DIRECTIONS FOR ADJUSTMENT OF ADAST ROMAYOR 314 ADAMOVSKE STROJIRNY, ADAMOVTABLE OF CONTENS Rotary air pump Feeder pile board Paw! Impression cylinder Camshaft Side lay Drive conversion unit Feeding mechanism Front lay Plate cylinder Hand crank Air distribution system Dampening Blanket cylinder Chain delivery Central box Inker unit Press drive system page wanmnaaun "1 12 12 13 14 15 17 7 18ROTARY AIR PUMP Group 03 The rotary air pump is designed to produce vacuum arid pressure air for pneumatic feeding of sheet into the press. The main component parts of the air pump are the air pump _body 1A, runnner 1B with blades 1C, side wail 1D and oil separator 2A. The runner supported by rolling-contact bearings was set up exactly at the manufactu- rer's and its position is fixed by pinning the side walls. The safety vaive at the air pump delivery is factory set by means of screws 2B at the value of 0,075 up to 0,09 MPa. The air pump is provided with automatic circulation-system lubrication. The amount of lubricating oil is factory set. In case that air pump lubrication is insufficient check for the clogging of the slot around needle 2C. The air pump is filled with oil whose specification is indicated in the lubricating chart (K8) filling hole 1G up to the mark on the oil gauge inspection glass. Oil can be drained off through hole 2D. if the air pump does noi reach the vacuum air or pressure air values required, check for the clogging of suction filter screen 2F accessible after screwing off nut 2G. FEEDER PILE BOARD Group 05 The feeder pile board serves for piling sheets to be run. Lowering and raising the board is controlled by means of a handwheel via roller chains. Conjugated with mecanism of group 12, the feeder board raising is automatic Setting up and adjusting the feeder pile board Front plate 3-A is screwed in its upper part to bar 3-C which must be set up so that clearance between blow air tubes 4-A and conveyor belts in gr. 15 be ensured Front bars 3-b must be fitted in the same plane within a tolerance of C.2 mm max. Adjust guide bars 6-C parallel to front bars 3-B so that maximum deviation of feeder pile board distance from front bars be equal to 1 mm max. with the board in its bottom position. See Fig. 5 Set adjustable blowers 4-A adjusting the length of Bowden cable 4-D so that the upperholes be parallel to the feeder pile board within a tolerance of 0.5 mm max. To do the adjustment, use sleeves 4-E locked with nuts 6PAWL Group 06 The pawl serves to lock position of rest of the feeder drive chain wheel (see group 07). On the pressure disengagement, it must always stop in the same position Adjusting its operation Turn the impression cylinder so that slot in pawl 7-A could catch head of pin 8-B. The cylinder must stop in the very position and paw! 7-A should not disengage espontaneously when uniform force is induced on the cylinder periphery. Only under the action of impact force induced upon the cylinder periphery (a moderate jerk) pin 8-B should trip from the pawl slot. If the impact force cannot trip the pawl, smooth the slot in pawl 7-A. If the tripping it to easy, adjust the slot. IMPRESSION CYLINDER Group 07 It is designed to receive the sheet from the conveyor table and to guide the sheet through the press during the printing process Adjusting grippers Tap grippers stops 9-C moderately to drive them against the screw shank and tighten them. File the tightened stops at the proper height with the aid of template G-Eca-4027 Screw the assembled shaft with grippers 10-A to the cylinder. The shaft should have taken up its axial clearance and turn freely on its bearings When mounting the shaft make sure marks on pinion 10-C and gear segment 8-C coincide. Take up backlash by means of washers 10-D to ensure smooth run of the gear, without jerks and notable printing of the individual teeth. Turn cam 8-G so that bearing 8-E bears against its maximum radius (the grippers are closed). With grippers in the given position, make their adjustment according to Fig. 11. The grippers are numbered from 1 to 8. Adjust grippers 1, 3, 6, 8 with the aid of screws 10-E to bear against stops 9-C with a clearance of 1.5 mm under the screws heads. Check up the setting by means of gauge G-Eca 4 Grippers 1, 3, 8 must come to bear against the stops at the same moment and with the same pressure. Check for it by means of a foil (s = 0.025) or astrip of paper. With grippers 1, 3, 6, 8 closed and adjusted, adjust grippers No. 2, 4, 5, 7 so that there be a clearance of 0,4 mm between them and the stops. To check up the clearance, use feeler gauges. 6Adjusting disengaging levers (miss sheet feelers) Set up disengaging levers 12-B to be in the same plane and lock them with screw 12-C. Set lever 12-D on shaft 12-A so that disengaging levers 12-B be under the level of impression cylinder diameter. Lever 12-N bears against stop 12-E under action of the spring. Another adjustment is made when mounting the impression cylinder into the press. Proceed as follows: 1, Turn the cylinder so that bearing 12-F be located at the lowest point of disengaging link 7-E. 2. With the cylinder set up in this way loosen lever 12-D by means of screw 12-Gand set up disengaging levers 12-B 0,2 max. under the impression cylinder edge and tighten lever 12-D. 3. Turn the cylinder to set up bearing 12-f to the uppermost point of link 7-E and set up switch 35-A so that roller 12-H could bear against the whole functional surface of the switch. See Fig. 13. Adjust the switch at height according to the description given in chapter GROUP 16 — feeding mechanism Lock up the switch set-up position by pinning it. 4, Before bearing 12-F leaves disengaging link 7-E adjust eccentric pin 12-€ according to Fig. 14 5. Check for the proper adjustment in the following way: put a sheet of 30 g/m2 under the impression cylinder grippers and turn the impression cylinder. Roller 12-H should run under the switch. The difference, if any, can be set up by means of disengaging link 7-E. Mounting ihe paw! Whem mounting the paw! proceed with utmost care to ensure its perfect function. The pawl must fit safely into the slot of carrier 9-D. Nevertheless, it must be backlash-free in the carrier. Retouch by means of a sharpening stone claw edges and carrier leading edge, if need be. Mounting cylinder guard Place cylinder guard 9-B and