PDP 10242

BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 1
STANDARD
: PDP.10242
EDITION
:7
PAGES
: 18
TITLE
: PROJECT DOCUMENT FOR SAPURA

ACERGY - GUMUSUT KAKAP PROJECT
M. N. K. DAVIES
DATE: 14th May 2010
APPROVED BY: S. CALVERLEY
DATE: 14th May 2010
CREATED BY:
BRIDON International Limited

Icon Building Firstpoint, Balby Carr Bank, Doncaster Tel +44 (0) 1302 565100 Fax 44 (0) 01302 565190 www.bridon.com
Registered in England Number 416671 Registered Office: Precision House, Arden Road, Alcester, Warwickshire B49 6HN
BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 2
CONTENTS
SECTION A: Introduction
A.01.0
PROJECT OVERVIEW ................................................................................................................................................... 4
A.02.0
SUMMARY OF SUPPLY.................................................................................................................................................. 5
SECTION B: Product Details

B.01.0
STEEL ROD ..................................................................................................................................................................... 6
B.02.0
STEEL WIRE ................................................................................................................................................................... 6
B.03.0
CABLE ............................................................................................................................................................................. 7
B.04.0
TERMINATIONS, REELS, SHEATHING AND ANCILLIARY COMPONENTS ................................................................ 8
B.05.0
SOCKETING .................................................................................................................................................................. 10
B.06.0
CABLE TESTING ........................................................................................................................................................... 10
B.07.0
GOODS INWARDS, PACKAGING, IDENTIFICATION AND DESPATCH..................................................................... 10
B.08.0
FINAL CERTIFICATION ................................................................................................................................................ 11
B.09.0
IDENTIFICATION AND TRACEABILITY ....................................................................................................................... 11
B.10.0
INSTALLATION ............................................................................................................................................................. 12
SECTION C: Quality Plan

C.01.0
ADMINISTRATION AND PURCHASING PROCEDURES ............................................................................................ 13
C.02.0
FINAL INSPECTION, PACKAGING AND DESPATCH ................................................................................................. 14
SECTION D: Inspection and Test Plan

D.01.0
CABLE ........................................................................................................................................................................... 15
SECTION E: Document Details

E.01.0
DOCUMENT HISTORY ................................................................................................................................................. 16
E.02.0
REFERENCED DOCUMENTS ...................................................................................................................................... 17

BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 3
SECTION A
INTRODUCTION
This document defines the scope of supply of cable assemblies for supply to Sapura
Acergy for the Gumusut-Kakap Project.
Lloyds will act as the classification and certification authority.
This document includes a definition of technical, manufacturing and inspection

requirements.
The cables shall be manufactured, inspected and supplied in accordance with the
following, amended by this document:
DNV Standard DNV-OS-E304 "Offshore Mooring Steel Wire Ropes".
Sapura Acergy order number:- SASB-GKL-FPS-SCM-PO-0002-0

BRIDON
COMPANY STANDARD
A.01.0
PDP.10242 Ed 7
Page 4
PROJECT OVERVIEW
The Supplier: .............................................................. Bridon International Germany (BIG)
The Customer: ................................................................................ Sapura Acergy (SA)
Classification Body: ............................................................................................ Lloyds
The Project: ......................................................................................... Gumusut Kakap
Product Description: .................................... Sheathed Spiral Strand Terminated Cables
Application: ................................................................................ Deep Water Mooring
Design Life: ..................................................................................................................... 30 years
Preservation of Spare Equipment: .......................................... In accordance with QA.518
Logistical Information:
Delivery Date (delivery ready for FOB Antwerp): ......................................................... 28th June 2010
Project Management:
M Davies: ................................................................................................................... Project Manager
O Herberholz:........................................................................................................Site Manager BIG
R Weiss:..................................................................................................... Production Manager - BIG
H Staar: .................................................................................................................. QA Manager - BIG
The Project Manager shall act as the main communication link with the customer and shall ensure that
all commercial and technical requirements are met.

