Fixing screw
NOTE!
Pinch off load cell cable and disconnect from fixing points.
Lift weighing yoke by approx. 5 mm and prop up.
Unscrew fixing screw from load cell boot, and remove load cell from
measuring station from below.
Handle new load cell in accordance with instructions packed with
load cell.
If in doubt, also replace compression screw before installing new load
cell.
For exchange of compression screw, the following is required in any
case:
Set the height of the weighing yoke in accordance with
Section 3.2.3 "Installation of Measuring Station"
and
-
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Push load cell, complete with boot attached, fully in place such that
the air duct for pressure compensation is turned by 90 as compared
to representation, and screw in place after careful centring to load
button.
4.2
Speed Transducer
BELT STRINGER
FRICTION WHEEL
ROCKER ARM
ARTICULATION
ROCKER ARM
PROXIMITY SWITCH
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4.2.1
JGA 20
S.P.I.L.
20 Pulse / Rev. of Friction Wheel
200 mm
IP 65 (for Proximity Switch)
- 25 to +100C
4.2.2
Maintenance
4.2.3
Unscrew the four (4) screws fixing the transducer to the rocker arm by
turning the friction wheel until the respective screw can be accessed
through the enlarged recess within a 45 angle.
Screws
Circlips
Washer
Split Pin
Bearing Cover
Extractor
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NOTE:
Screws
Circlips
Washer
Split Pin
Bearing Cover
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