Roland GX500e

SERVICE NOTES
Contents
1 Structure & Spare Parts
1-1 COVERS
1-2 FRAME
1-3 DRIVE UNIT
1-4 CARRIAGE
1-5 CHASSIS
1-6 PINCH ROLLER
1-7 ACCESSORIES
2 Electrical Section
2-1 WIRING MAP
2-2 MAIN BOARD
2-3 OTHER CIRCUIT BOARDS
1-1
1-2
1-4
1-5
1-6
1-7
1-8
2-1
2-3
2-11
3 Replacement of Main Parts

3-1 TOOL CARRIAGE REPLACEMENT
3-2 CARRIAGE WIRE REPLACEMENT
3-3 MAIN BOARD REPLACEMENT
3-4 PINCH ROLLER REPLACEMENT
3-5 CROP MARK REPLACEMENT
3-1
3-8
3-13
3-17
3-19
4 Adjustment
4-1 SPECIAL TOOL
4-2 SERVICE MODE
4-3 HOW TO UPGRADE FIRMWARE
4-4 TOOL HEIGHT ADJUSTMENT
4-5 BED HEIGHT ADJUSTMENT
4-6 TOOL PRESSURE ADJUSTMENT
4-1
4-2
4-6
4-8
4-11
4-14
4-7 WIRE TENSION ADJUSTMENT

4-8 CALIBRATION
4-9 CROP MARK SENSOR ADJUSTMENT
4-10 AUTO CROP-CUT ADJUSTMENT
4-11 MANUAL CROP-CUT ADJUSTMENT
4-12 SHEET CUTTER DOWN POSITION ADJUSTM
4-16
4-18
4-21
4-24
4-26
4-27
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
5-2 SENSOR MAP
5-1
5-2
6 Troubleshooting
6-1 START AND END POINTS DO NOT MATCH
6-2 STITCH CUT
6-3 MEDIA SHIFTING
6-4 TOOL UP/DOWN ERROR
6-5 FAN REVOLUTION
6-6 MOTOR ERROR
6-7 DISTORTED FIGURE / WAVY LINE
6-8 CANNOT DETECT CROP MARK
6-9 PRINT DOES NOT MATCH WITH CUT
6-1
6-2
6-3
6-3
6-4
6-4
6-5
6-6
6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST
7-2 MAINTENANCE CHECK LIST
7-3 SPECIFICATION
7-1
7-8
7-9
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Second Edition
GX-500 07 Apr.
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.
Copyright 2007 ROLAND DG CORPORATION
70029-1
Revision Record
Revision
No.
Date
Description of Changes
2006.9.5
First Edition
Kato
Sasai
2007.4.3
1-7 ACCESSORIES : Parts have been revised.
Kato
Mabuchi
Approval Issued
To Ensure Safe Work
To Ensure Safe Work

About
WARNING and
CAUTION Notices.
WARNING
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
CAUTION
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols

The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
WARNING and
CAUTION symbols, the symbols shown below are aloso used.
: Tips and advise before the adjustment.
About the Labels Affixed to the Unit
WARNING
Turn off the primary power SW
before servicing.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
Also, never remove the labels or allow them to become obscured.
Caution:Entanglement Hazard
Never inadvertently allow hands,
hair, clothing such as neckties, or
the like near rotating parts while in
operation
Caution:Moving Carriage
The cutting carriage moves at
high speed and pose a hazard. Keep your hands away
from it.
GX-500/400
GX-300
Electric charge.
Do not touch when power is on.
Electric charge.
Do not touch when power is on.
1 Structure & Spare Parts

1-1 COVERS
S2
S2
S2
S2
S1
9
S1
S2
S2
S2
S2
2
S2
4
S2
S1
8
8
S1
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
1000001369
APRON,B GX-300
S1 31019146
SCREW SET,BINDING M4*8 NI 100PCS
1 1000001368
APRON,B GX-400
S2 31289102
CUPSCREW SET,M3*6 NI 50 PCS.
1000001367
APRON,B GX-500
1000001366
APRON,F GX-300
2 1000001365
APRON,F GX-400
1000001364
APRON,F GX-500
3 1000001379
COVER,L GX-500
4 1000001378
COVER,R GX-500
1000001360
COVER,RAIL GX-300
5 1000001359
COVER,RAIL GX-400
1000001358
COVER,RAIL GX-500
6 22535307
LABEL,CAUTION LEVER BRAKE #LA329
7 22535117
LABEL,POWER CM-500 NO.893
8 22535308
LABEL,SET FILM #LA334
9 1000001380
TRAY,GX-500
Parts No.
1-1
Parts Name
S6
26
S8
15
1-2
10
S12
S2
22
S8
28
6
S4
S14
S7
21
10
S16
S1
S13
7
20
S8
21
27
13
S13
S4
28
6
30
20
S5
S5
21
14
S14
19
S6
21
S3
23
S12
S17
S3
S7
S8
S2
17
S1
S14
31
S11
S8
S11
23
18
S8
16
S11
S11
3 S10
S11
S11
8 S10
4
S11
S11
29
S11 S11
S8
S3
S5
1-2 FRAME
1-2 FRAME
PARTS LIST -Main PartsParts No.
1 11879107
Parts Name
Parts No.
Parts Name
ABSORBER TK-12
S1 31029816
BUSH,ROLL 3X4
22805435
ASS'Y,G-ROLLER CX-300
S2 31119904
PIN,SPRING 2.5X8 SUS STRAIGHT
2 22805434
S3 31299102
RIVET,NYLON P2655B
22805433
S4 31019116
SCREW SET,BINDING M3*6 3CBC 100 PCS
3 22175870
BEARING 10-19ZZ
S5 31289111
CUPSCREW SET, M4*6 NI 100 PCS.
4 22115106
BEARING HOUSING A 211-106
S6 31019702
SCREW,BINDING HEAD P-TIGHT M3X6 BC
22005133
BED CX-300
S7 31049171
SCREW SET,CAP M3*12 NI 50 PCS.
5 22005132
BED CX-400
S8 31049117
SCREW,CAP M4*12 NI+PW 4*9*0.8
22005131
BED CX-500
S10 31089110
SCREW,PAN HEAD M3X4 C WASHER
6 21985129
BRACKET,SENSOR CX-500
S11 31199701
SCREW,SOCKET SET WP M3X3 C
7 1000001341
CABLE-ASSY,FAN MOTOR GX-500
S12 31289112
8 22165165
COLLAR
S13 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
9 W700293020
ASSY,FAN BOARD GX-500
S14 31289102
10 1000001330
FAN,BG1203-B054-000-15
S16 31369101
SPACER,PCB SUPPORT PCB-8L
S17 31409801
SADDLE,LOCKING WIRE LWS-0711Z
22115858
FRAME,CABLE CX-300
13 22115857
FRAME,CABLE CX-400
22115856
FRAME,CABLE CX-500
22115861
FRAME,GUIDE RAIL CX-300
14 22115860
22115859
15 1000001372

FRAME,L GX-500
16 1000001373
FRAME,R GX-500
17 22045160
GEAR COVER
18 21685117
GEAR,H150S15(B8)
19 22535305
LABEL,G-ROLLER 160 #LA327
20 22535304
LABEL,G-ROLLER 30 #LA326
21 22535115
LABEL,G-ROLLER20 CM-500 NO.891
1000001385
PAD,CUTTER GX-300
22 1000001384
PAD,CUTTER GX-400
1000001383
23 W700293060
PAD,CUTTER GX-500
ASSY,PLATE A GX-500
22055491
PLATE,SHUTTER CX-300
26 22055490
22055489
22185396
RAIL,GUIDE CX-300
27 22185392
RAIL,GUIDE CX-400
22185377
28 15099115
RAIL,GUIDE CX-500
SENSOR-INTERRUPTER GP2A25NJ
22075124
SET,G-ROLLER CX-300
29 22075123
SET,G-ROLLER CX-400
22075122
SET,G-ROLLER CX-500
22295237
SHAFT,FEED DRIVE CX-300
30 22295236
22295235
22325433
SUPPORT,CABLE CX-300
31 22325432
22325431
1-3
1-3 DRIVE UNIT

S2
S10
4
2
S1
S10
12
22
13
4
S18
S5
S19
S15
17
S7
S11
19
14
S8
S17
S9
S13
16
S4
6
S12 11
20
S12
S15
23
5
S9
21
S6
S11
15
S11
18
10
S15
16
1
9
8
S3
S5
15
S15
S6
Parts Name
Parts No.
Parts Name
1 22805436
ASS'Y,MOTOR CX-500
S1 31279104
LABEL,CAUTION CS-20 NO.598
2 22805350
ASS'Y,PULLEY HD42.2S16 CM-500
S2 31149704
RING,E ETW-6 SUS
3 22355758
BASE,SCAN DRIVE CX-500
S3 31159904
RIVET,NYLON P3065B
4 22175815
BEARING F8-16ZZ
S4 31409702
SADDLE,LOCKING EDGE LES-1010
5 21995117
FLANGE,MOTOR FEED CX-500
S5 31409801
6 21995118
FLANGE,MOTOR SCAN CX-500
S6 31289102
7 21685149
GEAR,H235S20(B8)T2
S7 31019703
SCREW,BINDING P-TIGHT 3*8BC 100P
8 22495208
KEYTOP,FS-SX1H MCG
S8 31049172
SCREW SET,CAP M3*20 NI 20PCS
9 W700293012 ASSY,PANEL BOARD GX-500
S9 31049170
10 W700293070 PLATE B GX-500
S10 31049174
11 22055488
PLATE,ORG CX-500
S11 31049117
12 21975106
PULLEY HD42.2 S16(B30C35.5)
S12 31049169
SCREW SET,CAP M4*8 3CBC+PW 20PCS
13 12179723
PULLEY WITH BEARING 217-723
S13 31289107
CUPSCREW SET,M3*12 NI 100 PCS
14 22145345
SHAFT,PULLEY PNC-1860
S15 31289111
15 1000001382
SHEET,PANEL GX-500
S17 31249207
WASHER,3*8*0.5 3CBC
16 22175157
SPRING,C P-ROLLER CM-500
S18 31249203
WASHER SET,PLAIN 4*10*0.8 C 100P
17 22035168
STAND,PULLEY CX-500
S19 31249209
WASHER SET,PLAIN 4*8*0.5 NI 100 PCS
18 1000001375
STAY,PANEL GX-500
19 22715279
STAY,SHAFT CX-500
20 W022135346 STOPPER,CAM CM-500

21 1000001374
STOPPER,CARRIAGE GX-500
21945142
WIRE CX-300
22 21945141
WIRE CX-400
21945140
WIRE CX-500
23 22535287
LABEL,CAUTION CARRIAGE #LA266

1-4
1-4 CARRIAGE
S4
S4
S12
15
S4
S4
9
S11
21
22
23
12
S12
7
14
S11
S3
S11
1
11
13
5
17
18
S7
4
S8
S10
3
S15
S1
10
S9
S5
S17
24
25
S6
S2
20
19
16
S5
S12
Parts Name
Parts No.
Parts Name
1 22805288
ASS'Y,CARRIAGE CM-500
S1 31029801
BUSH,ROLL 2X4
2 22805292
ASS'Y,CLAMP BLADE CM-500
S2 31029803
BUSH,ROLL 3X5
3 22805291
ASS'Y,HOLDER BLADE CM-500
S3 31289109
4 22805287
ASS'Y,PLATE CAM SLIDE CM-500
S4 31299102
RIVET,NYLON P2655B
5 22355656
BASE,CUTTER CM-500
S5 31019148
SCREW SET,BINDING M2.6*4 NI 100 PCS
6 21815101
BOLT,PENHOLDER
S6 31019118
SCREW SET,BINDING M3*10 3CBC 100PCS
7 23505735
CABLE-ASSY G-ROLLER SENS CX-500
S7 31019116
SCREW SET,BINDING M3*6 3CBC 100 PCS
1000001343
CABLE-CARD,11P 1545L BB
S8 31799107
SCREW,CAP M4*6 NI
8 1000001344
S9 31169103
SCREW,FLAT HEAD M3X6 3CBC
1000001345
S10 31229103
SCREW,TRUSS HEAD M2X6 NI
9 W700293040
ASSY,CARRIAGE BOARD GX-500
S11 31289108
10 1000001381
COVER,CARRIAGE GX-500
S12 31289102
11 22175828
GUIDE BEARING 2
S15 31249402
WASHER,TOOTHED LOCK M4 NI
12 22175343AS
GUIDE BEARING ASS'Y
S17 31679902
SCREW SET C-SEMS M2*8 NI 100 PCS
13 22285503
NUT,PENHOLDER
14 W700293030
ASSY,PINCH SENS BOARD GX-500
15 W700293060
ASSY,PLATE A GX-500
16 21495115
SCREW,BLADE SET CM-500
17 22175122
SPRING,BACK UP PNC-960
18 22175154
SPRING,BLADE UP CM-500
19 22175155
SPRING,SCREW CM-500
20 1000001371
STAY,CROP BOARD GX-500
21 22715280
STAY,CARRIAGE BOARD CX-500
22 22135386
STOPPER,BEARING STAY CM-500
23 22805437
ASS'Y,TOOL CARRIAGE 2 CX-500
24 W700293050
ASSY,CROP SENS BOARD GX-500
25 22165198
SPACER,SENSOR CX-24
1-5
1-5 CHASSIS
S7
S3
26
25
3
S7
S7
S7
20
S8
S10
1
S7
S11
S7
S7
S12
6
S10
17
S4
(Only for
GX-300)
S10
28
21
24
S10
27
S10
S2
S10
S11
S7
S8
S6
S1
S10
S8
16
4
5
2
S8
S7
S10
7
23
PARTS LIST -Main Parts-
19
S9
S10
Parts No.
Parts Name
2215052400
BOSS NUT L=8MM
S1 31029101
BUSH,NB-19
21985128
BRACKET,COVER UNDER CX-500
S2 31279116
LABEL,EARTH MARK-1 NO.E-580
21985130
BRACKET,FRAME CENTER L CX-500
S3 31109802
NUT SET,HEXAGON M4 NI 100PCS
21985131
BRACKET,FRAME CENTER R CX-500
S4 31409801
21985132
BRACKET,INLET CX-500
S6 31329501
CLAMP SET,PUSH MOUNT RT30SSF5 20P
21985127
BRACKET,SPACER BED CX-500
S7 31049117
23505631
CABLE ASS'Y JUNBI A PC-600
S8 31049169
SCREW SET,CAP M4*8 3CBC+PW 20PCS
23505632
CABLE ASS'Y JUNBI B PC-600
S9 31169103
SCREW SET,FLAT M3*6 3CBC 100 PCS
23505633
CABLE ASS'Y JUNBI C PC-600
S10 31289102
1000001363
COVER,UNDER GX-300
S11 31289111
16 1000001362
COVER,UNDER GX-400
S12 31279121
LABEL,FLASH-LIGHTING NO.E-582
1000001361
COVER,UNDER GX-500
1000001357
FRAME,CENTER GX-300
17 1000001356
FRAME,CENTER GX-400
1000001355
Parts No.
FRAME,CENTER GX-500
19 13429702
INLET AC P01CF01 15A250V
20 22535257
LABEL,CAUTION VOLTAGE #LA167
21 6700292020
ASSY,MAIN BOARD GX-500
23 13129170
POWER SW AJ7201B
24 1000001331
POWER UNIT,LEP100F-48-D41
25 22165204
SPACER,BED LOWER CX-500
26 22165203
SPACER,BED UPPER CX-500
27 1000001377
STAY,MAIN BOARD GX-500
28 1000001376
STAY,POWER BOARD GX-500
1-6
Parts Name
1-6 PINCH ROLLER
'
!