BRIDON
COMPANY STANDARD
A.02.0
PDP.10242 Ed 7
Page 5
SUMMARY OF SUPPLY
Number of
Lengths
Length *
18 off
780m
Open/Open sockets
6 off
610m
Open/Open sockets
1 off
50m
Open socket one end only
Terminations
Nominal Cable Diameter (Unsheathed): ................................................................ 111mm
Nominal Cable Diameter (Sheathed): .................................................................... 134mm
Minimum Breaking Load: ..................................................................................... 1217tf
Terminations: ................................................. Cast steel open, deep water mooring sockets
Sockets, Terminations and Ancillary Components:

Quantity
Component
Deployment
Spare **
Test #
Total
Open Sockets
48
1 (50m
sample)
51
Open Socket Pin Assemblies
52
53
Wire to Wire Connector
14
14
Wire to Platform Chain Connector
13
13
Wire to Chain Connector
13
13
Back Plates
48
48
Bend Limiters
48
48
TBC
TBC
48
48
Isolation Sleeves
TBC
TBC
TBC
TBC
Isolation Washers
TBC
TBC
TBC
TBC
Lifting Spreader Beam (Offshore)
Offshore Reels with Integrated Steel Cradle
24
24
Reel Cradles (Pairs)
24
24 (sets)
Sheathing Repair Kit
Connector Anodes
Socket Anodes
Tested components will not be supplied as finished, deployable components.

BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 6
SECTION B
PRODUCT DETAILS
B.01.0
STEEL ROD
The raw steel rod shall be manufactured and supplied by Corus, Scunthorpe.
Specification: .............................................................................. Bridon specification PSR.10242*

* Based upon EN 10016-4
After patenting of the rod the austenite grain size shall be 5 or finer in accordance with ASTM E112. Where
Al and V are used in combination, the fine grain size requirement shall be deemed to be fulfilled if the
minimum total Al content is 0.015% and the minimum V content is 0.03%.
B.02.0
STEEL WIRE
Wiredrawing
Wire shall be high carbon steel, manufactured by Bridon International Doncaster.
Specification: .............................................................................. This document, section D.01.0 **
Welding Criteria: ....... Weld free outer 2 covers (remaining covers may contain fully drawn welds)
Finish: .....................................................................................................Final Hot Dip Galvanised

** Based upon ASTM A 586 class A zinc coated wire
Zinc coat weight to be a minimum of ASTM A586 + 10% for individual wires and a minimum average of
ASTM A586 + 20% for all wires in a strand.

BRIDON
COMPANY STANDARD
B.03.0
PDP.10242 Ed 7
Page 7
CABLE
Cable shall be stranded at Bridon International Germany.
Stranding
Cable Technical Data

Rope Design Number: ....................................................................................................................... 1004
Lay Direction:........................................................................................................................... Right Hand
Nominal Manufactured Diameter: .................................................................................................. 111mm
Nominal Manufactured Diameter of Sheathed product [2 layers] ................................................ 134mm
Nominal Wire Area: ................................................................................................................. 7146.8mm2
Minimum Breaking Load: ................................................................................................................. 1217tf
Lubrication / Blocking Compound: ............................................................................................... Brilube 2
Lubricant Application: ............................................................................................ All layers, fully blocked
Water Depth: .................................................................................................................................. 1190m
Length Tolerance:...................
-0 / + 0.5%
Welding during stranding

Before welding of individual wires a welding procedure qualification test is to be carried out. The
procedure is to comprise tensile testing of the welded joint. The tensile strength is to be minimum 40%
of the strength of the wires.
No welds of finished wire are to be made within the outer 2 covers.
No welds of finished wire are to be made within 5m of the socket in any layer of wires.
No welds of finished wire are to be closer to another weld than 10 lay lengths in any layer of wires.
In the event of more than two wire breaks requiring welds occurring within any layer of wires no further
layers of wire are to be applied without a full investigation into the reasons and with the acceptance of
the purchaser to continue.
The positions of all welds of finished wire are to be recorded and reported to the purchaser for
acceptance.
The report shall include the position of the weld, the name of the operator, the wire diameter and grade,
the wire cover and the result of the tensile test.
All repairs are to be recorded in the final wire rope documentation.