set up according to slots in the grippers could pass with a clearance through the slots in the guard. Lock-up the set-up bearings with grippers by means of tightening screws 10-F into the pre-punched holes in shaft 10-A. Set up the guard so that its edge be located 0,3 mm max. under the cylinder edge level and secure the guard by means of screws 9-E.CAMSHAFT Group 09 Adjust the camshatt by setting it up with respect to the impression cylinder position so that, when pressure is disengaged, tne contact point of follower 15-B (group 16) be at the distance of 15—20 mm from peak of cam 15-A, see Fig. 15. With the camshaft in the described position, mount and link up driving chain 16-A between the impression cylinder and the camshaft. Tighten the driving chain by shifting properly arm 16-D with pulleys 16-B For the precision adjustment of the camshaft see chapter “General adjustment of the press”. SIDE LAY Group 10 When mounting the bodies proper make sure that roller 17-C could turn freely in holder 17-B which must move freely in body 17-G. Lifter 17-D must come to bear against both ends of the pin simuitaneously. To make the adjustment, bend the corresponding end of the lifter before mounting it into the press. Adjusting side lay Yoke 18-B with side lay bodies mounted are to be locked on shaft 18-A by means of screws 17-£. Turn the shaft a slight amount to check up that rollers of both lays come to bear simultaneously against the sliding bar. To do the correction, if need be, bend ends of lifter 17-D. Adjust clearance between the pin and the lifter to 0.2 mm min. and the clearance above the pin to 0.8 up to 1 mm, See Fig. 21 Lock lever 18-E by means of clamiping screw on bushing 18-F and mount spring 18-H. Set up cam ot side lays 20-8 so that at the moment when pointer of indicator G-Eca 4050 is located in the centre of mark"3" on cam 20-C, rolier 17-c, could start its upward movement from movable bar 18-B. Set up clearance of 1 mm max. between guide 19-C and fixed bar 19-A. Minimum clearance between bar 19-4 and impression cylinder is 0,2 mm — see Fig. 21 DRIVE CONVERSION UNIT Group 11 The basic adjustment of the unit being made (described in chapter “Press drive system"), limit the speed by setting it to the value of 5000 rev. /hour by means of speed regulating turn: knob. Tighten nut 22-L to ring 22-K and loosen it by 1/2 thread max. and lock it by means of another nut. 8FEEDING MECHANISM Group 12 Assemble guide 23-E so that guide bar 23-L could move smoothly. Lock lever 24-4 should turn very easily on the pin. insert feeler guide 23-H into feeler body 23-J in which is located gear segment 23-D pinned to the shaft 23-K so that lower edge of gear segment 23-D be approximately flush with its lower edge with guide 23-H being lifted. Turn the camshaft so thet roiter 23-B of the guide bar could bear on the towest point of feeler cam 25-D. Shift the guide of feeler 23-H 10 mm under the lower edge of feeier body 23-J, mount lever 23-C on the pin of the guide bar and pin it to shaft 23-K Adjusting feeding mechanism The adjustment of the group depends on the correct setting -up of stops 24-8 and 24-C, adjusting screw 23-G and eccentric pin 24-D — see Fig. 27. To set up stops 24-B and 24-C, turn eccentric pin 24-D so that when lock lever 24-4 comes to bear against the pin, the stops overlap each other by 50—60 % of their diameter Set _up adjustable screw 23-G so that when roller 23-8 comes to bear against the lowest point of feciey cam 25-D lock screw 24-A is tilted and feeding lever 26-A gets properly loosened CONVEYOR Greup 15 Setting up conveyor The assembled conveyor is supported in the press by four pins 28-G and 28-L. 28-L pins are fixed (centric) and 28-G pins eccentric and serve to adjust the conveyor at height so that the distance between camshaft 25-G surface and cylinder 28-C be equal to 139,5 up to 141,5 mm — see Fig. 2 ‘To do the setting insert device G-Ema 4066 into the hole in L.H. side wall and on the pin of lever 28-M — see Fig. 30. Set up the table by means of eccentric pin 28-G in. H. side wall so that the device could turn freely in the orifice together with the lever. Measure the conveyor height on the L.H. side and set up the same value at the R.H. side. Setting conveyor driving gear When mounting conveyor driving gear, the mutuai position of eccentric wheeis 32-B and 32-D must be maintained. The setting -up is correct, if centres of pins 31-D and 31-C and of both pins 32-E are aligned — see Fig. 33. in this position slide connecting rod 32-F on pins 32-E and secure it by means of retaining rings. Mount chain 31-P on chain wheels 32-A and 931-E and tigten it by means of eccentric pin 31-C. When fitting in the chain, move chain wheel 31-E round a slight amount to set up the driving pin in flange 31-G so that the conveyor could be fitted into the press easily. When. assembling the gears, make sure that gear 32-C with the tooth space marked is fitted opposite to the marked tooth of gear 25-P — see Fig. 15. To do the setting, printing pressure is to be disengaged (impression cylin- ders revolve and cmashaft is at standstill). Adjusting two-sheet detector To adjust the detector, set up screw 28-H so that one sheet could be for- warded freely. Adjusted properly, two sheets will be detained when passing. After the adjustment is made, lock the screw with nut 28-K. FEEDING MECHANISM Group 16 Fit the assembled suckers tube in the press. Check for the parallelity of the suckers tube 34-A to brace 3-E which should be within a tolerance of 0,5 mm. Turn the camshaft so that suckers tube 34-A is in its bottom position with respect to the feeder pile board, gr. 05. Raise the feeder pile board up to the level of the suckers and turn suckers tube 34-A so that sucker come to bear on the feeder pilé board with their whole surface. Drill a hole in the tube in this position according to the orifice in holder 34-D, cut a thread in the hole and secure both ends by means of screws 34-E. All the suckers should be equistant from the feeder pile board (suckers tube should be paralle! to the feeder board). If they are Not, set up the feeder pile board according to chapter “Feeder pile board”. Sucker 34-G can be dismantled by depressing spring 34-H. Adjusting switch at height Secure the assembled switch to the L.H. side wall by means of screws. Adjust the switch at height by means of packing pieces 35-D so that when tilted lever 35-A under action of roller of lever 9-F, it overlaps by 0.5 mm the edge of chute 35-E — see Fig, 36. 