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FAMOUS MERCEDES

FULL-SIZE
WOOD TOY
PLAN SET

LORRY TRUCK

Its all quick and easy to make with


no fancy joints or cuts. Build it using
common tools and with easy to find
materials and supplies.

Lorry Truck
Dimensions:
5-1/2 wide
5-7/8 high
10-3/8 long

READ BEFORE PRINTING!

Please SAVE the PDF file before you print pages. To conserve
printing ink we recommend that you print only the black and
white precision line pattern drawings pages in the plan set.

ToymakingPlans.com 2014

For more tips and frequently asked questions about our PDF files visit
our website at www.toymakingplans.com and click the PDF Questions
button at the top of our website.

Famous Mercedes

Design by
Ericson San Diego

LORRY TRUCK

After the toy is assembled and glued apply Cynthias Paste


Wax Finish. The home-made formula is on our website at
toymakingplans.com.

ALTERNATE FINAL FINISH COAT: Apply 3 coats of spray can


polyurethane clear coat and sand each coat when dry with 400
grit paper. Apply 2 final finish coats that are not sanded.

ToymakingPlans.com 2014

Warning: Read before copying.


The unauthorized reproduction
or distribution of this copyrighted
work is illegal. Criminal copyright
infringement including infringement
without monetary gain, is investigated
by the FBI and is punishable by up to
5 years in federal prison and a fine of
$250,000.

Famous Mercedes
LORRY TRUCK

The plans and patterns in this planset can


be photo-copied for your personal use when
building the toys. ToymakingPlans.com plans
and patterns are copyrighted and cannot legally
be copied, distributed or shared with anyone for
any other purpose.
Make as many of each toy as you like! The
wood toys in this plan set are royalty-free. You
have the right to build any quantity of these
toys for any reason.
ToymakingPlans.com is dedicated to providing you with the
information and ideas you need to develop your skills as a toymaker.
We welcome your comments and any suggestions about this
collection of toy plans.
Email: support@toymakingplans.com
2014 ToymakingPlans.com - All rights reserved - 032614
Note to the Readers: Due to different conditions, tools, and
individual skills, ToymakingPlans.com assumes no responsibility
for any damages, injuries suffered, or losses incurred as a result of
following the information published in this plan set. Before beginning
any project review instructions carefully. If any doubts or questions
remain consult local experts or authorities.
Copyright Information: Plans and patterns in this Plan Set
can be photo-copied for personal use when building the toys.
ToymakingPlans.com plans and patterns are copyrighted and cannot
be distributed or shared for free or for any other reason.

FULL-SIZE WOOD TO PLAN SET


Color & Natural Wood Pictorial Views.....................................4-17
Precision Line Patterns Index and Exploded View................18-19
Step-by-Step Assembly How-Tos.........................................20-21
Full-Size Precision Line Plan Views......................................22-23
Full-Size Precision Line Patterns..........................................24-27
Cartoning and Label..............................................................28-29
Printable Gallery Photos........................................................30-32

ToymakingPlans.com 2014

Famous Mercedes
LORRY TRUCK

The painted Mercedes LorryTruck is built with project panel plywood


and MDF for the smoothest finish. Finish is spray can Krylon or
Rust-Oleum white primer and color glosses. Krylon brush-on Color
Creations also works well. With both types of paint, apply 2 coats
of primer sanding each coat with 220 sandpaper when dry. Apply
3 coats of color sanding with 400 sandpaper when dry. Apply final
coat of Krylon Triple Thick Clear. All Krylon and Rust-Oleum paints
and finishes are non-toxic when dry.

