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OPERATOR'S MANUAL
BENCH GRINDER
Model BGH826
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Your new Bench Grinder has been engineered and manufactured to Ryobi's high standards for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new machine.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your grinder properly and only for
what it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you.
Thank you again for buying Ryobi tools.
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
BGH826
Wheels:
- Diameter
- Thickness
- Arbor Hole
Input
No Load Speed
Rating
Tool Weight
WARNING:
The operation of any grinder can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety
goggles or safety glasses with side shields and a full face shield when needed. We recommend
Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always wear eye protection which is marked to comply with ANSI Z87.1.
Page 3
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
USE ONLY FLANGES furnished with this bench grinder.
IF ANY PART OF THIS GRINDER IS MISSING or should
break, bend, or fail in any way, or should any electrical
component fail to perform properly, shut off the power
switch, remove the machine plug from the power source
and have damaged, missing, or failed parts replaced
before resuming operation.
MAKE SURE THE GRINDER IS SECURELY MOUNTED
as described in the operating instructions before connecting the tool to a power supply.
DO NOT OVERTIGHTEN THE WHEEL NUT. Excessive
tightening can cause the wheel to crack during operation.
INSPECT GRINDING WHEEL for visible defects. Check
the wheel for fissures and cracks. Replace defective
wheels prior to use.
ADJUST distance between wheel and work rest to
maintain 1/16 in. or less separation, readjustment is
necessary as the diameter of the wheel decreases with
use.
ALWAYS EASE THE WORKPIECE AGAINST THE
ABRASIVE WHEEL when starting to grind. A harsh
impact can break the wheel. Use light pressure when
starting to grind; too much pressure on a cold wheel can
cause the wheel to crack.
WARNING:
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other
masonry products, and
arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter
out microscopic particles.
MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
MEANING
Do not expose to rain or use in damp locations
Page 5
ELECTRICAL
EXTENSION CORDS
ELECTRICAL CONNECTION
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
CAUTION:
Keep the cord away from the grinding area and position
the cord so that it will not be caught on material, tools, or
other objects.
GROUNDING INSTRUCTIONS
GROUNDING
PIN
This tool is intended for use on a circuit that has an outlet like
the one shown in figure 1. It also has a grounding pin like the
one shown.
COVER OF GROUNDED
OUTLET BOX
Fig. 1
Page 6
UNPACKING
Carefully remove all parts from the shipping carton.
Lift the bench grinder from the carton and place it on a
level work surface.
Do not discard the packing materials until you have carefully inspected the machine, identified all loose parts, and
satisfactorily operated your bench grinder.
Examine all parts to make sure no breakage or damage
has occurred during shipping.
If all parts have been included, proceed to assembly.
If any parts are damaged or missing, do not attempt to
WARNING:
If any parts are missing do not operate this machine until
the missing parts are replaced. Failure to do so could
result in possible serious injury.
TOOLS NEEDED
The following tools (not included) are needed for assembly and alignment:
PHILLIPS SCREWDRIVER
ADJUSTABLE WRENCH
Fig. 2
Page 7
FEATURES
WORK REST
See Figure 3.
Before attempting to use your new tool, familiarize yourself
with all operating features and safety requirements. Carefully read this operators manual before using your grinder.
ON/OFF SWITCH
Adjust the distance between the wheel and the work rest to
maintain 1/16 in. (1.6 mm) or less separation as the diameter
of the wheel decreases with use.
MOTOR
GRINDING WHEEL
WHEEL
GUARD
AUTO-ON WORKLIGHT
COOLANT TRAY
SHIELD RODS
(RIGHT AND LEFT)
SPARK
DEFLECTOR
(RIGHT)
WORK REST
(RIGHT)
ON
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WORK REST
(LEFT)
COOLANT TRAY
SWITCH
Fig. 3
Page 8
ASSEMBLY
SPARK DEFLECTOR
WARNING:
WASHER
SCREW
SPARK DEFLECTOR
LOCK
WASHER
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See Figure 4.