BRIDON
COMPANY STANDARD
B.04.0
PDP.10242 Ed 7
Page 8
TERMINATIONS, REELS AND ANCILLIARY COMPONENTS
Dimensional control checks shall be performed as per PSD.10242.
B.04.1
B.04.2
B.04.3
B.04.4
Cast Steel Sockets
Supplier: ...................................................................................................................... Noel Village
Specification: .......................................................................................................... NV ITP & MDS
Bridon Drawing: ............................................................................................................... M-15967
Socket padeye Working Load Limit (WLL). .............................................................................. 35tf
Socket Hangoff Flange. .......................................................................................................... 220tf
A quality plan shall be obtained from the supplier and reviewed.
Socket Backplates
Supplier: ....................................................................................................................Noel Village
Specification: ................................................................. SCS.112 deep water mooring component
Bridon Drawing: ................................................................................................................ M-15968
Water Depth: ....................................................................................................................... 1190m
Protective Coating: ................................................................................................... Interzone 505
Bend Limiters
Supplier: ...................................................................................................................... PPL Marine
Specification: ................................................................................................... WRM.10242/BOOT
Protective Coating: .............................................................................. Exposed steelwork painted
Isolation
Supplier: ....................................................................................................................... Trellebourg
Specification: .............................................................................................. WRM.10242/Insulation
Bridon Drawing: ................................................................................................................ M-15973
Wooden discs shall be fitted to protect isolation after gluing.
Fitting of isolation shall be in accordance with CS.865.

BRIDON
COMPANY STANDARD
B.04.5
B.04.6
B.04.7
B.04.8
B.04.09
PDP.10242 Ed 7
Page 9
Anodes
Supplier: ............................................................................................................................ Impalloy
Specification: ................................................................................................................. Impalloy III
Bridon Drawing: ................................................................................................................ M-15972
Transport Reels & Cradles - Offshore
Supplier: .............................................................................................................................. Pentre
Specification: ...................................................................................................... WRM.10242/Reel
Bridon Drawing: ................................................................................................................ M-15974
Back Tension: .......................................................................................................................... 30tf
Max Deck Loading:............................................................................................................ 10tf/m-2
Lifting Beam - Offshore
Supplier: .............................................................................................................................. Pentre
Specification: ...................................................................................................... WRM.10242/OLB
Bridon Drawing: ................................................................................................................ M-15975
Lifting Method:.................................................................................................................... Captive
Pin, Horseshoe Clip (HSC) & Locking Bar (LB)
Supplier: ......................................................................................................................... Bessemer
Specification: ...................................................................................................... WRM.10242/Pins
Bridon Drawing: ..................................................... M-15969 (pin), M-15970 (HSC), M-15971 (LB)
ITP & MDS ................................................................................................................ Number TBC
Sheathing
Supplier: ................................................................................ Bridon International Germany (BIG)
Specification: .................................................................... VA0024FS and ASTM D1248
Material: ......................................................................................................... MDPE
Sheathing Colour: .............................................................................................. Yellow
Repair Procedure:............................................................................................. RS.066
Longitudinal Stripe: ....................................................................... Black line in sheathing

BRIDON
COMPANY STANDARD
B.05.0
B.06.0
PDP.10242 Ed 7
Page 10
SOCKETING
Specification: .................................................................................................................. SS.00004
Socketing Medium: ................................................ Wirelock Resin Standard High Volume Mix /93
Socket Orientation: ........................................................................................................... M-15977
Socket Arrangement: ....................................................................................................... M-15976
Anodes: ................................................................................... Anodes to be welded to backplates
Socket to bend limiter and socket to backplate interfaces shall be watertight.
Resin samples shall be taken and tested.
CABLE TESTING
In addition to in-process inspection controls, a total of 2 tests shall be performed upon samples
of the finished cable in accordance with PST.10242 and as detailed in section D.02.0.
B.07.0
Fatigue Testing to be in accordance with PSF.10242
GOODS INWARDS, PACKAGING, IDENTIFICATION AND DESPATCH
Goods Inwards .................................................................................................................. VA009E
Specification: ...................................................................................................................... QA.077
Package Type: ........................ Steel Reels with Integrated Steel Cradle wrapped with Norkoflex
Spare and Ancilliary Items:................................ Packed in wooden crates with contents identified