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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

I hope you enjoy building the


Lorry Truck as much as I enjoyed
designing it. Good luck to you.
John W. Lewman
ToymakingPlans.com

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Famous Mercedes
LORRY TRUCK

12

Actual Size

Side View
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Actual Size

Top View
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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

14

Actual Size

Bottom View
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Actual Size

Front View
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Famous Mercedes
LORRY TRUCK

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Famous Mercedes
LORRY TRUCK

16

Actual Size

Rear View
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Famous Mercedes
LORRY TRUCK

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page 24

page 25
6
3

Patterns Index
4

2
8
9
1

page 26

page 27
11

12

19

17

18

13

20
23

21

14

10
24

16

15

18

22

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

1/2 x 2 x 9
1/2 x 1-1/2 x 4-1/2
1/4 x 5/16 x 4
1/2 x 1-13/16 x 2-3/16
1/4 diameter x 5/8
1/4 diameter x 3-3/4
1/2 x 5-1/2 x 5-1/2
3/8 diameter x 4-15/16
2-1/4 diameter x 3/4 thick
1/4 diameter x 2
1/4 x 1-1/4 x 1-1/2
1/2 x 3/4 x 1-1/4
1 diameter x 1/8
1/2 x 1-1/2 x 3-1/2
1/2 x 1/2 x 5-1/2
1/2 x 3-13/16 x 4-1/2
1/8 x 1/2 x 3/4
1/8 x 3/8 x 3/4
1/2 x 1/2 x 3-1/2
1/2 x 1-1/16 x 1-7/8
1/2 x 1-3/4 x 3-1/2
1/2 x 2 x 4-1/2
1/2 diameter x 3/8
1/4 x 3 x 3-1/2

make 2
make 1
make 2
make 2
make 4
make 2
make 1
make 3
buy 6
make 14
make 2
make 2
make 1
make 2
make 2
make 1
make 2
make 2
make 1
make 2
make 1
make 1
make 1
make 1

pages 22-23
ToymakingPlans.com 2014

Famous Mercedes

Patterns Index

LORRY TRUCK

6
15
16

Refer to full
size plan
views pages
22-23 when
assembling
the truck.

10

20

14
5

18

10

19

11

13
22

21
23

14

12
5

Wheels: order from


craftparts.com
Part # TWT225
2-1/4 diameter x 3/4
treaded wood wheel
with 3/8 axle hole

9
8

17
24
5

4
2

19

Famous Mercedes

14

21

LORRY TRUCK

14
23

24

14

Step 1 Assembly

2
22

Step 1: Referring to Plan Views on pages 22-23, glue and clamp two Part 14s and
one Part 21 to Part 24. Let dry then glue and clamp two Part 1s to 14/14/21/24. The
two Part 1s are flush with the front edge of Part 24 and the inside edges of the two
Part 14s. See photo in Step 2 for reference. Let dry.
11

Step 2: Referring to Plan Views on pages 22-23, glue and clamp Part 7, 2, 22 and
23 to the Step 1 Assembly. Let assembly dry before proceeding.

20
12

20

13

16
4

19

Step 2 Assembly

Step 3: Referring to Plan Views on pages 22-23, glue and clamp two Part 20s and
Part 13 to Part 19 to the Step 2 Assembly. Let dry. Glue two Part 11s to two Part
12s and let dry. Then glue two Part 11/12 assemblies to the Step 2 Assembly.

20

Step 3 Assembly

Step 4: Referring to Plan Views on pages 22-23 glue and clamp two Part 4s and
one Part 16 to the Step 3 Assembly. Let assembly dry before proceeding.

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Step 8 Assembly

16

15

NOTE: Drill two holes for two Part 10s


into two Part 14s using the two holes
in Part 16 as a guide. A wood spacer
between Part 16 and the two Part 14s
will prevent splintering when drilling.

10

Famous Mercedes
LORRY TRUCK

10

5
15

17

14
10
3

Step 4 Assembly

Step 5 Assembly

Step 5: Refer to the NOTE in the photo above and drill two holes in two Part 14s.
Referring to Plan Views on pages 22-23 glue in place twelve Part 10s and two Part
15s. Glue two Part 6s in place. Let assembly dry before proceeding.
9

Step 6: Referring to Plan Views on pages 22-23 glue in place four Part 5s, two
Part 3s, two Part 10s and two Part 17s to the Step 5 Assembly. Let assembly dry
before proceeding.

