Sub-vendor of

Trunnion-Mounted
Ball Valves
PCC BALL VALVES S.r.l
ITALY
 Sub-vendor of
Floating Ball Valves
BAC VALVES S.A.
SPAIN
 Válvulas de bola
Ball valves
FB
Class 150-300

N AIR Construcción: Cuerpo de dos piezas, paso total, bola flotante, (2” y 8”
LEA
opcional bola guiada), doble estopada autoestanca,
C diseño “fire-safe tested” según BS 6755 part 2, eje no
eyectable, asientos despresurizadores de la cavidad,
dispositivo contra la carga estática, diseño según BS
5351 y API 6 D, plataforma ISO 5211.
Rating: BS 5351/API 6D Class 150-300 ☞ ver pág. 6.
Conexión: Bridas ASME B16.5 RF, Smooth Finish (Ra 3.2-6.3 µm)
Longitudes: FB: ASME B 16.10 Long pattern.
FBL: BS 2080
Especialidades: ❄ M-M ☞ ver pág. 5.

Construction: Split body, full bore free floating ball, (2” and 8” trunnion
mounted ball optional), double stuffing box self adjustable,
fire-safe tested design BS 6755 part 2, blow-out proof
stem, cavity relieving seats, anti-static device, design acc.
to BS 5351 and API 6D, top flange ISO 5211.
Rating: BS 5351/API 6D Class 150-300 ☞ see page 6.
Connection: Flanges ASME B 16.5 RF, Smooth Finish (Ra 3.2-6.3 µm)
Face-to-face
dimensions: FB: ASME B 16.10 Long pattern.
FBL: BS 2080
Specialties: ❄ M-M ☞ see page 5.

M
MATERIALES
VERSION CS VERSION SS
MATERIALS
Cuerpo/Tapa ASTM A-216 WCC
ASTM A-351 CF8M
Bodies ASTM A-105 N
Bola/Eje
ASTM A-351 CF8M / SS 316
N

Ball/Stem
Asientos
h

PTFE
Seats
Juntas
GRAPHITE / PTFE / PTFE GLASS
D

Seals
Tornillos
ASTM A-193 B7 SS 316 (A4-70)
Bolts

J
Bajo demanda se suministra en otros materiales (sujetos a cantidad).
L Other materials, on request (subject to quantity).

CLASS 150 CLASS CLASS CLASS CLASS CLASS

NPS FB FBL 300 Cv 150 300 150 300
D L M N h J ISO 5211 PAR – TORQUE PESO – WEIGHT
*
mm Nm kg
1/2” 14 108 - 140 150 83 42,5 55 F05 20 8 8 2 2,7
3/4” 19 117 - 152 200 93 52 53 F05 50 14 16 2,8 3,9
1” 24 127 - 165 200 104 58 60 F05 100 25 29 4,8 6,3
11/2” 38 165 - 191 240 121 72 60,5 F05 240 38 50 7,5 10,5
2” 50 178 203 216 290 145 89 80 F07 400 55 68 12,4 14,1
3” 76 203 241 283 350 181 117 95 F10 1.000 92 118 24,3 29,8
4” 100 229 305 305 350 207 135 104 F10 1.700 184 320 38 46
6” 151 394 - 403 550 284 195 175 F12 4.000 410 587 71 89
8” 202 457 - 502 700 331 237 200 F14 7.400 727 1.218 148 190

* Par previsto normalmente, en condiciones limpias, sin cargas en los asientos, a ▲p máx. de acuerdo con el rating del cuerpo y del asiento (ver pág. 6).
Para poder dimensionar el actuador, tomar un coeficiente de seguridad. Para servicios criogénicos consultar.

* Normally expected torque, in clean conditions, without filled seats, at ▲p. max. acc. valve rating and seat rating (see page 6).
For actuator sizing allow adequate safety factor. For cryogenic services consult.

8
 Válvulas de bola
Ball valves
FB
PN 10-16-25-40
Construcción: Cuerpo de dos piezas, paso total, bola flotante, (DN 50 y
AIR DN 200 opcional bola guiada), doble estopada autoestanca,
AN diseño “fire-safe tested” según BS 6755 part 2, eje no
CLE eyectable, asientos despresurizadores de la cavidad,
dispositivo contra la carga estática, diseño según DIN 3357
y BS 5351, plataforma ISO 5211.
Rating: DIN 3357 PN10-40 ☞ ver pág. 6.
Conexión: Bridas DIN 2501/1 PN10-40, cara de la brida DIN 2526
forma D (Ra 3.2-6.3 µm)
Longitudes: FB: DIN 3202 F18, EN 558-1 serie 14 ≤ DN 100
EN 558-1 serie 15 > DN 100
FBL: DIN 3202 F1, EN 558-1 serie 1
Especialidades: ❄ M-M ☞ ver pág. 5.

Construction: Split body, full bore free floating ball, (DN 50 and DN 200
trunnion mounted ball optional), double stuffing box self
adjustable, fire-safe tested design BS 6755 part 2, blow-out
proof stem, cavity relieving seats, anti-static device, design
acc. to DIN 3357 and BS 5351, top flange ISO 5211.
Rating: DIN 3357 PN10-40 ☞ see page 6.
Connection: Flanges DIN 2501/1 PN10-40, facings DIN 2526 form D
(Ra 3.2-6.3 µm)
Face-to-face dimensions: FB: DIN 3202 F18, EN 558-1 series 14 ≤ DN 100
EN 558-1 serie 15 > DN 100
FBL: DIN 3202 F1, EN 558-1 series 1
Specialties: ❄ M-M ☞ see page 5.

MATERIALES
M VERSION CS VERSION SS
MATERIALS
Cuerpo/Tapa EN 10213-2 1.0619 EN10213-2 1.4408
Bodies DIN 17243 C22.8 GX5 CrNiMo 19-11-2
EN 10213-4 EN 10213-4
Bola/Eje
GX5 CrNi 19-10 GX5 CrNiMo 19-11-2
Ball/Stem 1.4308 / SS 304 1.4408 / SS 316
N
h

Asientos
PTFE
Seats
Juntas
D

GRAPHITE / PTFE / PTFE GLASS

Seals
Tornillos
CS 8.8 SS 316 (A4-70)
Bolts

J Bajo demanda se suministra en otros materiales (sujetos a cantidad).

L
Other materials, on request (subject to quantity).

PN 16 PN 25 PN 40 PN 16 PN 25 PN 40
FB FBL ISO FB FBL FB FB FBL
DN Cv
5211 PAR-TORQUE
D L M N h J * PESO - WEIGHT
mm Nm kg
15 14 115 130 150 83 42,5 55 F05 20 – – 8 – – – 2,8 3,5
20 19 120 150 200 93 52 53 F05 50 – – 15 – – – 3,6 4,2
25 24 125 160 200 104 58 55 F05 100 – – 27 – – – 4,9 5,2
32 30 130 180 240 116 66,5 56 F05 160 – – 39 – – – 7,1 7,6
40 38 140 200 240 121 72 60,5 F05 240 – – 46 – – – 8,3 8,9
50 50 150 230 290 145 89 63 F07 400 – – 64 – – – 12,7 13,4
65 62 170 290 290 161 95,5 72 F07 600 77 – 94 16 17,5 – 17 18,2
80 76 180 310 350 181 117 77 F10 1.000 89 – 108 22 25,5 – 24 27,2
100 100 190 350 350 207 135 86 F10 1.700 171 – 266 31 36,5 – 34 39
125 120 325 – 550 225 173 140 F12 2.900 217 – 320 56 – – 60,5 –
150 151 350 – 550 284 195 175 F12 4.000 387 – 475 69 – – 75 –
200 202 400 – 700 331 237 200 F14 7.400 643 795 897 120 – 130 135 –

* Par previsto normalmente, en condiciones limpias, sin cargas en los asientos, a ▲p máx. de acuerdo con el rating del cuerpo y del asiento (ver pág. 6).
Para poder dimensionar el actuador, tomar un coeficiente de seguridad. Para servicios criogénicos consultar.

* Normally expected torque, in clean conditions, without filled seats, at ▲ p. max. acc. valve rating and seat rating (see page 6).
For actuator sizing allow adequate safety factor. For cryogenic services consult.

9
Sub-vendor of
Butterfly Valves
VANESSA S.r.l
ITALY
Sub-vendor of
Gate Valves
SUFA
CHINA
 Sub-vendor of
Actuators
ROTORK FLUID SYSTEM
ITALY

Actuation, Assembly
and Controls
PRECISION CASTPARTS
CORP. SDN BHD
MALAYSIA
PNEUMATIC ACTUATORS

Make : ROTORK FLUID SYSTEM

Model : GP Range
CP Range
LP Range
 GP AND GH RANGE
PNEUMATIC AND HYDRAULIC ACTUATORS
FOR QUARTER-TURN VALVES

Publication F100E
Date of issue 01/03
 GP and GH SCOTCH YOKE QUARTER-TURN ACTUATORS
GP and GH Range scotch yoke actuators are designed
to operate ball, butterfly and plug valves requiring a
rotary, quarter-turn movement for either on/off or
modulating duty. The rugged yet compact design is
available with two different yoke designs. The classic
symmetrical yoke delivers peak torque at both ends of
stroke. Alternatively, GP and GH Range actuators can
be supplied with canted torque arms designed to deliver
peak torque at only one end of stroke. Use of canted
arms can often reduce actuator size, weight and cost for
valves with appropriate torque demand characteristics.

ROTORK ACTUATORS - MODULAR CONSTRUCTION

Rotork GP and GH Range actuators share a modular

construction design.The centre body is available in nine
sizes. A pneumatic cylinder can be attached to either or
both sides. A spring can cylinder can also be fitted to
either side for Emergency Shut Down (ESD)
applications. Modular construction and stocking of
components by Rotork Fluid System Centres and a
worldwide network of distributors facilitates quick
delivery times.