5
5
"
'
!
&
&
5
5
5
$

5
5
5
&
5
5
&
5
5
5

Parts Name
Parts No.
Parts Name
1 7561714000
ASS'Y,P-ROLLER C CX-500
S1 31149702
RING,E ETW-ES3 UNI-C
2 7561712000
ASS'Y,P-ROLLER L/R CX-500
S2 31249211
WASHER,PLAIN 4.3X7X0.5 C
3 22115854
FRAME,P-ROLLER CX-500
4 22535306
LABEL,C-PINCH MARK #LA328
5 22145404
LEVER OF PINCH ROLL
6 22395125
MAGNET
7 22145831
PIN NO.1 (214-831)
8 22145832
PIN NO.2 214-832
9 22175105
PINCH ROLL SPRING
10 22145616
PNC-900 SET LEVER
11 21565103
P-ROLLER FD16S4(B10) TYPE2
12 21565102
P-ROLLER TD16S4(B10) TYPE2
13 22175157
SPRING,C P-ROLLER CM-50
1-7
1-7 ACCESSORIES
19
17
20
18
15
14
21
16
Revised 1
117V
230V
10
3
22
11
23
230VC
240VE
13
12
240VA
Parts Name
1 23495124
AC CORD 3ASL/100 240VA 10A SAA
2 13499111
AC CORD H05VV-F 240VE 10A S
3 13499109
Parts No.
20 22135316
Parts Name
STOPPER, PNS-186
Product
PNS-502
AC CORD SJT 117V 10A 3P-S
21 Product
PNS-402
4 23495214
AC CORD VCTF 100V 7A 3P-S
Product
PNS-302
5 23495125
AC-CORD H05VV 230V 10A S
22 21935110
TOOL ALIGNMENT PNC-5000
6 13499209
ADAPTER PLUG (100V)
23 12329503
CASTER PNS-186
7 11849102
BLADE,OLFA AUTO CUTTER XB10
8 1000000089
CABLE,USB 2.0M BK TW
9 13439801
CABLE-AC 3P CHINA 10A/250V S
1000001388
CARTON,GX-300
10 1000001387
CARTON,GX-400
1000001386
CARTON,GX-500
11 31379111
12
13
CLAMP,CABLE CKS-13-H
1000001398
MANUAL,INS EN GX-500
1000001397
MANUAL,INS JP GX-500
1000001396
MANUAL,USE EN GX-500
1000001395
MANUAL,USE JP GX-500
14 1000001394
PAD,CARRIAGE GX-500
15 1000001393
PAD,L-LEFT GX-500
16 1000001392
PAD,L-RIGHT GX-500
17 1000001391
PAD,U-LEFT GX-500
18 1000001390
PAD,U-RIGHT GX-500
19 31179101
SCREW,RESIN KNURL M4*8 WH

1-8
Revised 1
2-1
AC INLET
AC - P 0 1 C F 01
1 3 42 9 7 0 2
POWER SW
A J 7 2 01 B F
13129170
SCAN MOTOR
D S E 3 8 BE 2 0
+41V
CN2
D S E3 8 B E 2 0
FEED MOTOR
CN1
SWIT CHING POWER SUPPLY LEP100F-48
CN6
CN10
B G 12 0 3 - B 0 54
B G 12 0 3 - B 0 5 4
CN7
FAN MOTOR
CN8
CN6
H
FAN BOARD
5V 3.3V 1.5V 1. 2V
CN9
41V 24V
+41V
F A N M O TO R
CN11
C N2
CN7
PINCH
S E N S OR
BOARD
CROPCN9
S EN S O R
B OA R D
CN4
C N5
VC30A
S OL E N O I D
C N3
CN12
S W- 1 3
L ED - 3
V R- 1
L C D 2 0* 2
CN1
P AN E L B O A R D
C N8
PAPERSENS R
PAPERSE NS F
CARRIAGE BOARD
USB M66592FP
A L T E R A M A X II E PM 2 4 0 T 1 0 C 5 N
F LA SH ROM 2 MB yt e s
S DR AM 8 MBy t e s C LK =6 6. 6 6 6M Hz
M A I N + S E R V OCPU
S H - 2A : S H 7 2 0 6 2 0 0 MH z
MAIN BOARD
SERIAL
CN13
15099115
GP2A25NJ
CN14
1 50 99 115
G P2 A2 5NJ
USB 1.1
2 Electrical Section
2-1 WIRING MAP
GX-500 WIRING MAP

Cable List
Parts Name
Parts No.
A
23505631 CABLE-ASSY JUNBI A PC-600
B
23505632 CABLE-ASSY JUNBI B PC-600
C
23505633 CABLE-ASSY JUNBI C PC-600
D 1000001337 CABLE-ASSY,POWER AC GX-500
E 1000001338 CABLE-ASSY,POWER DC GX- 500
1000002015 CABLE-ASSY,POWER DC GX- 300
F 1000001339 CABLE-ASSY,F MOTOR GX-500
G 1000001340 CABLE-ASSY,S MOTOR GX-5 00
H 1000001341 CABLE-ASSY,FAN MOTOR GX-500
J 1000001342 CABLE-ASSY,CROP SENS GX-500
K
23505735 CABLE-ASSY,G- ROLLER SENS CX-500
L 1000001343 CABLE-C ARD,11P 1545L BB
1000001344 CABLE-C ARD,11P 1835L BB
1000001345 CABLE-C ARD,11P 2020L BB
M 1000001346 CABLE-C ARD,25P 210L BB
N 1000001347 CABLE-ASSY,PAPER- SENS GX- 500
2-2
500 400 300
2-2 MAIN BOARD

MAIN BOARD_Arrangement Diagram (Component Side)
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)

It indicates the version of the Main Board.
2-4
TP146
TP139
TP140
TP141
TP142
TP143
TP144
TP145
/RESET
Fan
eed Motor
Scan Motor
5267-02A
1
2
CN9
5267-07A
1
2
3
4
5
6
7
CN10
5267-08A
1
2
3
4
5
6
7
8
CN11
VCC
VCC
SERIAL I/ F (RS232C)
XM2F-2540-232L
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
CN13
53398-1471
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN5
R126
1.0K
TP137
Feed_Motor+
Feed_Motor-
Feed_Encoder_Phase_A
Feed_Encoder_Phase_B
Scan_Motor+
Scan_Motor-
Scan_Encoder_Phase_A
Scan_Encoder_Phase_B
IF_C_DTR
IF_C_DSR
IF_C_CTS
IF_C_RTS
IF_C_/RXD
IF_C_/TXD
/ASEMD
CPU_TCK
CPU_TRST
CPU_TDO
/ASEBRK
CPU_TMS
CPU_TDI
VCC
1
2
3
4
Reserve_TxD_out
Reserve_RxD_in
Scan_PWM+
Scan_PWMScan_En
TP138
Power
Scan_PWM+
Scan_PWMScan_En
U_CPU
CPU.SCHDOC
TP41
CN6
B6P-VH
6
5
4
3
2
1
Moni_RxD_in
Moni_TxD
VCC3
Sol_PWM+
Sol_PWMSol_En
TP45
VCC
U_SRV_DRV
SRV_DRV.SCHDOC
Sol_PWM+
Sol_PWMSol_En
R119
4.7K
Feed_PWM+
Feed_PWMFeed_En
Feed_PWM+
Feed_PWMFeed_En
1
2
3
4
5
TP42
TP43
TP44
Fan_PWM
Fan_PWM
H-UDI
R120
4.7K
CROPMARK
CropMark
X_En_Pha
X_En_Phb
Y_En_Pha
Y_En_Phb
+41V
Power_ON
/CS8
Slow_Power_ON
U_POWER
POWER.SCHDOC
Pinch_sens
/Crop_ON
Crop_sens
Sol-
Sol+
Pinch_Pos
/CropOn
LCDCONT
Pen_Force_VR_AD
/IRQUSB_0
LCD_BUSY
CLK66_2
4KHz_out
/CS5
/CS8
RA[1..25]
/RD
/WE0
/WE1
/WR
/CS0
/CS1
/CS4
/RESET
DD[0..15]
VCC
CE0.1u
C64
Pinch_Pos
/CropOn
Limit
X_En_Pha
X_En_Phb
Y_En_Pha
Y_En_Phb
DB[0..15]
MA[1..25]
/WWR
/RRD
/WWE0
/WWE1
/CCS4
Limit
PinchPos
/Crop_ON
CropMark
Sol-
Sol+
Carriage
52808-1171
1
2
3
4
5
6
7
8
9
10
11
CN7
LCDCONT
PenForce_VR_AD
/IRQUSB_0
LCD_BUSY
CLK66_2
4KHz_out
/CS0
/CS1
/CS4
/CS5
/CS8
/RESET
RA[1..25]
/RD
/WE0
/WE1
/WR
/CS0
/CS1
/CS4
/RESET
DD[0..15]
U_BASS_IF
BASS_IF.SchDoc
/RESET
R121
4.7K
Y_CURNT
X_CURNT
SOL_CURNT
Y_CURNT
X_CURNT
Sol_CURNT
/GATE2
/GATE1
/GATE2
/GATE1
R122
4.7K
Power_ON
Slow_Power_ON
R123
4.7K
TP61
TP60
R28
10K
CN2
TP62
VCC3
R14
10K
VCC3
TP65
U_IF_CONT
IF_CONT.SCHDOC
MA[1..25]
/WWE0
/RRD
/WWR
isp_TCK
VCC3
MA[1..25]
isp_TDO
53398-0590
DB[0..15]
isp_TMS
CN1
isp_TDI
CN453398-04 non
VF
FAN
2-5
TP66
TP64
R_Paper
F_Paper
53398-1090
1
2
3
4
5
6
7
8
9
10
Reserve SERIAL MONITORSERIAL
R11
1.0K
PenForce_VR
LCD_CONT
Panel_RESET
LCD_RS_out
LCD_RW_out
LCD_E_out
Panel_D0
Panel_D1
Panel_D2
Panel_D3
Panel_D4
Panel_D5
Panel_D6
Panel_D7
LCD_CS_out
/LED
/SW0
/SW1
/INTUSB_0
/INTUSB_1
VCC
53014-06
1
2
3
4
5
6
CN12
Vcc_USB
-Data
+Data
TO PANEL BOARD
52808-2591
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN8
/CS
/RRD
/WWE0
/WWE1
/RESET
/INTUSB_0
/INTUSB_1
DB[0..15]
MA[13..18]
USB
usb_if.SchDoc
Paper Sens
TP107
TP108
TP122
TP109
TP123
TP110
TP124
TP111
TP125
TP112
TP126
TP113
TP127
TP114
TP128
TP115
TP129
TP116
TP130
TP117
TP131
TP118
TP132
VCC
/RESET
MA[13..18]
FL1
EXCML20A390U
R5
0
1
2
3
4
5A
5B
6A
6B
7A
USB
DUSB-BRD42-T12
VCC
-Data
+Data
Ground
CASE1A
CASE1B
CASE2A
CASE2B
CASE3A
CN14
MAIN BOARD_Circuit Diagram 1/6
R81
CLK66_1 R82
CLK66_2
5
6
7
8
RA21
RA22
RA23
RA24
RA21
EXBV8V330J
RA23
EXBV8V330J
2
4
3
5
6
7
8
RA17
RA18
RA19
RA20
PC63
CE0.1u
VCC3
5
6
7
8
RA13
RA14
RA15
RA16
RA18
EXBV8V330J
33
33
5
6
7
8
RA9
RA10
RA11
RA12
RA13
EXBV8V330J
A21
A22
A23
A24
4
3
2
1
5
7
4
8
3
9
2
10
Cd
OUT
4
13
5
12
9
8
16
PC62
CE0.1u
CE1.0u
PC42
33
A17
A18
A19
A20
A10
A11
A12
A13
A14
A15
A16
A1
A2
A3
A4
A5
A6
A7
A8
A9
74LVC14
IC24A
SW2
R85
R88
CKIO
CE1.0u
PC28
/CS4
74LVC14
CE1.0u
CE1.0u
PC32
TP93
EXBA10E103J
R165
1.0K
VCC3
VCC3
RA20
CE1.0u
CE1.0u
PC46
PC38
PC35
IC24B
VCC3
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
/WE0
33
R117
/RASL
33
33
R27
R26
R25
R24
R23
R22
R21
R20
R19
R18
R17
R109
RD
RDWR/IRQ2/TCLKC/PA8
PVss
A1/PC1
A2
A3
A4
A5
A6
A7
A8
A9
Vcc
Vss
PVss
PVcc
A10
A11
A12
A13
A14
A15
A16
Vcc
Vss
A17
A18
A19
A20
BREQ/TEND0/PINT2/PA18
PVcc
CKIO
PVss
PLLVss
PLLVcc
PVcc
RES
PVss
XTAL
EXTAL
PVss
PVcc
NMI
PVss
CE1.0u
PC31
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
CE1.0u
PC29
EVQ21305R
10K
10K
VCC3
CE1.0u
CE1.0u
PC53
VCC1.2
PC49
CE1.0u
VCC3
PC50
VCC3
/RESET
R38
VCC3
T57
R167
1.0K
TP94
VCC3
VDD
VDD
GND
GND
S1
S2
REF
CY2308-2non
CLBA1
CLKB2
CLKB3
CLKB4
CLKA1
CLKA2
CLKA3
CLKA4
FBK
R132
10K
VCC3
CKIO
Y2
16.666MHz
IC21
A9
A10
A11
A12
A13
A14
A15
A16
A1
A2
A3
A4
A5
A6
A7
A8
Feed_En
RA17
A17
A18
A19
A20
4
3
2
1
5
7
4
8
3
9
2
10
A13
A14
A15
A16
4
3
2
1
A25
A9
A10
A11
A12
4
3
2
1
33
A5
A6
A7
A8
4
3
2
1
R173
RN5VD29A
VDD
NC
GND
IC28
6
7
10
11
2
3
14
15
RA10
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
R41
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
4
3
2
1
/WR
/RD
/WR
33
33
10K
10K
R111
R124
R31
R33
5
6
7
8
A1
A2
A3
A4
R40
CE10p
C18
CE10p
C14
VCC3
RA25 R47
5
6
7
8
RA5
RA6
RA7
RA8
RA11
EXBV8V330J
EXBA10E103J
EXBA10E103J
4
3
2
1
/RESET
/RESET
T33
Scan_PWM-
4
3
2
1
T38
T42
5
6
7
8
EXBA10E103J
EXBA10E103J
SH7206
IC13
SH7206
VCC3
VCC3
VCC3
VCC3
VCC3
Fan_PWM
5
6
7
8
A21
A25
10K
10K
RA7
220
R75
Q5
DTA114EKA
VCC3
PC30
PC27
PC40
PC51
PC33
PC44
PC48
D23/IRQ7/AUDSYNC/PD23
PVcc
D24/DREQ0/TIOC4DS/PD24
D25/DREQ1/TIOC4CS/PD25
D26/DACK0/TIOC4BS/PD26
D27/DACK1/TIOC4AS/PD27
PVss
PVcc
D28/CS2/TIOC3DS/PD28
D29/CS3/TIOC3BS/PD29
D30/TIOC3CS/IRQOUT/PD30
D31/TIOC3AS/ADTRG/PD31
TDO
ASEMD
PVss
PVcc
TMS
Vcc
Vss
PVss
TDI
TRST
TCK
BACK/TEND1/PINT3/PA19
PVcc
ASEBCK
WDTOVF
TxD3/TIOC4A/PE12
ASEBRKAK/ASEBRK
RxD3/TIOC3D/CTS3/PE11
Vss
Vcc
TxD2/TIOC3C/PE10
AVcc
AVref
AN7/DA1/PF7
AN6/DA0/PF6
AN5/PF5
AN4/PF4
AN3/PF3
AN2/PF2
AN1/PF1
AN0/PF0
AVss
VCC3
PC52
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
T24
T25
C17
10u/16V
C12
CE0.01u
C19
VCC3
CE0.01u
C11
VCC3
10K
10K
Pen_Force_VR_AD
Moni_TxD
Sol_PWM-
Feed_PWM+
CROPMARK_AD
+41V_AD
X_CURNT_AD
Y_CURNT_AD
SOL_CURNT_AD
T26
LCDCONT
R37
VCC3
/ASEBRK
CPU_TDI
CPU_TRST
CPU_TCK
CPU_TMS
CPU_TDO
/ASEMD
VCC3
DD[0..15]
R129
T23
T19
T20
T21
T22
T15
T16
T17
T18
T14
R130
10u/16V
T34
VCC1.2
PC43
CE1.0u CE1.0u CE1.0u CE1.0u
PC41
CE1.0u CE1.0u CE1.0u CE1.0u CE1.0u CE1.0u CE1.0u
PC39
RA5
RA2
EXBV8V330J
EXBV8V330J
RA3
RA1
EXBV8V330J
EXBV8V330J
LED2
LNJ308G8LRA
Sol_En
RA1
RA2
RA3
RA4
10K
R48
10K
R64
R118
R110
DQMLL
33
/WE1
33
R116
DQMLU
33
R108
10K
SIF_CTS
10K
R60
33
R49
/CS8
10K
A21
A22
A23
A24
A25
R59
R43
R46
RA4
SIF_DSR
RA8
EXBV8V330J
10K
R143
R174
T36
10K
LCD_BUSY
RA[1..25]
SIF_RxD
RA[1..25]
/CS3
T31
T30
R115
R114
R107
R113
R106
R105
R112
VCC3
/CS0
/CS1
A17
A18
A19
A20
T29
CKE
/CASL
33
33
33
33
33
33
33
/CS5
D0
1
D11
1
T37
T41
10K
10K
R45
R145
33
33
R65
R146
Scan_PWM+
Sol_PWM+
Scan_En
R58
10K
R175
SIF_DTR
SIF_RTS
10K
R131
Moni_RxD
/IRQUSB_0
T40
1
3
SIF_TxD
Reserve_TxD_out
A22
A23
A24
D12
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
10K
R73
Reserve_RxD
5
7
4
8
3
9
2
10
D1
D2
10
2
9
3
8
4
7
5
D8
D9
D10
D11
D12
D13
D14
D15
D13
D14
D15
10
2
9
3
8
4
7
5
D0
D1
D2
D3
D4
D5
D6
D7
D3
D4
D5
D6
D7
D8
D9
D10
DD0
DD1
DD2
DD3
4
3
2
1
5
6
7
8
D0
D1
D2
D3
T11
T8
T7
T10
T6
T9
T13
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
PVcc
RASU/PINT4/CS4/PA20
RASL/IRQ2/POE2/PB4
WE0/DQMLL/POE6/PA12
WE1/WE/DQMLU/POE7/PA13
WE2/ICIORD/DQMUL/TIC5V/PA22
WE3/ICIOWR/AH/DQMUU/TIC5W/PA23
CS3/TCLKB/PA7
CS2/TCLKA/PA6
WE3/ICIOWR/AH/DQMUU/DREQ2/CKE/AUDSYNC/PA16
CASL/IRQ3/POE3/PB5
CASU/PINT5/CS5/CE1A/TIC5U/PA21
D0
PVcc
PVss
D1
D2
Vcc
Vss
D3
D4
D5
D6
D7
D8/TIOC3AS/PD8
D9/TIOC3BS/PD9
D10/TIOC3CS/PD10
PVcc
D11/TIOC3DS/PD11
PVss
D12/TIOC4AS/PD12
Vcc
Vss
D13/TIOC4BS/PD13
D14/TIOC4CS/PD14
D15/TIOC4DS/PD15
D16/IRQ0/POE4/AUDATA0/PD16
D20/IRQ4/TIC5WS/PD20
D21/IRQ5/TIC5VS/PD21
D22/IRQ6/TIC5US/AUDCK/PD22
PVss
4KHz_out
DD4
DD5
DD6
DD7
4
3
2
1
5
6
7
8
D4
D5
D6
D7
4
3
2
1
DD8
DD9
DD10
DD11
4
3
2
1
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
D8
D9
D10
D11
5
6
7
8
DD12
DD13
DD14
DD15
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
D12
D13
D14
D15
Feed_PWM-
PVss
A21/IRQ7/ADTRG/POE8/PB9
A22/DREQ1/IRQ1/SCK1/PA5
A23/TxD1/PA4
A24/RxD1/PA3
A25/DREQ0/IRQ0/SCK0/PA2
A0/PC0
CS8/PE16
DACK1/CKE/TIOC4D/IRQOUT/PE15
MD_CLK2
MD_CLK0
Vss
Vcc
MD2
MD0
FRAME/CKE/TCLKD/IRQ3/PA9
SCK3/TIOC3B/RTS3/PE9
WAIT/DACK2/PA17
PVcc
PVss
PVss
MRES/TIOC4B/PE13
CS0
CS1/POE5/PA11
SCK2/TIOC3A/PE8
CE2A/DREQ3/PINT6/PA24
CE2B/DACK3/PINT7/POE8/PA25
IRQ1/POE1/SDA/PB3
IRQ0/POE0/SCL/PB2
BS/RxD2/TIOC2B/UBCTRG/PE7
DREQ0/TIOC0A/AUDCK/PE0
PVcc
PVss
Vss
Vcc
TEND1/TIOC0D/AUDATA3/PE3
CS5/CE1A/PINT1/TxD0/PA1
CS6/CE1B/TxD3/TIOC1B/AUDATA1/PE5
TEND0/TIOC0B/PE1
CS7/SCK3/TIOC2A/AUDATA0/PE6
CS4/PINT0/RxD0/PA0
IOIS16/RxD3/TIOC1A/AUDATA2/PE4
DREQ1/TIOC0C/PE2
WE3/ICIOWR/AH/DQMUU/DACK0/TIOC4C/PE14
10K
10K
10K
2-6
R74
R57
R56
18
17
16
15
14
13
12
11
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
T49
T48
R136
100
1
19
2
3
4
5
6
7
8
9
SIF_DTR
SIF_RTS
SIF_TxD
C41
CE1u/16V
VCC
C40
CE1u/16V
TP72
Reserve_RxD_in
Moni_RxD_in
+41V_AD
D4
1SS355
11
12
10
21
19
18
5
17
22
4
6
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC
V+
C1-
C1+
T4I
T3I
T2I
T1I
R4O
R3O
R2O
R1O
IC5
33
PC11
CE1.0u
R55
33
PC8
CE1.0u
R30
C2-
C2+
V-
GND
T4O
T3O
T2O
T1O
R4I
R3I
R2I
R1I
D8
1SS355
VCC3
X_CURNT
Y_CURNT
SOL_CURNT
1
3
9
14
27
43
49
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
14
13
15
20
24
1
2
16
23
3
7
R29
3.3K
C43
CE1u/16V
C42
CE1u/16V
IF_C_DTR
IF_C_RTS
IF_C_/TXD
IF_C_DSR
IF_C_CTS
IF_C_/RXD
R53
1.0K
R54
22K
C46
CE0.022u
CROPMARK
T47
R32
2.2K
+41V
R66
2.2K
R133
47K
VM
PC23
CE0.1u
VCC3
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
41V_SENSE
M12L64164A-7TG
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
BA0
BA1
IC8
PC20
DS14C238WMX
CE0.1u
NC
D13
1SS355
VCC3
TP63
D11
1SS355
100
100
VCC3
C49
CE0.022u
R134
R135
CROPMARK_AD
R69
4.7K
D10
1SS355
C48
CE1000p
R4
10K
VCC
R68
4.7K
D9
1SS355
C47
CE1000p
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC4
PC5
CE0.1u
VCC3
Reserve_RxD
Moni_RxD
SIF_DSR
SIF_CTS
SIF_RxD
R67
4.7K
X_CURNT_AD
Y_CURNT_AD
SOL_CURNT_AD
6
12
28
41
46
52
54
37
38
CKE
CLK66_1
23
24
25
26
29
30
31
32
33
34
22
35
20
21
18
17
16
19
39
15
T50
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
/RASL
/CASL
/WR
/CS3
DQMLU
DQMLL
RA[1..25]
DD[0..15]
2
VM_Voltage
DD[0..15]
/WR
DD[0..15]
/WR
DD[0..15]
DD7
DD6
DD5
DD4
DD3
DD2
DD1
DD0
DD15
DD14
DD13
DD12
DD11
DD10
DD9
DD8
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
PC9
CE0.1u
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
VCC3
B0
B1
B2
B3
B4
B5
B6
B7
IC2
B0
B1
B2
B3
B4
B5
B6
B7
IC6
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
2-7
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
SN74LVCH16245ADGG-EL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
IC10
VCC3
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
TP46
TP59
TP85
TP57
TP55
TP52
TP84
TP83
TP47
TP48
TP49
TP50
TP51
TP53
TP54
TP56
DB[0..15]
R13
10K
VCC3
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB[0..15]
RA6
RA9
RA12
RA14
PC24
CE0.1u
4
3
2
1
T2
/GATE1
R2
10K
VCC3
MD12
MD13
MD14
MD15
EXBV8V330J
MD0
MD1
MD2
MD3
EXBV8V330J
MD4
4
MD5
3
MD6
2
MD7
1
EXBV8V330J
MD8
4
MD9
3
MD10
2
MD11
1
EXBV8V330J
4
3
2
1
/GATE2
PC14
CE0.1u
VCC3
PC16
CE0.1u
VCC3
/CS0
TP1
TP2
JP1
2
VCC
DSP03-003-432G
TP11
R127
0
VCC3
RA[1..25]
/CS1
/WE1
/WE0
/CS4
/RD
RA[1..25]
TP30
/RRD
/WWE0
/RESET
TP19
TP18
TP17
TP16
TP15
TP14
TP13
TP12
TP10
TP9
TP8
TP7
TP6
TP5
TP4
TP3
/RESET
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
/WR
/CS1
/WE1
/WE0
/CS4
/RD
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
RA16
RA17
PC55
CE0.1u
VCC3
RA14
RA15
RA12
RA13
RA10
RA11
RA6
RA7
RA8
RA9
RA4
RA5
RA2
RA3
RA1
VCC3
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
TP40
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC16
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PC56
CE0.1u
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21
MA25
MA[1..25]
VCC3
VCC3
PC25
CE0.1u
TP21
TP22
TP23
TP24
TP25
TP26
TP27
TP28
TP29
TP31
TP32
TP33
TP34
TP35
TP36
TP37
TP38
TP39
TP71
TP70
TP68
TP20
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
37
13
15
47
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
IC14
VCC
NC
RY/BY
BYTE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
S29AL016D70TFI020
VSS
VSS
WP/ACC
CE
OE
WE
RESET
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC12
PC47
CE0.1u
27
46
14
26
28
11
12
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
5
6
7
8
5
6
7
8
5
6
7
8
RA27 5
6
7
8
RA28 5
6
7
8
5
6
7
8
5
6
7
8
RA19
RA22
RA24
RA25
5
6
7
8
PC10
CE0.1u
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
MA12
MA13
MA14
MA15
EXBV8V330J
4
3
2
1
TP69
TP58
MA16
MA17
MA18
MA19
EXBV8V330J
MA20
4
MA21
3
2
MA22
MA23
1
EXBV8V330J
MA24
4
MA25
3
2
1
EXBV8V330J
4
3
2
1
4
3
2
1
MA1
MA2
MA3
EXBV8V330J
MA4
4
MA5
3
MA6
2
MA7
1
EXBV8V330J
MA8
4
MA9
3
MA10
2
MA11
1
EXBV8V330J
4
3
2
1
EXBV8V330J
5
6
7
8
RA26
5
6
7
8
5
6
7
8
5
6
7
8
RA29
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
/CCS4
/RRD
MA[1..25]
/WWR
/WWR
/WWE1
/WWE1
/WWE0
/WWE0
TP67
TP75
TP73
/CCS4
/RRD
MA24 TP76
MA23 TP81
MA22 TP79
MA21 TP77
MA20 TP78
MA19 TP80
MA[1..25]

