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21" Rear-Discharge
Lawn Mower
Model 445
IMPORTANT:
carefully
before operating
equipment.
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
PRINTED IN U.S.A.
OHIO 44136-0019
TABLEOFCONTENTS
Content
Page
3
6
7
Content
Servicing Your Lawn Mower
Making Adjustments
Off Season Storage
Page
13
15
16
10
11
17
18
12
Warranty
20
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn mower. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. A sample model plate is
also given below. You can locate the model plate by standing at the operating position and
looking down at the rear of the deck. This information will be necessary to use the
manufacturer's web site and/or help from the Customer Support Department or an authorized
service dealer.
'_RD_BN)/_
www.yardman.com
P.
O. BOX
MTD
LLC 361131
CLEVELAND,0H 44136
330-220-4683
800-800-7310
Copy
the model
Copy
the serial
number
number
here:
here:
CUSTOMER
SUPPORT
Please do NOTreturn theunit to the retailer from where it waspurchased,withoutfirst contactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit yardman.com for many useful suggestions. Click on Customer Support button and you
will get the four options reproduced here. Click on the appropriate button and help is
immediately available.
,r
c//cA awayf
answer
looking
a mouse
are
c//cA away!
M nual
En ine
The engine manufacturer is responsible for all engine-related issues with regards to
performance, power-rating, specifications, warranty and service. Please refer to the engine
manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more
information.
SECTION1: IMPORTANT
SAFEOPERATION
PRACTICES
WARNING"
This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--HEED
ITS WARNING
WARNING"
This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
WARNING"
Engine exhaust, some of its constituents,
and certain vehicle components
emit chemicals known to State of California to cause cancer and birth defects or other
reproductive
harm.
GeneralOperation
1.
2.
3.
4.
5.
6.
contain or
7.
8.
5.
6.
7.
Do Not:
8. Neveroperatethemowerinwetgrass.Alwaysbe
sureofyourfooting.A slipandfallcancause
1. Do not mow near drop-offs, ditches or
seriouspersonalinjury.Ifyoufeelyouarelosing
embankments, you could lose your footing or
yourfooting,releasethebladecontrolhandle
balance.
immediately
andthebladewillstoprotatingwithin
2. Do not mow slopes greater than 15 degrees as
threeseconds.
shown on the slope gauge.
9. Mowindaylightorgoodartificiallight.Walk,never
3. Do not mow on wet grass. Unstable footing could
run.Stopthebladewhencrossinggraveldrives,
cause slipping.
walkwaysorroads.
10.Iftheequipment
shouldstarttovibrateabnormally, Children
stoptheengineandcheckimmediately
forthe
Tragic accidents can occur if the operator is not alert to
cause.Vibrationisgenerallyawarningoftrouble.
the presence of children. Children are often attracted to
11.Shuttheengineoffandwaituntilthebladecomes
the mower and the mowing activity. They do not
toa completestopbeforeremoving
thegrass
understand the dangers. Never assume that children
catcherorunclogging
thechute.Thecuttingblade
will
remain where you last saw them.
continues
torotatefora fewsecondsafterthe
engineis shutoff.Neverplaceanypartofthebody 1. Keep children out of the mowing area and under
the watchful care of a responsible adult other than
inthebladeareauntilyouaresurethebladehas
the operator.
stoppedrotating.
2. Be alert and turn mower off if a child enters the
12.Neveroperatemowerwithoutpropertrail shield,
area.
discharge
cover,grasscatcher,bladecontrol
3. Before and while moving backwards, look behind
handleorothersafetyprotective
devicesinplace
and down for small children.
andworking.Neveroperatemowerwithdamaged
4. Use extreme care when approaching blind corners,
safetydevices.Failuretodoso,canresultin
doorways, shrubs, trees, or other objects that may
personalinjury.
obscure your vision of a child who may run into the
13.Mufflerandenginebecomehotandcancausea
mower.
burn.Donottouch.
5. Keep children away from hot or running engines.
14.Onlyusepartsandaccessories
madeforthis
They can suffer burns from a hot muffler.
machinebytheoriginalequipment
manufacturer
(O.E.M).Failureto dosocancausepersonalinjury. 6. Never allow children under 14 years old to operate
15.If situations
occurwhicharenotcoveredinthis
a power mower. Children 14 years old and over
should read and understand the operation
manual,usecareandgoodjudgment.Contactyour
instructions and safety rules in this manual and
dealerforassistance.