SAFE AND VERSATILE

Spring return units can be assembled to provide spring
return operation in either direction.The spring return
module is inherently safe since it can only be removed GP and GH modular construction allows
from the centre body after all spring forces have been multiple configurations of components
released. on either side of the centre body.
2
GP RANGE QUARTER-TURN PNEUMATIC ACTUATORS

GH RANGE QUARTER-TURN HYDRAULIC ACTUATORS

GP RANGE ACTUATORS GH RANGE ACTUATORS

for pneumatic operation for hydraulic operation

Up to 600,000 Nm Up to 600,000 Nm
Torques available
5.3 Million inch pounds 5.3 Million inch pounds
Up to 12 bar (175 psi)
Operating pressures HPG Range for high pressure Up to 210 bar (3,000 psi)
gas also available
3
 INSIDE THE GP RANGE ACTUATOR

Pneumatic double acting actuator illustrated,

also available as spring return type

ITEM DESCRIPTION MATERIAL U.S. STANDARD EQUIVALENT

1 Housing Carbon Steel ASTM A 283 gr.D
2 Yoke Carbon Steel API 5LX gr.X 52 + ASTM A537 CL1
3 Yoke Bushing Bronze ASTM B427 ALLOY UNS N. C90800
4 Thrust Bar Alloy Steel (Chromium plated) AISI SAE 9840
5 Sliding Block Bronze ASTM B427 ALLOY UNS N. C90800
6 Vent Valve (not shown) Stainless Steel AISI 304
7 Guide Block Carbon Steel ASTM A 283 gr.D
8 Tie Rod Alloy Steel AISI SAE 9840
9 Piston Rod Alloy Steel (Chromium plated) AISI SAE 9840
10 Piston Carbon Steel ASTM A 283 gr.D
11 End Flange Carbon Steel ASTM A 283 gr.D
12 O-Ring* NBR
13 Cylinder Tube Carbon Steel (ENP) API 5LX gr.X 52
14 Rod Bushing Steel + Bronze + PTFE
15 Seal* NBR + PTFE + Graphite
16 O-Ring* NBR
17 Sliding Ring PTFE + Graphite
18 O-Ring* NBR
19 Stop Setting Screw Alloy Steel AISI SAE 9840
20 Stop Setting Screw Alloy Steel AISI SAE 9840

Key
* Actuator Seals
Standard NBR -30°C to 100°C (-22°F to 212°F)
High Temp Viton -20°C to 160°C (-4°F to 320°F)
Low Temp Fluorosilicone -60°C to 160°C (-76°F to 320°F)

4
INSIDE THE GH RANGE ACTUATOR

Hydraulic spring return actuator illustrated,

also available as double acting type

ITEM DESCRIPTION MATERIAL U.S. STANDARD EQUIVALENT

1 Housing Carbon Steel ASTM A 283 gr.D
2 Yoke Carbon Steel API 5LX gr.X 52 + ASTM A537 CL1
3 Yoke Bushing Bronze ASTM B427 Alloy UNS N. C90800
4 Thrust Bar Alloy Steel (Chromium plated) AISI SAE 9840
5 Sliding Block Bronze ASTM B427 Alloy UNS N. C 90800
6 Vent Valve (not shown) Stainless Steel AISI 304
7 Guide Block Carbon Steel ASTM A 283 gr.D
8 Screw Alloy Steel AISI SAE 9840
9 Head Flange Carbon Steel ASTM A 283 gr.D
10 O-Ring* NBR
11 Cylinder Carbon Steel (ENP) ASTM A 283 gr.D
12 Bottom Flange Carbon Steel ASTM A 283 gr.D
13 Stop Setting Screw Alloy Steel AISI SAE 9840
14 Seal* NBR + PTFE
15 Tie Rod Alloy Steel AISI SAE 9840
16 O-Ring* NBR
17 Piston Carbon Steel ASTM A283 gr.D
18 Seal* NBR + PTFE + Bronze
19 Rod Bushing Steel + Bronze + PTFE
20 Spring Cartridge Carbon Steel ASTM A 283 gr.D
21 Spring Alloy Steel ASTM A 29 gr.9254
22 Spring Cartridge Stem Alloy Steel (Chromium Plated) AISI SAE 9840
23 Stop Setting Screw Alloy Steel AISI SAE 9840
24 Bushing Steel + Bronze + PTFE
25 Bushing Steel + Bronze + PTFE

5
 KEY DESIGN FEATURES
Every Rotork Fluid System actuator is built to provide long and efficient service with minimum maintenance.
The design, engineering and materials used in construction ensure optimum performance even in the harshest
environments. Listed here are some of the most important features that enable Rotork GP and GH actuators
to achieve and maintain this high level of service.

The GP and GH actuators are of a rugged, efficient and compact design incorporating an internal chromium
plated guide bar to absorb side loads during operation of the scotch yoke mechanism.

GP/GH Range Quarter-turn operation:

• Standard range covers torque requirements up to
= =

600,000 Nm (5.3 million inch pounds) - higher output

torques are available on request.

• Double acting and single acting (spring return)

versions are available.

• Carbon steel scotch yoke mechanism available in

either symmetric or canted form to follow
application specific valve requirements with minimum
cost and weight.

• Totally enclosed weatherproof housing in fabricated

carbon steel complete with bottom relief valve to
avoid over-pressurisation.

• Bronze sliding blocks on the torque arm to ensure

minimum friction and long service life.

• Alloy steel chromium plated thrust bar to support the

transverse loads of the scotch yoke.

• Carbon steel, electroless nickel-plated cylinders fitted

with mechanical end stop to ensure accurate angular
stroke adjustment +/-5°

• Carbon steel piston with dynamic floating seal to

reduce friction and avoid stick-slip effect even after
prolonged periods without operation.

• Chromium plated piston rod.

• For single acting versions, a welded steel canister

totally encloses the spring for safety.

• The spring cartridge can only be removed in the fully

relaxed state, thus avoiding the possibility of injury
during disassembly.

• Standard valve position indicator.

• Double acting actuators can be supplied with

emergency tanks to allow operation during
supply failure.
6
Controls Rotork Standard Paint Specification
Control component packages are a part of any Offshore service application to protect against
actuator/valve installation. Rotork has extensive severe weathering, chemical atmospheres, salt spray
experience in the design and assembly of all types of and petroleum products.
fluid power control systems to satisfy any costumer
Surface preparation
requirement for on/off, modulating or ESD service. Sandblasting to grade SA 2.1/2
Packages can be mounted on a panel or in a cabinet
Prime coat
and mounted either on the actuator or at a remote Inorganic zinc 75 microns DFT
location.
Intermediate coat
Epoxy 110 microns DFT
Pressure Equipment Directive
Final coat
Rotork Fluid System actuators are in Polyurethane 40 microns DFT
accordance with the European
Colour
Pressure Equipment Directive. RAL 3011 Dark red
225 microns total DFT
Emergency and Manual Override
GP and GH Range actuators have many simple yet Approvals and Industry Standards
safe manual override options available to meet your
requirements:
• Hydraulic actuators can be flushed to NAS1638
class 6 if required.

• Jackscrew override • EN 102043.1.D 3.1b Certification for critical

• De-clutchable manual components is available on request.
handwheel
• Actuators and controls in accordance with UK
• Hydraulic manual override health and safety requirements for pipeline safety
regulations SI 825 (1996).
Limit Switch
Specially designed for use in • Actuator design calculation procedure approval
extreme environments, the by Lloyds (report no. 094/5152).
MB1 limit switch has a
mechanical position indicator
and weatherproof protection
to class IP67.
(See publication F600E)
7
GP AND GH RANGE
Rotork Fluid System Centres of Excellence
Rotork Fluid System Rotork Fluid System
Fluid System s.r.l. Rotork Controls Inc.
Via di Coselli 13/15 675 Mile Crossing Blvd.
55060 Coselli, Lucca Rochester, NY 14624
Italy USA
Tel: +39 0583 94811 Tel: +1 585 328 1550
Fax: +39 0583 403482 Fax: +1 585 328 5848
Email: fluid@fluidsystem.it Email: info@rotork.com

Rotork Fluid System Rotork Fluid System

Regina House, Ring Road,
Bramley, Leeds LS13 4ET
UK
Tel: +44 113 236 3312
Fax: +44 113 236 3310
Email: sales@rotorkfluidsystem.co.uk
Rotork Controls (Singapore) Pts Ltd.
426 Tagore Industrial Avenue
Singapore 787808
Tel: +65 6457 1233
Fax: +65 6457 6011
Email: mail@rotork.com.sg

Rotork Fluid System Rotork Fluid System

Rotork Controls Inc.
9777 West Gulf Bank
Suite 15A
Houston,Texas 77040
USA
Tel: +1 713 856 5640
Fax: +1 713 856 8127
Email: info@rotork.com
Rotork Controls Inc.
2180 South McDowell Blvd.
Suite B
Petaluma, California 94954
USA
Tel: +1 707 769 4880
Fax: +1 707 769 4888
Email: info@rotork.com

Rotork Fluid System Rotork Fluid System

Rotork Controls (Canada) Ltd.
2850 Argentia Road, Unit #4
Mississauga, Ontario L5N 8G4
Canada
Tel: +1 905 363 0313
Fax: +1 905 363 0320
Email: info@rotork.ca
Rotork Controls (Canada) Ltd.
#9, 820-28th Street NE
Calgary, Alberta T2A 6K1
Canada
Tel: +1 403 569 9455
Fax: +1 403 569 9414
Email: mail@rotork.ca

All Rotork Fluid System actuators are manufactured under a third party accredited ISO9001 quality assurance program

Published and produced in the UK by Rotork Controls Limited. Rotork recognises all registered trademarks. As we are continually
developing our products, their design is subject to change without notice. Latest information is available on www.rotork.com
 CP RANGE
COMPACT PNEUMATIC ACTUATORS
FOR QUARTER-TURN VALVES

Publication F1100E
Date of issue 02/03
 ROTORK ACTUATORS - QUALITY CONTROLLED
In the 40 years since the company was founded, Rotork has become the standard for excellence in the field of valve
and damper automation for the oil, gas, power, water and waste treatment industries around the world.

As established leaders in actuation technology, we owe our success to a commitment to quality at every
stage, and at every level, of Rotork's operations.

At the heart of the company is an exceptional workforce - the highly trained,

forward thinking engineers, technicians, and sales support staff who each play a
crucial role in maintaining Rotork's unrivaled reputation for innovation,
reliability and first class after sale support.

With fluid power factories in the United States and Italy, and
additional Rotork Centres of Excellence located around the
globe, we are able to offer creative solutions and design
systems for virtually any application - from sub-sea
hydraulics to the most sophisticated yet simple fluid
power control system.

Contact Rotork for your operational or safety

application requirements. We will work with you from
conception, to design, to manufacture, to installation,
and finally to maintenance and service support.

CP RANGE COMPACT PNEUMATIC ACTUATORS

RELIABILITY BY DESIGN
CP Range actuators are a versatile, modular, scotch yoke design
available in both double acting and spring return configurations.
The compact and efficient design yields surprisingly high torques
even at low pressures. The design concepts found in Rotork’s large,
heavy-duty actuators has been applied to the CP Range, which brings
heavy-duty actuator qualities to small, quarter-turn actuators.

A single piston rod supported on both sides of the yoke by PTFE impregnated
bronze bushings eliminates the misalignment, friction and wear inherent in other
small actuator designs. The actuator body is of rugged, ductile cast iron available in four
body sizes. Cylinders are manufactured from carbon steel, electroless nickel-plated for corrosion
resistance and low piston seal friction.