VCC3
VCC3
+ C5
10u/16V
VCC3
PC6
CE1.0u
VCC3
PC18
CE1.0u
VCC3
PC17
CE1.0u
VCC1.5
PC15
CE1.0u
VCC1.5
PC21
CE1.0u
VCC1.5
PC22
CE1.0u
PC7
CE1.0u
VCC3
PC19
CE1.0u
VCC3
VCC1.5
FL2
DB[0..15]
EXCML20A390U
57
59
58
/INTUSB_1
62
60
61
10K
/INTUSB_1
R9
10K
2
3
4
5
6
7
8
9
VCC
1
19
PC61
CE0.1u
18
17
16
15
14
13
12
11
4
3
2
1
TC74VHCT541AFT
4
3
2
1
D1
D2
D3
D4
D5
D6
D7
D8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
5
6
7
8
LCD_RS_out
LCD_RW_out
LCD_E_out
Panel_D0
Panel_D1
Panel_D2
Panel_D3
Panel_D4
Panel_D5
Panel_D6
Panel_D7
LCD_CS_out
/LED
/SW0
/SW1
EXBV8V330J
E1
E2
RA35
IC27
VDD
AFED15V
AFEA15V
VIF1
VIF2
VIF3
AFED33V
AFEA33V
Y1
DP0
DP1
DP2
DP3
DP4
DP5
DP6
DP7
VCC3
PC60
CE0.1u
24MHz
C3
8p
5.6K 1%
5
6
7
8
4
3
2
1
5
6
7
8
5
6
7
8
Panel_RESET
DP[0..7]
1M
R3
560
R1
4
3
2
1
EXBV8V330J
R7
M66592FP
RA32
IC26
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
/RESET
R8
10
11
XIN
XOUT
RST
VCC3
R10
AFEA15G
AFED15G
63
RERIN
/RESET
Vcc_USB
-Data
+Data
ACM2012
17
16
MPBUS
TEST
CS
WR1
WR0
RD
INT
7
14
56
55
54
53
51
DEND1
DREQ1
DACK1/DSTB0
41
/RESET
/USBCS
/WWE1
/WWE0
/RRD
/INTUSB_0
C2
CE1.0u
FL3
4
43
44
45
46
47
48
49
50
52
DP
SD0
SD1
SD2
SD3
SD4
SD5
SD6
SD7
SOF
DREQ0
DEND0
DACK0
A1
A2
A3
A4
A5
A6/ALE
AFED33G
AFEA33G
/CS
/WWE1
/WWE0
/RRD
/INTUSB_0
18
19
20
21
22
23
IC9
5
VBUS
3
DM
10K
T5
MA13
MA14
MA15
MA16
MA17
MA18
D0
D1/AD1
D2/AD2
D3/AD3
D4/AD4
D5/AD5
D6/AD6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
9
MA[13..18]
MA[13..18]
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
DGND
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
40
13
6
15
42
64
2
12
DB[0..15]
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
C4
8p
RA33
1
1
2
2
3
3
4
4
2
3
4
5
6
7
8
9
A0
A1
A2
A3
A4
A5
A6
A7
1
2
3
4
19
1
E
DIR
1
2
3
4
RA34
LCD_CONT
EXBV8V330J
8
7
6
5
8
7
6
5
8
7
6
5
PenForce_VR
8
7
6
5
EXBV8V330J
74LVC245
/PANEL
/WRP
VCC
PenForce_VR
R187
LCDCONT
0
SW1
KHS82E
VCC
R185
PC45
CE0.1u
5.6K
R186
9
10
11
12
13
14
15
16
8
7
6
5
4
3
2
1
C45
CE10p
IC15A
BA10358F
T60
12K
VCC3
RA16
Power_ON
Slow_Power_ON
T32
4
3
2
1
4
3
2
1
VCC3
EXBV8V103J
RA15
4
5 4
3
6 3
2
7 2
1
8 1
IC15B
TP136
7
PenForce_VR_AD
5
6
7
8
5
6
7
8
5
6
7
8
T28
BA10358F
D7
1SS355
R94
100
R42
0
R95
CE100p
C13
CE100p
EXBV8V103J
PC54
CE0.1u
CLK66_2
/RESET
T39
T43
isp_TMS
isp_TDI
isp_TCK
isp_TDO
DP6
DP7
X_En_Phb
X_En_Pha
/GATE1
/GATE2
/WRP
/IRQUSB_0
LCD_RS
LCD_E
LCD_RW VCC3
/LCD_CS
/CS5
R140
10K
4KHz_out
/INTUSB_1
/LED
/SW0
/SW1
T53
/CropOn
VCC3
R158
10K
/PANEL
/INTUSB_0
/SENSOR1
PC59
CE0.1u
VCC
DB[0..15]
5 4
6 3
7 2
8 1
4
3
2
1
PC12
CE0.1u
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
T54
DB[0..15]
RA36
EXBV8V103J
5
6
7
8
R76
10K
DB15
DB14
DB13
DB12
DB11
R61
10K
IC20
EPM240T100C5N
T52
T55
T51
LCD_BUSY
/RESET
T56
MA21
MA22
MA23
MA24
MA25
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GNDINT
IO/GCLK3
VCCINT
IO/GCLK2
I/O
GNDIO
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
MA[1..25]
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
GNDINT
IO/GCLK0
VCCINT
IO/GCLK1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
TMS
TDI
TCK
TDO
I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
MA[1..25]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
/CS0
/CS1
/CS4
/CS8
T35
/WWR
/RRD
/WWE0
PC58
CE0.1u
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
GNDIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
GNDIO
I/O
I/O
I/O
VCC3
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
DP0
DP1
DP2
DP3
DP4
DP5
Y_En_Phb
Y_En_Pha
DP[0..7]
DB[0..15]
IC25
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
18
17
16
15
14
13
12
11
RA37
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
D1
D2
D3
D4
D5
D6
D7
D8
E1
E2
2
3
4
5
6
7
8
9
4
3
2
1
5
6
7
8
5
6
7
8
EXBV8V330J
C34
C35
C37
CE100p
CE100p
CE100p
/SENSOR1
VCC3
PC13
CE0.1u
C38
CE100p
1
19
74LVC541
2-8
4
3
2
1
Limit
PINCH_SENS
FRONT_PAPER
REAR_PAPER
TP98
TP97
TP133
TP134
Limit
Pinch_Pos
F_Paper
R_Paper
Feed_En
Sol_En
Sol_PWMFeed_PWM+
Feed_PWM-
R166
10K
X_CURNT
TP135
R159
10K
X_CURNT
33
33 Sol_En
R183
R184
33
33
33
R180
R181
R182
TP86 TP87
TP92 TP82
C50
CE0.22u/50V
C51
CE0.22u/50V
IN1
IN2
IN3
IC22
8
EN1
3
EN2
13
EN3
7
4
14
C54
CE1.0u
D14
DAN217U
/CropOn
Fan_PWM
L6234
6
OUT1
5
OUT2
15
OUT3
9
VS
12
VS
CE0.01u
C24
/CropOn
VCC
3403A
IC19C
1
19
2
3
4
5
6
7
8
9
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
330
680
IC18
R148
R147
10
VCC
330
VCC
PC57
CE0.1u
/Crop_ON@
R142
4.7K 0.1%
R160
47K 0.1%
T45 T46
R161
4.7K 0.1%
R153
47K 0.1%
R92 0.1ohm/1W
R83
12
X_En_Phb
680
10
X_En_Pha
R63
4.7K 0.1%
Y_En_Phb
11
13
47K 0.1%
74LVC14
IC24F
74LVC14
IC24E
74LVC14
IC24D
74LVC14
IC24C
R71
4.7K 0.1%
R87 47K 0.1%
R86
Y_En_Pha
R84
R80
100K 0.1%
X_En_Phb
X_En_Pha
Y_En_Phb
R151
100K 0.1%
100K 0.1%
3403A
IC19B
R78
R152 100K 0.1%
Fan_PWM
C30
CE0.22u/50V
C58
VM
2
1
17
Sol_CURNT
16
VREF
18
VBOOT
1
GND
11
GND
10
20 GND
GND
VCP
19
SENSE2
2
SENSE1
Sol_CURNT
CE0.22u/50V
R91
1.0ohm/1W
8
7
6
5
8
7
6
5
R138
R137
FL6
EXCML20A390U
100
100
TP100TP99
TP102TP101
EXBV8V470J
1
2
3
4
FL7
EXCML20A390U
CE1000p CE1000p
CE1000p CE1000p
C28 C29 C32 C33
1
2
3
4
RA31
VCC
5
6
7
8
4 5
3 6
2 7
1 8
Feed_Motor+
Feed_Motor-
1
2
3
4
UPA1759
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC17
Feed_Encoder_Phase_A
Feed_Encoder_Phase_B
8
7
6
5
RA30
EXBV8V102J
To F EED MOTOR
4
3
2
1
Y_En_Pha
C39
10u/100V
D2FS6
L RCH895-181K
L3
D17
CropMark
non
R51
T59 T58
R89
1.2ohm/1W
33
R179
Sol_En
Y_CURNT
33
33
33
R176
R177
R178
+24V
R44
Y_CURNT
Scan_En
Scan_PWM+
Scan_PWMSol_PWM+
IC19A
3403A
VF
FAN
8
3
13
7
4
14
C22
CE0.1u
R77
non
R141
0
VCC
100
C20
CE470p
D15
DAN217U
EN1
EN2
EN3
IN1
IN2
IN3
IC23
C55
CE1.0u
14
/Crop_ON@
R52
+24V
To FAN
R90
10K
TP88
TP91
C52
CE0.22u/50V
C53
CE0.22u/50V
TP89 TP74 TP90
11
2
1
3
C56
CE0.1u
2-9
4
16
VREF
17
VCP
VCC
12
13
R72
non
Pinch_Pos
3403A
IC19D
R170
10K
CE0.22u/50V
R172
10K
VM
R149
4.7K 0.1%
R144
47K 0.1%
R150
4.7K 0.1%
R157
47K 0.1%
R93 0.1ohm/1W
TP121 TP119 TP120
330
R154
C57
C31
CE0.22u/50V
R156
100K 0.1%
R171
VCC
680
R155
R139 100K 0.1%
L6234
6
OUT1
5
OUT2
15
OUT3
9
VS
12
VS
C25
CE0.01u
19
SENSE2
2
SENSE1
18
VBOOT
1
GND
11
10 GND
GND
20
GND
VCC3
FL8
EXCML20A390U
EXCML20A390U
FL4
TP95
Scan_Motor+
Scan_Motor-
Scan_Encoder_Phase_A
Scan_Encoder_Phase_B
Sol-
Sol+
TP96
Pinch_sens
/Crop_ON
Crop_sens
Sol-
Sol+
To CUTTING CARRIAGE BOARD
TP105
TP106
TP103
TP104
FL5
EXCML20A390U
FL9
EXCML20A390U
To SCAN MOTOR
CE0.1u
C36
+41V
C63 CE0.1u
C27 220u_50V
T27
SS
RT
VIN
IC29
D6
DE3L20U
FB
INV
BD9002HFP-TR
2
SW
Q2
DTA114EKA
R39
100
R35
15K
Q1
Comment: 2SJ553S
R36
2.2K/0.5W
C62
CE0.22u
Q3
DTA114EKA
Slow_Power_ON
Power_ON
R34
1K/0.5W
C9
CE1000p
120K
C23 1000u/63V
8.2K
C61
CE1000p
D16
D2FS6
T44
R163
82K
R164
150K
Q4
2SK2796S
+41V
+ C26
220u/35V EEEFK1V221P
R70
47/1W
R79
47/1W
TP148
VM
TP151
+24V
C21
CE470p
R50
100
D12
PTZ43A
CE0.22u
C60
C59
CE2200p
R168
L2
CDRH105 181 180uH
1.0K
R62
+41V
R169
C15
R162
10K
220u_50V
VCC
PC3
CE0.33u
R6
0
VCC
330K
100K
2
Vcc
IC3
28
26
25
27
ampVref
CHOUT
amp out
PC26
C6
R100
10K
TP149T4 VCC3
CE0.01u
MD1620F
IC11
M1FL20U
D5
220u/6.3V EEEFK0J221P
BA33DD0WHFP
4
Vout
1SS355
D3
R128
R125
CE1000p
PC37
220u_50V
VDD
VCC
TAB2
5
6
VBoot
S/S
CE0.1u
GND
GND
4
24
23
OCL+
VOUT
VG
22
TAB1
CE0.01u
PC36
F/B OCL-
VB
P.GND
P.GND
P.GND
P.GND
8
9
10
11
+ C16
CTL
1
GND
3
N.C.
5
D1
R15
R16
0.15/1W
0.15/1W
1SS355
D2
VC
VIN
IC7
VC
VIN
T12
R104
1K 1%
100 1%
R101
R102
100 1%
R99
1K 1%
120 1%
R96
R97
120 1%
C7
100u_25V
C1
100u/25V
+ C8
1000u/10V EEEFK1A102P
VCC5
PQ015YZ01Z
VADJ
VO
VADJ
VO
1SS355
IC1
PQ070XZ1HZPH
PC2
CE0.33u
VCC3
VCC3
CDRH104-330
L1
GND
5
GND
2-10
GND
2
5
PC34
TP147
PC4
CE0.1u
TP152
T3
PC1
CE0.1u
VCC
R103
10K
VCC1.2
R98
10K
VCC1.5
R12
270 1%
TP150
T1
LED1
LNJ308G8LRA
JP2
JP2 non
2
1
B2P-VH non
CN3
2-3 SUB BOARD

