Documentos de Académico
Documentos de Profesional
Documentos de Cultura
CONTENTS
Sl.No.
Description
Page No.
1.
Introduction
2.
Functioning of IPSS
4-5
3.
6-8
4.
List of Committees
5.
10 - 11
6.
12 - 14
7.
15 - 16
8.
17 - 18
9.
19
10.
20 - 21
11.
22 - 24
12.
Standards Committee
Equipment, IPSS 1:8
25
13.
26
14.
27 - 28
15.
29 - 30
16.
31
17.
32
18.
33
on
Lifting
Page 1 of 39
and
Hoisting
Standards Committee
Automation, IPSS 2:7
on
20.
36
21.
37 - 38
22.
Standards
Committee
Management, IPSS 3:3
39
on
Computerization
Integrated
and
Projects
34 - 35
Standards shown in small letters, have been withdrawn / superseded or merged with
other Standard as mentioned
Page 2 of 39
INTRODUCTION
The first three Public Sector steel plants i.e. Bhilai, Rourkela & Durgapur
were set up in collaboration with three different countries. Naturally, the
equipment and other hardware installed in these plants were
conforming to the standards of the respective countries. Subsequently,
Bokaro was commissioned in early seventies. It was rightly called the
Swadeshi Steel Plant as a substantial percentage of indigenous
machinery and equipment were used in Bokaro. With TISCO & IISCO
already having their own sets of specifications, there was a huge
proliferation of types, sizes and even designs leading to high inventories,
problems in maintenance and difficulties in procurement.
With a view to overcoming the above difficulties, the Ministry of Steel
appointed a Panel of Experts on Standardization of Steel Plant
Equipment which recommended creation of a permanent body of
experts to carry out the standardization work.
IPSS Secretariat was created in 1975 to fulfil this objective. Members of
IPSS were SAIL, TISCO, HEC, BHEL, MECON and DASTURCO. It started
functioning under the then Indian Standards Institution (now Bureau of
Indian Standards) premises. In 1990, the whole activity was taken over
by SAIL and placed under Centre for Engineering & Technology (CET).
Subsequently, Visakhapatnam Steel Plant (RINL) also joined this forum.
In addition to the above mentioned member organizations, all major
Petroleum PSUs are members of the Committee which formulates IPSS
standards on Oils & Lubricants.
Since formulating standards required extensive use of national and
international standards and other reference data which was readily
available in Bureau of Indian Standards (BIS) library, it was decided by
SAIL management to retain IPSS Secretariat at Delhi while CET shifted
their headquarters to Ranchi.
Page 3 of 39
FUNCTIONING OF IPSS
IPSS Secretariat draws its broad guidelines from an apex Committee,
namely Guiding Committee on IPSS (GC). The Committee is chaired by
Director (Technical) and is represented by senior management
functionaries of SAIL like ED (CET), ED (MM-CMMG), ED (Safety) and
some senior representatives from plants. The formulation of standard is
done by Committee method on the lines of BIS.
There are three broad categories of standards viz. Consumable Stores &
Equipment, Design Parameters, and Management.
The standards in these areas are formulated through a number of
Standards Committees which have been created based on
specializations. Members of these Committees are specialists from steel
plants and consultants with vast experience in the respective area. Every
member organization is represented on all the Committees.
Before finalizing every standard, the respective manufacturers are
invited to interact with the Committee so that the views of the suppliers
could be incorporated in the standard. This ensures better
implementation of IPSS standards.
Since IPSS endeavours to cater to the needs of the steel industry, the
following types of standards are formulated:
i)
Page 4 of 39
ii)
iii)
iv)
v)
Page 5 of 39
2.
3.
b)
c)
d)
GUIDING PRINCIPLES
a)
b)
c)
d)
Facilitating implementation
plants/units.
e)
f)
g)
h)
of
IPSS
standards
by
4.
210 standards
b) Guidance in design
48 standards
c)
08 standards
05 standards
procurement)
Guidance in operation
d) Materials/Projects
Procedures
e)
Guidance in maintenance
27 standards
f)
Guidance in safety
11 standards
g)
Selection Guidelines
10 standards
h)
Miscellaneous
08 standards
5.
b)
Intangible Benefits
-
Tangible Benefits
-
Variety reduction
Page 7 of 39
6.
FUTURE OUTLOOK
Standards afford the engineers to devote more of their time in
innovative activities for the betterment of the organization.
Standards are guides for:
Purchase of equipment and material
Good practices in design, operation, maintenance and
materials management
Accident prevention
Elimination of the ambiguity of meanings of technical terms,
etc.
In short, the IPSS standards make life easy for the personnel in
SAIL. Those who participate in the standard formulation process
get enrichment of knowledge.