Telephone1-800-800-7310
should be trained and supervised by a parent.
forthenameofyournearestdealer.
SlopeOperation
Service
Do:
1.
7. Extinguish
allcigarettes,
cigars,pipesandother
sourcesofignition.
8. Neverfuelmachineindoorsbecause
flammable
vaporswillaccumulate
inthearea.
9. Neverremovegascapor addfuelwhiletheengine
ishotor running.Allowenginetocoolatleasttwo
minutesbeforerefueling.
10.Neveroverfillfueltank.Filltanktonomorethan
inchbelowbottomoffillernecktoprovidespacefor
fuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.If gasolineisspilled,wipeitofftheengineand
equipment.
Moveunittoanotherarea.Wait5
minutesbeforestartingtheengine.
13.Neverstorethemachineorfuelcontainer
inside
wherethereisanopenflame,sparkor pilotlightas
ona waterheater,spaceheater,furnace,clothes
dryerorothergasappliances.
14.Toreducefirehazard,keepmowerfreeofgrass,
leaves,orotherdebrisbuild-up.
Cleanupoilorfuel
spillageandremoveanyfuelsoakeddebris.
15.Allowa mowertocoolatleast5 minutesbefore
storing.
GeneralService
1.
2.
3.
YourResponsibility
/ WARNING
SLOPES
WHERE
SAFELY.
U.I
.=1:
I
15
u.I
a=
nl
0'3
&i
Z
I-U.I
0'3
_kWARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn
and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip,
resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
SECTION3: ASSEMBLING
YOURLAWNMOWER
RemovingUnitFromCarton
Tighten these
wing nuts
ToolsRequired
Lower
Handle
Upper
Handle
Pair of Pliers
Funnel
Figure 3
Disconnecting
SparkPlug
Spark Plug
Wire
Spark Plug
Handle Mounting
Figure 1
AssemblingHandle
__Carriage
LowerHandle
Upper Handle
Lift
handle
Figure 2
Wing Nut
Bolt
Insert Hairpin
Clip
.iroin
Pin
Clip
Figure 4
After moving the hairpin clip, insert the carriage bolt
from hardware pack in the upper hole on the handle
mounting bracket and secure with plastic wing nut
from the hardware pack. Repeat on other side.
Insertpostofcabletiesthatareonlowerhandle
intotheholesprovided
onthelowerhandle.The
holesmaybeontheinsideoroutside.Pullcable
tiestightandcutofftheextra.SeeFigure5 below.
AssemblingSoft GrassBag
Cable Tie
Post on
Cable
Figure 5
Attaching
StarterRope
Frame
Assembly
Plastic
Channels
Bag
Figure 7
AttachingGrassCatcher
Lower Handle
Starter
Rope
_Wing Nut
Rope
Figure 6
GrassCatcherAssembly
NOTE: Make certain the grass bag is turned right side
out before assembling (warning label will be on the
outside).
Partsfor Soft GrassBag
1.
2.
Frame Assembly
Bag
Figure 8
NOTE: Make sure that the cables are routed to the
outside of the handle when attaching the grass catcher.
RemovingGrassCatcher
ChuteDeflector
Equipped)
Rear
Discharge
Door
/
Tab
Chute
Deflector
Nut
Figure 9
Slots in
Handle Bracket
Assemblies
Figure 10
Converting to Mulcher
SECTION4: KNOWYOURLAWNMOWER
Read this owner's manual and safety rules before operating your lawn mower. Compare the illustrations in Figure
11 with your lawn mower to familiarize yourself with the location of various controls and adjustments.
Blade Control Handle
Grass
Figure 11
BladeControlHandle
Throttle Control
,_
10
SECTION5: OPERATING
YOURLAWNMOWER
GasandOilFill-Up
,i_
StoppingEngine
WARNING"
fuel
tank
or
when
engine is Never
runningfill or
hot.
Do indoors,
not smoke
when filling up the fuel tank.
Service the engine with gasoline and oil as
instructed in the separate engine manual packed
with your mower. Read the instructions carefully.