10FRONT LAY Group 17 Locating front lay When mounting the front lay make sure that bodies of front lay 37-B move smoothly along shaft 37-A and that locking bails fit well into the recess in the shaft. Fit the assembled shaft with the bodies into the press. Head stops 38-A should be set in the same plane within a tolerance of 0.2 mm, with the correct measurement of 1,5 * 03, being maintained — see Fig. 39. With the head stops set up as described, drill a mark into the head of regulating screws 38-B so that it be aligned with the mark in the body of lay 37-B Adjustment of the front lay is described in chapter “General adjustment of the press”. PLATE CYLINDER Group 18 Plate cylinder with hook clamping When mounting the plate cylinder, attention should be paid to the fitting of clamping hooks 40-A which should be flush. The same principle holds good for mounting the hooks on the clamping bar. The parallelity of the clamping hooks to the plate cylinder edges should not exceed the value of 0.15 mm per the cylinder width. Clamping bar should move freely on the cylinder with minimum axial clearance Plate cylinder provided with hook clamping and with a provision for diagonal shifting Set bar 41-A at the measurement of approx. 34 0.02/100 with respect to the plate cylinder edge. With the bar adjusted as described, pointer of the indicator should coincide with the middle adjustment mark on lever 41-B Set up screw 41-C so that it bears on lever 41-B. Turn knob 41-D to the centre of the recess in the cylinder so that zero on the turn knob be pointed away from the cylinder. With the turn knob being set up as described, drill ahole in it and secure it with a screw. Clamping hooks both on the fixed bar and the clamping bar must be flush and their parallelity to the plate cylinder edges should not exceed the value of 0.15 mm per the cylinder width. Clamping bar should move freely on the sliding bar with minimum axial clearance. "Plate cylinder with a provision for fast clamping Set up fixed bar 43-A parallel to the cylinder edge to the measurement of 3 t4 0.02/100. With the bar set up as described the pointer of the indicator should point to the middie adjustment mark on lever 42-A. Set up screw 42-B so that it bears on lever 42-A. Move turn knob 42-C round to set it into the centre of recess in the cylinder, so that zero points away from the cylinder. With the turn knob being set up as described, drill a hole in it and secure it with a screw. Release clamping bar 43-B by means of eccentric pin 42-D. Moving eccentric pin 42-E round a slight amount set it parallel to the cylinder edge at the measurement of 3+ 0.02/10. Secure the bar in the set-up position by means of screw 42-C. HAND CRANK Group 19 Adjusting hand crank function Set up correct function of the hand crank by means of regulating screws 45-E which act upon levers 44-£, pushing friction cone 44-C towards the pulley 44-D, thus constituting the friction cone clutch. Adjust the friction cone clutch by means of screws 45-E so that it could not slip. Lock the screws by means of nuts. Check for the correct adjustment of the friction cone clutch with fully loaded press. Tighten the V-belt by means of pulley 44-P. AIR DISTRIBUTION SYSTEM Group 21 The air distribution system is designed to interconnect the air pump and the individual consumers. It is shown diagramatically in Fig. 46. When mounting the system, make sure that connecting hoses fit closely to the couplings and that they are secured with clamps both in the pressure circuit and on the air pump sockets. Pressure conditions in the system are given by the adjustment of safety valves — both the pressure valve (A) located on the air pump (B) and the vacuum valve (C) located on the press frame above the air pump. Discharge pressure should be within the limits of 0.075 and 0.090 MPa with all consumers closed. It is factory set. Check for the discharge pressure by means of pressure installed for mounting purposes into the discharge circuit. With the interlocking valve closed, vacuum value should be within 55 up to 60% of the vacuum air pressure and it is monitored by means of vacuum gauge (D) installed in the central box (E), group 25. Safety valves should be checked and adjusted in course of feeding of sheets. After the adjustment of the suction valve is made, apply a drop of paint on the screw. 12Cones of regulating valves (F, G, H) can be dismantled, if need be, by turning the cone into its L. H. extreme position and driving guide pin into the ejecting hole in the cone. The cone of valve (J) can be dismantled by turning it to the extreme position and ejecting the guide pin fram the opposite side by means of an ejecting pin When adjusting the press, check for the elements of filters (K, L) in the suction circuit and at the suction valve (C) for contamination. Couple the hoses with rotary air distributor according to Fig. 47. DAMPENING Group 22 Mount gear segment 40-C and gear 48-B so that the tooth and the tooth space marked be approximately aligned with the line connecting the centres — see Fig, 49 Adjusting ductor roller +. Shift the inker unit operating handle into position No. 3. 2. Mount water fountain roller 50-A and ductor roller 51-A into the press. 3. By means of regulating screws §1-B make preliminary adjustment of initial clearance at he value of approx. 5 mm between lever 51-D. and fork 51-E ~ Fig. 52 To ease the adjustment, take off centrat contro! panel and chain wheel 80-0. 5, Set up cam £0-C so that bearing 48-J on lever 48-E comes to bear against the lowermost point of the cam 6, Turn regulating lever 48-A until ductor roiler 51-A is tilted into the extreme position towards the vibrator roller. 7. With the ductor roller in the above mentioned position, loosen screw 48-F of lever 48-G and tilt the ductor roller towards the water fountain roller to obtain a clearance of approx. 1 mm between the two rollers and lock lever 48-G by means of screw 48-F 8. Replace dismatied chain wheel and centra! control panel. 