9
18

Step 6 Assembly
Step 7: Referring to Plan Views on pages 22-23 glue in place two Part 18s. Insert
three Part 8 axles through Step 6 Assembly and glue in place six Part 9s on the
three Part 8 axles in a position that allows the wheels and axles to rotate freely in the
Step 6 Assembly.
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Famous Mercedes
LORRY TRUCK

0 printer scale

1
2
ACTUAL SIZE

IMPORTANT NOTE
To print out enough paper patterns for the entire plan set from your
computer printer only print pages 22 through 27. The pages are all line
drawings in black to conserve printer ink. Check your printer printed size
accuracy by measuring printer scale on each pattern with a ruler. If printed
size of pattern is not 100% adjust printer settings.

LORRY TRUCK
SIDE PLAN VIEW
10

ATTENTION:

16

THIS FULL SIZE PRECISION PLAN VIEW IS


FOR ASSEMBLY REFERENCE. INDIVIDUAL
PATTERNS ON PAGES 24-27.

20

10
15

21

13

19

14
11

22

23
12

7
18

24

17
1

22

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0 printer scale

ATTENTION:

1
2
ACTUAL SIZE

Famous Mercedes
LORRY TRUCK

3
IMPORTANT NOTE

THIS FULL-SIZE PRECISION PLAN VIEW IS


FOR ASSEMBLY REFERENCE. INDIVIDUAL
PATTERNS ON PAGES 24-27.

To print out enough paper patterns for the entire plan set from your computer
printer only print pages 22 through 27. The pages are all line drawings in
black to conserve printer ink. Check your printer printed size accuracy by
measuring printer scale on each pattern with a ruler. If printed size of pattern is
not 100% adjust printer settings.

LORRY TRUCK
TOP PLAN VIEW
7
10

5
15

10

9
18

17

13

11

12

21

22

23

19
11

1
12
17

18
6

10

15
5
10

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Famous Mercedes
LORRY TRUCK

0 printer scale

IMPORTANT NOTE

1
2
ACTUAL SIZE

To print out enough paper patterns for the entire plan set from your
computer printer only print pages 22 through 27. The pages are all line
drawings in black to conserve printer ink. Check your printer printed size
accuracy by measuring printer scale on each pattern with a ruler. If printed
size of pattern is not 100% adjust printer settings.

MAKE 2 OF
THIS PART

6. 1/4 diameter x 3-3/4 make 2

5. 1/4 diameter x 5/8


make 4

MAKE 2 OF THIS PART


3. 1/4 x 5/16 x 4 make 2

MAKE 4 OF
THIS PART

1/4 dia. hole


x 1/2 deep
1/4 dia.
hole thru

2
4

2. 1/2 x 1-1/2 x 4-1/2


make 1

. 1/2 x 1-13/16
4
x 2-3/16 make 2

MAKE 2 OF
THIS PART
68 degree
angle

45 degree
angle

7/16 dia. hole


thru 3 places

24

1. 1/2 x 2 x 9 make 2
MAKE 2 OF
THIS PART

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0 printer scale

MAKE 3 OF THIS PART

8.
3/8 diameter
x 4-15/16
make 3

9. 2-1/4
diameter x
3/4 thick
buy 6

1
2
ACTUAL SIZE

Famous Mercedes
LORRY TRUCK

Wheels: order from


www.craftparts.com
Part # TWT225
2-1/4 diameter x 3/4
treaded wood wheel
with 3/8 axle hole
7

3/8 dia. hole


thru

7. 1/2 x 5-1/2 x 5-1/2 make 1

8
9

BUY 6 OF THIS PART

IMPORTANT: First clamp


two pre-drilled Part 15s
to Part 7 for perfect hole
alignment when drilling the
Part 10 post holes in Part 7.