BRIDON
COMPANY STANDARD
B.08.0
PDP.10242 Ed 7
Page 11
FINAL CERTIFICATION
1 off hard (paper) original, 3 off duplicate hard copies and 4 off electronic DVD copies of the final
certification package shall be prepared and submitted to Sapura Acergy. The final certification package
shall include:
Lloyds Certificate of Conformity
Bridon International Certificate of Conformity showing cable lengths and socket ID numbers
Cable and final package weights
Wire mechanical test certificates (including chemical analysis)
Results of 5% sample wire testing as witnessed by Lloyds
Reports of any welds made during stranding
Cable modulus and type test reports
Certificates for terminations (including NDT reports, dimensional reports, material test results
and chemical analysis as applicable)
Lifting beam certification
Non-conformance reports
Concessions
A copy of the Final Certification Package (as built dossier) and the Manufacturing Records Book shall
be retained for a minimum of 30 years by Bridon International. At the end of the 30 year period the
customer will be contacted prior to disposal of the data. If after the 30 year period the customer
chooses to save the data Bridon shall transfer all the detailed data to the customer at that time.
Additional manufacturing records shall be retained for a minimum of 7 years
B.09.0
IDENTIFICATION AND TRACEABILITY

At order receipt, each wire rope length to be manufactured is allocated a unique reference number
(rope number) which is used to identify the product throughout the process from wire manufacture
through to completed (sheathed and socketed) wire rope. The unique reference number appears on all
manufacturing and inspection documents and enables full traceability to the steel heat used to
manufacture the raw rod. Labels carrying the unique reference number are used throughout the
process to maintain identification and to indicate the inspection and test status.
In the case of wire rope sockets, a unique reference number is cast or stamped into the socket itself
providing permanent identification. Manufacturing and inspection records are maintained showing the
relationship between components as the cable assembly is completed and these are summarised on
inspection documents which are supplied to the customer.
Instructions for maintaining identification and traceability are included in documented procedures which
control each stage of the manufacturing process e.g. documented procedure BPS F07 referenced in
quality plan section C.02.0 item 4.

BRIDON
COMPANY STANDARD
B.10.0
PDP.10242 Ed 7
Page 12
INSTALLATION
Installation shall be the responsibility of the customer.
Bridon International document QA.517,
"Guidelines for Lifting, Handling, Deploying and Transporting of Deep Water Mooring Cables" shall be
supplied to for information only and provides general advice for installation operations.
International shall supply installation supervision and advice on-site.

Bridon
BRIDON
COMPANY STANDARD
C.01.0
PDP.10242 Ed 7
Page 13
Quality Plan: Administration and Purchasing Procedures
Item
Action
Responsibility
Control Document
Verifying Document
or Action
BID
Contract reviewed and

Sales order entered.
Sales
Project Management
QA.510
Customer's Purchase Order
Customer's Specifications
Bridon sales order
AR
Rope design prepared,

verified and authorised.
Rope Design
QA.211
Authorised rope design
AR
Engineering drawings and calculations

prepared, verified and authorised.
Termination Design
QA.296
Authorised drawings
and calculations
AR
Project documentation prepared,

verified and authorised.
QA Department
Project Management
QA.072
QA.510
Authorised documentation
AR
Controlled copies of documents,

drawings & calculations distributed.
QA Department
Project Management
QA.072
Document distribution
database updated
Production planned and rod, terminations,

packaging etc, ordered from approved suppliers.
Planning Department
QA Department
Project Management
Authorised purchase orders
FR
SR
AR
IR
HP
Full Document Review

Sample Document Review
Full Document Review and Approval
Document for Information Only
Hold point
QA.098
QA.099
Purchasing specifications,
drawings & calculations
FI
SI
FW
SW
PM
Full Inspection / Test

Sample Inspection / Test
Full Witness Inspection / Test
Sample Witness Inspection / Test
Process Monitored

