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ISSN 0976 6340(Print),
INTERNATIONAL
JOURNAL
OF MECHANICAL
ENGINEERING
AND
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
TECHNOLOGY (IJMET)
IJMET
IAEME
S. P. Chaphalkar2,
Arun Meshram3
1, 3
Department of Mechanical Engineering, JSPM Rajarshi Shahu COE, IInd Shift Polytechnic,
Pune Maharashtra (India)
2
Head of Department, Department of Automobile Engineering, Pimpri Chinchwad, Polytechnic,
Pune Maharashtra (India)
ABSTRACT
In this paper, the method of final designing of column Bracket and boom for Material
handling jib crane system. The basic functions are determined for certain parameters of jib cranes as
yield strength, deflection of column Bracket and boom using stress analysis, displacement analysis.
A requirement for movement of heavy loads which are correspondingly difficult. Jib crane is design,
analyze and develop from three most prevalent material handling devices. They are Tower jib crane,
free standing Jib crane and jib crane with trusses. Among them the best design, higher strength and
greater life span crane has to be designed for future work. During the column Bracket and Boom
analysis, the Solid Works and COSMOS is used the analysis is carried out in two load steps. The
total analysis time is approximately twenty two hours taken by the software.
Keywords: Bracket, Jib Crane, I-Section Boom, Static Analysis, Solid Works and COSMOS.
I. INTRODUCTION
Todays industry demands versatile, efficient, and cost effective equipment while at the same
time providing more flexibility along with significant savings through increased productivity. A jib
crane can help to improve material handling efficiency and work flow. Serious consideration should
be given to jib cranes for applications requiring repetitive lifting and transferring of loads within a
fixed arc of rotation.
The need of continual improvement in material handling technologies is a common feature of
many modern engineering endeavors. Engineering structures now encompass a wide range of
technologies from structure development, analysis, design, testing, production and maintenance.
Advances in material handling technologies have been largely responsible and major
performance improvements in many engineering structures and continue to be key in determining the
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International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
reliability, performance and effectiveness of such structures, designing of column Bracket and boom
for Material handling jib crane system.
II. ACTION PLAN
2.1 Selection of Crane (Phase-1)
While selecting the crane type, numbers of different factors are taken into account they are
capacity, operation requirement, application, design.
2.2 Selection Criterion (Phase-2)
Todays industry demands versatile, efficient equipment while at the same time providing
more flexibility along with significant savings through increased productivity. A jib crane can help to
improve materials handling efficiency and work flow.
2.3 Work Requirement (Phase-3)
According to the below requirements free standing Jib Crane is best suitable.
Sr. No
1
2
3
4
5
6
Designation
MB500
131
Toe
Radius
(mm)
r
8.5
MI
(cm4)
45218.3
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
Actual
load
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
The purpose of static analysis is to insure safety of the boom and supporting structure.
Sustained loads are by using self weight and operating conditions. In the analysis Solid Works and
COSMOS software is used and the analysis is carried out in two loading steps.
133
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
Stress (): The highest calculated stress will be in the order of 108 MPa.
Deflection (): The maximum deflection of the end point will be in the order of 8.38149 mm.
FOS: 2.5
Sr. No
1
2
3
4
5
6
7
The Static stress analysis is applied to calculation, which address the static analysis and
displacement analysis resulting.
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International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
The analysis, the Solid Works and COSMOS is used the analysis is carried out in two load
steps.
6.1 Analysis results of bracket
Stress (): The highest calculated stress will be in the order of 196 MPa.
Deflection (): The maximum deflection of the end point will be in the order of 2.49 mm.
FOS: 1.3
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International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
b = 50 mm.
max = 25 MPa
Now final
Thickness t = 23 mm. Size = 16 mm.
7.3 Design of Welding of bracket
We are finding out welding parameters for welding different joints as below.
L =1000 mm.
max = 25 MPa.
136
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
137
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
Sr. No.
1
2
The designed Column Bracket consists of number of parts are listed below table.
Sr. No.
1
Qty.
1
1
1
1
1
1
4
X. CONCLUSIONS
Jib Cranes vary widely in configuration, capacity, mode of operation, intensity of use,
working environment. The variety of forms, operating conditions, environmental factors make the
design of jib cranes challenging. Usually a new design need arises when existing cranes do not meet
the requirements for a new application. However, in most of the cases the required knowledge on
configuration and structure of a jib crane can be obtained from previously accumulated technical
information. The technical information is generally standardized. Besides that, the available jib crane
components are also well standardized all over the world and suitable for computer automated design
procedures. Since jib Crane design procedures are highly standardized. Thus it concluded that, we
have selected the suitable Design and Analysis of Bracket Column for Rotary Jib Crane.
XI. ACKNOWLEDGEMENT
I gratefully acknowledge Department of Mechanical Engineering of RSCOE (IInd Shift
Polytechnic) Tathawade, Pune (India), For technical support and providing the research facilities. I
would also like to thank to Dr. D. S. Bormane, Principal RSCOE, (IInd Shift Polytechnic) Pune and
Prof. S. Pattekari sir (DEAN) and Prof. Snehal Chopade, Head of Mechanical Engineering
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International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 6340(Print),
ISSN 0976 6359(Online), Volume 5, Issue 11, November (2014), pp. 130-139 IAEME
Department for their help and dedication toward our research and related research, also our friends
for their directly & indirectly help, support and excellent co-operation.
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