9. Check once again for the proper adjustment by turning hand wheel until the ductor roller comes to contact water fountain roller. Go on rotating the rollers — should remain in mutual contact for approx. one hall of the ductor roller circumference. If this is not the case, make fine adjustment of the rollers rolling by means of regulating screws 51-8. Adjust the regulating screws to ensure uniform pressure between the water fountain roller and the ductor rolier along their whole length. Check for proper pressure using paper feeler strip 0.1 mm thick. The pressure is adjusted properly when uniform tension is required to puit the feeler strip from between the rotlers. 13Adjusting form rollers 1, Inker unit operatiog handle is in position 4. For better access, take the water fountain roller and the ductor roller out of the press. 2. Locate lower damping roller 54-A into brackets 53-P. Turn regulating screws 53-G to adjust proper pressure between the vibrator roller and the damping reller. Turning them clockwise, the pressure increases and vice versa. To check for uniform pressure, use a strip of paper. 3. Place upper damping roller into bracket 54-F 4, To adjust required pressure between the form rollers and the plate, the press should be rolled around manually. Make the adjustment by turning in or turning out regulating screws 54-G and 54-J mounted in levers 54-D. Check for adjusted pressure by measuring sinking of form rollers into the gap. The sinking-down should be equal to approx. 0.5 to 0.8 mm. After the adjustment is made, retighten lock screws 54-H on the regulating screws. 5. Check the overall function in the individual positions of the inker unit ‘operating handle. 6. Adjust pressure between vibrator roller and lower form dampener so that the dampening rollers revolve when inker unit operating handle is in position “3”. BLANKET CYLINDER Group 23 Adjusting pressure engaging mechanism 1. Engage the press on impression and roll the press around by means of hand crank until carrier with roller 57-C fits into the first tooth of pressure engaging body 55-F. 2. Go on turning the press to check for paw! 56-B path which should Pass over the peak of chute 35-E with minimum clearance. To set up the clearance, use eccentric pin 57-E and screw 56-F 3. After the adjustment is made, turn the press to return the mechanism into its initial position. Check for proper height of stop 58-A and modify it, if necessary. When the press is re-started, carrier with roller 57-C should enter the first slot in pressure engaging body 55-F with a clearance of approx. 1 mm — Fig. 59. 4. Keep on turning the hand crank and check for proper adjustment of pressure engaging mechanism in the entire functional cycle. 5. Proper pressure engagement shouid be ensured in the whole range of eccentric pin 55-E. i.e. from 01 to 04 14Printing pressure adjustment Corest adjustment of the distance between the cylinders is of great importance for perfect rolling and transfer of image onto the paper. Neither blanket nor plate should be mounted on the cylinders The distance between form cylinder and blanket cylinder is to be adjusted by means of eccentric pin 55-B and the distance between the impression cylinder and the blanket cylinder can be adjusted by turning eccentric pin 55-A. Measurement is carried out by means of special feeler gauges, namely: a) for plate and blanket cylinders — feeler gauge 1.92 mm thick for plate 0.1 mm thick — feeler gauge 1.95 mm thick for plate 0.15 mm thick b) for impression and blanket cylinders — feeler gauge 1.9 mm thick When turning eccentric pins 55-A and 55-B, nuts 60-4 of tightening pull bars 60-F should be tightened. Due to it springs 60-G are put out of action and eccentric pins can be turned freely. Nevertheliess, when carrying out measurement proper with the aid of the gauge (or when making fine adjustment), the nuts are to be loosened (springs 60-G are in action) and eccentric pin 55-E is to be set at the value of 01 against the red marked notch. Caution: To insure uniformity of pressure between the impression cylinders, springs 60-G must induce equal pressure on both sides. It is therefore necessary to mount into the press springs cf the same colour mark and to adjust them at the same length L — see Fig. 61 Mount blanket cylinder into the press so that driving cylinders be located against the marks as represented rs of impression Fig. 62. CHAIN DELIVERY Group 24 Adjusting chain delivery 1. Grippers disengaging lever should be set up into correct position according to gauge G-Ema 4036 — see Fig. 63. ; 2. Turn in screws 64-A in grippers 64-B at the measurement of approx 4mm. Turn the grippers bar so that pins 64-C come to bear on screws 64-A. Loosen screw 64-D and push stop lever 64-E against shaft of stops 64-F and tighten screw 64-D. Insert gauge 1 mm thick between stop lever 64-E and stops shaft. By means of screws 64-A set up clearance between grippers 64-B and stops 64-G at the measuremeni of 0.3 mm See Fig. 64. 63. Grip edge under the delivery grippers should be equal to 3.5 up to 4 mm. To carry out the setting, move round gear 65-D in grooves of hub 65-C {front lay must be in its basic position). When setting up major grip edge, take care that grippers could not foul the impression cylinder, especially during reverse motion of the press. 4. Cam 66-A controlling sheet taking-in can be adjusted by turning the holder in the groove. Make the adjustment so that the sheet—when being transferred from impression cylinder into the delivery — be gripped by all grippers when the cylinders turn by approx. 1.5 mm — measured on cam 20-C (on the radius of positions marked 0, 1, 2, 3). After the adjustment is made, delivered sheets must not be damaged. 5. Adjustment of disengaging cam 67-E can be made by means of turn knob 67-H, after loosening lock nut 67-J, with respect to the basis weight of stock to be run and the printing speed. The adjustment is to be made when the press is running Levelling delivery pile board Tighten chains and set up both angles 68-F at the same height by means of nuts 68-N. Place the delivery pile board on the angles and raise it to the level of side joggers. Set up the parallelity of the delivery pile board to the side joggers by means of requlating nuts 68-N. Limit upper position of the delivery board by means of the pin on one of bars 68-G so that there is a gap of 2,5 up to 3 mm between the front jogger plate and the delivery board Adjusting friction clutch To adjust the friction clutch, alter thrust of spring 69-H by means of nut 69-J. Adjust the spring thrust so that the clutch could slip when the font jogger is set up incorrectly. Adjusting delivery pile board friction brake Adjust friction brake — see Fig. 70 —- by means of screw 70-A so that manipulation with the delivery board is easy and that raising of the feeder pile board is sincronized with lowering of the delivery pile board. Allowable deviation is +1.5 mm per 20 mm Tightening delivery chains Tighten mounted delivery chains by means of forcing-off screws 67-F Tightening should be sufficient. Nevertheless, chain wheel shaft should not be deformed. 