SA
Shell
Lloyds
Comments
FR
AR
AR
FR
As per VDS
AR
AR
AR
BID:
BRIDON International Doncaster
BIG:
BRIDON International Gelsenkirchen
SA:
Sapura Acergy
Supplier Approval
BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 14
C.02.0 Quality Plan: Final Inspection, Packaging and Despatch

Item
Action
Responsibility
Control Document
Verifying Document
or Action
BIG
SA
Shell
Lloyds
Comments
Resin tests performed
QA Department Doncaster
TI.045
TI.049
Test certificates
FI
SW
SW
FR
SW
Samples tested in UK.
Cable test samples prepared for testing
QA Department
VA 007 P
VA 016 P
Works order
FR
PM
FW
FW
Type & Modulus

Cable testing performed
Project Manager / QA Department
PST.10242
Section D.02.0
Test certificates / Reports
FI
HP
FW
Fatigue
Cable testing performed
Project Manager / QA Department
PST.10242
Section D.02.0
Test certificates / Reports
FI
FR
SW
FR
SW
Cables packaged
and visually inspected.
Despatch Operator / QA Department
QA.077
Works order
FI
FR
FW
SW
FI
Certification prepared, approved and issued.
QA Department
VA 007 P
Documentation Package
AR
FR
FR
Despatch documentation prepared

and cables despatched into storage for delivery
into Antwept
QA Department
QMH-Abs 15
Despatch documentation
FR
FR
SR
AR
IR
HP
Full Document Review

Sample Document Review
Full Document Review and Approval
Document for Information Only
Hold point
FI
SI
FW
SW
PM
Full Inspection / Test

Sample Inspection / Test
Full Witness Inspection / Test
Sample Witness Inspection / Test
Process Monitored

BID:
AR
FR
HP
HP
Final documentation to be issued 6 weeks

after completion of socketing.
Shell HP is for Loadout operations that

involve MWS, not dispatch into storage
BRIDON International Doncaster
BIG:
BRIDON International Gelsenkirchen
SA:
Sapura Acergy
BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 15
D.01.0 Inspection & Test Plan: Cable
Type Test of Sheathed

Cable Fitted with Open
Socket and Pin
Modulus & Breaking

Load Test on
Unsheathed Cable
TEST
Visual Inspection
Diameter
Lay Length
Cable Length
Frequency
Continuous
2 per cable
1 per cable
1 check per cable
One test
One test only
Responsibility
Ropery Team
Ropery Team
Ropery Team
Team Leader
Project Manager /
Bridon Gelsenkirchen QA
Project Manager /
Bridon Gelsenkirchen QA
Test Method / Specification
VA 008 FS
VA 008 FS
VA 008 FS
VA 008 FS
PST.10242
PST.10242
Acceptance Criteria / Measurements
Correct formation
Rope Design
Rope Design
Job Card
* NOTE:
The tested cables shall be scrapped after completion of the tests.

MBL 1217tf
MBL 1217tf
Modulus, determine value
BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
Page 16
SECTION E
DOCUMENT DETAILS
E.01.0
DOCUMENT HISTORY
Edition 1
Created by M. N. K. Davies
13th July 2009
Edition 2
Amended by M. N. K. Davies
28th August 2009
Edition 3
Amended by M. N. K.Davies
2nd Sept 2009
Title changed from QP to ITP.

Edition 4
Amended by M.N.K.Davies
9th Sept 2009
Mark up of ITP added

B.01.0 Reference to austenitic grain size added.
B.02.0 Welding requirements for wiredrawing and during stranding separated for clarity.
Welding during stranding now in B.03.0. Position of welds now specified to be reported to the
customer for acceptance.
B.08.0 Certification requirements modified to change number of copies and make reference to
the as built Final Certification Package and Manufacturers Record Book. Contents expanded to
include reports of any welds made during stranding.
Edition 5
5th Nov 2009
21st April 2010
Fully updated
Edition 6
A.02.0 - Quantities of sockets, back plates, bend limiters, anodes, reels & cradles amended in
tables.
Supplier information confirmed in sections B.04.5, B.04.6, B.04.7 & B.04.8.
Edition 7
14th May 2010
C.01.0 Inspection Legend added to table.