SUB BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-11
U1
SUB BOARD_Arrangement Diagram (Soldering Side)
CN9
CN1
2-12
PFVR
LCDCONT
/RESET
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
FROM MAIN BOARD
52806-2510
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
PC5
CE0.1u
non
R13 0
D1
PC3
CE0.1u
PD[0..7]
PC4
CE0.1u
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD2
PD3
PD0
PD1
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
19
1
2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
2
5
6
9
12
15
16
19
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
VCC
TC74VHCT245AFT
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC1
TC74VHCT245AFT
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC3
SN74HCT273APWR-EL
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC2
TC74VHCT245AFT
B0
B1
B2
B3
B4
B5
B6
B7
PC2
CE0.1u
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
11
1
3
4
7
8
13
14
17
18
18
17
16
15
14
13
12
11
IC4
PAUSE
MENU
ENTER
ORIGIN
SHEET CUT
TEST CUT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
LCD1
RA3
EXBV8V103JV
RA1
EXBV8V103JV
VCC
VCC
LED5
TLWH1100
LED4
TLWH1100
TLWH1100
LED7
R8
82
RA2
EXBV8V103JV
TLWH1100
LED6
R7
82
RA4
EXBV8V103JV
LCD BACK Light
R6
82
RCM2234M-B 20X2
PC6
CE0.1u
LCD_RS
LCD_R/W
LCD_E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VCC
R5
82
VCC
PRESET
FORCE
SPEED
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
SETUP_LED
POWER_LED
PAUSE_LED
R14
100
VCC
PANEL BOARD
PC1
CE0.1u
3
1
+ C1
47u/16V
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
VCC
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4
2-13
1
2
3
4
SEL6E10C-TH12E
LED1
SEL6E10C-TH12E
R10
82
EVQ21305R
EVQ21305R
EVQ21305R
SW6
SW12
SW3
TLWH1100
LED9
EVQ21305R
SW4
TLWH1100
LED10
R11
82
EVQ21305R
EVQ21305R
SW13
EVQ21305R
SW9
EVQ21305R
EVQ21305R
EVQ21305R
SW10
SW7
SW8
EVQ21305R
EVQ21305R
EVQ21305R
SW1
SW2
SW11
SETUP
POWER
PAUSE
VCC
TLWH1100
LED11
R12
82
PAUSE
MENU
ENTER
ORIGN
SHEET CUT
TEST CUT
MEMORY
FORCE
SPEED
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
RS20M113JA03(10KB)
VR1
R2
4.7K
VCC
1.5K
R3
1.5K
R1
1.5K
R4
SW5
TLWH1100
LED8
R9
82
DTD113EK
Q2
SEL6E10C-TH12E
LED2
DTD113EK
Q1
DTD113EK
Q3
LED3
52793-1170
11
10
9
8
7
6
5
4
3
2
1
Limit
2
non
C2
R19
560
U1
CNZ1120
R15
82
CAVCC
R16
0
VR2
RH0614CJ5J01A
R17
1.0K
CAVCC
1
2
3
U2
NJL5265KL
NRS-701-2025TF
PINCH SENS BOARD
RS1
FAN BOARD
5267-02AX
1
2
CN8
5267-02AX
1
2
CN7
5267-02AX
1
2
CN6
CROP BOARD
CABLE-ASSY,CROP SENS GX-500
CN9
CARRIAGE BOARD
53014-0210
R18
330
CAVCC
Q4
DTD113EK
CN4
PinchSens
Crop_ON
Crop_sens
1
2
IL-S-2P-S2T2-EF
1
2
CN2
Sol-
Sol+
CAVCC
4
1
3
1
3
4
3
1
3
2
3
1
1
2
CN5
non
C3
Crop_ON
Crop_sens
53014-0310
1
2
3
CN3
SUB BOARD_Circuit Diagram
3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
TOOL CARRIAGE REPLACEMENT : 30min.
1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. CROP MARK SENSOR ADJUSTMENT
4. AUTO CROP-CUT ADJUSTMENT
5. SHEET CUTTER DOWN POSITION ADJUSTMENT
Adj. Time : 60min.
< Total Time : 90min. >
CARRIAGE MOTOR REPLACEMENT : 5min.

1. AGING
Adj.Time: 1min.
GRIT MOTOR REPLACEMENT : 5min.
1. AGING
<Total Time : 6min.>
Adj. Time : 1min.
PINCH ROLLER REPLACEMENT : 5min.

CARRIAGE WIRE REPLACEMENT : 25min.

1. WIRE TENSION ADJUSTMENT
Adj. Time : 20min.
CUTTER PROTECTION REPLACEMENT : 5min.

<Total Time : 5min.>
CROP MARK SENSOR REPLACEMENT : 15min.
1. TOOL HEIGHT ADJUSTMENT
3. CROP MARK SENSOR ADJUSTMENT
Adj. Time : 60min.
MAIN BOARD REPLACEMENT : 10min.

1. FIRMWARE INSTALLATION
2. SYSTEM PARAMETER INITIALIZE
4. CALIBRATION
6. SERIAL NUMBER INPUT
Adj. Time : 60min.
3-1 TOOL CARRIAGE REPLACEMENT
Remove the Guide Rail Cover.

Guide Rail Cover
Remove the Support Cable.

Support Cable
Be careful not to scratch the Carriage Cable.
3-1
Remove the Carriage Cover.
Disconnect the Cables of Crop Mark Sensor, Pinch Roller

Sensor, Solenoid and Carriage.
Carriage Cover
Carriage Board
Carriage Cable
Screw
Remove the Carriage Board.
Solenoid Cable
Remove the Screw and the Washer fixing the Tool

Carriage.
Remove the 2 Screws to remove the Tool Carriage from

the Guide Rail.
3-2
Crop Mark Sensor

Cable
Pinch Roller Sensor Cable
Screw
Cut the Cable Tie.
Tube
CableTie
Remove the Screw1 and 2 shown in the figure to remove

the Separating Knife and Crop Mark Sensor together with
the Crop Mark Sensor Stay from the Tool Carriage.
Separating Knife
Crop Mark Sensor

Crop Mark Sensor Stay
Screw2
Screw1
< Bottom View>
Remove the Screw fixing the Pinch Roller Sensor Board

and the Tool Carriage.
< Bottom View>
Pinch Roller Sensor Board
10
Screw
Remove the Pinch Roller Sensor Board from the Tool

Carriage by the either of the 2 methods below.
Tube
1) Disconnect the Pinch Roller Sensor Wire from the

Connector using the Tweezers.
Then, pull out the Pinch Roller Sensor Wire from the
Tube.
Pinch Roller
Sensor Wire
3-3
2) Remove the Pinch Roller Sensor Wire from the Pinch

Roller Sensor Board using the Soldering-iron.
Then, pull out the Pinch Roller Sensor Wire from top
of the Tube.
Tube
Pinch Roller
Sensor Wire
11
Screw
Remove the 2 Screws fixing the Guide Bearing 2.
< Rear View>
Screw
Carriage Bearing 2
12
Fix the Carriage Bearing 2 with 2 Screws to the New Tool

Carriage.
< Rear View>

Screw
Carriage Bearing 2
13
Fix the Separating Knife to the New Tool Carriage with

the 2 Screws.
Separating Knife
< Bottom View >
3-4
Fix the Separating Knife, while pushing it to the circled

part of the right figure.
Separating Knife
Screw
< Bottom View >
14
Fix the Pinch Roller Sensor Board to the Tool Carriage

by the either of the 2 methods below.
Tube
1) Put the Pinch Roller Sensor Wire through the Tube

and connect it to the Connector.
Pinch Roller
Sensor Wire
2) Put the Pinch Roller Sensor Wire through the Tube.

And solder the Pinch Roller Sensor Wire to the pinch
Roller Sensor Board using the Soldering-iron.
Be careful with the direction of the Pinch roller

Sensor Board when soldering.
3-5
15
Fix the Pinch Roller Sensor Board.
< Bottom View >
16
Screw
Fix the Crop Mark Sensor together with the Crop Mark
Sensor Stay to the Tool Carriage with the Screw2.
Crop Mark Sensor

Screw2
< The bottom of the Tool Carriage>
17
Fix the 2 Tubes with the Cable Ties.

Tube
Cable Tie
18
Put the Tool Carriage on the Wire and fix it with the
Screw and Washer.
* Lift up the Tool Carriage and fix it.

* The mark of the Washer on the Wire is the position
where the Tool Carriage should be fixed.
3-6
19
Fix the Tool Carriage to the Guide Rail with the 2 Screws
while fitting the screw hole of the Carriage Board Stay
Assy and Guide Bearing Assy.
Screw
Guide
Bearing Assy
If the Right Screws is fixed first, the Tool Carriage

can be fixed easily.
Carriage Board
Stay Assy
20
Connect the Cables of the Carriage, Pinch Roll Sensor,

Solenoid and the Crop Mark Sensor.
And fix the Carriage Board with the Screw while fitting the
screw hole of the Carriage Board with the projection part.
Projection part
Perform the followings.

1. [4-4 TOOL HEIGHT ADJUSTMENT]
2. [4-6 TOOL PRESSURE ADJUSTMENT]
3. [4-9 CROP MARK SENSOR ADJUSTMENT]
4. [4-10 AUTO CROP-CUT ADJUSTMENT]
5. [4-12 SHEET CUTTER DOWN POSITION ADJUSTMENT]
3-7
Carriage Cable
Screw
Solenoid Wire
21
Carriage Board
Crop Mark Sensor

Cable
3-2 CARRIAGE WIRE REPLACEMENT
Remove the Guide Rail Cover, Right Side Cover and Left
Side Cover.
Left Side Cover
Guide Rail Cover Right Side Cover

Support Cable

Carriage Cover

Carriage.
3-8
Loosen the Screw A and Screw B in order to loosen the

Carriage Wire Tension.
2
ScrewB
Remove the Carriage Wire from the Pulley.
Loosen the Screws fixing the Carriaage Motor.
ScrewA
Carriage Wire
Spring
Screw
Carriage Motor
Remove the Screw while holding the Shaft.

Then, loosen the 2 Screws fixing the Shaft Stay No.1 and
remove the Drive Gear from the Motor Base.
Shaft
Screw
Drive Gear
Shaft Stay No.1
Screw
3-9
10
11
Remove the 4 Screws fixing the Drive Gear and Pulley.

Then, pull out the tip of the Carriage Wire from the cut
end of the Pulley.
Put the tip of the New Carriage Wire into the cut end of
the Pulley.
Then, fix the Pulley and the Drive Gear with the 4
Screws.
Fix the Drive Gear to the Motor Base with the screw while
holding the Shaft.
Then, tighten the 2 Screws while pushing the Pulley
against the Shaft Stay No.1.
Carriage Wire
Pulley
Carriage Wire
Shaft
Screw
Drive Gear
Shaft Stay No.1
Screw
12
Fix the Carriage Motor temporarily with the 3 Screws and

the Spring.
Spring
Screw
Carriage Motor
3-10
13
Fix the New Carriage Wire.

Wind the Carriage Wire around the Pulley from the
bottom to the top (14times).
Make sure to wind without overlap or twists.
Process 2 will be easier, if putting scotch tape

on the wound wire to prevent it from coimg
loose.
Carriage Wire
14
Turn the Pulley until the Carriage Wire comes to the

middle of the Pulley (7th from the bottom).
15
Fix the Tool Carriage with the Screw and the Washer at
the middle of the Guide Rail.
3-11
16
Mesh the Carriage motor Gear with the Drive Gear.

Then, tighten the 3 Screws securely.
And move the Tool Carriage to left and right several times
so that the Carriage Motor Gear meshs with the Drive
Gear better.
Move the Tool Carriage to left and right several
times after meshing.
In case this work is not done, the Carriage
Motor could be shaky.
Spring
Screw
Carriage Motor
17

1. [4-7 WIRE TENSION ADJUSTMENT]
3-12
3-3 MAIN BOARD REPLACEMENT
Turn on the Power SW while pressing the Left, Right and

Down keys to enter the Service Mode.
],[
],[
] + POWER ON
SERVICE MODE
VER 1.00
FORCE 30gf
Start the PIT.