SAFETY BY DESIGN
The CP Range has been designed to be inherently safe and serviceable. The springs, within the cartridge on
the inboard side of the pneumatic cylinder, are contained by the piston and piston rod thus eliminating the
possibility of inadvertent release of spring force.The design also allows access to the piston seal without disassembly
of the spring cartridge.
2
CP RANGE QUARTER-TURN PNEUMATIC ACTUATORS

CP/D double acting actuator

CP/S spring return actuator

CP RANGE ACTUATORS
for pneumatic operation

30 to 3,500 Nm
Torques available
270 to 30,000 inch pounds

2 to 12 bar
Operating pressures
(30 to 175 psi)
3
 INSIDE THE CP RANGE ACTUATOR

CP/D-045-140A
double acting actuator illustrated

ITEM DESCRIPTION MATERIAL QTY

1 Housing Ductile Iron 1
2 Yoke Ductile Iron 1
3 Shaft Nitrided Alloy Steel 1
4 Yoke Pin Nitrided Alloy Steel 1
5 Axial Bar Alloy Steel 1
6 Washer Bronze 2
7 Key Carbon Steel 1
8 Spring Alloy Spring Steel 1
9 Bushing Steel / Bronze / Teflon 2
10 O-Ring* NBR 2
11 Retaining Ring Alloy Spring Steel 2
12 Bar Pin Alloy Spring Steel 1
13 Hex Head Bolt Grade 8.8 4
14 O-Ring* NBR 1
15 Cylinder ENP Carbon Steel Nickel-plated 1
16 Piston Carbon Steel 1
17 Hex Head Bolt Grade 8.8 1
18 O-Ring* NBR 1
19 End Flange Carbon Steel 1
20 Tie Rod Grade 8.8 4
21 O-Ring* NBR 2
22 Stop Screw ENP Carbon Steel Nickel-plated 2
23 Stop Nut ENP Carbon Steel Nickel-plated 2
24 O-Ring* NBR 2
25 Breather (NPT) 2
26 Spring Container Ductile Iron 1
27 Spring Alloy Spring Steel 1
28 Spacer Carbon Steel 1
29 Adaptor Plate Ductile Iron 1

Spring return actuators only

Double acting actuators only

4
CP/S-045-140A/A
spring return actuator illustrated

Key
* Actuator Seals
Standard NBR
High Temp Viton
Low Temp Fluorosilicone
5
 KEY DESIGN FEATURES
Every Rotork Fluid System actuator is built to
provide long and efficient service with a minimum of
maintenance. The design, engineering and materials
used in the construction ensure optimum
performance even in the harshest of environments.

Temperature Ranges Pressure Equipment Directive

Standard: -30ºC to 100ºC (-22ºF to 212ºF) Rotork Fluid System actuators
High: -20ºC to 160ºC (-4ºF to 320ºF) comply with the European Pressure
Low: -60ºC to 160ºC (-76ºF to 320ºF) Equipment Directive.

Reliability and Efficiency

• Balanced piston rod support bearings provide
precision alignment thus ensuring long life. Rotork Standard Paint Specification
Offshore service application to protect against
• All wearing surfaces are either electroless nickel-
severe weathering, chemical atmospheres, salt spray
plated or nitride coated to yield low friction and
enhanced seal and bearing life. and petroleum products.

Surface preparation
Design Benefits Sandblasting to grade SA 2.1/2
• NAMUR standard interface facility, for use with Prime coat
switch box and positioner assemblies. Inorganic zinc 75 microns DFT

• Versatile dual valve and accessory mounting faces. Intermediate coat

Epoxy 110 microns DFT
• Modular design provides for easy and efficient
Final coat
stockability.
Polyurethane 40 microns DFT
• Outboard mounted pneumatic cylinder for Colour
serviceability. RAL 3011 Dark red
225 microns total DFT
Corrosion Protection
• 2 part epoxy offshore paint spec as standard. Approvals and Industry Standards
• Certified to IP67. • CP actuators have been design life tested in
accordance with CEN/TC69/WG1/SG 10.
• Electroless nickel-plated cylinders.
• Actuators and controls in accordance with UK
Options Available health and safety requirements for pipeline safety
regulations SI 825 (1996).
• Cast steel bodies.

• Integral manual override. • Actuator design calculation procedure approval

by Lloyds (report no. 094/5152).
• ISO valve mounting base.

6
• Stainless steel (316) cylinders and tie rods
MANUAL OVERRIDE OPTION
CP Range actuators have an integral jackscrew
manual override option available. The override may
also be easily retrofitted to standard units.

A single jackscrew is supplied for spring return units.

Double acting actuators are supplied with jackscrews
at each end for manual operation in either direction.

Jackscrews are designed with wrench flats and

may also be fitted with handwheels.

MODULAR DESIGN INTERCHANGEABILITY

Stockability
• The CP Range modular design enables complete • Spring packages can be stocked pre-compressed
actuators to be easily configured for a variety of and changed with ease if necessary.
applications. Many components are common to
double acting and spring return configurations. • Jackscrew manual overrides may be easily fitted
at any time, even in the field.
• Different springs may be used with the same
spring container to yield different torque
characteristics.

7
CP RANGE
Rotork Fluid System Centres of Excellence
Rotork Fluid System Rotork Fluid System
Fluid System s.r.l. Rotork Controls Inc.
Via di Coselli 13/15 675 Mile Crossing Blvd.
55060 Coselli, Lucca Rochester, NY 14624
Italy USA
Tel: +39 0583 94811 Tel: +1 585 328 1550
Fax: +39 0583 403482 Fax: +1 585 328 5848
Email: fluid@fluidsystem.it Email: info@rotork.com

Rotork Fluid System Rotork Fluid System

Regina House, Ring Road,
Bramley, Leeds LS13 4ET
UK
Tel: +44 113 236 3312
Fax: +44 113 236 3310
Email: sales@rotorkfluidsystem.co.uk
Rotork Controls (Singapore) Pts Ltd.
426 Tagore Industrial Avenue
Singapore 787808
Tel: +65 6457 1233
Fax: +65 6457 6011
Email: mail@rotork.com.sg

Rotork Fluid System Rotork Fluid System

Rotork Controls Inc.
9777 West Gulf Bank
Suite 15A
Houston,Texas 77040
USA
Tel: +1 713 856 5640
Fax: +1 713 856 8127
Email: info@rotork.com
Rotork Controls Inc.
2180 South McDowell Blvd.
Suite B
Petaluma, California 94954
USA
Tel: +1 707 769 4880
Fax: +1 707 769 4888
Email: info@rotork.com

Rotork Fluid System Rotork Fluid System

Rotork Controls (Canada) Ltd.
2850 Argentia Road, Unit #4
Mississauga, Ontario L5N 8G4
Canada
Tel: +1 905 363 0313
Fax: +1 905 363 0320
Email: info@rotork.ca
Rotork Controls (Canada) Ltd.
#9, 820-28th Street NE
Calgary, Alberta T2A 6K1
Canada
Tel: +1 403 569 9455
Fax: +1 403 569 9414
Email: info@rotork.ca

All Rotork Fluid System actuators are manufactured under a third party accredited ISO9001 quality assurance program

Published and produced in the UK by Rotork Controls Limited. Rotork recognises all registered trademarks. As we are continually
developing our products, their design is subject to change without notice. Latest information is available on www.rotork.com
POSITIONER TRANSMITTER

Make : YOKOGAWA
Model : YVP110
FILTER REGULATORS

Make : ASCO JOUCOMATIC

Model : 342 73 176
342 73 178
Series 342 FILTER, REGULATOR + LUBRICATOR Air service equipment
Type: Modulair 112 SYSTEMS
MODULAIR 112 type - G 1/4 to G 1/2
WITH METAL BOWL
PARTICULARITIES OF METAL BOWLS
Metal bowls have the following advantages:
- Resistance to high temperatures (+50°C)
- Resistance to impact, UV light and solvents
- Working pressures up to 16 bar (F and F/R)
- Bowl always locked in place during operation
OVERALL SPECIFICATION
FLUID : Compressed air or neutral gas
PORTS : G1/4 to G1/2
MAX. INLET PRESSURE F,FR : 16 bar at 50° C
L : 12 bar at 23° C / 10 bar à 50°C
AMBIENT TEMPERATURE : 0°C at + 50°C
MAX. FLOW (Qv at 6,3 bar) : see table
INDIVIDUAL SPECIFICATIONS AND CONSTRUCTION
■ FILTER
Filtering capacity: 25 µm and 5 µm (10 and 50 µm on request)
Filtering element of polyethylene (PE)
Painted zamak body
Painted aluminium bowl
Max. condensate level sight glass With metal bowl
Condensate drain: semi-automatic (operating pressure: 1.2 to 10/16 bar)
or pipable automatic (operating pressure: 2 to 10 bar) without with
or manual drain as option. visualization visualization
■ COMBINED FILTER/REGULATOR
Filtering capacity: 25 µm and 5 µm (10 and 50 µm on request)
Painted zamak body
Painted aluminium bowl
Max. condensate level sight glass
Semi-automatic drain (operating pressure: 1.2 to 16 bar)
or automatic (operating pressure: 2 to 10 bar max.) or manual
Regulating device with a rolling diaphragm (very low hysteresis: 0,2 bar) (A)
Regulator self-relieving
Controlled pressure: 0,5 to 10 bar (other adjustment range, in option)
■ LUBRICATOR
Painted zamak body
Painted aluminium bowl
Min. oil level sight glass
"Pull-turn-push" locking oil flow adjustment knob (A) Max. condensate
Lubrication: selective oil fog level or min. oil level
Lubricator oil refilling pressurised/unpressurised sight glass
INSTALLATION
Systems must be installed with the bowls in vertical position
Air flow direction indicated by arrow.
Adjust oil flow. Adjustment sight glass
MAINTENANCE
7
Drain filter if necessary
Type of oil recommended: Non-detergent and without aggressive additives, viscosity VG32 (ISO 3448)
CHOICE OF EQUIPMENT
■ COMBINED FILTER/REGULATOR + LUBRICATOR SYSTEMS
Consisting of two components delivered installed, assembled ( SEPARATE COMPONENTS: (
see following page