C.02.0 Inspection Legend added to table. Item 4, Shell inspection amended to FR/SW.
Item 7, comments added relating to Shell Hold Point.

BRIDON
COMPANY STANDARD
E.02.0
PDP.10242 Ed 7
REFERENCED DOCUMENTS
Reference ID
Title
SA DOCUMENTS:
SASB-GKL-FPS-SCM-PO-0002-0
Gumusut Kakap Purchase Order
INTERNATIONAL DOCUMENTS:
ASTM A 586 **
Zinc Coated Parallel And Helical Steel Wire Structural Strand And Zinc Coated
Wire For Spun-In-Place Structural Strand
DNV-OS-E304**
Offshore Mooring Steel Wire Ropes
EN 10002-1**
Metallic Materials Tensile Testing pt 1: Test at Ambient Temperature
EN 10218-1**
Steel Wire And Wire Products General : Part 1 Test Methods
EN 10244-2 **
Steel Wire and Wire Products Non-Ferrous Metallic Coatings on Steel Wire
Part 2: Zinc or Zinc Alloy Coatings (Incorporating corrigendum No.1)
BRIDON PROJECT DOCUMENTS:

PDP.10242
Project Document and Quality Plan for the Supura Acergy Gumusut Kakap Project
PSD.10242*
Dimensional Check Sheets & Weld Maps for the Gumusut Kakap Project
PSR.10242 *
Rod Specification for the Gumusut Kakap Project
PST.10242
Cable Testing Procedure for the Gumusut Kakap Project
BRIDON DRAWINGS:
M-15976
Open Socket Detail
M-15968
Back Plate Deatail
M-15969
Wrought Steel Pin
M-15970
Horse Shoe Clip
M-15971
Locking Bar
M-15972
Anode
M-15973
Insulation Parts
M-15974
Reel Drawing
M-15975
Lifting beam detail
M-15976
Open socket assembly
M-15977
Cable assembly Drawing
M-15978
Tag detail
M-15979
Strand Cross Section
M-15980
Cable to Cable Assembly
M-15981
M-15982
Cable to Chain Assembly
M-15983
Cast Link Detail 1
M-15984
Cast Link Detail 2
Cable to Platform Assembly
BRIDON CALCULATIONS:
WRM.10242/BOOT *
Retro-Fit Boot Calculations
WRM.10242/REELS *
WRM.10242/BEAM *
Reel Calculations
WRM.10242/SOCKET *
Socket Calculations
WRM.10242/FATIGUE *
WRM.10242/PIN*
Pin Calculations
Lifting Beam Calculations

Strand Fatigue Calculations
BRIDON PROCEDURES:
BPS.A01*
Cleaning and Coating Manual
BPS.C07 *
C Plant General Procedure

Page 17
BRIDON
COMPANY STANDARD
PDP.10242 Ed 7
BPS.F02 *
Wiredrawing Manual
BPS.G01*
5 Furnace General Procedure
CS.865 *
Instruction for Fitting Orkot and Steel Bushes to Linkplate
QA.067 *
Purchase Specification for Carbon Steel Rods
QA.072 *
Document and Data Control
QA.077 *
Procedure for Packing of Reels and Coils of Wire Ropes
QA.098 *
Purchasing and Supplier Approval
QA.099 *
Planning and Production Control
QA.211 *
Rope Design Manual
QA.296 *
Termination Design Manual
QA.510 *
Cable Sales and Project Management Manual
QA.517
Guidelines for Lifting, Handling, Deploying and Transporting of Mooring Cables
QA.518 *
Preservation of Spare Equipment
QC.A01 *
Incoming Steel Rod; Inspection and Release
QC.B02 *
Intermediate Material Testing - No.5 Furnace & Hot Dip Galvanising Department
QC.B04 *
Finished Wire Testing and Certification
RS.038 *
Specification for Steel Reels
RS.060 *
Specification for the Corrosion Protection Painting of Marine Equipment
SCS.112 *
Rolled and Forged Steel Components for Cable Assemblies
SCS.113 *
Cast Steel Components for Cable Assemblies
SS.00004 *
Socketing Procedure for Deep Water Mooring Cables
VA 006 FS *
Winding of wires and strands.
VA 001 P **
Inspection of incoming wires.
VA 008 FS *
Stranding.
VA 007 P *
Tests on finished ropes.
VA 009 FK *
Welding of padeyes.
VA 002 FK *
Length Measurement without Load.
VA 003 P *
Inspection of incoming goods.
VA 016 P *
Load test within Projects
QMH-Abs 15 *
Handling, Stocking, Packaging and Despatch
TI.045 *
Resin Sampling, Preparation and Testing
Page 18
Where indicated, documents are commercially confidential and are not distributed outside of Bridon
International. These documents may however, be viewed on Bridon International premises.
**
International specifications cannot be issued by Bridon International due to copyright restrictions.