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Adjust the spark deflectors to within 1/16 in. (1.6 mm) of the
grinding wheel. Tighten screws securely.
WARNING:
W SEME
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Por la mq cidad
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Fig. 4
SHIELD ROD
WARNING:
CARRIAGE
BOLT
PHILLIPS SCREW
WASHER
SHIELD
BRACKET
HEX NUT
LOCK
WASHER
WASHER
See Figure 5.
Note: The hardware used for assembling the safety shields
to the shield brackets has been preassembled and
prepackaged.
Remove the two phillips head screws, washers, and hex nuts
from the shield bracket. Fit the shield bracket to the top of the
safety shield. Reattach the screws, washers, and hex nuts
taking care not to tighten the screws so tight as to crack the
plastic. Repeat for the other shield bracket and safety shield.
WARNING:
Page 9
LOCK
WASHER
HEX NUT
SAFETY
SHIELD
Fig. 5
ASSEMBLY
MOUNTING SAFETY SHIELDS
See Figures 6.
Mount the left and right shield rods to the inside of the wheel
guards using the clamp brackets, hex bolts (8 mm x 14 mm),
and washers (8 mm).
CLAMP BRACKET
WASHER
HEX BOLT
SHIELD ROD
r
nde
Gri
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utilis leus r
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A
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A
le rgim
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CHIN CHINA
Usua s
ys
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et lunettes opriel Manlos ojos
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Por la mqcida
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E48467
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Once shield rods are firmly in place, slide the shield bracket
onto the shield rod. Tighten the carriage bolt leaving it loose
enough to allow the safety shield to be raised and lowered
easily.
SE
R.
No
0N
F
0F
WORK REST
See Figure 7.
Before attempting to mount the work rest, remove the hex nut
and star washer from the phillips screw. Place the work rest
over the phillips screw before replacing the hex nut and star
washer. Using the hex bolt (5 mm x 10 mm) and washer
(5 mm), secure the work rest against the inside of the wheel
guard.
Before tightening the bolts, adjust the gap between the
grinding wheel and the work rest to a maximum of 1/16 in.
(1.6 mm). Tighten securely.
T
AN
OL
CO
AY
TR
Fig. 6
PHILLIPS
SCREW
r
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8
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WORK
REST
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M/ s Manwheels pour utilis
er e.
utilis leus r el
RP ator' ing ionurs
meu pone s
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toujo la s de apto
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faut e de anteamolar
A Unde ds and manrit.
A
A
ario de
le rgim
2.1 anduse Guar dre lescupour
CHIN CHINA
Usu os
ys
de es ual del y disc E IN AUX CHIN
Hz , .Read
Alwa compren
MAD IQUEO EN
60 Operation
et lunettes opriel Manlos ojos
ction
FABRICAD
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For
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Por la mqcida
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SE
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No
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Y
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HEX BOLT
STAR
WASHER
WASHER
HEX NUT
Fig. 7
Page 10
OPERATION
WARNING:
er
rind
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B
8
V-GROOVE
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meu pon
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de la s de apto
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me anteamolar
Und rds
WARNING:
AV
CIA
EN
VERT
AD
para
E48467
43F1
BASIC OPERATION
0N
F
0F
T
AN
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AY
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BIT SHARPENING
SCREWDRIVER
WARNING:
Fig. 8
VISE
WARNING:
See Figure 8.
Fig. 9
See Figure 9.
Lawn mower blades are usually sharpened on only one
edge and dressed up slightly on the other. Perform this
sharpening process on both cutting ends of the blade. After
sharpening, be sure to balance the blade by removing
additional material.
CAUTION:
Page 11
OPERATION
der
Grin
ch
Ben
8
WARNING:
12
r
bo
er.
Ar. grind
1/2 Tool d of e
N Using spee dun
/M re ble for loutil rs
TR ual Befosuita utiliserles carte
M/ 's Manwheels
er e.