Bowl Filtering Controlled Débit (ANR) CODES

MODULAIR Port
size capacity capacity pressure à 6,3 bar en pression de consigne SYSTEM
et ∆P 1 bar/consigne Semi-automatic drain Automatic drain
(3) WITH WITHOUT WITH WITHOUT
type min. (1) max.
gauge 0-12 bar gauge 0-12 bar gauge
3 3
(cl) (µm) (bar) (l/min) (dm /s) (l/min) (dm /s) dia. gauge gauge
metal bowl WITHOUT visualization - 25 µm filtration - adjustment 0,5 - 10 bar
G1/4 12 25 0,5-10 20 0,3 1800 30 50 342 03 408 342 03 405 342 03 855 342 03 852
112 G3/8 12 25 0,5-10 20 0,3 3000 50 50 342 03 409 342 03 406 342 03 856 342 03 853
G1/2 12 25 0,5-10 20 0,3 3000 50 50 342 03 410 342 03 407 342 03 857 342 03 854
metal bowl WITH visualization - 25 µm filtration - adjustment 0,5 - 10 bar
G1/4 12 25 0,5-10 20 0,3 1800 30 50 342 03 900 342 03 897
112 G3/8 12 25 0,5-10 20 0,3 3000 50 50 342 03 901 342 03 898 option : 662 539 (4)
G1/2 12 25 0,5-10 20 0,3 3000 50 50 342 03 902 342 03 899
(1) Minimum for lubricator startup
(3) Others adjustment range 0.2 - 3 bar or 0,5 - 12 bar on request (see options)
(4) Version with automatic drain: add option code to code of standard version with semi-automatic drain, e.g.: 342 03 902 + 662 539
ACCESSORIES: see pages P710-10 and P710-51
OPTIONS: see following page
SEPARATE COMPONENTS: see following page

P710-45
Series 342 SEPARATE COMPONENTS
CHOICE OF EQUIPMENT - SEPARATE COMPONENTS
■ FILTER
CODES
MODULAIR Port Bowl Maximum flow FILTER
size capacity (at 6.3 bar / ∆P of 1 bar)
total useful Semi-automatic drain Automatic drain
type 5 µm (2)
(cl) (cl) 3
l/min (ANR) dm /s (ANR) 25 µm 5 µm (2) 25 µm
Metal bowl WITHOUT visualization
G1/4 12 4 1800 30 342 03 025 342 03 031 342 03 858 342 03 846
112 G3/8 12 4 2400 40 342 03 026 342 03 032 342 03 859 342 03 847
G1/2 12 4 2400 40 342 03 027 342 03 033 342 03 860 342 03 848
Metal bowl WITH visualization
G1/4 12 4 1800 30 342 03 909 342 03 894
112 G3/8 12 4 2400 40 342 03 910 342 03 895 option : 662 539 (4)
G1/2 12 4 2400 40 342 03 911 342 03 896

■ COMBINED FILTER/REGULATOR
Bowl Filtering Controlled CODES
MODULAIR Port Maximum flow
capacity capacity pressure FILTER/REGULATOR
size (at 6.3 bar pressure setpoint
and ∆P of 1 bar / setpoint) Semi-automatic drain Automatic drain
(3) WITH WITHOUT WITH WITHOUT
type gauge 0-12 bar gauge 0-12 bar gauge
(cl) (µm) (bar) 3
l/min (ANR) dm /s (ANR) dia. gauge gauge
Metal bowl WITHOUT visualization - 25 µm filtration - adjustment 0,5 - 10 bar
G1/4 12 25 0,5-10 1800 30 50 342 03 176 342 03 170 342 03 224 342 03 218
112 G3/8 12 25 0,5-10 3000 50 50 342 03 177 342 03 171 342 03 225 342 03 219
G1/2 12 25 0,5-10 3000 50 50 342 03 178 342 03 172 342 03 226 342 03 220
Metal bowl WITH visualization - 25 µm filtration - adjustment 0,5 - 10 bar
G1/4 12 25 0,5-10 1800 30 50 342 03 906 342 03 903
112 G3/8 12 25 0,5-10 3000 50 50 342 03 907 342 03 904 option : 662 539 (4)
G1/2 12 25 0,5-10 3000 50 50 342 03 908 342 03 905
Metal bowl WITHOUT visualization - 5 µm filtration - adjustment 0,5 - 10 bar
G1/4 12 5 0,5-10 1500 25 50 342 03 188 342 03 182 342 03 840 342 03 834
112 G3/8 12 5 0,5-10 2500 42 50 342 03 189 342 03 183 342 03 841 342 03 835
G1/2 12 5 0,5-10 2500 42 50 342 03 190 342 03 184 342 03 842 342 03 836
Metal bowl WITH visualization - 5 µm filtration - adjustment 0,5 - 10 bar
G1/4 12 5 0,5-10 1500 25 50 342 03 891 342 03 888
112 G3/8 12 5 0,5-10 2500 42 50 342 03 892 342 03 889 option : 662 539 (4)
G1/2 12 5 0,5-10 2500 42 50 342 03 893 342 03 890

■ LUBRICATOR
CODES
MODULAIR Port Bowl Max. oil
Flow at 6.3 bar
size capacity capacity LUBRICATOR
min. (1) max.
type with metal bowl
(cl) (cl) l/min (ANR) dm3/s (ANR) l/min (ANR) dm3/s (ANR) WITH visualization
G1/4 12 7 20 0,3 2000 33 342 03 381
112 G3/8 12 7 20 0,3 5500 92 342 03 382
G1/2 12 7 20 0,3 5500 92 342 03 383
(1) Minimum for lubricator startup
(2) With a 5 µm filtering element, max. flow is reduced by approx. 15%
(3) Others adjustment range 0.2 - 3 bar or 0,5 - 12 bar on request (see options)
(4) Version with automatic drain: add option code of standard version with semi-automatic drain, e.g. 342 03 908 + 662 539

ACCESSORIES: see pages P710-10 and P710-51

OPTIONS
General options are same as those for products with bowl guards: see page P710-10
Specific options:
● Manual drain on metal bowl WITHOUT sight glass: add option code 662 563 to code of standard version
with semi-automatic drain, e.g. 342 03 178 + 662 563
● Manual drain on metal bowl WITH sight glass: complete code (consult us)

P710-46
 MOUNTING RING AND BRACKET
The mounting ring and top bracket fit the filter/regulator and regulator.
These accessories enable bulkhead-mounting of the components.
The mounting ring can be used separately for panel mounting of a regulator
CONSTRUCTION
Ring : Glass-fibre filled polyamide (Modulair 107 and 112 ranges)
Light alloy (Modulair 105 range)
Bracket : Steel with black epoxy paint
or black-finish zinc-plated steel
CHOICE OF EQUIPMENT
CODE
Description
Modulair105 Modulair 107 Modulair 112 Modulair 150

Upper mounting ring (1) 343 00 011 343 00 004 -

Upper mounting bracket 343 00 016 343 00 016 343 00 017 -
(1) Ring supplied with each Modulair 105 range FR or regulator

DIMENSIONS
INSTALLATION
For regulators and filters/regulators with accessories installed:
refer to the corresponding pages.
INSTALLATION WITH PANEL MOUNTING
Range MODULAIR MODULAIR BRACKET AND RING (Hole dia. L2)
105-107 112 Ø L1
G1/8 G1/4
ØW G1/4 G3/8
M3

ØL
G1/2 4

M2 max.
Bowl (cl) 7 12
A 42 45
A = L3
B 20 20 2XØ
M1 = J2
F2 42 42
= =
J2 29 29 Ø L2
K5 12,5 12
Ø L1 M30 x 2 (2) M 37 X 2
Ø L2 31 37,5 ØW
K5
B

Ø L3 7 7
Ø L4 40 45 Adaptation for Modulair 107 and 112 ranges
M1 2 2
F

To mount the bracket and ring, remove the pressure

2

M2 3 2 control knob from the regulator or filter/regulator.

M3 6 6 The knob is a snap-on type and can be removed by
(2) Modulair 105 range: M30 x 1.5 pulling sharply upward then pushed back on.

REAR-MOUNTING BRACKET (Modulair 105 range)

This accessory is intended for surface mounting a Modulair 105 range lubricator
or filter, to which it can rapidly be secured with four self-threading screws after
removing the side plate with a screw driver.
CHOICE OF EQUIPMENT
Description CODE
Modulair 105 range 343 05 002
rear mounting bracket
40 51,5
30 ± 4,5
30

4,5 2
41

max.

P710-62
VOLUME BOOSTER

Make : FISHER
Model : 2625
Product Bulletin
62.3:2625
September 2002 2625, 2625NS Volume Boosters

Type 2625 and 2625NS Volume Boosters

A Type 2625 or 2625NS volume booster (figure 1) is
used in conjunction with a positioner on a throttling
control valve to increase stroking speed. The Type
2625NS is a nuclear-service version and uses
elastomeric components that better withstand high
temperature and radiation environments.

The booster incorporates fixed deadband, soft seat

construction, and an integral bypass restriction to
eliminate positioner saturation problems that can
occur with volume boosters that do not have these
features. Adjustment of the integral bypass
restriction is necessary for system stability. This
adjustment does not affect the deadband of the
volume booster, but does permit the control valve to
respond to small input signal changes without
sacrificing steady-state accuracy. It also allows the
booster to deliver high-volume output for fast W4727 / IL
stroking when large, rapid input signal changes
occur.
Figure 1. Type 2625 Volume Booster
The volume booster, when used in conjunction with
a positioner/actuator, is used only to improve
stroking speed. It is not recommended for other D Adjustable Response—Integral bypass
applications requiring a high-accuracy, restriction tunes the booster response so that
instrument-type volume booster. If the volume smooth actuator motion follows the slow signal
booster is to be used only with an actuator, for on-off changes.
control, the integral bypass restriction on the booster
must be closed (turned fully clockwise).

Connectors and piping can be installed with either D Efficient Operation—Soft seats provide tight
Type 2625 or Type 2625NS volume booster for shutoff to reduce unnecessary air consumption and
diagnostic testing. eliminate saturation of positioner relays.

Features
D Fast Response—Booster delivers the volume D Maintains Accuracy—Booster permits high
needed for rapid actuator stroking when large input actuator stroking speeds upon demand without
changes suddenly occur. degrading the positioner steady–state accuracy.