1/4 dia. hole


thru 12 places

IMPORTANT NOTE
To print out enough paper patterns for
the entire plan set from your computer
printer only print pages 22 through
27. The pages are all line drawings in
black to conserve printer ink. Check
your printer printed size accuracy by
measuring printer scale on each pattern
with a ruler. If printed size of pattern is
not 100% adjust printer settings.

ToymakingPlans.com 2014

25

Famous Mercedes
LORRY TRUCK

0 printer scale

1
2
ACTUAL SIZE

3
12. 1/2 x 3/4 x 1-1/4
make 2

IMPORTANT NOTE
To print out enough paper patterns for the entire plan set from your
computer printer only print pages 22 through 27. The pages are all line
drawings in black to conserve printer ink. Check your printer printed size
accuracy by measuring printer scale on each pattern with a ruler. If printed
size of pattern is not 100% adjust printer settings.

12

11. 1/4 x 1-1/4


x 1-1/2 make 2

13

11

MAKE 2 OF
THIS PART

MAKE 14 OF THIS PART

10. 1/4
diameter x 2
make 14

MAKE 2 OF
THIS PART
24

24. 1/4 x 3 x 3-1/2 make 1

10
14

14. 1/2 x 1-1/2


x 3-1/2 make 2

1/4 dia. hole thru 6


places in each Part 15

IMPORTANT: Drill holes in two


Part 14s for two Part 10 posts in
Step 5 on page 21.

1/16 to 1/8 wide x 1/8


deep groove is optional

15. 1/2 x 1/2 x 5-1/2 make 2


15

MAKE 2 OF THIS PART

26

13. 1 diameter x 1/8


make 1

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1/4 dia. hole


thru
MAKE 2 OF
THIS PART

IMPORTANT: Clamp two Part 15s


together for perfect hole alignment
when drilling the post holes. Then use
the Part 15s as drill guides for Part 7.

0 printer scale

1
2
ACTUAL SIZE

IMPORTANT NOTE

Famous Mercedes
LORRY TRUCK

To print out enough paper patterns for the entire plan set from your computer printer
only print pages 22 through 27. The pages are all line drawings in black to conserve
printer ink. Check your printer printed size accuracy by measuring printer scale on
each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.

17. 1/8 x
1/2 x 3/4
make 2

MAKE 2 OF
THIS PART

MAKE 2 OF
THIS PART
18

17

19. 1/2 x 1/2 x 3-1/2 make 1

19

8. 1/8 x
1
3/8 x 3/4
make 2
20
23

1/4 dia. hole


thru 2 places

23. 1/2 diameter


x 3/8 make 1

IMPORTANT: Glue and clamp Part 16 to to


Step 3 Assembly for perfect hole alignment
when drilling the post holes into two Part
14s. See Step 5 on page 21. The two Part
10s are then glued in place in Step 6.

20. 1/2 x 1-1/16 x 1-7/8


make 2

MAKE 2 OF
THIS PART

21

21. 1/2 x 1-3/4 x 3-1/2 make 1

16

16. 1/2 x 3-13/16 x 4-1/2


make 1
45 degree
angle

1/2 dia. hole


thru
22

22. 1/2 x 2 x 4-1/2 make 1

45 degree
angle

ToymakingPlans.com 2014

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Offer your Famous MERCEDES LORRY TRUCK in a


labeled gift box at the next party or Crafts Show.
Add a pro-touch to your work with a labeled and signatured gift box. The Mercedes Lorry Truck fits beautifully in
this off-the-shelf corrugate carton that you can order online in quantities as low as 25 cartons. The cartons are
delivered to your door in 3 to 5 days. Ask for item number S-16715. The carton size is 11 x 6 x 6. Shipping is
extra. Order at www.uline.com.

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Famous Mercedes
LORRY TRUCK

Famous Mercedes
LORRY TRUCK

Handcrafted
Wood Toy
Built By

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