Perform [Get Report] and [Get Parameters], and save
them as files.
Remove the Front Guide Cover.
Front Guide Cover
Disconnect all of the Cables from the Main Board.
3-13
Remove the 2 Screws on the Main Board and the 4

Screws from the rear side of the Machine.
Then, remove the Main Board together with the Plate.
< Front >
Plate
Screw
Remove the 2 Screws to remove the Main Board from

the Plate.
Fix the New Main Board to the Plate.
Screw
Fix the New Main Board together with the Plate.
< Front >
The work will be easier if the 4 Screws at the

rear are fixed temporarily before fixing the 2
Screws at the front.
Plate
3-14
Screw
Connect 7 Cables to the Main Board.
SW Power Supply Cable

Carriage Cable
Panel Board Cable
Fan Cable
Feed Motor Cable
Scan Motor Cable
Paper Sensor Cable
CN9 CN10 CN11 CN7 CN12 CN8
: CN6
: CN7
: CN8
: CN9
: CN10
: CN11
: CN12
CN6
Change the DIP SW on the Main Board depending on the

model type.
GX-500 ... bit#1 On
GX-400 ... bit#2 On
GX-300 ... All off
DIP
SW
GX-300
3
2
ON
4
3
GX-400
2
ON
4
3
GX-500
2
ON
10
Fix the Front Guide Cover.
Front Guide Cover
3-15
11
Perform the following operations after replacement.

After performing these operations, perform [Put Parameters] with PIT and write the parameter that is saved
before replacement to the Main Board.
Perform the following operations if it is not possible to transfer the parameters by PIT.
4. CALIBRATION
6. SERIAL NUMBER INPUT*
* Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
3-16
3-4 PINCH ROLLER REPLACEMENT
Remove the Screw and the 3 Pinch Roller Assys from the
cut part.
Cut part
The GX-300 does not have a middle pinch roller.
Screw
Remove the E-Ring of one side of the Pinch Roller using

the Flat Head Driver.
E-Ring
Remove the Pin.
Pin
Put the 2 Washers to both sides of the New Pinch Roller

and put the Pin through the Pinch Roller.
Pin
In case of the Pinch Roller with a sensor, the

marked side of the Pinch Roller must be
outside.
Mark
3-17
Fix the E-Ring using a pare of Pliers.
E-Ring
Fix the 3 Pinch Roller Assys carefully with their fixing

positions.
The right figure is the Left Pinch Roller Assy.
* Left Pinch Roller Assy

With the Magnet and the mark on the Left
* Middle Pinch Roller Assy
No Magnet or the mark
* Right Pinch Roller Assy
With the Magnet and the mark on the Right
Mark
Put the 3 Pinch Roller Assys from the cut part and fix the
Screw.
Screw
3-18
3-5 CROP MARK SENSOR REPLACEMENT

Guide Rail Cover

Support Cable
Disconnect the Cable of the Crop Mark Sensor, Pinch

Roller Sensor , Solenoid and Carriage.
Carriage Cover
Carriage Board
Carriage Cable
Screw
Remove the Screw sown in the figure and the Carriage

Board in order.
Solenoid Cable
3-19
Crop Mark Sensor

Cable

Carriage.
Remove the 2 Screws to remove the Tool Carriage from

the Guide Rail.
Cut the Cable Tie.
Screw
Tube
Cable Tie
Remove the Screws shown in the figure to remove the

Crop Mark Sensor together with the Crop Mark Sensor
Stay from the Tool Carriage.
Crop Mark Sensor

Screw2
< Bottom View>
3-20
Remove the 2 Screws to remove the Crop Mark Sensor

Board from the Crop Mark Sensor Stay.
Crop Mark Sensor Board

Screw
Fix the New Crop Mark Sensor Board to the Crop Mark
Sensor Stay with the 2 Screws.
Cropmark Sensor Stay
10
Fix the Crop Mark Sensor together with the Crop Mark
Sensor Stay to the Tool Carriage with the 2 Screws.
Crop Mark Sensor

Screw2
< Bottom View>
11
Fix the 2 Tubes with the Cable Ties.

Tube
Cable Tie
12
Put the Tool Carriage on the Wire and fix it with the
Screw and the Washer.
* Lift up the Tool Carriage and fix it.

* The mark of the Washer on the Wire is the position
where the Tool Carriage should be fixed.
3-21
13
Fix the Tool Carriage to the Guide Rail with the 2 Screw
swhile fitting the screw hole of the Carriage Board Stay
Assy and Guide Bearing Assy.
Screw
Guide
Bearing Assy
If the ight Screw is fixed first, the Tool Carriage can

be fixed easily.
Carriage Board
Stay Assy
14
Connect the Carriage Cable, the Pinch Roller Sensor

Wire, the Solenoid Wire and the Crop Mark Sensor
Cable.
And fix the Carriage Board with the Screw while fixting
Projection part
Carriage Board
Carriage Cable
Screw
the screw hole of the Carriage Board with the projection

part.
Solenoid Wire
15

1. [4-4 TOOL HEIGHT ADJUSTMENT]
3. [4-9 CROP MARK SENSOR ADJUSTMENT]
4. [4-10 AUTO CROP-CUT ADJUSTMENT]
3-22
Crop Mark Sensor

Cable
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
Tool Name
ST-002
TENSION GAUGE 3N (300gf)
Purpose
TOOL PRESSURE ADJUSTMENT
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN
Purpose
TOOL HEIGHT ADJUSTMENT

SPACER BED ADJUSTMENT
Tool No.
ST-011
Tool Name
TENSION METER
Purpose
WIRE TENSION ADJUSTMENT
Tool No.
ST-012
Tool Name
Purpose
DIAL TENSION METER DTB-50 (0.5N/50gf)
4-1
4-2 Service Mode

Service Mode
[
], [
], [
] + POWER ON
SERVICE MODE
VER 1.00
Firmware Version
FORCE
30gf
FORCE
*7
30gf
The Min. tool pressure can be adjusted by [ ],[ ] keys.

The tool pressure becomes stronger as the value increases.
The Tool moves up or down by [TEST] key.
FORCE
200gf
FORCE
*8
200gf
The Max. tool pressure can be adjusted by [ ],[ ] keys.

The tool pressure becomes stronger as the value increases.
The Tool moves up or down by [TEST] key.
FORCE LEVER
FORCE LEVER
[-----*-----]
This menu is for checking the status of the PEN FORCE Slider.
KEY CHECK
KEY START
**********
This menu is for checking the Panel Keys.

Press [TEST],[ORIGIN], [PAUSE], [ ], [ ], [ ], [ ],
[MENU],[MEMORY], [ENTER], [SPEED], [FORCE], [SHEET CUT]
in order.
KEY CHECK
OK!
KEY CHECK
NG!
SENSOR CHECK
SENSOR CHECK
F0 R0 P0 L0 C235
This menu is for checking the Sensor.

F : Front Paper Sensor,
R : Rear Paper Sensor,
P : Pinch Roller Sensor,
L : Carriage Limit Sensor,
1 : ON 0 : OFF
C : Sensibility of Crop Mark Sensor Value : 0 ~ 1023
Check the difference of the values are more than 500 when
the sensor detects the Crop Mark (Black) and the Sheet
(White). Make sure to use the matt sheet for this check.
LED CHECK
LED CHECK
BLINKING
This menu is for checking the function of LEDs.

There is no problem if all LEDs blink, the check will be completed.
FAN CHECK
FAN CHECK
ON
This menu is for checking the FAN.

ON/OFF can be changed by pressing the [ENTER] key.
CALIB-G<-0.14>
CALIB-G<-0.14>
*CHANGE
CALIB-G<-0.14>
*-0.14%
CALIB-G<-0.14>
DATA 2
Select the Calibration Checking DATA

and press the [ENTER] key to draw the
figure.
DATA2:750x550 mm
CALIB-G<-0.14>
DATA 1
CALIB-C<+0.04>
This menu is for Calibration of the

Feed direction.
DATA1:420x420 mm
CALIB-C<+0.04>
*+0.04%
CALIB-C<+0.04>
*CHANGE
This menu is for Calibration of the

Carriage moving direction.
The value is %.
Select the Calibration Checking DATA

and press the [ENTER] key to draw the
figure.
CALIB-C<+0.04>
DATA 2
DATA2:750x550 mm
CALIB-C<+0.04>
DATA 1
DATA1:420x420 mm
4-2
CROP AUTO
CROP AUTO
START
CROP MANUAL
CROP MANUAL
*CROP-G <-5>
CROP-G <-5>
*-5
CROP MANUAL
*CROP-C <-7>
CROP-C <-7>
*-7
This menu is for AUTO CROP-CUT

ADJUSTMENT
This menu is for MANUAL CROP-CUT

ADJUSTMENT.
1 step = 0.025mm
* This menu is not used normally.
AGING
AGING START
This menu is for Aging.

Aging can be stopped by pressing the [
PAUSE] key or turning the power off.
MOTOR-G TIME
MOTOR-G TIME
*3000.0H
This menu shows the working time of the

Grid Motor.
MOTOR-G TIME
RESET OK ?
This menu is for reseting the working time

of the Grid Motor.
MOTOR-G TIME
INFORMATION
MOTOR-C TIME
MOTOR-C TIME
*3000.0H
This menu shows the working time of the

Scan Motor.
MOTOR-C TIME
RESET OK ?
This menu is for reseting the working time

of the Scan Motor.
MOTOR-C TIME
INFORMATION
SERIAL NO.
SERIAL NO.
ZT00000
SYSTEM SWITCH
SYSTEM SWITCH
00000000
Bit#
This menu shows the total working time

and total reset times of the Grid Motor.
T : Total working time of the Grid Motor.
R : Total reset times of the Grid Motor.
MOTOR-G INFO
T5000 R3
Items
This menu is for inputing the SERIAL NO.

when you replace the Main Board.
Use the [ ] [ ] key to input the SERIAL
NO. and the [ENTER] key to save the
setting.
Outline
Changing the resolving the The resolving power of the arc command will
Bit0
power of the arc command. change from 5dgr to 1 dgr.
Bit1 Magnetizes the Motor
This menu shows the total working time

and total reset times of the Scan Motor.
T : Total working time of the Scan Motor.
R : Total reset times of the Scan Motor.
MOTOR-C INFO
T5000 R3
Setting
Default
0:5dgr
1:1dgr.
The sheet will not move by its weight even

0:Standard
if it is [UN SETUP] when the heavy sheet is
1:Adaptation
set, such as the sandblast.
Bit2
This menu can change the correspondence

Default setting for the !FS
0:Disable
when the machine received FS command
command and VS command
1:Enable
and VS command.
Bit3
This menu can change the feed speed for

Default setting for the !PG
0:Standard
the sheet when the machine received !PG
command
1:High speed
command.
I/O CHECK
USB CHECK
**** Byte
SERIAL CHECK
**** Byte
4-3
This menu is for changing the functions of

the machine.
Normally, It is not necessary to change any
switches.
Each bit is selected by [ ],[ ] keys and it
can be changed by [ ],[ ] keys.
This menu is for checking that the machine

can read the data sent from the PC through
the USB or the SERIAL cable.
The number of bytes that was received will
be shown on the LCD.
Special Key Operation

Sheet Cutter Down
Position Adjustment
Displayed Language
System Parameter Initialize

It initializes the all parameters.
Lower the Sheet Cutter by pushing

the Tool Carriage against the Left
Frame.
[ ],[
] , [SHEETCUT]
[ MENU ] + POWER ON
],[
] , [ ORIGIN ] + POWER ON
+ POWER ON
LANG. ENGLISH
*ENGLISH
INITIALIZING
CUT DOWN POS
INIT ALL EEROM
Languages:
English,Japanese,German,French,
Spanish,Italian and Portuguese.
ARE YOU SURE?
ARE YOU SURE?
COMPLETED
COMPLETED
Firmware Upgrade
[ ] , [ ] , [ ] + POWER ON
Initialize for customers

It initializes the all parameters
set in the user menu.
OTHERS
BOOT VERSION 1.0
FACTORYDEFAULT
ARE YOU SURE?
FACTORYDEFAULT
*PRESET
WAITING
RECEIVING
99%
SELECT SHEET
*ROLL
WRITING
99%
COMPLETED
4-4
SERVICE REPORT
<< SYSTEM REPORT >>
MODEL
: GX-500
SERIAL NO: ZU60100
VERSION
MAIN
: A100
BOOT
: B100
SERVICE INFORMATION
FORCE: 30g=17 200g=20
FACT CALIB. : C=-0.06% G=0.00%
KNIFE ADJ. : 650step
CROP SENSOR OFFSET: C=-16step G=-51step
MOTOR TIME : C=0.2H G=0.2H
MOTOR TOTAL TIME : C=0.2H G=0.2H
MOTOR RESET COUNT : C=0 G=0
DIPSW
: 00000001
SYSTEMSW: 00000000
SCcmd: OFF
O?cmd: ON
MENU INFORMATION
: FORCE[gf] SPEED[cm/s] OFFSET[mm] UPSPEED[cm/s]
CONDITION:
90
15
0.250
AUTO
MEMORY
USER1
USER2
USER3
USER4
USER5
USER6
USER7
USER8
: USER1
:
50
:
50
:
50
:
50
:
50
:
50
:
50
:
50
20
20
20
20
20
20
20
20
0.250
0.250
0.250
0.250
0.250
0.250
0.250
0.250
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
CROPMARK : MANUAL
BASE X: 0.0mm
BASE Y: 0.0mm
WIDTH : 180mm
LENGTH: 210mm
I/O
: AUTO
SERIAL BAUD : 9600
DATA : 8
STOP : 1
PARITY: NONE
HAND : H-WIRE
AUTOCUT SPEED
: 50cm/s
AUTOCUT MARGIN : 30mm
AUTOCUT PASSES : 1
AUTOCUT COMMAND : DISABLE
VS COMMAND : DISABLE
!FS COMMAND : DISABLE
SP COMMAND : DISABLE
SMOOTHING: ON
DISP UNIT: mm
CONTRAST : 5
TESTCUT PATTERN : TYPE1
OVER CUT : DISABLE
USER CALIB. : C=0.00% G=0.00%
LANGUAGE: ENGLISH
<< END >>
*Please use the monospaced font like the [Courier] font when you see it.
4-5
QUALITY ROTATE[deg] AREA[m]

NORMAL
0
1.0
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
4-3 HOW TO UPGRADE FIRMWARE (Reference Time:5min.)

Connect PC and GX-500/400/300 with the USB Cable.
It is necessary to prepare the followings to upgrade the FIRMWARE.

1. FIRMWARE
2. WindowsPC (OS:Windows98SE/Me/2000/XP)
3. USB Cable
4. PIT.exe
Turn on the power while pressing [
],[
],[
] keys.
[ ] , [ ] , [ ] + POWER ON
The machine is ready to receive data when [WAITING] is

displayed.
BOOT VERSION 1.0
ARE YOU SURE?

[ENTER]
WAITING
Start up PIT. PIT window is displayed.

Click [Firmware Upgrade] button.
[Open] screen is displayed.

Select the firmware file and click [Open].
PIT starts to send the firmware to the GX-500/400/300.
4-6
When the Firmware Upgrade is completed, [COMPLETE]

will be displayed on the LCD.
RECEIVING
99%
Turn off the power.

WRITING
99%
COMPLETED
[POWER OFF]
4-7
4-4 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

TOOL HEIGHT ADJUSTMENT is for adjusting the tool height to avoid the tool-bouncing in the
cutting operation.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool WHITE DUMMY PEN (ST-006), Thickness Gauge and 1mm Hexagonal wrench
are necessary for this adjustment.
Guide Rail Cover
Carriage Cover
Fix the White Dummy Pen (ST-006) to the Tool Carriage.

ST-006
White Dummy
Pen
Move the 2 Pinch Rollers to the both sides of the Grit

Roller and lower them.
Raise only the middle Pinch Roller.
Pinch Roller(middle)
Pinch Roller
4-8
Cover the Front and Rear Paper Sensors with the sheet.
Front Paper Sensor
Rear Paper Sensor
Turn on the Power and select [ROLL] by the [

keys. And press the [ENTER] key.
],[
]
SELECT SHEET
*ROLL
Use [ ] or [ ] to select.
Press [ENTER] to enable the setting.
NOW LOADING
W:1195mm
L:- - - - - -
Measure the clearance between the tip of the Pen and

the Bed at the 5 positions as shown in the right figure.
(the 3 positions for GX-300)
If the clearance is 2.5mm ~ 3.0mm at all 5 positions

(3 positions for GX-300), it is not necessary to perform
this adjustment.
The Tool Carriage can be moved by hand.

Move the Tool Carriage to the position where the clearance
is the smallest.
Then, adjust the clearance to be 2.5 mm ~ 2.6 mm with
the Adjusting Screw.
If turning the Adjusting Screw to left, the clearance

becomes bigger.
4-9
Adjusting Screw
Confirm that the clearance is 2.5mm ~ 3.0mm between
9 the tip of the Pen and the Bed at the other 4 positions
(2 positions for GX-300).

If the clearance between the tip of the Pen and the Bed
is not 2.5mm ~ 3.0mm, perform the following.
1. [4-5 BED HEIGHT ADJUSTMENT]
10
Perform the following.

