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WAT E R T R E AT M E N T P L A N T [ W T P ]

SCADA

Quality

assurance and
efficiency

for Water Treatment Plant [WTP] Operation

COMPLIANT TO
1. SNI 6775:2008 Tata cara pengoperasian dan pemeliharaan unit paket
Instalasi Pengolahan Air
2. SNI 6774:2008 Tata cara perencanaan unit paket instalasi pengolahan air
3. SNI 6773:2008 Spesifikasi unit paket instalasi pengolahan air
4. PERMENKES RI No. 492/MENKES/PER/IV/2010 tentang Persyaratan Kualitas
Air minum

Water for Human life


Water is a basic human need. Currently, over 1 billion people lack access to
water and over 2.4 billion lack access to basic sanitation. This water crisis is
largely our own making. It has resulted not from the natural limitations of the
water supply or lack of financing and appropriate technologies, even though these are important factors, but rather from profound failures in water governance.

SCADA
SCADA (supervisory control and data acquisition) is a type of industrial control system (ICS).
Industrial control systems are computer controlled systems that monitor and control industrial processes that exist in the physical world. SCADA systems historically distinguish themselves from other ICS systems by being large scale processes that can include multiple
sites, and large distances .

WTPA
WTPA (Water Treatment Plant Automation) is a type SCADA in water industries. The processes involved in treating water for drinking
purpose may be solids separation using physical processes such
as settling and filtration, and chemical processes such as disinfection and coagulation.
A combination selected from the following processes is used for
municipal drinking water treatment worldwide:
Pre-chlorination

& Aeration
Coagulation for flocculation
Coagulator, to improve coagulation and for thicker floc formation
Sedimentation
Filtration - removing particles from water
Desalination - Process of removing salt from the water
Disinfection - for killing bacteria.
SCADA expansible to many operation method of water treatment, such as:
Reverse Osmoses System (RO)
Ultrafiltration System

WTPA - SCADA

Special Design

The main purpose of automation for efficiency and safety, the best quality of
water as a outcome of processing water treatment warranty by SCADA.
EngineeringPurchasingand Construction as integrated services offering best
WTPA SCADA with Best practice of development methodology.
SCADA for Water Treatment Plant is one of the aids in the management system:
1. Ease of calculation of production (raw water, electricity usage, and the use of
chemical coagulants).
2. Ease of operation with automation
3. Efficiency of the use of chemicals
4. Maintaining water quality
5. Ease of operation monitoring (alarm/alert, performance & safety)

General Topology

AUTOMATICS PUMP CONTROL for INTAKE &


DISTRUBUTION

Electronic pump controller at variable speed, for single and multiple


pump applications, it offers :
energy

savings
PID controlling variable depend on load
comfort of constant pressure
selectable pressure

FLOW METERING SYSTEM


FLOW Metering System supports reading flow for raw water and water
treatment outcomes. There are numerous benefits to using
electromagnetic flow meters to perform fluid flow measurements. They
are generally non-invasive and have no moving parts, reducing the risk of
breakdowns and the frequency of repairs.

Automatic Dosing Coagulant


Pump controlling dose over stroke length and stroke rate. PLC integrated
into Current Streaming Monitor (SCM) to feedback dosing control (PID
Proportional Integral Derivative). Automatic Dosing can be decreasing
Chemical Coagulant up to 30% than manual operation.

Streaming Current Monitor


Streaming Current Monitor establishes a new level of control for plant
operators that depend on Streaming Current to maintain water quality by
chemical treatment dosing control. the number of flock during treatment of raw
water measured, with feedback control will optimize the use of chemical
coagulants.
Range
Resolution
Accuracy
Response time
Analog output
Digital outputs
Display

:
:
:
:
:
:
:

10.00 ICu (SCU)


0.01 ICu (SCU)
1% of full scale
1 second
4-20 mA
RS-232 /485 serial
Graphical trending and numeric

pH online reading
Specially designed for water treatment applications where both pH and
ORP need to be monitored. read pH conditions will determine the
pretreatment of raw water.
Range
: 0 to 14 pH
Resolution
: 0.01 pH
Accuracy
: 0.014 pH
Step Response Time : 90% in 30 seconds
Turbidity
Raw water turbidity readings condition is critical, performance will be
measured on the coagulant dose when turbidity levels change. one of the
water quality criteria measured turbidity level, so the online turbidity
monitoring is essential. Option range of measurement:
1.0-100 NTU
2.0-1,000 NTU
3.0-10,000 NTU
Optical Dissolved Oxygen
Raw water turbidity readings condition is critical,
Sensor Type Luminescent dissolved oxygen sensor
Transmitter/local display Optional, not required
Range
: 0 to 20 mg/L concentration
0 to 200% saturation
Accuracy
: (DO) 0.1 mg/L, 0 to 8 mg/L
0.2 mg/L, 8 to 20 mg/L
Response time, cap T90 : 30 sec T95: 37 sec @ 25C
Resolution
: 0.01 mg/L
Pneumatic Operating Valve
The advantages of WTP automation solution using valve control:
Significant savings with regard to installation
Consistent operation for backwashing, sludge disposal in filter
Control elements are combined on the valve terminal
Automatic feedback control by variant sensor (sludge / pressure)
Easily remote control & monitoring

Free Chlorine
This Free Chlorine sensor will measure accurately in processes that are
between 4 and 8 pH. When used with the Local Display unit and a pH
measurement system, hypochlorous acid (HOCL) and hypochlorite ion (OCL -)
concentration can be used to determine free chlorine present.

Online Chlorine Monitor


The monitor uses economical and reliable colorimetric DPD ( N, N-diethyl-pphenylenediamine) chemistry to measure either free or total chlorine up to 10 mg/ L.
Measurement cycles can be set between 90 seconds up to 10 minutes for reagent
and control optimization. Measurements are preceded by a zero measurement to
compensate for color of the sample.

TDS Online Monitor


Total Dissolved Solids (TDS) are the total amount of mobile charged ions, including minerals, salts or metals dissolved in a given volume of water, expressed in units of mg per
unit volume of water (mg/L), also referred to as parts per million (ppm). New controller
includes extended range, digital calibration, on-screen temperature, tri-color display and
4-20mA output.

PLC/Logic Unit and Operator Interface


PLCs may include logic for single-variable feedback analog control loop, a "proportional, integral, derivative" or "PID controller".
A PID loop could be used to control the Dosing, sludge level oh
pH of a water treatment process. This logic unit will be operate
using operator interface in each local control .

INTEGRA AUTOMA
Jl. Pepaya 2 No. 68 Jagakarsa
Jakarta Selatan, DKI Jakarta
Indonesia-12620
HP
: +62-856 942 434 14
Phone
: +62-21-7866 941
Fax
: +62-21-7888 2974
Email
: sales@integra-automa.com
www.integra-automa.com