To facilitate instant availability of standards to all our users, IPSS
Secretariat is shortly putting all standards on the SAILs official
internet website.
These standards are already available in SAILs intranet web
link i.e
http://192.200.1.5/myweb/homepg.asp
In view of the financial savings recorded and their inherent
potentialities, the IPSS standards need to be implemented in full
measure. Difficulties, if any, encountered in their implementation,
should be brought to the notice of IPSS Secretariat. IPSS
standards help better utilization of manpower and material
resources. These standards are down-to-earth and practical
solutions suggested by experts in their areas. By implementing
them, one can get benefit from the experience of others. It helps in
controlling inventory and bringing transparency in the day-to-day
operations. A rupee saved is a rupee earned this is perhaps
more valid in the present context than ever before.
Page 8 of 39
LIST OF COMMITTEES
Sl.No
TITLE OF COMMITTEE
1.
2.
3.
4.
5.
6.
7.
9.
10.
11.
14.
15.
16.
17.
18.
19.
8.
12.
13.
___________
Page 9 of 39
1-01-001-77
2.
1-01-002-77
3.
1-01-003-95
4.
1-01-004-95
5.
1-01-005-86
6.
1-01-006-86
7.
1-01-007-86
8.
1-01-008-83
9.
1-01-009-84
10.
1-01-010-85
11.
1-01-011-85
12.
1-01-012-82
13.
1-01-016-84
14.
1-01-017-84
15.
1-01-018-85
16.
1-01-021-95
17.
1-01-022-86
18.
1-01-023-95
1-01-024-86
20.
1-01-026-86
21.
1-01-034-95
22.
1-01-035-95
Page 11 of 39
1-02-002-75
2.
1-02-003-84
3.
1-02-004-77
Specification for Two Stage Oil Hydraulic Hand Pumps used for Remote
Control Hydraulic Jacks
4.
1-02-005-85
Specification for Ferrule Type Male Stud Couplings and Male Stud
Coupling Bodies for Hydraulic Lines
5.
1-02-006-85
6.
1-02-007-85
7.
1-02-008-85
8.
1-02-009-84
9.
1-02-010-78
10.
1-02-011-97
11.
1-02-012-81
12.
1-02-013-81
13.
1-02-014-83
14.
1-02-015-84
15.
1-02-016-84
16.
1-02-017-85
1-02-018-84
18.
1-02-019-84
19.
1-02-020-84
20.
1-02-021-85
21.
1-02-022-84
22.
1-02-023-85
23.
1-02-024-85
24.
1-02-025-84
25.
1-02-026-85
26.
1-02-027-85
27.
1-02-028-85
28.
1-02-031-85
29.
1-02-033-85
30.
1-02-035-86
31.
1-02-040-86
32.
1-02-043-87
33.
1-02-048-89
34.
1-02-050-97
Specification for Heavy Duty Pipe Cramps Assembly for high pressure
hydraulic pipelines
35.
1-02-054-90
Page 13 of 39
36.
1-02-056-95
37.
1-02-061-97
38.
1-05-018-85
Page 14 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-03-001-05
2.
1-03-002-94
3.
1-03-003-94
4.
1-03-004-05
5.
1-03-005-03
6.
1-03-007-03
7.
1-03-008-03
1-03-009-87
1-03-010-87
10.
1-03-011-92
11.
1-03-012-92
12.
1-03-016-03
13.
1-03-018-07
14.
1-03-019-06
15.
1-03-023-07
16.
1-03-024-03
Page 15 of 39
17.
1-03-025-97
18.
1-03-026-99
19.
1-03-033-03
20.
1-03-034-03
21.
1-03-035-04
22.
1-03-036-04
23.
1-03-037-03
__________
Page 16 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-04-001-03
2.
1-04-002-03
3.
1-04-003-03
4.
1-04-004-03
5.
1-04-008-84
6.
1-04-009-99
7.
1-04-010-84
8.
1-04-011-99
9.
1-04-012-99
10.
1-04-013-02
11.
1-04-014-03
12.
1-04-015-88
13.
1-04-017-88
14.
1-04-018-06
1-04-019-02
16.
1-04-020-87
17.
1-04-023-99
18.
1-04-024-89
19.
1-04-027-93
20.
1-04-028-89
21.
1-04-029-06
22.
1-04-030-97
23.
1-04-037-99
24.
1-04-038-02
25.
1-04-039-03
Specification for Single Motor Control Units for voltages not exceeding
1000 V ac
26.
1-04-040-99
27.
1-04-041-03
28.
1-04-042-03
29.
1-04-043-03
30.
1-10-005-81
31.
1-10-006-81
__________
Page 18 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-05-001-77
2.
1-05-002-89
3.
1-05-003-77
4.
1-05-004-77
5.
1-05-005-77
6.