4-10
4-5 BED HEIGHT ADJUSTMENT (Reference Time:20min.)
This adjustment is necessary when the clearance between the tip of the Pen and the Bed is not 2.5mm
- 3.0mm checked in 9 of the TOOL HEIGHT ADJUSTMENT.
Be careful not to touch the Switching Power Unit when performing this adjustment.
Remove the Guide F Cover.
Guide F Cover
Remove the Guide R Cover.
Guide R Cover
Fix the White Dummy Pen (ST-006) to the Tool Carriage

and lower the Pinch Rollers.
Cover the Front and Rear Paper Sensors with the sheet.
(Refer to [4-4 TOOL HEIGHT ADJUSTMENT] 3 ~ 5 .)
4-11
Turn on the Power and select [ROLL] by the [
4 keys.
],[
]
SELECT SHEET
*ROLL
Then, press the [ENTER] key.
Use [ ] or [ ] to select.
Press [ENTER] to enable the setting.
NOW LOADING
W:1195mm
L:- - - - - -
Loosen the 2 Screws.
Screw
Loosen the 2 Nuts with the 7mm Spanner.
Nut
Adjust the 2 Screws so that the clearance between the
7 tip of the Pen and the Bed is 2.5 mm ~ 3.0 mm at the 5

positions (3 positions for GX-300).
4-12
Screw
Tighten the 2 Nuts with the 7mm Spanner.
Nut
Tighten the 2 Screws.
Screw
10
Perform [4-4 TOOL HEIGHT ADJUSTMENT] 7 ~ 10 again.
4-13
4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)

TOOL PRESSURE ADJUSTMENT is for adjusting the current supplied to the solenoid of the
TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool TENSION GAUGE (ST-002), WHITE DUMMY PEN (ST-006) and DIAL
TENSION METER (ST-012) are necessary for this adjustment.

enter the Service Mode.
], [
], [
] keys to
Carry out [4-4 TOOL HEIGHT ADJUSTMENT] before

doing this adjustment.
],[
],[
] + POWER ON
SERVICE MODE
VER 1.00
FORCE 30gf
Move the TOOL CARRIAGE to the position where the

clearance between the Pen Tip and the BED is the smallest.
[H] mark is written at the position where the Tool Height

was adjusted in the factory.
It is written at the position where the BED is at the highest.
In other words, where the clearance between the Pen and
the BED is the smallest.
Tool Carriage
Select [FORCE 30gf] menu and move the TOOL down by

pressing the [TEST] key.
FORCE 30gf
[
FORCE 30gf
*7
[TEST]
4-14
Pull up the TOOL HOLDER with the DIAL TENSION

METER (ST-012) and measure the pressure when the
pen tip leaves the BED.
Adjust the parameter in the [FORCE 30gf] menu with the
Up and Down keys so that the pressure will be 25gf ~
35gf .
Press the [ENTER] key to save the settings.
FORCE 30gf
*7
[ ] [ ]
[ENTER]
Select [FORCE 200gf] menu and move the TOOL down
FORCE 200gf
by pressing the [TEST] key.
FORCE 200gf
*8
[TEST]
Pull up the TOOL HOLDER with the TENSION GAUGE
(ST-002) and measure the pressure when pen tip leaves
the BED.
Adjust the parameter in the [FORCE 200gf] menu with
the Up and Down keys so that the pressure will be 200gf
~ 208gf.
Press the [ENTER] key to save the settings.
FORCE 200gf
*8
[ ] [ ]
[ENTER]
Select [FORCE 30gf] menu and move the TOOL down

by pressing the [TEST] key.
Confirm that the pressure is 25gf ~ 35gf when the tip of
the PEN leaves the BED by lifting theTOOL HOLDER
with the DIAL TENSION METER(ST-012).
In case of NG, adjust again.
4-15
4-7 WIRE TENSION ADJUSTMENT (Reference Time:15min.)

Remove the Left Side Cover.
Left Side Cover
Turn off the Power and move the Tool Carriage to the left
end.
Tool Carriage
Loosen the Screw at the left end of the machine.
Screw
Measure the Wire Tension with the Tension Meter (ST011) in the middle.
ST-011
4-16
Tension
Meter
Adjust the Screw at the left end of the machine so that

the Wire Tension will be 12~14 pound.
If the Screw is loosened, the Wire Tension will be

weak.
If the Screw is tightened, the Wire Tension will be
strong.
Screw
Move the Tool Carriage within a whole width about 10

times by hand.
And measure the Wire Tension again.
Guide Rail
In case of NG, adjust the Screw B again.
Tool Carriage
Tighten the Screw at the left end of the machine.
Screw
Measure the Wire Tension again.

In case of NG, adjust it again.
4-17
4-8 CALIBRATION (Referential Time : 20 min.)

CALIBRATION is for calibrating the media feeding amount. This adjustment must be performed
after replacement of the MAIN BOARD or in case you like to improve the distance accuracy.
Change the value of the Calibration to 0 in the User Mode and the Service Mode before performing
this adjustment.
Sheet of A1 size, 0.25mm Standard Ceramic Pen (SD-25-XX), and Scale more than 800mm are
necessary for this adjustment.
Put the 0.25mm Standard Ceramic Pen to the TOOL

CARRIAGE.
Set A1 size paper (841mm x 594mm) on the machine.

], [
], [
] keys to
],[
],[
] + POWER ON
SERVICE MODE
VER 1.00
FORCE 30gf
4-18
Select [DATA2] under [CALIB - *] menu and press the

[ENTER] key.
CALIB-C<+0.04>
[
CALIB-C<+0.04>
*CHANGE
Either [CALIB-G] or [CALIB-C] can be used for [CALIB-*]
menu.
CALIB-C<+0.04>
DATA2
[ENTER]
The right figure will be drawn.
50mm
100mm
GRIT
750mm
50mm
100mm
550mm
CARRIAGE
Measure the length of CARRIAGE DIRECTION /GRIT

ROLLER DIRECTION by using the figure.
If the measured length is within the following range,
it does not need to be calibrated.
Carriage Direction : 548.9mm ~ 551.1mm
Grit Direction : 748.5mm ~ 751.5mm
If the measured length is beyond the range, carry out
the next step.
Calculate the amount to be calibrated with the formula
shown in the right figure.
FORMULA
CA = Calibrating Amount
CL = Commanded Length
(Carriage Direction : 550mm
Grit Direction : 750mm)
ML = Measured Length
CL - ML
CA (%) =
X 100
ML
4-19
Select the directions, GRIT ROLLER DIRECTION or

CARRIAGE DIRECTION.
(Grit Direction)
CALIB-G<-0.04>
[
(Carriage Direction)
CALIB-C<+0.04>
Press [ ] key to enter the adjusting menu and change

the Calibrating Amount with [ ] and [ ] keys.
Then, press the [ENTER] key to save the setting.
CALIB-G<-0.14>
[
CALIB-G<-0.14>
*CHANGE
Calibrating Amount can be entered in increments
of 0.01%.
CALIB-G<-0.14>
*-0.14
[ENTER]
Set the paper again.
Select [DATA2] under [CALIB - *] menu and press the
[ENTER] key to start drawing the figure.
CALIB-C<+0.04>
[
CALIB-C<+0.04>
*CHANGE
[
CALIB-C<+0.04>
DATA2
[ENTER]
Measure the length of CARRIAGE DIRECTION /GRIT
ROLLER DIRECTION by using the figure.
Make sure that the measured length is within the following
range.
Carriage Direction : 548.9mm ~ 551.1mm
Grit Direction : 748.5mm ~ 751.5mm
If the measured length is beyond the range, carry out the
calibration again.
4-20
4-9 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10 min.)
This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the crop marks
cannot be read correctly and it results in a problem of the position error of the cutting.
MATT BLACK VINYL SHEET (the backing paper color:white, A4 size or larger), knife and tweezers are
necessary for this adjustment.

Guide Rail Cover
], [
], [
] keys to
],[
],[
] + POWER ON
SERVICE MODE
VER 1.00
FORCE 30gf
Select [SENSOR CHECK] menu and press the right key.
SENSOR CHECK
The menu as the picture is displayed.
SENSOR CHECK
F0 R0 P0 L0 C235
4-21
The crop mark sensor irradiates the red light.

Cut a part of the surface on the vinyl sheet (mat black)
with using the knife and peel it off.
Install the matt black vinyl sheet whose portion is
peeled off to the GX-500/400/300.
Move the Tool Carriage or the sheet to the place where
the black surface of the sheet is irradiated.
Make sure that the value for [C] is within 630 30.
If this value is not within 630 30, adjust the value by
turning the VR on the carriage board using the screw driver.
VR
SENSOR CHECK
F0 R0 P0 L0 C629
Move the carriage to the place where this red light can hit
the white backing paper area of this sheet is irradiated.
4-22
Make sure that the measured value of [ C ] is 100 or below.

After that, carry out 4 - 5 again and make sure that
the measured value of [ C ] for the black surface of the
sheet is within 630 30.
SENSOR CHECK
F0 R0 P0 L0 C96
If the measured value of [ C ] for the white area can not

be 100 or below, adjust the value for the black area so
that the difference between the black area and the
white area becomes 500 or more.
SENSOR CHECK
Black F0 R0 P0 L0 C629
White
SENSOR CHECK
F0 R0 P0 L0 C143
SENSOR CHECK
Black F0 R0 P0 L0 C645
White
4-23
SENSOR CHECK
F0 R0 P0 L0 C143
4-10 AUTO CROP-CUT ADJUSTMENT

(Referential Time : 10 min.)
This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark Sensor.
If it is not adjusted, the cut position to the position of the detected crop mark becomes inaccurate,
gap arises in the print and cut when detection of a crop mark is performed.
There are two adjusting ways prepared in Service Mode, [4-10 AUTO CROP-CUT ADJUSTMENT] and [411 MANUAL CROP-CUT ADJUSTMENT]. [AUTO CROP-CUT POSITION ADJUSTMENT] is done only in
our factory.
MATT BLACK VINYL SHEET (the backing paper : white, A4 size or larger), cutter blade and cutter
holder for GX500/400/300, and tweezers are necessary for this adjustment.
Set the Sheet and fix the Blade Holder with a blade to
the TOOL CARRIAGE.

], [
], [
] keys to
],[
],[
] + POWER ON
SERVICE MODE
VER 1.00
FORCE 30gf
Select [START] under [CROP AUTO] menu and press

the [ENTER] key to start adjustment.
CROP AUTO
[
CROP AUTO
START
[ENTER]
4-24
Peel the sheet off leaving 2 squares after cutting.
Please carry out this without taking off the sheet from
the machine.
Press [ENTER] key to continue the adjustment.

Sensor detects the center of the left square firstly and
detects the center of the right square.
Then, the machine cuts inside of the right square.
Peel off the inside part of the right square and check the
line of the right square.
Check the difference of length between A and B, C and

D is 0.6mm and below.
If the difference is beyond the range, carry out this
adjustment again.
When it is still NG even if you carry out this adjustment
several times, the CROP MARK SENSOR might have a
problem (bad sensitivity/damage) or the Sheet might not
be appropriate for Crop Mark detection.
4-25
Peel off this area.
4-11 MANUAL CROP-CUT ADJUSTMENT

(Referential Time : 20 min.)
If you perform this adjustment, the distance between the Tool and the Crop Mark Sensor can be calibrated
more preciselly than [4-10 AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT].
We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine adjustment in stead
of this adjustment.

], [
], [
] keys to
],[
],[
] + POWER ON
SERVICE MODE
VER 1.00
FORCE 30gf
Select [CROP-*] under [CROP MANUAL] menu and press

[ ] key to enter the adjustment menu.
CROP MANUAL
[
Select [CROP-G] when adjusting the Grit Direction.
CROP MANUAL
*CROP-G <-5>
[
Select [CROP-C] when adjusting the Carriage Direction.
CROP-G <-5>
*-5
[ENTER]
Change the parameter and press [ENTER] key to save the
setting.
Parameter 1step = 0.025mm
CROP-G <-5>
*-5
When adjusting the cutting position to the right / up,

the parameter is [+].
When adjusting the cutting position to the left /down,
the parameter is [-].
CROP-G <-5>
*-15
[ENTER]
4-26
4-12 SHEET CUTTER DOWN POSITION ADJUSTMENT (Reference Time:5min.)

1 Push the Tool Carriage against the Left Frame to lower
the Sheet Cutter.
In case the Tool Carriage is not at correct position, this

adjustment will not be done correctly.
2 Turn on the Power while pressing the [
],[
] and
[SHEET CUT] keys to enter the mode.
[ ],[
] , [SHEETCUT]
+ POWER ON
INITIALIZING
CUT DOWN POS
3 When [ARE YOU SURE] is displayed, press the [ENTER]

key. When the Tool Carriage moves to the right end, this
adjustment is completed.
ARE YOU SURE?

[ENTER]
COMPLETED
4-27
5 Supplemental Information
5-1 Operational Sequence
POWER ON
OK
Checks Firmware.
NG
Firmware upgrade mode.
OK
Special key is pushed
CHECK
Processing for the key
GX-500
Roland DG Corp.
or
GX-400
Roland DG Corp.
Displays Model Name.
or
GX-300
Roland DG Corp.
OK
Detects origin
NG
ORIGIN ERROR
NG
SHEET UNLOADED
OK
Displays Sheet Selection Menu.
Detects Media
OK
Detects
PINCH ROLLER
position.
OK
NG
BAD POSITION
When Selecting [PIECE]

SHEET UNLOADED
Detects the front
edge and the rear edge
of media.
NG
or
BAD POSITION
OK
When Selecting [F-EDGE]

SHEET UNLOADED
Detects the front
edge of media.
NG
or
BAD POSITION
OK
When Selecting [R-EDGE]

SHEET UNLOADED
Detects the rear edge
of media.
OK
Carriage moves to origin.
Ready to cut.
5-1
NG
or
BAD POSITION
5-2 Sensor Map

Bottom view of the Tool Carriage
Front
PINCH ROLLER SENSOR

This sensor detects the Pinch Roller
Position.
CROP MARK SENSOR

This sensor detects the Crop Mark.
Rear
Front view of the machine
Top view of the machine
CARRIAGE LIMIT SENSOR
REAR PAPER SENSOR
This sensor detects the Carriage limit.
This sensor detects the rear edge of the sheet

and also whether the sheet is set or not.
FRONT PAPER SENSOR

This sensor detects the front
edge of the Media.
5-2
6 Troubleshooting
6-1 START AND END POINTS DO NOT MATCH
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
In appropriate offset
setting
Match Offset
User's Manual
The blade used on the machine has the offset and therefore, the
tip is shifted from its center. When the offset setting done on the
machine doesn't match with the blade offset, the offset correction
won't be done. Therefore, the starting and ending points won't
match because the direction of the blade slightly shifts from the
correct direction.
Blade Holder is set loose

on Carriage
Secure Blade Holder
User's Manual
When the Blade Holder is set loose on the carriage, the blade tip
becomes very shaky when cutting and the starting and ending
points won't match.
Blade tip is wearing out
Replace Blade
User's Manual
When the blade tip wears out, the offset will be changed.
Therefore, as same as 1, the starting and ending point won't match
especially when cutting circles.
Scratch in Cutter
Protection
Replace Cutter
Protection
The Cutter Protection is the place for blade landing. If there are
scratches on the Cutter Protection, the blade doesn't rotate
smoothly and therefore, the starting and ending point won't match.
Bearing inside Blade

Holder doesn't rotate
smoothly
Replace Blade Holder
There are bearings inside the Blade Holder. When the bearings
don't rotate smoothly, the direction of the blade slightly shifts from
the correct direction and therefore, the starting and ending points
do not match.
Tool Carriage is loose
Fix Tool Carriage again
Holder part of the Tool

Carriage is loose
Tool Height is not correct
When the Tool Carriage is loose, the cutting is unstable and the
starting and ending points do not match.
[3-1 Tool Carriage When the Holder part of the Tool Carriage is loose, the cutting is
Replacement]
unstable and the starting and ending points do not match.
Tool Height Adjustment
Tool Pressure is not

correct
Tool Pressure
Adjustment
10
Motor Gear is meshed too

loose
Adjust Backlash
[4-4 Tool Height

Adjustment]
When the Tool Height is not adjusted, the blade hits the Bed
strongly and bounces. Therefore, the cutting at the very beginning
won't be done and causes the starting and ending points to be
shifted.
When the Tool Pressure is not adjusted, the blade hits the Bed
strongly and bounces. Therefore, the cutting at the very beginning
won't be done and cause the starting and ending points to be
[4-6 Tool Pressure
shifted. And also, when the Tool Pressure is set too high by the
Adjustment]
user, the blade offset changes because the blade tip goes deep
into the vinyl. Therefore, the starting and ending points will be
shifted.
When Motor Gear is meshed too loose, the Tool Carriage and Grit
Roller will be driven unstable and results in the starting and ending
points to shift.
6-1
6-2 STITCH CUT

NO
CHECKING POINT
ACTION
Blade tip is wearing out
Replace Blade
When the blade wears out, it will be caught by the vinyl and
results in the stitch cut.
Scratch in Cutter Protection
Replace Cutter
Protection
The Cutter Protection is the place for blade landing. If there is

scratch in the Cutter Protection, the blade is caught by the vinyl
because it sticks deeper into the vinyl and results in the stitch
cut.
Bearing inside Blade Holder