OperatingYourLawnMower
BeforeStartingMower
StartingEngine
operator is standing
WARNING"
Be sure
near
nothe
onelawn
other
mower
than while
the
starting engine or operating mower.
WARNING:
Never run engine indoors or in
enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an
odorless and deadly gas.
WARNING:
11
BaggingGrassClippings
You can use the grass catcher bag to collect clippings
while you are operating the mower.
AdjustingCuttingHeight
complete stop.
SECTION6: MAINTAININGYOURLAWNMOWER
EngineMaintenance
,_
WARNING" spark
Always
stop before
engineperforming
and
disconnect
plug wire
any maintenance or adjustments on the mower.
WARNING"
Never tip mower more than 90
degrees in any direction and do not leave it
tipped for long. Oil can drain into the upper part
of the engine causing a starting problem.
CleaningtheLawn Mower
serviceability.
12
Lubrication (SeeFigure12)
Wheels
Engine
Pivot Points
Lubricate
Figure 12
SECTION7: SERVICING
YOURLAWNMOWER
BladeCare
Periodically inspect the blade adapter assembly for
cracks, especially if you strike a foreign object. Replace
when necessary.
,_
Blade
Adapter
Blade
Blade Bell
Support
To RemoveBlade
_Hex
Bolt
Figure 13
To ReplaceBlade:
13
Shoulder
/Screw
,_
Screw
WARNING"
To and
ensure
operation
of
your unit, all nuts
boltssafe
must
be checked
periodically for correct tightness.
Figure
BladeMountingTorque:
Center bolt: 450 in.lbs, minimum, 600 in.lbs, maximum.
To SharpenBlade:
14
Slide the belt off the engine pulley and around the
blade. See Figure 15.
WARNING:
As blade
always,
usesliding
a thickthe
piece
rag to handle the
while
belt of
around it. Make sure the engine does not start
at all while doing this job.
Front Drive
Cover
Transmission
Replacing
DriveBelt
Engine Pulley
Figure 15
14
Replacing
RearFlap
To remove rear flap, cut off the flat end of the wire
rod which secures it to the deck. See Figure 16.
Handle
Door
Rear Discha_
Bracket __
_ _
Rear Flap
Hand,e
Bracket
Figure 16
SECTION8: MAKINGADJUSTMENTS
AdjustingHandleHeight
Notch
Lower
Handle
Figure 17
AdjustingCuttingHeight
15
AdjustingCarburetor
NOTE: A dirty air cleaner may cause an engine to run
rough too. Make sure that the air cleaner is clean and
attached to the carburetor before deciding to adjust the
carburetor.
ght
WARNING:
any adjustments
are engine
made tois
the
engine (e.g.Ifcarburetor)
while the
running, keep clear of all moving parts. Be
careful of heated surfaces like the muffler.
Figure 18
SECTION9: OFF-SEASON
STORAGE
Gasoline
Mower
Engine
16
SECTION10: TROUBLE-SHOOTING
GUIDE
Problem
Engine fails to start
Possible Cause
Corrective Action
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
5.
6.
1.
2.
1.
2.
3.
4.
5.
3.
4.
5.
Engine overheats
1.
2.
1.
2.
Occasional skip
(hesitates) at high
speed
1.
1.
Adjust gapto.030
Idles poorly
1.
inches.
2.
Excessive vibration
1.
2.
3.
1.
2.
3.
1.
2.
Wet grass
Excessively high grass
1.
2.
3.
Dull blade
3.
1.
2.
Uneven cut
1.
2.
NOTE: For repairs beyond the minor adjustments fisted above, contact your nearest authorized service dealer.
17
SECTION11: PARTSLISTFORMODEL445
5
3/
39
15
90
80
/,4
29
41
24
76
42
89
\\
38
68
31
70
33
36
58
56
\
53
6!
68
43
66
37 _J9
_72
71
/
/
931"_t,
_69
68
88
_62
IMPORTANT:
For a proper working machine, use
Factory Approved Parts.
V-BELTS
are specially designed to engage and
disengage safely. A substitute (non OEM) V-Belt can
be dangerous by not disengaging completely.
\
\
74
911"_
1"If Equipped
18
Model445
Ref,
No
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
18.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Part No.