1-05-006-79
7.
1-05-007-79
8.
1-05-008-79
9.
1-05-009-79
Specification for Pumps for Handling Corrosive Liquids Withdrawn in favour of IS 5639 :1970
(Reaffirmed in 2001)
10.
1-05-010-81
11.
1-05-011-83
12.
1-05-012-83
13.
1-05-013-83
14.
1-05-018-85
15.
1-05-020-85
Specification for Self Priming Single Stage End Suction Pump for coaltar
16.
1-05-042-90
Page 19 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-06-001-03
2.
1-06-003-03
3.
1-06-004-01
Specification for Cast Iron Fittings for Pressure Pipes for Water & Sewage
(first revision)
4.
1-06-005-83
5.
1-06-006-85
Mild Steel Tubular, Wrought Steel and Malleable Cast Iron Fittings withdrawn
in favour of IS 1239 (Pt 1):2004, (Pt 2):1992 & IS 1879:1987
6.
1-06-008-94
Specification for Cast Steel Gate Valves (with rising spindle) (first revision)
(Re-affirmed in 2000)
7.
1-06-010-02
Specification for Cast Steel Non-return Valves (swing & lift check type with
flanged ends) (first revision)
8.
1-06-012-02
9.
1-06-013-97
Specification for Welded Steel Pipes for general use (first revision)
10.
1-06-014-02
Code of Practice for selection and laying of moist fuel gas lines
(second revision)
11.
1-06-015-02
12.
1-06-016-88
13.
1-06-017-86
14.
1-06-019-87
15.
1-06-020-03
16.
1-06-021-86
Page 20 of 39
17.
1-06-023-03
18.
1-06-025-01
19.
1-06-031-02
20.
1-06-033-97
21.
1-06-034-98
22.
1-06-035-99
23.
1-06-036-99
24.
1-06-037-01
25.
1-06-038-01
26.
1-06-039-02
27.
1-06-040-01
__________
Page 21 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-07-001-95
2.
1-07-002-88
3.
1-07-003-88
4.
1-07-004-92
5.
1-07-005-00
Specification for Single, Double & Triple Sheave Pulley Blocks for fibre
ropes (first revision)
6.
1-07-006-76
Double Sheave Pulley Blocks for fibre ropes (with Amendment No 1) Please refer
IPSS:1-07-005-00
7.
1-07-007-77
8.
1-07-008-77
9.
1-07-009-77
10.
1-07-010-77
11.
1-07-011-77
12.
1-07-012-78
Triple sheave pulley blocks for fibre ropes Please refer IPSS:1-07-005-00
13.
1-07-013-83
Single sheave pulley blocks for wire ropes Please refer by IPSS:1-07-014-95
14.
1-07-014-95
Specification for Single, Double and Triple Sheave Pulley Blocks for wire
ropes (first revision)
15.
1-07-015-83
Triple Sheave Pulley Blocks for wire ropes Please refer IPSS:1-07-014-95
16.
1-07-016-83
Page 22 of 39
1-07-017-83
18.
1-07-018-83
19.
1-07-019-83
20.
1-07-020-83
21.
1-07-021-92
22.
1-07-022-95
23.
1-07-023-85
24.
1-07-024-89
25.
1-07-025-00
26.
1-07-026-97
27.
1-07-027-84
28.
1-07-028-85
29.
1-07-029-85
30.
1-07-030-85
31.
1-07-031-03
32.
1-07-032-86
Specification for Industrial Wire Cloth and Wire Mesh (Reaffirmed in 2000)
33.
1-07-033-86
34.
1-07-037-86
35.
1-07-038-96
36.
1-07-039-86
Specification for Belt punches for Conveyor Belt Fasteners - Plate Type
(Reaffirmed in 2000)
37.
1-07-040-86
38.
1-07-041-03
39.
1-07-045-88
Specification for Both Ends Spliced Wire Rope Sling (Reaffirmed in 2000)
Page 23 of 39
1-07-049-98
41.
1-07-050-90
42.
1-07-051-03
43.
1-07-052-95
44.
1-07-054-95
45.
1-07-055-00
46.
1-07-058-95
47.
1-07-061-97
Fire retardant coating on cables and its application (first revision) - Withdrawn
48.
1-07-062-95
49.
1-07-063-97
50.
1-07-064-03
51.
1-02-043-87
52.
3-01-010-98
53.
3-01-012-98
54.
1-01-009-84
55.
1-07-SP1-96
__________
Page 24 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-08-001-83
2.
1-08-002-83
3.
1-08-003-97
4.
1-08-004-94
5.
1-08-005-86
6.
1-08-006-89
7.
1-08-007-83
8.
1-08-008-83
9.
1-08-009-83
10.
1-08-010-84
11.