16CENTRAL BOX Group 25 Mount assembled central box on the L.H. side wall and make the adjust- ment of counter control. Engage the press on impression and turn the hand crank so that double-arm lever 71-D end on which pin for suspension of spring 71-F is located be in the upper position. Mount spring 71-F on lever 71-G and fit it on the pin of double-arm lever 71-D. Release lever 71-G on the counter shaft and set it so that spring 71-F is free of tension and lock lever 71-G on the counter shaft with a screw. After the adjustment is made, check for the counter shaft interlocking. INKER UNIT Group 26 Adjusting ductor roller 1. Place inker unit operating handle into position No. 2. 2. Make the coarse adjustment of initial clearance between lever 72-B and fork 72-C at the value of approx. 5 mm by means of regulating screws 72-A — see Fig. 52. 3. Turn the hand crank until bearing 73-E of lever 73-F is in the lowermost position of the cam 4. Loosen screw 73-D of lever 73-B. Adjust clearance of 1.5 up to 2 mm between pin 73-C and lever 73-B — see Fig. 74 and force the ductor roller to the ink fountain roler. After the above adjstment of levers and roller is made, tighten screw 73-D. 5. Crank the press until ductor roller 71-E comes to contact ink fountain roller 73-G and adjust uniform pressure between the rollers by means of regulating screws 72-A 6. Tighten brake 73-H so that ink fountain roller could not turn espontanously when mechanical drive is on and maximum ink transfer engaged. 7. Shift inker unit operating handle into position 1 and turn the hand crank to make sure that ductor roller does not contact ink fountain roller. With the operating handle in the above position, there should be no ink transfer. Adjusting ink form rollers 1. When placing inker unit roller into their brackets, take up rollers axial clearance by means fo fitting washers behind the ball bearing When taking up axial clearance make sure bearings fit in their seats in brackets freely, without seizing 72, To adjust ink form roller, put the operating handle into position in which the press is engaged on impression (position No. 5 which is not marked on the guard). See Fig. 75. 3. Mounting and adjustment of ink form rollers are to be carried out step by step. Pressure between ink form rollers 79-D, 77-A and vibrator rollers 80-B is to be adjusted by means of screws 79-C and 77-C. Pressure between ink form roller 79-D and vibrator roller can be adjusted by means of screw 76-A. Pressure between ink form roller 78-C and vibrator roller 76-B can be adjusted with screw 78-A. Pressure of the individual ink form rollers upon the printing plate can be adjusted with regulating nuts 77-B, 78-B, 79-B so that it be even along the entire length of the roller. Check up the pressure by printing stripes on the plate — recommended stripe width amounts to: roller dia. 62 — 4.4 mm roller dia. 54 — 4.8 mm roller dia. 50 — 3.7 mm The width of each stripe should be even along entire length. 4, Place rubber-coated ink distributing roller 81-B into brackets 81-A and set it parallel to the remaining rollers so that it could bear against vibrator roller 80-A with the clearance of 2 up to 3 mm with respect to vibrator rollers being maintained. 5. Place the other ink distributing rolers and pressure rollers into their brackets. Set up the brackets to adjust their paralleity to other inker unit rollers. 6. When ancillary rollers are used, their adjustment also consists in maintaining their parallelity to the other rollers. Check for proper adjustment using a strip of paper. Uniform tension should be required ‘on both ends of checked rolles to pull the strip from Setween the rollers. PRESS DRIVE SYSTEM Group 27 Press drive system constitutes an independent unit which serves for the mechanical drive of the press. The individual assemblies, i. e. gear mechanism, electric motor and rotary air pump are mounted on welded frame. When mounting them on the frame, make sure that longitudinal axes of the drive unit, electric motor and air pump be parallel to each other. Special care should be given to the setting of gear rim 82-C on the air pump and pinion 82-D on the electric motor. There should be no backlash in the gearing and the running must be smooth and continuous. 18Place assembled drive system into supporting tube of the press frame. According to the length of V-belt, pack drive system frame with rubber pads 82-F. Lock frame with screws 82-H. Production tolerances can produce distortion of the drive systent frame and emission of excessive noise. To reduce noiseness, level the driving mechanism in the supporting tube with screws 82-C. In case that driving mechanism run is smooth, tighten screws 82-H moderately to the frame and lock them with nuts. DIAGRAM OF INKING AND DAMPENING ROLLERS Dampening unit 12 2231261 damping roller dia. 54 rubber textile sleeve 1 pc. 13 2231263 damping roller dia. 38 rubber textile sleeve 1 pc. 14 2231235 cleaning roller dia. 40 crome plated 1 pe. 15 2233202 vibrator roller dia. 55,5 chrome-plated 1 pc. 16 2231232 ductor roller dia. 34 chrome-plated textile sleeve 1 pe. 17 2233233 water fountain roller dia. 47 plasmatic 1 pe. Inkrer unit 1 2631268 frorm roller dia. 50 rubber 1 pe. 2 2631269 form roller dia. 54 rubber 1 pe. 3 2631270 form roller dia. 62 rubber 1 po. 4 2631289 vibrator roller dia. 60 polyamide 1 pe. § 2631287 vibrator roller dia. 36 polyamide 1 pe. 6 2631288 vibrator roller dia. 42 polyamide 1 pe. 7 2631271 ink distributing roller dia. 56 rubber 1 pe 8 2631230 _ pressure roller dia. 42 polyamide 1 pe. 9 2631261 ink distributing roller dia. 60 roller 1 pe. 10 2631246 ductor roller dia. 34 rubber 1 pe. 11 2633222 ink fountain roller dia. 60_ steel 1 pe. 19Ancillary