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BRIDON

: PROJECT DOCUMENT FOR SAPURA

DATE: 14th May 2010

APPROVED BY: S. CALVERLEY

DATE: 14th May 2010

BRIDON International Limited

PROJECT OVERVIEW ................................................................................................................................................... 4

SECTION B: Product Details

STEEL ROD ..................................................................................................................................................................... 6

STEEL WIRE ................................................................................................................................................................... 6

TERMINATIONS, REELS, SHEATHING AND ANCILLIARY COMPONENTS ................................................................ 8

CABLE TESTING ........................................................................................................................................................... 10

GOODS INWARDS, PACKAGING, IDENTIFICATION AND DESPATCH..................................................................... 10

FINAL CERTIFICATION ................................................................................................................................................ 11

IDENTIFICATION AND TRACEABILITY ....................................................................................................................... 11

SECTION C: Quality Plan

ADMINISTRATION AND PURCHASING PROCEDURES ............................................................................................ 13

FINAL INSPECTION, PACKAGING AND DESPATCH ................................................................................................. 14

SECTION D: Inspection and Test Plan

SECTION E: Document Details

DOCUMENT HISTORY ................................................................................................................................................. 16

REFERENCED DOCUMENTS ...................................................................................................................................... 17

BRIDON International Limited

Lloyds will act as the classification and certification authority.

This document includes a definition of technical, manufacturing and inspection

BRIDON International Limited

The Supplier: .............................................................. Bridon International Germany (BIG)

The Customer: ................................................................................ Sapura Acergy (SA)

Classification Body: ............................................................................................ Lloyds

The Project: ......................................................................................... Gumusut Kakap

Product Description: .................................... Sheathed Spiral Strand Terminated Cables

Application: ................................................................................ Deep Water Mooring

Design Life: ..................................................................................................................... 30 years

Preservation of Spare Equipment: .......................................... In accordance with QA.518

M Davies: ................................................................................................................... Project Manager

O Herberholz:........................................................................................................Site Manager BIG

R Weiss:..................................................................................................... Production Manager - BIG

H Staar: .................................................................................................................. QA Manager - BIG

BRIDON International Limited

Open socket one end only

Nominal Cable Diameter (Unsheathed): ................................................................ 111mm

Nominal Cable Diameter (Sheathed): .................................................................... 134mm

Minimum Breaking Load: ..................................................................................... 1217tf

Terminations: ................................................. Cast steel open, deep water mooring sockets

Sockets, Terminations and Ancillary Components:

Open Socket Pin Assemblies

Wire to Wire Connector

Wire to Platform Chain Connector

Wire to Chain Connector

Lifting Spreader Beam (Offshore)

Offshore Reels with Integrated Steel Cradle

Reel Cradles (Pairs)

Sheathing Repair Kit

Tested components will not be supplied as finished, deployable components.

BRIDON International Limited

Specification: .............................................................................. Bridon specification PSR.10242*

Specification: .............................................................................. This document, section D.01.0 **

Finish: .....................................................................................................Final Hot Dip Galvanised

BRIDON International Limited

Cable shall be stranded at Bridon International Germany.

Cable Technical Data

Welding during stranding

BRIDON International Limited