747-1214
747-1161A
749-1092A
750-04162
664-04027
710-1650
746-1114
749-0928A
746-04112
747-04035
710-1174
720-0284
736-0451
720-0279
710-1205
631-0075B
714-0104
731-1236
732-0700
732-04089
782-5003
710-1017
732-04090
710-1652
720-0426
747-04080
712-0397
710-0703
787-01144
787-01143
687-02071
687-02070
732-0706
732-0707
738-0507B
726-0240
732-1043
787-01007
754-0637A
782-5002A
Ref,
No
Description
Lower Bail Handle
Blade Control Handle
44.
53.
54.
56.
57.
58.
Upper Handle
Spacer.390OD x.8101D x.950"
Grass Bag
Shoulder Screw
Control Cable: 50.56"
Lower Handle
Drive Cable
Rear Door Pivot Rod
78.
79.
80.
83.
84.
85.
86.
88.
89.
90.
618-0657
731-04580
715-04011
682-0015
736-0447
782-0512B
782-0511A
687-02044
748-04015A
742-0741
710-0216
715-0221
717-1762
717-1761
712-0431
716-0865
782-7551
716-0102
736-0474
756-04017
710-1257
736-0524A
782-5004A
750-1166
750-04178
687-02068
687-02069
731-04134
732-04175
710-1008
682-0512A
682-0511A
634-04100
734-04087
731-04525
91.
92.
93.
94.
726-02011.
711-09961.
731-14051.
190-104-0001.
59.
60.
62.
64.
65.
66.
Carriage Bolt
Handle Knob
Saddle Washer
Wing Nut
Rope Guide
Engine Spacer Assembly
Hairpin Clip
Rear Trail Shield
Trail Shield Wire
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
Torsion Spring LH
Rear Baffle LH
Scr. AB 1/4-14 x 0.625"
Torsion Spring RH
Hex Scr. w/Wash. 1/4-20 x 0.625"
Knob
Grass Catcher Frame
Wing Nut
Hex Carriage Screw
Handle Bracket RH
Handle Bracket LH
Pivot Arm Assembly RH
Pivot Arm Assembly LH
Front Lever RH
Front Lever LH
Shoulder Screw
Cable Tie
Belt Tension Spring
Rear Discharge Deck: 21"
V-Belt
Front Baffle
Part No,
1 If Equipped
19
Description
Transmission Assembly Compl.
Front Drive Cover: Yellow
Roll Pin
Bearing Assembly
Wave Washer
Height Adj. Plate RH
Height Adj. Plate LH
Pivot Plate Assembly
21" One Piece Blade Adapter
Mulching Blade w/Star: 21"
Hex Screw
Dowel Pin
Gear 14T RH
Gear 14T LH
Hex Nut
Snap Ring
Wheel Dust Cap
Snap Ring
Washer DD 1.5" O.D.
Input Pulley
Hex Bolt
Bell Blade Support
Rear Baffle RH
Slev. Spacer LH
Stev. Spacer RH
Handle Brkt Assembly RH Compl.
Handle Brkt Assembly LH Compl.
RD Chute Door
Spring Lever
]T Screw
Height Adj. Assembly RH Compl.
Height Adj. Assembly LH Compl.
Front Wheel Complete, 8xl .8
Rear Wheel Complete, 8xl .8
Engine Shroud
Nut: Spd.31251D
Rod
Side Discharge Adapter
Chute Deflector Complete
MANUFACTURER'S
LIMITED WARRANTY
FOR:
YaRD.MaN
TM
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the
United States, its possessions and territories.
"MTD" warrants this product against defects in material and
workmanship for a period of two (2) years commencing on the
date of original purchase and wilt, at its option, repair or
replace, free of charge, any part found to be defective in
materials or workmanship. This limited warranty shall only
apply if this product has been operated and maintained in
accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse,
commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of
other peril or natural disaster. Damage resulting from the
installation or use of any part, accessory or attachment not
approved by MTD for use with the product(s) covered by this
manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in
material and workmanship for a period of thirty (30) days from
the date of purchase. Normal wear parts include, but not
limited to items such as: batteries, belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow thrower
skid shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or log
on to our Web site at www.mtdproducts.com.
This limited warranty does not provide coverage in the
following cases:
a,
b,
C.
d,
e,
f,
g.