D200071X012

www.Fisher.com

2625, 2625NS Volume Boosters
Specifications
Supply Pressure Ranges
When used in conjunction with a positioner or
other pneumatic accessory, always pipe the
positioner and volume booster with one common
supply through a Type 64 or 95H regulator (see
figure 3). A high-capacity filter, such as the Type
262C, should be installed in the supply line to the
regulator. Supply pressure also must not exceed
the maximum pressure rating of the actuator.
Constructions are available in two maximum
supply ranges.
When Normally Used With Diaphragm
Actuators: Up to 2.8 bar (40 psig)
When Normally Used With Piston Actuators:
Up to 10.3 bar (150 psig)
Input Signal Pressure
Positioner output
Maximum Input Signal Pressure
10.3 bar (150 psig)
Fixed Input-to-Output Pressure Ratio
1 to 1
Nominal Deadband(1)
Percent of Positioner Output Span(2):
3/32 inch (2.4 mm) exhaust port: 2%
3/8 inch (9.5 mm) exhaust port: 3.5%
1/2 inch (12.7 mm) exhaust port: 5%
Construction Materials
Body: Aluminum
Seat Ring: Brass
Diaphragms
Type 2625: Nitrile/nylon
1. This term defined in ISA Standard S51.1.
2. Zero to maximum supply.
3. May be used in any combination.
Principle of Operation
Refer to figures 2 and 3. Because of the bypass
restriction, large input signal changes register on the
booster input diaphragm sooner than in the actuator.
A large, sudden change in input signal causes a
pressure differential to exist between the input signal
and the output of the booster. When this occurs, the
diaphragms move to open either the supply port or
2
Product Bulletin
62.3:2625
September 2002
Type 2625NS: EPDM/Nomex
Upper and Lower Valves:
Type 2625: Nitrile-Hypalon
rubber/aluminum/stainless steel
Type 2625NS: EPDM/aluminum/stainless steel
O-Rings:
Type 2625: Nitrile
Type 2625NS: EPDM
Connectors for Diagnostic Testing: J Stainless
steel or J brass
Operative Temperature Limits(1)
Type 2625: –40 to 71_C (–40 to 160_F)
Type 2625NS: –40 to 93_C (–40 to 200_F)
Connections
Input Signal: 1/4 inch NPT
Supply and Output: 3/4 inch NPT
Port Diameters(3)
Supply Port: J 3/8 inch (9.5 mm) or J 1/2 inch
(12.7 mm)
Exhaust Port: J 3/32 inch (2.4 mm), J 3/8 inch
(9.5 mm) or J 1/2 inch (12.7 mm)
Maximum Flow Coefficients
See table 1. Note: When sizing the volume
booster, pick the lowest Cg value that will meet
the valve stroking speed requirements. Oversizing
the booster capacity in a closed loop will lead to
stability problems, causing the bypass to have to
be opened so far that the booster will never
operate.
Approximate Weight
2.3 kg (5 lb)
the exhaust port, whichever action is required to
reduce the differential. The port remains open until
the difference between the booster input and output
pressures returns to within the deadband limit of the
booster. With the bypass restriction adjusted for
stable operation, a signal with small magnitude and
rate changes passes through the bypass restriction
and into the actuator without initiating booster
operation.
Product Bulletin
62.3:2625
September 2002 2625, 2625NS Volume Boosters
INPUT SIGNAL
DIAPHRAGMS BYPASS RESTRICTION
ADJUSTING SCREW
EXHAUST BYPASS
PORT RESTRICTION

EXHAUST

SUPPLY
PORT

SUPPLY OUTPUT TO
ACTUATOR

W0679-1/IL

Figure 2. Sectional View of Type 2625 Volume Booster

Both supply and exhaust ports remain closed, both the positioner and booster (or boosters) is
preventing unnecessary air consumption and recommended. The supply medium must be clean,
possible saturation of positioner relays. dry, oil-free air or non-corrosive gas. (Use a clean,
dry, oil-free air supply with instruments containing
EPDM components. EPDM is subject to degradation
when exposed to petroleum-based lubricants.) Keep
Type 2625NS for Nuclear-Service in mind that many actuators require larger casing or
Applications cylinder connections to take full advantage of the
booster’s ability to deliver its high-volume output.
The Type 2625NS uses EPDM (ethylene-propylene) Dimensions are shown in figure 4. Ensure that the
elastomeric parts. These parts have superior supply pressure is connected to correspond with the
resistance to degradation at elevated temperature flow arrow on the booster.
and radiation levels. This version is suitable for
nuclear service applications where oil-free supply air
is available. Table 1. Maximum Flow Coefficients(1)
PORT SIZE
COEFFICIENTS
Both the Type 2625 and 2625NS are available as COMBINATIONS
safety-related items when processed using the Supply Exhaust
Supply Port Exhaust Port
Port Port
commercial grade dedication section of Fisher
In. mm In. mm Cv Cg C1 Cv Cg C1
Control’s 10CFR50, Appendix B, quality assurance
3/32 2.4 3.74 113 30.2 0.23 8.05 35.0
program. 10CFR21 reporting is also part of the
3/8 9.5 3/8 9.5 3.74 113 30.2 2.29 80.2 35.0
safety related processing program. Seismic 1/2 12.7 3.74 113 30.2 2.52 88.2 35.0
operability testing has been done to qualify both
3/32 2.4 4.98 160 32.1 0.24 8.43 35.0
versions as rigid items at levels up to 9g’s uniaxial 1/2 12.7 3/8 9.5 4.98 160 32.1 2.30 80.7 35.0
(in each axis). Further nuclear service qualification 1/2 12.7 4.98 160 32.1 2.72 95.4 35.0
data is available on request. Type 3570 Valve
0.25 8.8 35.2 0.25 8.8 35.2
Positioner
Type 3582 Valve
0.17 6.0 35.3 0.19 6.65 35.0
Positioner
Installation Type 3610J, 3610JP,
3611JP, 3620J, 0.37 13.0 35.0 0.30 10.5 35.0
Figure 3 shows typical installations for the Type 3620JP, 3621JP
2625 or 2625NS volume booster on piston and 1. Consult your Fisher Controls sales office for special stroking speed
diaphragm actuators. A single regulator that supplies requirements.

3
 Product Bulletin
62.3:2625
2625, 2625NS Volume Boosters September 2002

POSITI- POSITIONER OUTPUT

ONER TYPE 2625 TYPE 2625
VOLUME VOLUME
BOOSTER BOOSTER
SIGNAL

POSITIONER
SUPPLY OUTPUT

TYPE 64 OR 95H

TYPE 2625 VOLUME

BOOSTER SIGNAL

ACTUATOR

A0795-3 / IL
WITH A PISTON ACTUATOR POSITIONER
SUPPLY
NOTE: ACTUATOR
1 CONNECTION LOCATION FOR DIAGNOSTIC TEST- TYPE
ING A0794-3 / IL 64 OR 95H

WITH A DIAPHRAGM ACTUATOR

Figure 3. Typical Installations

21
1/4-18 NPT
INPUT CONN
(0.84) Ordering Information
Note: Fisher does not assume responsibility for
the selection, use, or maintenance of any
9 EXHAUST 111 product. Responsibility for proper selection, use,
HOLES
7 (0.28) DIA
(4.38) and maintenance of any Fisher product remains
solely with the purchaser and end user.
When ordering, please specify:
3/4-14 NPT 1. Supply and exhaust port sizes. See table 1 for Cv
SUPPLY
CONN 48
and Cg values.
(1.88)
2. Supply pressure range of up to 2.8 bar (40 psig)
or up to 10.3 bar (150 psig).
60 3/4-14 NPT
(2.38) OUTPUT
121
(4.75) TO
3. Nuclear service, if applicable. Consult factory for
mm ACTUATOR ordering assistance.
A0807-3 / IL (INCH)

Figure 4. Dimensions

Fisher is a mark owned by Fisher Controls International, Inc., a business of Emerson Process Management. The Emerson logo is a
trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use
or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Fisher product remains solely with the purchaser and end-user.

Emerson Process Management

Fisher
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com

EFisher
4 Controls International, Inc. 1986, 2002; All Rights Reserved Printed in USA
SOLENOID VALVES

Make : ASCO JOUCOMATIC

Model : 126 00 008
NFETB 327A 002
NFETB 327A 022SL
 SOLENOID VALVES 2 3/2
manual reset type U Series
flameproof enclosure, EEx d IIC T5/T6 3 1

126
direct operated, poppet type
3 ports in body, 1/2
FEATURES
● Solenoid valves requiring manual resetting with coil energised after returning
from the tripped state on loss of voltage
● Solenoid head for use in potentially explosive atmospheres to
EEx d IIC T5/T6 complying with European standards EN 50014 and EN 50018
(British standards BS EN 50014, and BS EN 50018)
Certificate of conformity L.C.I.E. No. 81.6150
● Leaktight version with IP65 protection
● Two types of seals for a wide range of applications, particularly at low
temperatures

GENERAL
Differential pressure 0 to 10 bar [1 bar = 100 kPa]
Maximum allowable pressure 10 bar
Ambient temperature range -10°C to +60°C
Response time 30 - 50 ms (on loss of voltage, with air, ∆P = 6 bar)
fluids temperature ranges sealings
air, neutral gas -10°C to +60°C NBR (nitrile)
-40°C to +60°C (1) VMQ (silicone)

CONSTRUCTION Brass body Stainless steel body

Body Brass AISI 316L SS
Internal parts Stainless steel, brass Stainless steel
Springs Stainless steel Stainless steel
Sealings NBR or VMQ NBR or VMQ
Explosionproof housing (2) metal, IP65 metal, IP65
Coil insulation class H H
Coil connection Screw terminals Screw terminals
integral with coil integral with coil
Cable entry 3/4 NPT (3) 3/4 NPT (3)
Electrical safety VDE 0580 VDE 0580
1
ELECTRICAL CHARACTERISTICS
2
Standard voltages (4) DC (=) : 24V - 48V
(Other voltages and 60 Hz on request) AC (~) : 24V - 115V - 230V / 50 Hz 3
nominal power ratings ambient
coil inrush holding temperature temperature coil
type ~ ~ = class ranges construction
(VA) (VA) (W) (W) (°C)
T4 -10 to +40 (1)
T5 -10 to +40 (1)
T6 (5) -10 to +40 (1)
screw terminals - 15 13 9 moulded
T3 -10 to +60 (1)
T4 -10 to +60 (1)
T5 -10 to +60 (1)

SPECIFICATION

pipe
size
orifice
range
flow
coefficient
Kv
operating pressure
differential (bar)
maximum coil
catalogue number
(~ / =) 9
1 2 2 3 1 2 2 3
min.
air/gas type sealings
02
(NPT) (mm) (mm) 3
(m /h) (l/min) (m3/h) (l/min) ~ = NBR VMQ (1)
U - universal operation, brass body
~ 126 00 003 126 00 015
1/2 10 10 2,1 35 2,1 35 0 10 10 terminals
= 126 00 004 126 00 016
U - universal, stainless steel body
~ 126 00 009 126 00 021
1/2 10 10 2,1 35 2,1 35 0 10 10 terminals
= 126 00 010 126 00 022
(1) Low temperature version: allowable temperatures: fluid -40°C to +60°C; minimum ambient: -40°C. Consult us for -50°C.
(2) Earth terminal inside and outside the housing.
(3) EEx d IIC T6 explosionproof or Pg 11P leaktight cable gland, see "Options".
(4) Coil designed for permanent duty within maximum ambient temperature limits.
(5) For other temperature classes than T6 and ambient temperature ranges, state when ordering.