rollers — to special order only 18 2631269 ink form roller dia. 54 rubber 1 pe. 19 2631268 ink form roller dia. 50 rubber 1 pe. Speed basic adjustment Start up the press and by means of speed regulating turn knob set the press speed at 4000 rev./hour. Check up the speed with speed indicator (preferably on the camshaft). Stop the press, release connecting shaft 22-J and by means of the turn knob set up the press speed indicator pointer at the value of 4000 rev./hour on the scale and replace the connecting shaft. Limiting minimum and maximum speed To limit the speed of drive unit gr. 04 use turn knob for speed regulation and set the speed at 2500 rev./hour. Set up screw 83-C so that it bears agains drive unit body 83-D. To limit maximum speed, set the regulating turn knob at the speed of 5000 rev. /hour, by means of lever 22-D raise the speed at 7500 rev. /hour. Set up stop 83-H with screw 83-E so that it runs against pin 83-J ELECTRICAL EQUIPMENT INSTALLATION Group 31 1. Qualification of electricians According to the Czechoslovak Standard (CSN 343100) low-voltage equipments (of up to 300 V against earth) may only be serviced and attended by qualified electricians, i. e. electricians that had passed the apprenticeship in the given branch +2 years of practice in the branch or electricians that had passed professional school or factory training school in the field of electrical engineering + 1 year of practice in the branch. Adhere to the given principles. In case that the worker does not comply with these requirements, he may only work on the equipment that is dead, i.e. in OFF condition. Call for an authorized electrician for operations which must be carried out with the equipment alive. For other countries local regulations are to be observed. 202. Directions for handling electrical equipment When adjusting and repairing machines, abide by the following hints: 2.1 Concentrate your full atention to your work, do not be in a hurry, think over your work. 2.2 Do not work with yout hands wet or wearing wet shoes 2.3 Do not work wearing clothes without sleeves or with sleeves rolled up. Sleeves of your work clothing must be buttoned up at your wrists or provided with wrist-bands. 2.4 Put on rubber gloves, if there are any at your disposal. It is recommendable to wear shoes with thick rubber soles. 2.5 When working with one hand only, do not touch metallic parts of the press with the other hand. 2.6 Tools — e.g. pliers, screwdrivers etc. are to be provided with insulated handles. 2.7 Do not ingest alcoholic drinks, as spirit considerably reduces the resistance of your body to the electric current 3. Directions for extingushing fire of electrical equipment In case of fire of alive electrical equipment, the following types of extin- guishers may be used: dry ice extinguisher (CO2) tetrachloride extinguisher dry (powder) extinguisher Tetrachloride fire-extinguisher may be used in open air only in view of the fume with narcotic effects produced in tetrachloride reaction. Water may be used to extinguish fire of electric equipment installation after isolating securely electric current supply. 4. How to proceed in case of an accident produced by electricity If the injured person does not lose consciousness, it is, nevertheless, necessary to call for a doctor since the effects can appear later on, if medical care is neglected In case that the injured person loses consciousness, it is necessary 10 give first-aid in the following way: 4.1 Set the injured person free of contact with electricity Switch off main switch or take the supply cable plug out of the socket or displace the wires with a piece of dry wood, a lath etc. When you are trying to pull the injured person out of contact with electric current, do not touch him with bare hands. Step ‘on dry wood (a pallet), a pile of paper and protect your hands with dry cloth — for example with your own clothes 24.2 Apply immediately artificial respiration, do not waste time, every minute plays an important role Keep on applying artificial respiration until resuscitation up to four hours, as needed. Do not interrupt it, since many patients manifest symptoms of apparent death 4.3 Call for a doctor. Do not, however, interrupt artificial respiration Keep the injured person warm 4.4 Do not pour anything into the patient's mouth, if he is in unconscious condition. When he starts breathing, keep on watching him and if he stops breathing, apply immediately artificial respiration once again General: AR 314 press is supplied with three-phase current. The electrical equipment installaton of the press is wired according to the Czechoslovak Standart 341630, for simple environment and conductive surroundings according to CSN 340070, enclosure IP 20 according to CSN 340110. Protection against danger contact voltage is carried our according to the Czéchoslovak Standard CSN 341010 by earthing. Main parts of the electrical equipment installation: 1, Q1 — Main lock-up 3-phase switch Fig. 84) it serves to switch on low voltage for the entire press. OFF position of the switch can be locked up. Two keys are provided for the lock by the manufacturer. Neither spare keys nor locks are provided by the manufacturer. 2. Control board of electrical equipment installation (Fig. 85) — to the board are fastened by means of a central nut the following push button controls: 2.1 S1 — push button control (green disk) serves to switch on the electric motor M1 by means of contactor K1. The push button control is provided with control lamp Hi — 24 V/2 W. The lamp indicates that the press is alive, ready to be started up. To replace defective lamp, screw off the green disk with a special wrench and with the same wrench remove the lamp pushing it inside and Moving it a slight amount counterclockwise (bayonet base) 2.2 $2 — push button control (red mushroom) is designed for switching off electric motor M1 by means of contactor Kt 223. Switchboard (Fig. 86) — it is located under the feeder pile board in the switchbox constituted by the frame structure. The switchboard is provided with a cover and gasket and locked by means of 4 screws The switchboard (Fig. 86) includes the following apparatus: 3.1. X1_— supply terminal board 3p +Z with supply cable 4 x 1,5 mm2 and plug 3p +Z — to supply electric power into the press 3.2 X2 — output terminal consisting of 15 parts (sectional) — to connect electric motor, control and safety circuits. 