Replace Blade Holder
doesn't rotate smoothly
There are bearings inside the Blade Holder. When the bearings
don't rotate smoothly, the direction of the blade slightly shifts
from the correct direction and therefore, it will be caught by the
vinyl which results in the stitch cut.
There are dusts or the

Clean Guide Bearing or
scratches on Guide Bearing
Guide Rail
or Guide Rail
When there is dust on the Guide Bearing or the Guide Rail, the
movement of the Tool Carriage is caught by the dust and results
in the stitch cut.
Tool Carriage is loose
REFERENCE
OUTLINE
Replace Guide Bearing
When there are scratches on the Guide Bearing, the movement

of the Tool Carriage is caught by those scratches and results in
the stitch cut.
Replace Guide Rail
When there are scratches on the Guide Rail, the movement of

the Tool Carriage is caught by those scratches and results in the
stitch cut.
When the Tool Carriage is loose, the cutting is unstable and

results in the stitch cut.
Fix Too Carriage again
Holder part of Tool Carriage Fix Holder part of Tool

is loose
Carriage again
[3-1 Tool Carriage When the Holder part of the Tool Carriage is loose, the cutting is
Replacement]
unstable and results in the stitch cut.
Tool doesn't move up/down

smoothly
Replace the Tool

Carriage
When the Tool doesn't move up and down smoothly, the blade
[3-1 Tool Carriage sometimes hits the Bed strongly and bounces which results in
Replacement]
the stitch cut. In most cases, the stitch cut at the beginning is
caused by this reason.
Tool Height is not correct
Tool Height Adjustment
Tool Pressure is not correct
Tool Pressure
Adjustment
10 Solenoid Driver IC is broken
Replace Main Board
[4-4 Tool Height

Adjustment]
When the Tool Height is not adjusted, the blade hits the Bed
strongly and bounces which results in the stitch cut. In most
cases, the stitch cut at the beginning is caused by this reason.
[4-5 Tool Pressure When the Tool Pressure is not adjusted, the blade hits the Bed
Adjustment]
strongly and bounces which results in the stitch cut.
[3-3 Main Board

Replacement]
6-2
When the Solenoid Driver IC breaks, the high pressure will be

generated occasionally. In this case, the blade hits the Bed
strongly and bounces which results in the stitch cut.
6-3 MEDIA SHIFTING

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Explain to the customer
User's Manual
The most effective measure for media shifting is to load the

media straight to the machine. The small tilting of the media
when loading it could result in the big shifting especially doing the
long print. It is recommended to load the media adding tension
forward and to checking the shifting by the prefeed function
before start cutting actually.
[3-4 Pinch Roller

Replacement]
Media is not loaded

straight to the machine
Pinch Roller wears out / is

broken
Replace Pinch Roller
Pieces of Media
Cleaning pieces of the

media
Grit Roller is dirty
Clean Grit Roller
Fan revolution
When the Pinch Rollers wear out, the power to hold the media
will be weakened and results in the media shifting. The
referential time for the replacement of the Pinch Roller is 24
months.
When dust such as pieces of media are stuck to the feeding
place, the media makes contact with the dust during the cutting
and it results in the media shifting.
When dust such as pieces of vinyl are stuck to the Grit Roller, the
power to hold the media will be weakened and results in the
media shifting. Use a brush to clean the Grit Roller.
When the Fan does not rotate correctly, it doesn't suck the media
to the Apron and the media lifts up at the Bed and results in the
media shifting.
6-4 TOOL UP/DOWN ERROR

NO
CHECKING POINT
ACTION
Cable is not connected

correctly
Connect the cable again
Tool Pressure is not correct Tool Pressure Adjustment
REFERENCE
OUTLINE
When there is a bad contact on the connector or cable, the signal
is not sent and causes the tool up and down error.
[4-6 Tool Pressure When the Tool Pressure Adjustment is not done correctly, the
Adjustment]
tool doesn't down.
When there is a cut-line in the Carriage Cable, the current is not
supplied from the Main Board to the Solenoid and the tool doesn't
up/down.
Cut-line in Carriage Cable
Load on Carriage up/down

movement
Replace Tool Carriage
When the media is jammed, the Tool Carriage hits the jammed
[3-1 Tool Carriage media and results in the shifted position of the Solenoid. The
Replacement]
mechanical load by rubbing the coil and bobbin causes the tool
up/down error.
Cut-line in Solenoid Coil
Replace Tool Carriage
When there is a cut-line in the Solenoid Coil, there is no function

[3-1 Tool Carriage
as the electrical magnet because of no current and results in the
Replacement]
tool up/down error.
Solenoid Driver IC is
broken
Replace Main Board
Replace Carriage Cable
[3-3 Main Board

Replacement]
6-3
When the Solenoid Driver IC is broken, the current is not supplied

to the Solenoid and results in the tool up/down error.
6-5 FAN REVOLUTION

NO
CHECKING POINT
ACTION
Bad Contact in connector
Connect the connector

again
When there is a bad contact in the connector, the signal doesn't

pass and results that the Fan doesn't rotate.
Main Board is broken
Replace Main Board
The Fan is controlled by the Main Board. If the Main Board is

broken, it doesn't control correctly and causes the Fan rotation
error.
Fan is broken
REFERENCE
OUTLINE
Fan doesn't need to be replaced normally, however there is a

possibility the motor doesn't rotate because it wears out.
Therefore, if there is no problem in the above, replace the Fan to
check.
Replace Fan
6-6 MOTOR ERROR

NO
CHECKING POINT
ACTION
Use Break
Release Break
Grit Roller is dirty
Clean Grit Roller
REFERENCE
OUTLINE
When the media is loaded to the machine and fed without
releasing the Break, the load is on the media feeding
performance and results in the Motor Error.
When dusts such as pieces of vinyl are stuck to the Grit Roller or
the Guide Rail, the power to hold the media will be weakened
and results in the media shifting. Use a brush to clean the Grit
Roller.
Power Cable is not

connected correctly / has a
/ replace it.
cut-line.
The cable between the Switching Power Supply and the Main
Board is not connected correctly or has a cut-line, the current
cannot flow to the Motor and results in the Motor Error.
Motor Cable is not

connected correctly / has a
/ replace it.
cut-line.
The cable of the Scan or Feed Motor is not connected correctly

or has a cut-line, the current cannot flow to the Motor and results
in the Motor Error.
There is dusts in teeth of

Drive Gear
Clean Drive Gear
When there is dusts in the teeth of the Drive Gear and it cannot
rotate, the Motor Error occurs.
Motor Gear is meshed too

tight
Adjust Backlash
When Motor Gear is meshed too tight, it cannot rotate, and

results in the Motor Error.
Motor Driver IC is broken
Replace Main Board
[3-3 Main Board

Replacement]
The Motor Driver IC flows the current to drive the Motor. When it
is broken, the Motor can not drive and it causes the Motor Error
because the IC can not flow the current to drive the Motor.
Motor Controller
IC on Main Board
is broken.
Replace Main Board
[3-3 Main Board

Replacement]
The Motor Controller IC controls the current which the Motor

Driver IC flows to the Motor. When it is broken, the Motor can not
drive and it causes the Motor Error because the IC can not
control the current to flow to the Motor.
Life of Motor.
/ Motor is broken.
When the Motor is broken, the Motor can not drive and it causes
the Motor Error.
The lifetime of the Motor is 1500 hours with continuous use.
Reset the [MOTOR-G TIME] or [MOTOR-C TIME] in Service
Mode after replacing the Motor.
Replace Motor.
6-4
MOTOR ERROR MESSAGE

ERROR DISPLAY
MEANING
MOTOR ERROR [01]
Feed Motor Deviation Error
MOTOR ERROR [02]
Feed Motor Overcurrent Error 0

(Ultra-Excessive load is put on the motor
movement instantaneously.)
MOTOR ERROR [04]
MOTOR ERROR [08]
CAUSE

(Excessive load is put on the motor movement
< External Factors >
in a short period of time.)
1. The Media Jam
2. Pull or Move the Tool Carriage by hands.
3. The Tool Carriage runs into a thing/hands.
(Big load is put on the motor movement
4. The media is stuck because of some reasons.
continuously.)
5. The heavy media is used.
MOTOR ERROR [10]
Scan Motor Deviation Error
MOTOR ERROR [20]
Scan Motor Overcurrent Error 0

(Ultra-Excessive load is put on the motor
movement instantaneously.)
MOTOR ERROR [40]

(Excessive load is put on the motor movement
in a short period of time.)
MOTOR ERROR [80]

(Big load is put on the motor movement
continuously.)
< Machine Factors >

1. There is a bad contact/cut-line in the cable.
2. Screw fixing the Tool carriage to wire is shifted.
3. Motor is broken./Life
4. Servo Board is broken.
6-7 DISTORTED FIGURE / WAVY LINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
There are pieces of the

media in the cap part of
Cutter Holder. / The cap
part of Cutter Holder
wears out.
Clean the cap part of

Cutter Holder. /
Replace XD-CH3.
When there are pieces of the media in the cap part of the Cutter
Holder, the blade does not rotate smoothly. Therefore, the cutting
can not be done correctly. When the tip of the blade adjustment
is carried out and the cutting is carried out, the tip of the blade is
getting worn out because the cutting is done while the cap part of
the Cutter Holder is touching the sheet. Therefore, the tip of the
blade adjustment can not be carried out correctly in such state
that the tip of the blade wears out. And the cutting cannot be
carried out correctly.
Bearing inside Blade

Holder does not rotate
smoothly.
Replace XD-CH3.
When the Bearing inside the Blade Holder does not rotate
smoothly, the direction of the blade is not changed and the blade
catches on the sheet. Therefore, the cutting line becomes
distorted and the cutting can not be carried out correctly.
Tool Carriage /Holder part

of Tool Carriage is shaky.
Fix Tool Carriage /

Holder part of Tool
Carriage again.
When the Tool Carriage / the Holder part of the Tool Carriage is
shaky, the cutting is unstable and the cutting can not be carried
out correctly.
Scratch in Cutter
Protection
Replace Cutter
Protection
The Cutter Protection is the place for blade landing. If there is

scratches on the Cutter Protection, the blade doesn't rotate
smoothly and therefore, the cutting line becomes distorted and
the cutting can not be performed correctly.
Drive Gear does not mesh

with Motor Gear.
Mesh them again.
Wire Tension is not

correct.
Adjust Wire Tension.
Middle Pinch Roller is not

used.
Use Middle Pinch

Roller.
When the Drive Gear does not mesh with the Motor Gear
correctly, the cutting can not be carried out correctly because the
accuracy of the repetition is not correct.
[4-7 Wire Tension
Adjustment]
When the Wire Tension is loose, the cutting line becomes

distorted.
The sheet feeding becomes stable by using the Middle Pinch
Roller. Therefore, the cutting accuracy becomes stable.
6-5
6-8 CANNOT DETECT CROP MARK

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
When the media is not loaded correctly as follows, the machine
cannot detect the Crop Mark occasionally.
Media is not loaded

correctly.
Explain to the cutomer.
Users Manual /
Advanced Guide
1. The left and right Crop Marks are slanted by 5 degrees or

more with respect to the moving direction of the Tool Carriage.
2. The Crop Marks are offset by 15 mm or more in the materialfeed direction.
3. The Crop Marks are not placed on the Cutter Protection.
The media sometimes curls if it was printed by a printer. When
the media curls, the crop marks may not be detected. Load the
media after correcting the curl of the media.
Media Condition
Users Manual /
Advanced Guide
And, when the media has creases or wrinkles, the Crop Marks
also may not be detected. Flatten them or straighten out the
media before loading the media. Or, use another media and print
the data again.
The Crop Mark Sensor detects by sensing the difference between
the white color of the media and the black color of the Crop Mark.
When decorations or colors are on the media, the Crop Marks
cannot be detected.
Color / Luster of the media Explain to the cutomer.
Users Manual /
Advanced Guide
The Crop Marks also cannot be detected on the glossy or

laminated media even if it is white.
In those cases, select the [TOOL MODE] in [CROP MARK] menu
and output the cutting data.
Condition of the Printed

Crop Mark
Users Manual /
Advanced Guide
When the Crop Marks are printed by the colors except black or
the Crop Marks are not printed correctly, the Crop Marks cannot
be detected.
Set the color of crop marks to black, specify 100% density, and
print the data again.
The direct sunlight or the

indoor light hits the Tool Explain to the cutomer.
Carriage Sensor.
When the direct sunlight or the indoor light hits the Tool Carriage
Sensor, the Crop Marks may not be detected.
Users Manual /
Advanced Guide
Move the machine to a location where the direct sunlight or the

indoor light does not hit the machine.
Check that the red sensor light of the Crop Mark Sensor lights the
media.
Clean Crop Mark
Sensor
Replace Crop Mark

Sensor
When the Crop Mark Sensor is dirty or has foreign substances,

the Crop Mark Sensor cannot light correct position or may not
work.
The Light of Crop Mark

Sensor
Crop Mark Sensor

Sensitivity
Adjust Crop Mark

Sensor Sensitivity
[3-5 Crop Mark

Sensor
Replacement]
When the Crop Mark Sensor cannot light correct position or does
not work even if the Crop Mark Sensor is cleaned or foreign
substances on the Crop Mark Sensor are removed, the Crop
Mark Sensor may be broken.
[4-9 Crop Mark

When the sensitivity of the Crop Mark Sensor is low, the Crop
Sensor Adjustment.] Mark Sensor may not detect the Crop Mark.
6-6
6-9 PRINT DOES NOT MATCH WITH CUT

NO
CHECKING POINT
ACTION
REFERENCE
Users Manual /
Advanced Guide
OUTLINE
When the image is not printed at the correct position, adjust the
cuttting loction against the printing image by [File] > [Printing
Setup] in CutStudio.
Printing result shifts.

When the printed image is shifted widely, the setting of [File] >
[Printing Setup] in CutStudio may not cover the shifting.
Print the data again.
In this case, print the data again.
[4-11 Auto Tool/Crop When the position of printed image has no problem, carry out the
Mark Sensor Position Auto Tool/Crop Sensor Position Adjustment and check that the
Adjustment]
error of the test print result is 0.6mm and below.
Tool/Crop Mark Sensor
Position Adjustment
Crop Mark Sensor
[4-12 Manual
Tool/Crop Mark
Sensor Position
Adjustment]
When the shifting amount of the cutting result are the same and
constant, carry out the Manual Tool/Crop Mark Sensor Position
Adjustment and compensate the shifting by inputting the value
for Manual Tool/Crop Mark Sensor Position Adjustment.
Adjust the Sensitivity of

Crop Mark Sensor
When the the error of the test print result does not become
[4-10 Crop Mark
0.6mm and below even if you carry out the Auto Tool/Crop
Sensor Adjustment] Sensor Position Adjustment, check the sensitivity of Crop Mark
Sensor.
Replace Crop Mark

Sensor
When the the error of the test print result does not become
0.6mm and below even if you carry out the Auto Tool/Crop
[3-5 Crop Mark
Sensor Position Adjustment several times and the value of the
Sensor Replacement]
Crop Mark Sensor sensitivity does not become within 630 30,
replace the Crop Mark Sensor.
6-7
7 7 Service Activities
7-1 INSTALLATION CHECK LIST
GX-500/400/300 INSTALLATION CHECK LIST

Date :
User :
Serial Number :
Checking for Installing Place
Be sure to ensure a sufficient amount of installation space for the machine.

GX-500:1200mm (47-1/4 in.) high, 1700mm (66-15/16 in.) wide, and 900mm (35-7/16 in.) depth
60cm
60cm
Unpacking
Manual, CD-ROM etc.
7-1
Checking the
Accessories
Pin
Blade Holder
(XD-CH2):1
Power cord:1
Setup Guide:1
Blade:1
Users Manual:1
Replacement blade
for separating knife:1
USB cable(2mm):1
Alignment Tool:1
Roland Software Package:1
Cable Clamp:1
Checking the
Accessories for
Stand
Stay:1
Caster Flats:2
Stand Leg:2
Shafts:2
With brake
No brake
Mounting Fixtures:2
(L)
Screws with Washers:16
(for Mounting Fixtures)
Screws with Washers:8

(for Stand assembly)
Sheet Hunger:2
Screws : 10
(for installing the sheet
hangers and GX-500/
400/300)
(S)
Hexagonal Wrenches:2
(Large and Small)
7-2
Cap:8
(for Stand assembly)
Manual:1
Assembling the Stand

Assemble the Caster Flats and the Stay.
Fix the Caster Flats and the Stay with the 4 Long Screws and the Washers. Then, attach the 4 Caps.
* Orient the Stay so that the surface with eight holes faces up.
* Assemble the Caster Flats and the Stay with the side of each Caster Flat that has small holes
touching the ends of the Stay.
Caster Flat
Orient so that the surface with
four holes each on the left and
right faces up.
Cap Screw and Washer
Cap Screw and Washer
Cap
Cap
Stay
Inner side
Outer side
Fix the Stand Legs to the Caster Flats.

Each Stand Leg has an inner side and an outer side.
Fix the 2 Mounting Fixtures with the 16 Screws and the Washers temporarily.
Stand Leg
Inner side
Outer side
8 Screws with Washers
Stand Leg
Mounting Fixture
Fix the Caster Flats and the Stand Legs.