V902-52-GB-R3
 SOLENOID VALVES EEx d IIC T5/T6 - SERIES 126

OPTIONS
● Cable gland certified to EEx d, 3/4" NPT, installed on solenoid valve, supplied with cable clamp (see V1090 - Section 10):
- for non-armoured cable of 8.5 to 16 mm dia., catalogue number 660 510
- for armoured cable of ID 8.5 to 16 mm / OD 12 to 21 mm, catalogue number 660 514
● Other cable diameters on request
● Pg 11P leaktight cable gland with 3/4 NPT adapter, catalogue number 560 020
● Drain guard: bronze for brass valves (catalogue number 560 595); stainless steel valves (catalogue number 560 594)
● Marine, corrosive or dust-laden environment paint, consult us

INSTALLATION
● Always install solenoid valve with body vertical and solenoid upward
● Universal type solenoid valves of series 126 can be used for the following functions, depending on how the ports are
connected
2/2 NC 2/2 NO 3/2 NC 3/2 NO Mixer Selector
2 2 2 2 2 2

3 1 3 1 3 1 3 1 3 1 3 1

● These solenoid valves have 3 mounting holes

● Installation/maintenance instructions are included with each valve
● Spare part kits and replacement coils are available

DIMENSIONS (mm), WEIGHT (kg)

94*** 94

18,5 32 50 56****
H 27
4

G 2
57

360˚
132,5 **

6
214 **

ASCO/JOUCOMATIC reserves the right to alter the availability, design and specifications without notice.
1
3/4 NPT 3
1
=

2
= =
30

32
=

3
3 x 1/2 NPT 3
1

Ø39 40
= =
40 5
62
= = = =

coil type weight (1) 1 Three 6.6 mm dia. mounting holes

2,1 (brass)
terminals 2 (S.S.) 2 Cable gland receptor in leaktight version (Pg 11P)
(1) Coil included 3 Explosionproof cable gland in EEx d version
✶✶
+ 100 mm for coil removal 4 External earthing terminal
✶✶✶
+ 18 mm for cover removal 5 Manual reset button
✶✶✶✶
Maximum value depending on type 6 To change the orientation of the solenoid head relative to the ports,
of cable gland used
screw (H) and nut of cover (G) must be loosened

V902-52-2
 SOLENOID VALVES 2 3/2
U Series
direct operated, high flow
balanced poppet
1 3
327
1/4
FEATURES
● The solenoid valves are recommended for pilot applications with high flow, wide
pressure ranges and no minimum operating pressure
● Spade plug connector version (standard coil or low power) or with the increased
safety/epoxy encapsulation solenoid according to the CENELEC
Explosion Protection Standards EN50014, EN50019 and EN50028, EEx em
● A low friction rod seal with a modified PTFE sealing surface technology
allows a minimum consumption of electrical power
GENERAL
Differential pressure 0 - 10 bar [1 bar = 100kPa]
Maximum allowable pressure 15 bar
Maximum viscosity 65cSt (mm2/s)
Response times 75 - 100 ms
fluids temperature ranges sealings
IP65
air, neutral gas, water, light oil -20°C to + 80°C NBR (nitrile / buna-n)
air, neutral gas, water, light oil -20°C to + 120°C FPM (fluorelastomer / viton)
air, neutral gas -40°C to + 40°C VMQ (silicone)
CONSTRUCTION
Body Brass or stainless steel (AISI 316 SS)
Stem, core tube, springs Stainless steel
Core and plugnut Stainless steel
Sealings & poppets NBR, VMQ or FPM
Riderring PTFE (teflon)
Coil insulation class F
IP65 execution EEx em execution
Coil connector Spades Screw terminals
Connector Spade plug (Pg 11P) -
Connector specification ISO 4400 -
Electrical safety IEC 335 CENELEC
ELECTRICAL CHARACTERISTICS
Standard voltages (U±10%) DC (=) : 24V
(Other voltages and 60 Hz on request) AC (~) CMXX-FT / SMXX-FT : 24V-115V-230V/50Hz
CM12-F / SM12-F : 24V-115V (max.)/50Hz 1
power ratings ambient
coil inrush holding hot/cold temperature
~ ~ protection 2
type = ranges
(C) (VA) (VA) (W) (W) (°C)
Connector IP65 execution 3
CMXX-FT 1 10 10 10 9 / 11,2 -40 to +55 moulded IP65
CM12-F (1) 2 3,7 3,7 3,7 3,5 / 3,6 -40 to +55 moulded IP65
EEx em execution
SMXX-FT 3 10 10 10 9 / 11,2 -40 to +40 EEx em II T3
SM12-F (1) 4 3,7 3,7 3,7 3,5 / 3,6 -40 to +40/55 EEx em II T5/T6 Constructions 1 and 2
SPECIFICATIONS
flow operating pressure differential
OPTIONAL
pipe orifice coefficient (bar)
Kv execu- coil
size size maximum (C) catalogue number
port type
EPDM

tion
PTFE

1 2 2 3 1 2 2 3 min. water air/gas

FPM

CR

G (mm) (m3/h) (m3/h) (l/min) (l/min) ~ = ~ = ~\=

U - Universal, brass body, NBR sealings and poppets

1/4 5,7 0,43 0,49 7,17 8,17 0 10 10 10 10

IP65
EEx
CMXX-FT
CM12-F
SMXX-FT
1
2
3
SC G327A001
SC G327A101
EM G327A001
V
V
V
9
SM12-F 4 EM G327A101 V 02
U - Universal, stainless steel body, FPM sealings and poppets
CMXX-FT 1 SC G327A002
IP65 CM12-F 2 SC G327A102
1/4 5,7 0,43 0,49 7,17 8,17 0 10 10 10 10 SMXX-FT 3 WSEM G327A002
EEx
SM12-F 4 WSEM G327A102
U - Universal, brass body, VMQ sealings and poppets (low temperature)
CMXX-FT 1 SC G327A011
IP65 CM12-F 2 SC G327A111
1/4 5,7 0,43 0,49 7,17 8,17 0 10 10 10 10 SMXX-FT 3 EM G327A011
EEx
SM12-F 4 EM G327A111
U - Universal, stainless steel body, VMQ sealings and poppets (low temperature)
CMXX-FT 1 SC G327A012
IP65 CM12-F 2 SC G327A112
1/4 5,7 0,43 0,49 7,17 8,17 0 10 10 10 10 SMXX-FT 3 WSEM G327A012
EEx
SM12-F 4 WSEM G327A112
(C) Construction type (1) Reduced power coil
The codes in the grey shaded areas correspond to commonly used products which can be supplied rapidly

V902-10-GB-R4
 SOLENOID VALVES 3/2 SERIES 327

OPTIONS
● Waterproof enclosure with embedded screw terminal coil and Pg 13,5 cable gland to meet CEE 10 (IP67)
● Explosionproof enclosures for hazardous locations according to “CENELEC” and national standards (see section10)
● EEx em execution: cable gland, conduit hud, stainless steel nameplate, other rectification mode (see V1047 Section 10)
● Explosionproof and watertight enclosures according to “NEMA” standards (see section 10)
● Compliance with “UL” standards
● Plug with visual indication and with peak voltage suppression or with cable length of 2m (see section 11)
● Manual operator (suffix MS)

INSTALLATION
● The solenoid valves can be mounted in any position without affecting operation
● Mounting holes are provided in the valve body
● EEx em execution: solenoid enclosure has a cable gland with integral strain relief for cables with an o.d. from 6 to 12 mm
and is provided with an internal and external connection facility for an earthing or bonding conductor
● Threaded pipe connection is standard: G = G (ISO 228/1)
● The third/fifth digit in the catalogue number indicates the standard pipe connection
● Other pipe threads are available on request
● Installation/maintenance instructions are included with each valve
● Spare Parts Kit and replacement coils are available (see section 11)

DIMENSIONS (mm), WEIGHT (kg)

F
A F G
G 1 H 1
H A I
I
Construction 1

Construction 2

360˚
360˚

N E E
1 1
2 2
L L
3 D 12
3 D 12
23 K C
23 K
C
Ø 5,5 Ø 5,5
B B
27 27
41 41

J J
M M
1 Screw type manual operator (suffix MS) optional

A F
1

ASCO/JOUCOMATIC reserves the right to alter the availability, design and specifications without notice.
O
Constructions 3 - 4

360˚

E
1
2

3 D L
12
23 K
C 1
B Ø 5,5
27
2
41 3
J
M Constructions 3 and 4

catalogue number A B C D E F G H I J K L M N O (C) weight

SC G327A001, 011
45 30 11 24 114 91 80 50 30 55 23 167 29 90 - 1 0,95 (1)
SC G327A002, 012
SC G327A101, 111
50 30 11 24 109 95 87 56 33 55 23 162 29 - - 2 1,05 (1)
SC G327A102, 112
EM G327A001, 011
77 30 11 24 109 120 - - - 55 23 162 29 - 81 3 1,00 (2)
WSEM G327A002, 012
EM G327A101, 111
77 30 11 24 112 120 - - - 55 23 165 29 - 81 4 1,10 (2)
WSEM G327A102, 112
(C) Construction type
(1) Incl. coil and connector
(2) Incl. coil

V902-10-2
 Series
OPERATORS
for potentially explosive atmospheres NF
flameproof enclosure, II 2 G/D EEx d IIC T6..T4 IP65 NL
aluminium, cast iron, stainless steel enclosure ATEX WSNF
FEATURES
● Explosionproof operator, intended for use in Potentially explosive atmospheres,
according to Directive ATEX 94/9/EC
N° EC type examination certificate: LCIE 00 ATEX 6008 X
● Compliance with the Essential Health and Safety Requirements has been assured
by European Standards EN 50014, EN 50018 and EN 50281-1-1
● Easy electrical installation by means of a screw terminal coil
● Enclosure provided with a 1/2 NPT threaded entry hole (or M20 x 1,5 in option) for
a broad range of cable entries
● Ingress protection degree IP65
● A wide range of ASCO/JOUCOMATIC valves can be supplied with the operator

CONSTRUCTION
Solenoid enclosure NF Chromated aluminium, epoxy coated
NL Zinc plated, cast iron, epoxy coated
WSNF Stainless Steel (AISI 316L)
Bonnet NF Steel (zinc plated)
NL Steel (zinc plated)
WSNF Stainless Steel (nickel plated)
Core, core tube & plugnut all Stainless steel
Shading coil all Copper or silver
Nameplate NF Aluminium
NL Stainless steel
WSNF Stainless steel
Coil connection all Embedded screws terminals
Fasteners & screws all Stainless steel
Safety code II 2 G EEx d IIC T6 to T4
II 2 D IP65 T 85°C to T 135°C