3.3 Q3F — 3-pole circuit breaker 6,3 A — to protect electric motor M1 against short circuit. 3.4 K1 — contactor, 3 main contacts + auxiliary contacts, coil contro! voltage 24 V/50 Hz or 24 Hz. The contactor serves to switch ‘on the electric motor M1. Resistor R1 — 56 Ohms/2 W cut in the contactor serves to reduce thermal power of control lamp Hi and thus prolongs service life of the lamp. 3.5 Q4F — single-pole circuit breakers 2,8 A to protect primary winding of transformer Tt against short circuit 3.6 Q5F — single-pole circuit breaker 10 A to protect the secondary winding 24 V of transformer T1 against short circuit 3.7 T1 — transformer to transform low supply voltage to 24 V voltage to feed control circuit and lighting. 3.8 K10F — overcurrent relay — to protect electric motors against overload; adjust the relay according to current value indicated on the electric motor nameplate for the corresponding voltage (informative values for the relay adjustment are indicated in the chart of the diagram). Electrical equipment on the press (Fig. 84, 85) 1. M1 — 3-phase electric motor, 1,1 kW, 1400 RPM — to drive the press and the air pump. It is located in the frame. It is connected by means of flexible cable to the switch-board — terminal board X2. 2. E1 — feeder pile board lighting — on the swinging frame there are pivoted two bases with lamps 24 V/15 W and switch Q2. To renew defective lamp, depress the bulb and turn it a slight amount counterclockwise (bayonet base) 3. E2 — chain delivery lighting — it is located under the delivery guard and is also provided with two bases with lamps 24 V/15 W. This lighting is without a switch and it is on as soon as main switch is switched on. 4. $3 — switch (microswitch) — it trips off the press when inker unit guard is raised. Adjust the switching off so that the press be tripped off when the guard is raised by 25 mm max. 23S4 — switch (microswitch) — it trips off the press when impresison cylinders guard is opened (the vertical one). Make the adjustment in the same way as that of S3. $5 — switch (microswitch) — it trips off the press when delivery unit is opened (the horizontal one). Make the adjustment in the same way as that of S3. S6 — switch (terminal switch) — it trips off the press when delivery pile board reaches its bottom position. To do the adjustment, set the distance of the guide block from the stop pin in the board guide at the value of 10 mm. Connection of the press The press is usually set at 3 x 380 V/50 Hz. At the asking of the customer, the press is available also for other three-phase voitages and frequencies of 50 HZ and 60 Hz. Presses wired for 3 x 389 V can be re-connected for 3 x 220 V in the following way: 1. Re-connect electric motor M1 from 3 x 380 V to 3 x 220 V according to the diagram located on the electric motor terminal board cover. 2. Transformer T1 — re-connect supply of 380 V to 220 V 3. Overcurrent relay K10F — replace it with new relay 5A and adjust it according to the chart given in the bottom L.H. side of the wiring diagram. 4. The wiring diagram of the press is supplied in two copies for each machine. One copy is enclosed to the Operator's Manual, the other one is located in the pocket of switch-board cover. Troubleshooting 4. When the main switch is closed and machine lighting is not alight, check for the following: 1.1 — if circuit breakers Q4F and QS5F are not open. To test them, shift the lever from upper position to lower position and return it to upper position. 1.2 — whether lighting lamps are not defective 1.3 — whether appropriate voltage is supplied to terminal board X1. 2. If control lamp H1 in green push button control $1 is not illuminated and the press can be started up by means of the push button control, the problem consists in the lamp or in defective dropping resister R1. 243. If control lamp H1 in green push buttom control 31 is not illuminated and the press cannot be started up, check for the following: 3.1 — correct closing of guards of inker unit S3, impression cylinders $84, delivery unit $5 3.2 — whether the delivery pile board is not in this bottom position 4, To renew defective apparatus and to maintain the press, open and lock the main switch. Tests carried out on the switchboard may only be carried out by an authorized electrical engineer as per point 1 of the Directions 5. The maintenance consists in occasional removal of dust from the switchboard Press general adjustment Setting the paper passage To set the paper passage, start from the basic adjustment of one element namely of front lay cam 20-C — Fig. 87. There are four points on the cam disk marked with numerals 0 up to 3 re- presenting four positions which determine the manner of press adjustment described in detail in the following text The initial point for further adjustment is the point marked “0” on the adjusted cam (see par. 3 “Adjusting front lay and front lay cam”) against which the point of indicator G-Eca 4050 is to be set up and clamped under one of the three screws fastening the cover of chain detivery driving shaft bearing. Set up the passage with maximum size of paper of 80 — 120 g per sqm Adjusting front lay and front lay cam 1. Tighten regulating screws of front lays 38-E, i.e. set up front lays into initial position 2. Using eccentric pin 37-E turn front lays shaft so that the functional surface of one of the stops be located at the distance of 98,5 mm from the side lay shaft. To take the measurement, use template G-Emy 4044 — see Fig. 88. The distance of the other stop should not differ from that of the checked up stop by more than +0.1. If this is not the case, check for the parallelity of both stops to the impresion cylinder axis. 3. Set up departure of front lays at the moment of sheet taking over by grippers of the impresison cylinder so that feeler gauge 0,025 thick is inserted under one of grippers No. 1, 3, 6, 8 of the impression oylinder — see Fig. 89. 25Turn the cylinder slowly until the gripper grips lightly the gauge. With the impression cylinder in the above position, the tooth of cam 20-C must bear against follower 37-L and lever 37-C should not separate from stop pin 37-E. At this moment turn indicator G-Eca 4050 so that the point indicates the centre of mark “0” on cam 20-C. Lock the indicater by tightening the screw. 