RP rator ing ion pourutilis leus r els
pone
00 d Ope grind lisattoujodeursla meu
s delar apto
36 rstan use uel Ilduti
faut e anteamo
A Unde rds and manrit.
A
A
ario de
le rgim
2.1 anduse Gua dre lescupour
CHIN CHINA
Usu os
ys
de es ual del y disc E IN AUX CHIN
Hz n, .Read
Alwa compren
MAD IQUEO EN
60 Operatio
et lunettes opri Manlos ojos
ction
FABRICAD
AC Safe Prote il faut lireer des les appr nte elpara IES, INC. FABR
For
r Eye
Wea
.
leer de
2962
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OUTER
FLANGE
SE
R.
No
Y
RA
TT
AN
OL
CO
CHISEL SHARPENING
Fig. 10
HEX NUT(S)
der
Grin
ch
Ben
8
SPINDLE
SHAFT
r
bo
er.
Ar. grind
1/2 Tool d of e
N Using spee dun
/M re ble for loutil rs
TR ual Befosuita er carte
M/ Manwheels pour utiliser lese.
utilis leus r el
RP ator's ing onurs
meu pone s
00 d Oper grind lisati
toujo la s delar apto
36 rstan use uel Ilduti
faut e de anteamo
A Unde ds and manrit.
A
A
ario de
le rgim
2.1 anduse Guar dre lescupour
CHIN CHINA
Usu os
ys
de es ual del y disc E IN AUX CHIN
Hz , .Read
Alwa compren
MAD IQUEO EN
60 Operation
et lunettes opri Manlos ojos
ction
FABRICAD
AC Safe Prote faut lirer des les appr nte elpara IES, INC. FABR
meu tameridad LOG
0V For r Eye ation, il porte
des aten
5
Wea
12
. Il faut er leer de segu TECHNO
2962
15 NG Avant utilis
sre utilis ,ccin
BI SC
. RYOrson, 79
irection etseguridad
H6 NI
prote
Ande0-525-25
BG AR
NT demanprotenes de. Usalar mquina 1-80
AVE
AD
RTI
SSE
VERT
ME
EN
CIA
razo uina de
Por la mq cidad
uso la velo
para
E48467
43F1
WHEEL REPLACEMENT
razo uina de
Por la mq cidad
uso la velo
para
E48467
43F1
ME
W
SSE
RTI
AVE
CIA
EN
VERT
AD
SCREW(S)
0V
SE
R.
No
0N
F
0F
T
AN
OL
CO
AY
TR
INNER
FLANGE
WHEEL
GUARD COVER
WHEEL
NUT
GRINDING
WHEEL
Page 12
Fig. 11
MAINTENANCE
WARNING:
10 WATT, 12 VOLT
WORKLIGHT BULB
GENERAL
Keep the bench grinder clean. Remove dust from working
parts and beneath the grinder frequently.
Make sure the bench grinder operates properly. Check
screws, nuts, and bolts for tightness.
EXTENSION CORDS
TO REMOVE BULB
The use of any extension cord will cause some loss of power.
To keep the loss to a minimum and to prevent tool
overheating, use an extension cord that is heavy enough to
carry the current the tool will draw.
10 WATT, 12 VOLT
WORKLIGHT BULB
SLOT
WARNING:
Check extension cords before each use. If damaged,
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
TAB
TO INSTALL BULB
Fig. 12
IMPORTANT
WHEEL DRESSER
Page 13
OPERATOR'S MANUAL
Bench Grinder
Model BGH826
**Ampere rating
0-2.0
Cord Length
2.1-3.4
3.5-5.0
5.1-7.0
7.1-12.0 12.1-16.0
25'
16
16
16
16
14
14
50'
16
16
16
14
14
12
100'
16
16
14
12
10
SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
www.ryobitools.com for a complete list of Authorized Service Centers.
MODEL NO.
The model and serial numbers of your tool will be found on a plate attached to the motor
housing. Please record the serial number in the space provided below.
MODEL NUMBER
SERIAL NUMBER
BGH826