ELECTRICAL CHARACTERISTICS
Standard voltages DC (=) : 24V
(Other voltages and 60 Hz on request) AC (~) : 24V - 115V - 230V / 50 Hz

TEMPERATURE CLASSIFICATION TABLES

AC (~) Solenoids DC (=) Solenoids
solenoid size maximum ambient °C 1) solenoid size maximum ambient °C 1)
surface temperature surface temperature
Pn Pn
MXX

MXX
M12

M12

T6 T5 T4 T3 T6 T5 T4 T3
(Watt) 85°C 100°C 135°C 200°C (Watt) 85°C 100°C 135°C 200°C
ORDERING INFORMATION
Insulation class F (155°C) 100 % E.D. Insulation class F (155°C) 100 % E.D.
A valve supplied with the explosionproof
1,9 2) ● 75 80 1,8 ● 75 80
operator will be identified with prefix NF,
3,7 2) ● 60 75 100 3,6 ● 60 75 100
NL or WSNF before the catalogue
5,8 2) ● 60 75 100 5,7 ● 60 75 100
10,0 2) ● 40 60 75 10,7 ● 40 60 100 number.
10,5 ● 25 40 60 11,2 ● 40 60 75
10,8 2) ● 40 60 100 14,0 ● 40 60 75 Example: NF E210D095 230/50
13,4 2) ● 40 60 75 16,8 ● 40 60 75
15,4 ● 25 40 60 19,7 ● 25 40 60 operator voltage
16,5 2) ● 40 60 75 23,0 ● 25 40 60
16,7 ● 25 40 Insulation class H (180°C) 100 % E.D. pipethread basic
20,0 ● 25 40 11,2 ● 40 60 100 number
Insulation class H (180°C) 100 % E.D. 16,8 ● 40 60 75
10,5 ● 25 40 75 17,4 ● 25 40 60
● 19,7 ● 40 60 75
15,4
16,7
20,0
●
●
25 40
25
25
75
60
60
23,0
26,6
●
●
25
25
40
40
75
60
10
20,5 ● 25 29,5 ● 25 40
28,0 ● 25 36,2 ● 25 40
Check the wattage compatibility with the product selected.
1) The minimum allowable ambient temperature is -40°C for the operator. Actual temperature range
can be limited depending on valve operation limits.
2) AC (~) rectified coil construction.

All leaflets are available on: www.ascojoucomatic.com

V1010-GB-R6
 OPERATORS II 2 G/D EEx d IIC T6..T4 IP65 SERIES NF/NL/WSNF

CONNECTIONS
● Any EEx d IIC approved cable entry device can be fitted in the 1/2" NPT (M20 x 1.5 in option) threaded entry hole
● Internal and external earthing connection
● The operator can be rotated 360° to select the most favourable position for cable entry

DIMENSIONS (mm), WEIGHT (kg)

102 97 115
54 prefix weight
NF 1,4
NL 2,5
WSNF 2,7
89

39
2 mounting holes M5,
1/2 depth 9 mm
NPT
86

All leaflets are available on: www.ascojoucomatic.com

V1010-2
SAFETY RELIEF VALVE

Make : SWAGELOK
Model : SS-4R3A1
 www.swagelok.com

P ro p o r t i o n a l R e l i e f Va l v e s

R Series
■ Liquid or gas service

■ Set pressures from 10 to 6000 psig (0.68 to 413 bar)

■ 1/4 and 1/2 in. and 6 to 12 mm end connections

2 Proportional Relief Valves
Spring
adjusts to provide
desired set pressure
Lock nut
maintains cap position,
ensuring set pressure adjustment
Quad seal
eliminates leakage
around stem during
relief mode
O-ring
provides elastomer-to-metal
seal for positive shutoff at seat.
(Other series use bonded disc.
See Materials of Construction)
Features
High-Pressure Valves
■ Service up to 6000 psig (413 bar)
■ Multiple springs for a selection of set pressure ranges
■ 1/4 in. and 6 and 8 mm end connections—R3A series
■ 1/2 in. and 12 mm end connections—R4 series
Low-Pressure Valves
■ Service up to 300 psig (20.6 bar)
■ One spring for the full set pressure range
■ 1/4 in. and 6 and 8 mm end connections—RL3 series
■ 1/2 in. and 12 mm end connections—RL4 series
Cap
provides easy external
set pressure adjustment
Label
identifies set
pressure range
Lock wire capability
secures cap to maintain
set pressure adjustment
End connections
include gaugeable Swagelok tube
fittings and NPT or ISO pipe threads
R3A series valve shown.
Applications
R series relief valves are proportional relief valves that open
gradually as the pressure increases. Consequently, they do
not have a capacity rating at a given pressure rise
(accumulation), and they are not certified to ASME or any
other codes.

The system designer and user must determine
applicable code requirements and whether R series
relief valves are acceptable for use.
Operation
R series relief valves OPEN when system pressure reaches
the set pressure and CLOSE when system pressure falls
below the set pressure.
■ High-pressure R3A and R4 series—select and install the
spring that covers the required set pressure; apply the
matching label to the cap.
■ Low-pressure RL3 and RL4 series—the spring is already
installed.

For valves not actuated for a period of time, initial
relief pressure may be higher than the set pressure.
 Proportional Relief Valves 3

Technical Data
Pressure-Temperature Ratings
Series R3A R4 RL3 and RL4
Working Pressure at 6000 psig (413 bar);
6000 psig (413 bar) 300 psig (20.6 bar)
70°F (20°C) up to 8000 psig (551 bar) during relief
Set Pressure➀ 50 to 6000 psig (3.4 to 413 bar) 50 to 1500 psig (3.4 to 103 bar) 10 to 225 psig (0.68 to 15.5 bar)
Outlet Pressure➁ 1500 psig (103 bar) 2500 psig (172 bar) 225 psig (15.5 bar)
Fluoro- Ethylene Fluoro- Ethylene Fluoro- Ethylene
carbon Neo- pro- carbon Neo- pro- carbon Neo- pro-
Seal Material FKM Buna N prene pylene FKM Buna N prene pylene FKM Buna N prene pylene
Temperature, °F (°C) Maximum Set Pressure, psig (bar)
–40 (–40) —
— —
–30 (–34) —
—
–10 (–23) — —
—
0 (–17) — — —
10 (–12) 6000
6000 (413)
25 (–4)
6000 (413)
30 (–1) 6000
(413)
50 (10) (413) 225
225 (15.5)
5580 5580 5580 5580 225 (15.5)
150 (65) 225 (15.5)
(384) (384) (384) (384) (15.5)
1500 1500 1500
5160 5160 5160 5160 (103) (103) (103)
200 (93) 1500
(355) (355) (355) (355)
(103)
4910 4910 4910 4910
250 (121)
(338) (338) (338) (338)
275 (135) 4660
— — — — —
300 (148) (321) —
➀ The pressure-temperature ratings are based upon laboratory testing to ensure that the cracking pressure does not deviate by more than 20 % from the initial room
temperature set pressure.
➁ Outlet pressure should not exceed inlet pressure.

Set Pressure and Resealing Pressure Back Pressure

■ Set pressure is the upstream pressure at which the first High-Pressure Valves (R3A and R4 Series)
indication of flow occurs. Set pressure of each valve after
The effect of system back pressure is minimized by the design
initial relief is repeatable within ± 5 % at room temperature.
of these high-pressure valves.
■ Resealing pressure is the upstream pressure at which there
is no indication of flow. Resealing pressure is always lower Low-Pressure Valves (RL3 and RL4 Series)
than set pressure. System back pressure increases the set pressure of the valve.
To compensate, multiply the back pressure by 0.8 and subtract
Testing the result from the desired set pressure. Use the result to pre-set
Every R series proportional relief valve is tested for set and the valve while back pressure is equal to atmospheric pressure.
resealing performance. Example:
Desired set pressure is 120 psig. System back pressure is
Minimum Resealing 40 psig.
Test Set Pressure Pressure as a Percentage
Series psig (bar) of Set Pressure, % Step 1. Multiply back pressure by 0.8.
10 to 20 (0.68 to 1.3) 50 40 psig
0.8 = 32 psig.
RL3, RL4
175 to 225 (12.0 to 15.5) 91 Step 2. Subtract result from desired set pressure.
100 to 200 (6.8 to 13.7) 50 120 psig – 32 psig = 88 psig.
R3A, R4
850 to 1000 (58.5 to 68.9) 84 Step 3. Pre-set proportional relief valve to 88 psig.

Cleaning and Packaging Oxygen Service

All Swagelok R series relief valves are cleaned and packaged For more information about hazards and risks of oxygen-
in accordance with Swagelok Specification SC-10. enriched systems, see the Swagelok Oxygen System Safety
technical report.
4 Proportional Relief Valves

Materials of Construction
Component Material Grade/ASTM Specification
RL3 and R3A RL4 and R4 RL3, R3A—nickel-plated brass;
1 Plug
RL4, R4—brass
1 1
2 2 Cap 316 SS/A479
2 3 Label Polyester
3 RL3, R3A—316 SS powdered metal;
4 Lock nut
3 RL4, R4—316 SS/A276
4 5 Spring S17700 SS/AMS 5678
6 Sleeve 304 SS/A240
RL3 5
only 4 7 Spring support
RL3, R3A—316 SS powdered metal;
RL4, R4—316 SS/A276
6 8 Bonnet 316 SS/A479
7 5
9 O-ring Fluorocarbon FKM

RL4 10 Quad seal PTFE-coated fluorocarbon FKM

8 only RL3, R3A—316 SS/A666;
11 Retainer
RL4, R4—316 SS/A479
6 12 Stem 316 SS/A479
12a Bonded stem Fluorocarbon FKM-bonded ➀
9 7
13 Bonded disc 316 SS/A479
10 R3A
11 only 14 Seat 316 SS/A479
15 Gasket PTFE-coated 316 SS/A240
12 12 8 16 Seat retainer 316 SS/A479
17 O-ring Fluorocarbon FKM
13 18 Insert 316 SS/A479
16
14 19 Body 316 SS/A182
17
Molybdenum disulfide-based dry film
15 18 9 Lubricants
and paste; silicone-based
10 Wetted components listed in italics.
19 R4
11 ➀ Material Safety Data Sheet for bonding agents available on request.
only
12
12a

13
19

RL3 R3A RL4 R4

 Proportional Relief Valves 5

Flow Data at 70°F (20°C)