4. Adjust head stops 38-A so that the lower edge of the slot be flush with the plane of the transported sheet — see Fig. 90. 5. The slots of the stops should be parallel to the surface of the impression cylinder (the stops should be mounted square) Cenveyor 1. Tightening pulleys of conveyor belts 92-B should revolve smoothly, without any seizure. 2. Conveyor belts should be of the same length within the tolerance specified by the drawing. NOne of them should be extended in excess. 3. All sheets must be forwarded towards the front lays in the same time interval When iuitiag the press manually, check up the gap between the individuai sheéts reaching the lay. The gaps between the first, second and third sheet should be as equal as possible — of 2 up to 4 mm 4, Check up in informative manner correct adjustment of drive wheel {6-C and due to it that of the entire camshaft with respect to the impression cylinder position. With the pressure disengaged, the point of foliower 15-B should be positioned at a distance of 15 up to 20 mm from peak of cam 15-A — see Fig. 15. 5. Check correct adjustment of camshaft and correct timing of sheet arrival to the front lays on front lay cam 20-C in the following way: at the moment when sheet leading edge comes to bear against front lay stops, the indicator G-Eca 4050 should point to mark “2”. The rotary air distributor body must be set properly (releasing of the sheet by the suckers tube) Sheets are forwarded by cranking the press manually at a slow uniform rate. In view of the fact that the rotation cannot be perfectly uniform, the sheet may reach the front stops earlier than indicated in pt 2—i.e. 3mm ahead of the mark. If the condicitions are not fulfilled, loosen screws of chain wheel 16-C and turn the camshaft in the in the appropriate direction to ensure that sheets reach the lays within the correct time interval. After the new adjustment is accomplished, chack up the function once again. 6. The sheets must be forwarded so that the leading edge of the sheet could reach the front lays with a difference of 1 mm, when both lays are in their initial position. In case that the difference is greater (the sheet 26is not forwarded square), check for the parallelity of pull-in wheels 93-A to the axis of coveyor roller 28-C and for the hold-down force of all elements in contact with the transported sheet of paper (drive wheels, brush wheels, spring steel sheet holddowns). All drive wheels must turn very easily without any seizure. On the conveyor table, the sheet must not be hindered by any of the guide elements. Impression cylinder 1. Ball bearing 8-E mounted on gear segment 8-C must be as accurate as possible. Maximum run-out of the bearing may be 0,005 mm. 2. Turn the impression cylinder in the press so that its edge be 94 mm away from the side lay shaft At the same time, check for proper adjustment of bar 19-A with respect to the cylinder edge at the measurement of 8 mm — Fig. 91 With the cylinder adjusted in the indicated way, release grippers control lever 8-G and move it round so that the grippers 1, 3, 6, 8 come to bear on the stops. Check for the timing of grippers closing by means of feeler gauge 0.025 thick put under one of the grippers Tighten the cam in this position. The impression cylinder must not turn from the set-up Dosition when the adjustment is being made. Set up front lays to obtain grip edge of 4,5—5 mm Adjusting forwarding of sheets by the suckers tube to the conveyor 1, Engage the press on impression and crank the press to forward one sheet by the suckers tube to the conveyor board so that it could be taken over immediately by pull-in wheels Indicator point should be pointed to the centre of mark “1” 2. With the sheet adjusted as indicated, turn distributor body 94-A by means of eccentric pin 94-B so that suckers could release the transported sheet of paper. Lock the position of the eccentric pin with nut 94-C. 3. Check for the proper adjustment at higher speeds to prevent forced separation of the sheets from the suckers. 4. In case that the sheet is not transferred correctly, make the fine adjustment by turning the body of distributor 94-A into appropriate direction with eccentric pin 94-B. 5. When the sheet is transfered correctly, the indicator need not be necessarily pointed to the centre of mark “1” aTBC sose3 so2ee F sos |E 8 5ose1 sage sorte sormse sasts8 508157 504147 503069 50540 50795 504146 50582A B Kk ~——— ” —c —t 1 50M82 N 50560 50759 503107 50204 5034 50757112 5033171314903030 A 502% S019 C € 8 504072 503844172124 sows — Ry Lee eo” 50205 — —] $0021:273032 oF SHE A 50826 B | | Wb Emme C338 80,382 78 6, ) (etd)35 D sone = 50017 H 50207 503963 H36 g-F S5A 35037383940 4 ° 50000 4"1“" soos K 8 Sofas F 50451——-—- 50688. $0450 Rr 503819-—————— ie 5022 503819oO + Jould anten Kayes abne6 ainsseig ‘anjen Bulyoolg eaten BuneinBay aye wnnoep, Jie esnssalg puabe7 aye Mo}q Jedd Axenijep + ae ® z & OLsc OvSe aqn} suayons are Buyyesedas: anyen Aueqo3 lySectional view A-A A Suction — ancillary suction L B R.H. side wall © Sectional view 8-B Sectiona view C-C Separating air Delivery upper blow air RW Supply of vacuum air from central control box gr. 25 Cennexion of vacuum air to neumatic feeder gr. 16 Supply of pressure air from central control box gr. 25 Connexion of pressure air to blowers gr. 05 Supply of pressure air from compressor gr. 03, Connexion of pressure air to delivery upper blower POAeNH48495256585960 50207 i —______________. 503008 G SS s\ ‘ 1@ yO61 60-G 60-H (Go 106) Marking and adjustment of spring 23019 Colour L Spring force White 68 1863,26—-1912,29 N (190-195 kp} Grey 68 1912,29—1961,33 N (195-200 kp) Yellow 69 1961,33—-2010,36 N (200—205 kp) Green 69 2010,36—2059,39 N (205—210 kp} Blue 70 2059,39—2108,42 N (210—215 kp)6366be $06122-—-| & 504063- oO Bh ae! nal = | mo | 50723- > G a a rs E. + 1 F. Tee LE (seer onl ee N —so210 Lia 504422. 8 M 1 ae —t. | 50042 | 50S — 5088 p a a E 50918 Re 502127 ©) t 3 L K69 —50569 504224 Ss c D + M r «6 ——————+s03007 —— F 50701 G 50207. ‘50833 903779: 50378170 10-A73 503337 50390274576 —50212 50106 g 8 8 3 i| oes © m gong81 are _ fi. 50469 ¢ 50469: a 50108.848586 as oc lll Ht 4 aX 49090 38-415 ! 4 50593, 503126 a4 ald tt] i A | sous 503665} 503891 $0088 =P 50100 S085 CB S020 " R 6 s0206BD S051 503222 s00% kK OH94