Turn the Stand Legs you assembled in the previous step upside-down.
Use four screws to install in the holes on the bottom surfaces of the Caster Flats.
Securely tighten up all screws (including the screws loosely tightened in step 2), then fit on the caps.
7-3
Mount the GX-500/400/300 on the Stand.

The orientation when mounting the Main Unit is not important (that is, there is no difference between
front and back). There is no difference between the left and right Stand Legs.
Be careful not to let the Main Unit fall down the Main Unit. And, fix the 6 Cap Screws.
Front View
Cap Screw
Cap Screw
Fix the 2 Sheet Hangers to the outside of the Stand Legs.

Orient so that the bent portions face outward.
Fix the Sheet Hanger that is provided with the brake to the left side at the back of the unit.
Brake
Sheet Hanger
Brake
Install the Shafts.

Remove the Brake of the Sheet Hanger temporarily.
Then, set the Shaft without the Stopper to the inside and the Shaft with the Stopper to the outside.
And fix the Brake to the Sheet Hanger again.
Rear View
Shafts
Release
Lock
7-4
Fix the Cable Clamp to the Stand.
Cable Clamp
Push it into the hole of the Stand.
Removing the packing

materials
Remove all packing materials.

Any that remain may cause faulty operation or breakdown when the power is switched on.
Front View
Tape
Packing
Cardboard
Rear View
Tape
7-5
Preparation
Connecting the Cable.
Installing the Software
Explain the following contents in reference to the Setup Guide.

Installing the [Advanced Guide] (Windows) or [Mac OS installation and Setup Guide](Macintosh).
Connecting the machine to the Computer and installing the Windows Driver. (Windows)
Use the included USB cable.
(If youre using Windows, you can also use a serial cable.)
USB : Be sure to make the connection between the machine to the computer during installing the Windows Driver.
The Windows Driver installation may be failed and the machine may become unstable if you connect the machine to the computer
with the USB cable before installing the Windows Driver.
Never use a USB hub or the like.
<System Requirements for USB Connection>
- Operating system : Windows 98 SE (Second Edition)/Me/2000/XP
- Computer : 1) Computers preinstalled with Windows 98 SE/Me/2000/XP at the time of purchase
(This includes such computers later upgraded to Windows Me/2000/XP.)
2) Computers on which USB operation is assured by the manufacturer of computers.
Installing the [Roland CutStudio] (Windows) .

<System Requirements for the Roland CutStudio>
Operating system : Windows 98 SE (Second Edition)/Me/2000/XP
Computer : Computer running Windows
Drive : CD-ROM drive
Monitor : Windows-compatible monitor capable of displaying of 16 bit color (High Color) or more
Memory (RAM) : 128MB or more recommended
Free hard-disk space required for installation : 10MB
Installing the Roland CutStudio Plug-in (Windows/Macintosh)

* It is necessary that Adobe Illustrator 9/10/CS/CS2 run without problem.
* It is necessary that CorelDRAW 10/11/12 run without problem. *1, *2
*1. It is necessary that Corel Draw10/11/12 is installed as [Typical install].
*2. In case of using Corel Draw10, it is necessary that VBA 6.0 is installed into the PC from CD-ROM of Corel DRAW10 in advance.
Explain to refer to HELP and Advanced Guide about the operating procedure for each software
and Plug-In.
Functions / Operations
Explain the following contents in reference to Users Manual and the Setup Guide.
Loading the Material (Roll Material)
Installing the Blade
7-6
Functions / Operations
Adjusting the Blade Force and Cutting Speed
Setting the Origin Point
Starting Cutting
When Cutting is Completed
Detailed Cutting-condition Settings
Details of the Origin-point Location and Cutting Area
To Perform Lengthy Cutting
Loading Flat Material (Standard-size Material, Cut Material, Etc.)
Repeating the Same Cutting
Front Loading
The Overcut Feature
The Memory Feature
The Crop Mark Feature
Blade and Material Combinations
About Special Materials
Maintenance
Explain the following contents about the maintenance for the machine in reference to Users Manual .
Cleaning
-
Machine itself and Display.

Platen
Grid Rollers
Pinch Roller
Blade Holder Cap
Consumable Parts
Explain the consumable parts. And explain that the following Life Expectancy should be referred only as a guide.
It changes depending on the usage condition.
Life Expectancy
Parts Name
Blade
Blade Holder
The Blade tip is broken.

Uncut areas remain even when Blade force is raised 50 to 60 gf.
Cutting traces are not smooth unlike before.
The vinyl layer peels away at the cutting details or the corners from the backing paper.
The Blade tip becomes worn.
The end of the cap for Blade Holder becomes worn.
The blade can not rotate smoothly even if you clean the cap for Blade Holder.
The stitch cut problem happens even if you clean the cap for Blade Holder.
Cutter Protection
There are many scratches on the Cutter Protection.
Separating Knife
The sheet cannot be cut well.
7-7
7-2 Maintenance Check List
GX-500/400/300 MAINTENANCE CHECK LIST

Date :
Serial Number
User
Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned

about.
Done
Get report before maintenance
Get report with [Get Report] of the PIT.exe.
Done
Upgrade the firmware to the latest version
Upgrade the firmware if the installed firmware is not the latest

version.
OK
Check Parts
Cutter Protection
Replace it depending on degree of scratches on it.
Pinch Roller
Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.
Good
Motor
Determine if it should be replaced based on MOTOR TIME in the

Service Report, the motor sound heard while printing the report and the
customer's interview.
Replacement Cycle : 1,500 hours
Replacement Done
Reset
Good
Replacement Done
Reset
Good
Replacement Done
Reset
Put the grease on the gear if you replace the Motor.

Parts Number : 21675102 Parts Name : GREASE,FLOIL G-902Y 10ML
Grit Roller
Remove foreign substances stuck on it by using a brush.
Done
Fix the backlash or lubricate depending on the performance of the

machine;
Good
Drive Gear
Put the grease on the Drive Gear if you replace the Drive Gear.
Carriage Wire
Check if it is not damaged.

Check if it has correct Wire Tension.
Head Carriage
Check if the fixing of the Head Carriage does not have loose.
Check if the Tool Holder does not have loose or worn.
Tool Holder
Head Carriage should be replaced if you replace the Tool Holder.

After replacing the Tool Holder, carry out [4-4 TOOL HEIGHT
ADJUSTMENT], [4-6 TOOL PRESSURE ADJUSTMENT], [4-10 AUTO
TOOL/CROP MARK SENSOR POSITION ADJUSTMENT] and [4-12
SEPARATING KNIFE ADJUSTMENT].
Check if there is a dirt on the Guide Rail where the Flexible Cable is
fixed. A dirt on the Guide Rail could cause the stitch cut. Put the
A dirt on the Guide Rail
grease on the Drive Gear if the movement of the Tool Carriage is not
where the Flexible Cable
smooth.
is fixed.
Adjust the backlash
Lubrication Done
Replacement Done
Good
Adjustment Done
Good
Modify the loose
Good
Replacement Done
Adjustment Done
Good
Cleaning Done
Lubrication

Blade
Check if the tip of it is not worn out or broken.
Good
Replacement Done
Cutter Holder
Check if the cap of it is not worn out or the Blade can rotate smoothly.
Done
Replacement Done
Separating Knife
Check if it can cut the sheet smoothly. .
Good
Replacement Done
Check cutting
Check that there is no problem with the cutting operation and

cutting result.
Done
Get report after maintenance
Get report with [Get Report] of the PIT.exe.
Done
7-8
7-3 Specification
GX-500
GX-400
GX-300
Media-movement method
Mechanism
Digital control servo motor
Driving method
Maximum cutting area
Acceptable media widths
Width: 737 mm (29 in.)
Width: 1195 mm (47 in.)
Width: 1000 mm (39 in.)
Length: 24998 mm (984-1/8 in.)
Length: 24998 mm (984-1/8 in.)
Length: 24998 mm (984-1/8 in.)
Min. 90 mm (3-1/2 in.) /
Min. 90 mm (3-1/2 in.) /
Min. 50 mm (2 in.)/ Max. 915 mm (36 in.)
Max. 1372 mm (54 in.)
Max. 1178 mm (46 in.)
(50 to 540 mm (2 in. to 21 in.),

582 to 915 mm (23 in. to 36 in.))
Width of material that
0 to 812 mm (0 in. to 32 in.)
0 to 1067 mm (0 in. to 42 in.)
0 to 1270 mm (0 in. to 50 in.)
can be cut off

Special blade for CAMM-1 series
Tool s
Maximum cutting speed
During cutting: 850 mm/sec. (in all directions) During tool-up: 1202 mm/sec. (in 45
direction)
10 to 850 mm/sec. (in increments of 10 mm/sec.)
Cutting speed
20 to 350 gf
Blade force
Mechanical resolution
0.0125 mm/step (0.000492 in./step)
Software resolution
0.025 mm/step (0.000984 in./step)
Distance accuracy (*1)
Error of less than 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is greater
0.1 mm or less
Repetition accuracy
(*1)(*2)(*3)
Serial (RS-232C-compatible), USB (Rev 1.1)
Interface
2 MB (buffer size: 8 MB)
Replot memory
Dedicated system (CAMM-GLIII-compatible)
Instruction system
AC 100V to 240V 10% 50/60 Hz 1.2A
Power supply
Power consumption
AC 100V to 240V 10% 50/60 Hz 1.1A
Approx. 100W
Approx. 95W
Cutting mode: 62dB (A) or less
Acoustic noise level
Standby mode: 40dB (A) or less
(according to ISO 7779)

Dimensions Main unit
1602 mm (W) x 264 mm (D) x 398 mm (H)
1407 mm (W) x 264 mm (D) x 398 mm (H)
1144 mm (W) x 264 mm (D) x 398 mm (H)
(63-1/16 in. (W) x 10-3/8 in. (D) x 15-11/16 in. (H)) (55-3/8 in. (W) x 10-3/8 in. (D) x 15-11/16 in. (H)) (45-1/16 in. (W) x 10-3/8 in. (D) x 15-11/16 in. (H))
With stand
1602 mm (W) x 727 mm (D) x 1113 mm (H)
1407 mm (W) x 727 mm (D) x 1113 mm (H)
1144 mm (W) x 727 mm (D) x 1113 mm (H)
(63-1/16 in. (W) x 28-5/8 in. (D) x 43-13/16 in. (H)) (55-3/8 in. (W) x 28-5/8 in. (D) x 43-13/16 in. (H)) (45-1/16 in. (W) x 28-5/8 in. (D) x 43-13/16 in. (H))
Weight
Main unit
35 kg (77.2 lb.)
31 kg (68.3 lb.)
26 kg (57.3 lb.)
With stand
55kg (121.2 lb.)
51 kg (112.4 lb.)
44 kg (97 lb.)
Operating temperature
Operating humidity
Accessories
5 to 40 degree C (41 to 104 F)

35 to 80% (non-condensing)
Power cord, blade holder (XD-CH2), pin, blade, alignment tool, cable clamp, replacement blade for separating knife,
USB cable, Roland software package CD-ROM, setup guide, user s manual
*1
According to material and cutting conditions as specified by Roland DG Corp. (refer to the following page).
*2
Excluding stretching/contraction of the material
*3
Range for assured repetition accuracy
For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.) (GX-500/400 only)
For materials with a width of 610 mm (24 in.) or less : Length 8,000 mm (314-15/16 in.)
7-9
(*1) The following conditions must be satisfied:

Material type: 3M Scotchcal Mastercut
Special stand (a roll material must be set at the rear and on the sheet hanger)
Side margins: 25 mm (1 in.) or more for both the left and right margins
Front margin: 30 mm (1-3/16 in.) or more
(After loading the material, using the display menu to select [F-EDGE] as the material type automatically sets a front
margin of 30 mm (1-3/16 in.).)
Use of the display menus [AREA] function to perform feed of the material length plus 0.2 m and set the material correctly
Cutting the following data one time
(1) The letters are cut in order starting with "R"
(2) After the last letter "P" has been cut, the machine returns to the origin
point and the outer border is cut
Side margins: 25 mm (1 in.) or more
Front margin: 30 mm (1-3/16 in.) or more
Cut width
Fills the
hard clip
Blade protector
Origin
Movable
pinch roller (left)
Movable pinch roller (right)
Y
Side margins:
25 mm (1 in.)
or more
Feed length
Material with a width exceeding 610 mm (24 in.): 4,000 mm (157-7/16 in.)
Material with a width of 610 mm (24 in.) or less: 8,000 mm (314-15/16 in.)
The origin is rotated 90 degrees ([ROTATE] on the display menu is set to [90deg]).
7-10
[Serial]
Standard
Transmission method
Transmission speed
Parity check
Data bits
Stop bits
Handshake
RS-232C specifications
Asynchronous, duplex data transmission
4800, 9600 (Selected using panel keys.)
Odd, Even, or None (Selected using panel keys.)
7 or 8 bits (Selected using panel keys.)
1 or 2 bits (Selected using panel keys.)
Hardwire (power on) or XON/XOFF (Selected using panel keys.)
[USB]
Standard
Universal Serial Bus Specification Revision 1.1

Universal Serial Bus Device Class Definition for Printing Device Version 1.1
12Mbps (Full Speed Device)
NRZI
Series B
Transmission speed
Data format
Compatible connector
[USB connector]
[Serial connecter (RS-232C)]

Signal
number
Terminal
number
Signal
number
NC
25
13
NC
NC
24
12
NC
NC
23
11
NC
NC
22
10
NC
NC
21
NC
DTR
20
NC
NC
19
SG
NC
18
DSR
NC
17
CTS
NC
16
RTS
NC
15
RXD
NC
14
TXD
FG
Pin Connection
Remark
VCC
Cable power
- Data
+ Data
GND
Cable ground
Pin #2
Pin #1
Pin #3
Pin #4
14
25
Note: When making a serial connection using a cable other

than a XY-RS-34 cable from Roland DG Corp., use a
serial cable wired as shown in the figure below.
1
2
3
4
5
6
7
Signal
13
[XY-RS-34 serial cable connection]
D-sub 9-pin (female)
Pin number
D-sub 25 pin (male)
1 FG
2
3
4
5
6
7
8
NC 9
20
7-11

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SERVICE NOTES

3 Replacement of Main Parts

4-7 WIRE TENSION ADJUSTMENT

Copyright 2007 ROLAND DG CORPORATION

1-7 ACCESSORIES : Parts have been revised.

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

CAUTION symbols, the symbols shown below are aloso used.

: Tips and advise before the adjustment.

About the Labels Affixed to the Unit

Do not recharge, short-circuit,

About the Labels Affixed to the Unit

1 Structure & Spare Parts

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

SCREW SET,BINDING M4*8 NI 100PCS

CUPSCREW SET,M3*6 NI 50 PCS.

LABEL,CAUTION LEVER BRAKE #LA329

LABEL,POWER CM-500 NO.893

LABEL,SET FILM #LA334

PARTS LIST -Supplemental Parts-

PIN,SPRING 2.5X8 SUS STRAIGHT

SCREW SET,BINDING M3*6 3CBC 100 PCS

CUPSCREW SET, M4*6 NI 100 PCS.

BEARING HOUSING A 211-106

SCREW,BINDING HEAD P-TIGHT M3X6 BC

SCREW SET,CAP M3*12 NI 50 PCS.

SCREW,CAP M4*12 NI+PW 4*9*0.8

SCREW,PAN HEAD M3X4 C WASHER

SCREW,SOCKET SET WP M3X3 C

CABLE-ASSY,FAN MOTOR GX-500

CUPSCREW SET,M3*10 NI 100 PCS.

SCREW SET,BINDING M3*35 NI 50 PCS

ASSY,FAN BOARD GX-500

CUPSCREW SET,M3*6 NI 50 PCS.

SPACER,PCB SUPPORT PCB-8L

SADDLE,LOCKING WIRE LWS-0711Z

FRAME,GUIDE RAIL CX-300

FRAME,GUIDE RAIL CX-400

FRAME,GUIDE RAIL CX-500

LABEL,G-ROLLER 160 #LA327

LABEL,G-ROLLER20 CM-500 NO.891

SHAFT,FEED DRIVE CX-300

SHAFT,FEED DRIVE CX-400

SHAFT,FEED DRIVE CX-500

1-3 DRIVE UNIT

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

LABEL,CAUTION CS-20 NO.598

ASS'Y,PULLEY HD42.2S16 CM-500

RING,E ETW-6 SUS

BASE,SCAN DRIVE CX-500

SADDLE,LOCKING EDGE LES-1010

FLANGE,MOTOR FEED CX-500

SADDLE,LOCKING WIRE LWS-0711Z

FLANGE,MOTOR SCAN CX-500

CUPSCREW SET,M3*6 NI 50 PCS.

SCREW,BINDING P-TIGHT 3*8BC 100P

SCREW SET,CAP M3*20 NI 20PCS

9 W700293012 ASSY,PANEL BOARD GX-500

SCREW SET,CAP M3*8 NI 50 PCS.

10 W700293070 PLATE B GX-500

SCREW SET,CAP M4*15 NI 20 PCS.

SCREW,CAP M412 NI+PW 49*0.8

SCREW,CAP M412 NI+PW 49*0.8

WASHER SET,PLAIN 4100.8 C 100P

WASHER SET,PLAIN 480.5 NI 100 PCS

SCREW,CAP M412 NI+PW 49*0.8