Air Water
RL3 and RL4 Series RL3 RL3 and RL4 Series RL3
Air Flow, std L/min RL4 Water Flow, L/min RL4
0 100 200 300 400 500 0 1 2 3 4 5 6 7
300 300
Set Pressure 20 20
225 psig (15.5 bar) Set Pressure
250 250 225 psig (15.5 bar)
Inlet Pressure, psig

Pressure drop, bar

Inlet Pressure, bar

Pressure drop, psi

16 16

200 200
150 psig (10.3 bar) 150 psig (10.3 bar) 12
12
150 150
100 psig (6.8 bar) 100 psig (6.8 bar)
8 8
100 100
50 psig (3.4 bar) 50 psig (3.4 bar)
4 4
50 50

0 0 0 0
0 2 4 6 8 10 12 14 16 18 20 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Air Flow, std ft3/min Water Flow, U.S. gal/min

R3A and R4 Series R3A R3A and R4 Series R3A

Air Flow, std L/min Water Flow, L/min
0 100 200 300 400 500 0 0.2 0.4 0.6 0.8 1.0
6000
Set Pressure 6000
5500 psig (378 bar) 400 Set Pressure
Inlet Pressure, psig

5500 psig (378 bar)

5600 Inlet Pressure, bar 400

Pressure drop, bar

Pressure drop, psi
5500
5200 360

5000 350
4500 psig (301 bar)
4800
4500 psig (301 bar)
320
4500
4400 300

4000
4000 280
3500 psig (240 bar)
0 2 4 6 8 10 12 14 16 18 20 250
Air Flow, std ft3/min 3500
0 0.04 0.08 0.12 0.16 0.20 0.24 0.28

Water Flow, U.S. gal/min

R3A R3A
Air Flow, std L/min R4 Water Flow, L/min R4
0 500 1000 1500 2000 2500 0 0.2 0.4 0.6 0.8 1.0
4000
4000 Set Pressure
3500 psig (241 bar)
250
Inlet Pressure, psig

250
Inlet Pressure, bar

3500
3500

Pressure drop, bar

Pressure drop, psi

Set Pressure
3000 2600 psig (179 bar) 200 3000 2600 psig (179 bar)
200

2500 2500
2000 psig (137 bar) 150
2000 psig (137 bar) 150
2000
2000
1500 100
1000 psig (68.9 bar) 1500 100
1000 1000 psig (68.9 bar)
0 10 20 30 40 50 60 70 80 90 100
1000
Air Flow, std ft3/min 0 0.04 0.08 0.12 0.16 0.20 0.24 0.28
Water Flow, U.S. gal/min
R3A R3A
Air Flow, std L/min R4 Water Flow, L/min R4
0 500 1000 1500 2000 2500 0 1 2 3 4 5 6 7
800 800

50 50
700 700
Inlet Pressure, psig

Pressure drop, bar

Pressure drop, psi
Inlet Pressure, bar

Set Pressure
550 psig (37.8 bar) Set Pressure
600 600 550 psig (37.8 bar)
40 40

500 500
350 psig (24.1 bar)
30 30
400 400 350 psig (24.1 bar)

300 200 psig (13.7 bar) 20 300 20

200 psig (13.7 bar)
200 200
0 10 20 30 40 50 60 70 80 90 100 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Air Flow, std ft3/min Water Flow, U.S. gal/min
6 Proportional Relief Valves

Dimensions
Dimensions, in inches (millimeters), are Low-Pressure Valves (RL3 and RL4 Series)
for reference only and are subject to
change. End Connections Dimensions, in. (mm)
Ordering
Inlet/Outlet Size Number A B C D E H
RL3 series: 0.19 in. (4.8 mm) fully open orifice
1/4 in. SS-RL3S4
Swagelok 1.44 4.14
6 mm SS-RL3S6MM
0.06 in. tube fittings (36.6) (105)
(1.5 mm) 8 mm SS-RL3S8MM 1.60
lock wire (40.6)
hole Male NPT/
Swagelok 1/4 in. SS-RL3M4-S4 2.70 0.43 4.09
A (68.6) (10.9) (104)
max tube fitting
0.09 in. Male NPT/ 1.19 3.89
(2.2 mm) 1/4 in. SS-RL3M4-F4 (30.2) (98.8)
lock wire
E female NPT 1.17
max
hole Male ISO/ (29.7)
1/4 in. SS-RL3M4F4-RT
female ISO➀
RL4 series: 0.25 in. (6.4 mm) fully open orifice
1.72 5.81
1/2 in. SS-RL4S8
Swagelok (43.7) (148)
tube fittings 1.83 5.92
Outlet B 12 mm SS-RL4S12MM
(46.5) (150)
4.09 0.50 5.37
Inlet Male NPT/ (104) (12.7) (136)
1.72
Swagelok 1/2 in. SS-RL4M8S8
1.43 (43.7) 5.52
tube fitting
(36.3) (140)
D C Male NPT/ 1.43
1/2 in. SS-RL4M8F8
female NPT (36.3)

High-Pressure Valves (R3A and R4 Series)

End Connections Dimensions, in. (mm)
Ordering
Inlet/Outlet Size Number A B C D E H
R3A series: 0.14 in. (3.6 mm) fully open orifice
1/4 in. SS-4R3A
Swagelok 1.44 4.14
6 mm SS-6R3A-MM
tube fittings (36.6) (105)
8 mm SS-8R3A-MM 1.60
0.06 in. (40.6)
(1.5 mm) H Male NPT/
lock wire max Swagelok 1/4 in. SS-4R3A1 2.70 0.43 4.09
hole (68.6) (10.9) (104)
tube fitting
Male NPT/ 1.19 3.89
1/4 in. SS-4R3A5 (30.2) (98.8)
female NPT 1.17
0.09 in.
(2.2 mm) Male ISO/ (29.7)
1/4 in. SS-4R3A5-RT
lock wire female ISO➀
hole
R4 series: 0.25 in. (6.4 mm) fully open orifice
1.72 5.81
1/2 in. SS-R4S8
Swagelok (43.7) (148)
tube fittings 1.83 5.92
12 mm SS-R4S12MM
(46.5) (150)
Outlet
4.09 0.50 5.37
Male NPT/ (104) (12.7) (136)
1.72
Swagelok 1/2 in. SS-R4M8S8
Inlet 1.43 (43.7) 5.52
tube fitting
(36.3) (140)
Male NPT/ 1.43
1/2 in. SS-R4M8F8
Valve with Manual female NPT (36.3)
Override Handle Dimensions shown with Swagelok tube fitting nuts finger-tight.
➀ See specifications ISO 7/1, BS21, DIN-2999, and JIS B0203.
 Proportional Relief Valves 7

Ordering Information Options and Accessories

Low-Pressure Valves (RL3 and RL4 Series) Seal Materials Seal Material Designator
Valve contains spring; set pressure must be adjusted. Select Fluorocarbon FKM is the Buna N -BU
a valve ordering number. standard seal material.
Ethylene
Optional seal materials are -EP
Spring Kits propylene
available. To order, add a seal
Spring kits include spring and installation instructions. Select Neoprene -NE
material designator to the
a spring kit ordering number. valve ordering number. -VI for seal kits;
Fluorocarbon
no designator
Example: SS-RL3S4-BU FKM
for valves
Spring Kit Set Pressure Range
Series Ordering Number psig (bar) Seal Kits
RL3 177-13K-RL3 Fluorocarbon FKM, Buna N, ethylene propylene, and
10 to 225 (0.68 to 15.5)
RL4 177-13K-RL4 neoprene seal kits are available. To order, insert a seal
material designator as a prefix (R3A series) or suffix (all
others) to the seal kit basic ordering number.
High-Pressure Valves (R3A and R4 Series)
Examples: BU-R3A-K2
Valve does not contain spring. Select a valve ordering number
SS-3K-RL3-BU
and a spring kit ordering number.
Spring Kits RL3 Series R3A Series RL4 Series R4 Series
Spring kits include spring, label, 302 SS lock wire with seal, Seal kit basic ordering number
spring support, and installation instructions. SS-3K-RL3- -R3A-K2 SS-3K-RL4- SS-3K-R4-
Select a spring kit basic ordering number and add the spring Seal kit contents
designator for the desired set pressure range. O-ring, O-ring,
O-rings (2), O-ring,
Examples: 177-R3A-K1-F quad seal, quad seal,
quad seal, quad seal,
bonded disc, bonded disc,
177-13K-R4-C retainer, bonded stem,
retainer, retainer,
instructions instructions
instructions instructions
Set Pressure Range Spring Spring
psig (bar) Designator Color
R3A series spring kit: basic ordering number 177-R3A-K1- Manual Override
50 to 350 (3.5 to 25) A Blue Handles
350 to 750 (25 to 50) B Yellow
Phenolic
A manual override handle handle
750 to 1500 (50 to 100) C Purple opens the valve without
316 SS
1500 to 2250 (100 to 155) D Orange changing the set pressure.
pull rod
2250 to 3000 (155 to 205) E Brown For use with:
3000 to 4000 (205 to 275) F White ■ RL3 and RL4 series—
4000 to 5000 (275 to 340) G Red standard spring
5000 to 6000 (340 to 410) H Green ■ R3A series—A, B, and C
springs only 316 SS spring
R4 series spring kit: basic ordering number 177-13K-R4-
■ R4 series—A spring only.
support
50 to 350 (3.5 to 25) A Blue
350 to 750 (25 to 50) B Yellow Handle diameter is 1.50 in.
(38.1 mm). Maximum overall
750 to 1500 (50 to 100) C Purple
height of valve with handle
in closed position:
Special Cleaning and Packaging (SC-11) ■ 5.16 in. (131 mm) for R3A
To order R series relief valves processed in accordance with and RL3 series
Swagelok Special Cleaning and Packaging (SC-11) to ensure ■ 6.78 in. (172 mm) for R4
compliance with product cleanliness requirements stated in and RL4 series.
ASTM G93 Level C, add -SC11 to the valve ordering number. To order, add -MO to the valve ordering number.
Example: SS-RL3S4-SC11 Example: SS-RL3S4-MO
Manual Override Manual Override Kit
Handle Kits Series Ordering Number
Kits contain handle, pull rod, RL3, R3A SS-R3A-K5
spring support, and RL4, R4 SS-R4-K5
instructions. To order, select
the desired kit ordering number.

Some system applications require relief valves to
meet specific safety codes. The system designer and
user must determine when such codes apply and
whether these relief valves conform to them.

Safe Product Selection

When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Swagelok—TM Swagelok Company
© 2001, 2002, 2003, 2004 Swagelok Company
Caution: Do not mix or interchange parts with those of Printed in U.S.A., MI
other manufacturers. February 2004, R6
MS-01-141
CABLE GLAND

Make : HAWKE
Model : 501/453/UNIV/O/M20
ATEX NICKEL