1-08-011-94
Specification for Steel Wire Ropes for general use (first revision)
12.
1-08-013-99
13.
1-08-014-97
14.
1-08-017-97
15.
1-08-020-94
__________
Page 25 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-09-001-97
2.
1-09-003-97
3.
1-09-005-99
4.
1-09-006-97
5.
1-09-008-97
6.
1-09-009-97
7.
1-09-010-81
8.
1-09-012-00
9.
1-09-020-99
10.
1-09-024-03
11.
1-09-025-03
__________
Page 26 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-10-001-07
2.
1-10-002-02
3.
1-10-003-02
4.
1-10-007-06
5.
1-10-008-00
6.
1-10-010-84
7.
1-10-011-84
8.
1-10-012-84
9.
1-10-013-03
10.
1-10-017-03
11.
1-10-018-03
12.
1-10-019-00
13.
1-10-020-02
14.
1-10-033-93
15.
1-10-034-02
16.
1-10-035-06
17.
1-10-036-06
18.
1-10-005-81
19.
1-10-006-81
__________
Page 28 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
1-11-001-98
2.
1-11-002-98
3.
1-11-003-98
4.
1-11-004-01
5.
1-11-005-98
6.
1-11-006-06
7.
1-11-007-01
8.
1-11-008-98
9.
1-11-009-03
10.
1-11-010-01
11.
1-11-011-01
12.
1-11-012-03
13.
1-05-014-84
14.
1-05-015-84
15.
1-05-016-84
16.
1-05-017-84
17.
1-05-021-85
Page 29 of 39
18.
1-05-022-85
19.
1-05-023-86
20.
1-05-028-86
21.
1-05-040-90
__________
Page 30 of 39
Sl.No.
IPSS No.
_______________________________________________________________________________________________
1.
2-01-001-81
2.
2-01-002-83
3.
2-01-003-81
4.
2-01-005-83
5.
2-01-006-83
6.
2-01-007-85
__________
Page 31 of 39
Sl.No.
IPSS No.
_______________________________________________________________________________________________
1.
2-02-001-81
2.
2-02-002-01
3.
2-02-003-97
4.
2-02-004-97
5.
2-02-005-97
6.
2-02-006-01
7.
2-02-007-01
8.
2-02-008-97
9.
2-02-009-97
10.
2-02-011-02
11.
2-02-012-98
12.
2-02-013-01
__________
Page 32 of 39
Sl.No.
IPSS No.
_______________________________________________________________________________________________
1.
2-03-001-97
2.
2-03-002-95
3.
2-03-003-97
4.
2-03-004-85
5.
2-03-005-97
6.
2-03-006-95
7.
2-03-007-88
8.
2-03-008-97
9.
2-03-009-97
10.
2-03-010-97
11.
2-03-019-95
__________
Page 33 of 39
Sl.No.
IPSS No.
_______________________________________________________________________________________________
1.
2-07-001-87
2.
2-07-002-93
3.
2-07-004-95
4.
2-07-005-95
5.
2-07-007-95
6.
2-07-013-95
7.
2-07-014-93
8.
2-07-015-93
9.
2-07-016-93
10.
2-07-017-93
11.
2-07-018-95
12.
2-07-020-97
13.
2-07-024-97
14.
2-07-026-97
15.
2-07-027-97
16.
2-07-029-93
17.
2-07-036-93
18.
2-07-037-89
2-07-040-95
20.
2-07-041-88
21.
2-07-042-97
22.
2-07-043-97
23.
2-07-044-97
24.
2-07-047-97
25.
2-07-048-97
26.
2-07-049-88
27.
2-07-050-88
28.
2-07-051-88
29.
2-07-054-93
30.
2-07-077-93
31.
2-07-078-97
32.
2-07-081-92
33.
2-07-087-93
34.
2-07-089-95
__________
Page 35 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
3-01-001-06
2.
3-01-001-06
3.
3-01-001-06
4.
3-01-002-01
5.
3-01-003-01
6.
3-01-005-06
7.
3-01-010-98
8.
3-01-012-98
__________
Page 36 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
3-02-001-01
2.
3-02-002-03
3.
3-02-003-95
4.
3-02-004-06
5.
3-02-005-06
6.
3-02-006-06
7.
3-02-007-06
8.
3-02-008-01
9.
3-02-010-97
10.
3-02-011-00
11.
3-02-012-01
12.
3-02-013-03
13.
3-02-013-03
14.
3-02-014-03
15.
3-02-015-06
Page 37 of 39
16.
3-02-017-06
17.
3-02-018-06
18.
3-02-019-06
19.
3-02-021-06
__________
Page 38 of 39
Sl.No.
IPSS No.
_________________________________________________________________________________________
1.
3-03-001-00
__________
Page 39 of 39