MNSG 65446-2-En-0704 PDF

Bhler AG
CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Fax +41 71 955 33 79
www.buhlergroup.com
Operating instructions
Tubular screw conveyor

MNSG
MNSG-65446-2-en-0704
Prerequisites for the EU conformity Addendum

According to the representation in the present operating instructions the protection
target defined in the safety analysis for the prevention of risks while carrying out
maintenance work is achieved by installing a lockable safety switch and the
operating personnel is in possession of a key for it.
It is possible to diverge from this technical solution in cases where another
technical safety measure - being allowed by the machine guideline and ensuring
the protection target defined in the safety analysis in the same way - is selected
and implemented by the user on his own responsibility. In this case, the user has to
document the required measure, along with the necessary safety notes, in his
operating instructions where his operating personnel can check it, and the user has
to inform and train his personnel accordingly. To be on the safe side, such a
differing measure has to be coordinated by the user with the competent authority
for safety at work or other competent authorities.
Copyright Bhler AG/GmbH
en
en
Copyright Bhler AG/GmbH
Preface
The operating instructions have to be handed over to those persons who are
responsible for the operation and the supervision of the machine.
This operating manual includes the information necessary for the operator for installation, operation and maintenance.
We have refrained from describing tasks requiring no special knowledge.
Instructions for repairs exceeding the normal maintenance tasks are not provided.
Important information
Procedures upon receipt

Inspect the equipment visually in accordance with the delivery contract as soon
as it has been received.
Storage
Equipment that is not installed immediately must be stored protected from
weather and other influences.
Installation
The assembly and installation of the machine and machine equipment must
only be carried out by observing all installation instructions provided.
Design variants
If different designs are described in the documentation provided, only the information concerning the version supplied will apply. We reserve the right to make
modifications due to technical progress up to the time of delivery.
Duty of instruction
Only trained specialists are permitted to commission the system or carry out
maintenance work on it. Prior to initial start-up, the operating personnel are
required to become familiar with the documentation provided.
Additional documents
MNSG-65446-2-en-0704
Designation
Identification number
Machine spare parts catalog
MNSG-7826-1
Screw outlet slide gate
MUFA-65890
Screw outlet slide gate spare parts
MUFA-8049
Shutoff slide gate spare parts
MWSB-7982
Gearmotor
Refer to the documentation provided by

the manufacturer.
Copyright 2007 Bhler AG
Table of contents
Table of contents
1
Safety ........................................................................................................................ 5
1.1 Explanation of safety instructions ................................................................................................. 5
1.2 Safety of personnel....................................................................................................................... 5
1.3 Connecting to the electrical mains................................................................................................ 6
1.4 Explosion protection ..................................................................................................................... 6
1.5 Safety concept .............................................................................................................................. 6
1.6 Spare and wear parts ................................................................................................................... 6
Description ............................................................................................................... 7
2.1 Identification ................................................................................................................................. 7
2.1.1
Identification plate ............................................................................................................ 7
2.1.2
Specification key............................................................................................................... 7
2.1.3
Design variants................................................................................................................. 7
2.2 Designated use............................................................................................................................. 8

2.2.1
ATEX authorisation........................................................................................................... 8
2.3 Design and elements.................................................................................................................... 9

2.3.1
Inlets and outlets ............................................................................................................ 10
2.3.2
Gravity spout and sleeve connection.............................................................................. 12
2.3.3
External pipe and tension ring........................................................................................ 12
2.3.4
Drive and end plate assembly ........................................................................................ 12
2.3.5
Screw shaft, connection and coupling pin ...................................................................... 13
2.3.6
Intermediate and end bearing ........................................................................................ 13
2.4 Connecting several tubular screw conveyors.............................................................................. 14

2.5 Technical data............................................................................................................................. 15
2.5.1
High-capacity inlet .......................................................................................................... 15
2.5.2
Power supply .................................................................................................................. 15
2.5.3
Weights .......................................................................................................................... 15
2.5.4
Noise data ...................................................................................................................... 15
2.6 Dimensioned drawing ................................................................................................................. 16
Transport ................................................................................................................ 17
3.1 Crane suspension....................................................................................................................... 17
3.2 Transport weights and volumes .................................................................................................. 17
Installation .............................................................................................................. 19
4.1 Site requirements ....................................................................................................................... 19
4.2 Installation .................................................................................................................................. 19
4.2.1
Suspension / support ..................................................................................................... 19
4.2.2
Installation sequence...................................................................................................... 20
4.3 Chain transmission ..................................................................................................................... 22

4.4 Drive ........................................................................................................................................... 22
4.4.1
Gearmotors .................................................................................................................... 22
4.5 Screw outlet slide gate ............................................................................................................... 22

4.6 Bearing air cleaning.................................................................................................................... 23
MNSG-65446-2-en-0704
Table of contents
4.7 Options ....................................................................................................................................... 23

4.7.1
Capacitive probe on high-capacity inlet.......................................................................... 23
4.7.2
Rotary vane probe (limit switch) on high-capacity inlet .................................................. 23
4.7.3
Clean-out cover .............................................................................................................. 24
4.7.4
Rotary vane probe (limit switch) on outlet ...................................................................... 24
4.8 Energy connection ...................................................................................................................... 24

4.9 Earthing ...................................................................................................................................... 25
Commissioning.......................................................................................................27
5.1 Checks before start-up ............................................................................................................... 27
5.2 Verifying EC conformity .............................................................................................................. 28
5.3 Adjusting the probe..................................................................................................................... 28
Operation.................................................................................................................29
6.1 Operation .................................................................................................................................... 29
6.2 Conveying properties .................................................................................................................. 29
6.3 Faults and troubleshooting.......................................................................................................... 29
Maintenance............................................................................................................31
7.1 Maintenance plan ....................................................................................................................... 31
7.2 Lubrication schedule................................................................................................................... 32
7.3 Lubrication .................................................................................................................................. 32
7.4 Lubricants table .......................................................................................................................... 33
7.4.1
Drive ............................................................................................................................... 33
7.4.2
Roller bearings on the drive............................................................................................ 33
7.4.3
Chain transmission ......................................................................................................... 33
7.5 Cleaning...................................................................................................................................... 33
Decommissioning...................................................................................................35
8.1 Disassembly ............................................................................................................................... 35
8.2 Disposal ...................................................................................................................................... 35
After-sales service..................................................................................................37
9.1 Spare parts ................................................................................................................................. 37
9.2 Contact ....................................................................................................................................... 37
MNSG-65446-2-en-0704
Safety
Safety
The machine was designed and manufactured in compliance with recognised safety
regulations. In spite of this, inappropriate use can put the user at risk of injury. For
this reason, safety has been given the highest priority.
1.1
Explanation of safety instructions

The corresponding safety instructions are indicated as follows:
Danger!
Indicates an imminently hazardous situation which, if not avoided, can result
in death or grave injury.
Caution!
Indicates a potentially dangerous situation which, if not avoided, can result in property damage and production failures.
Explosion hazard!
Indicates a potentially explosive situation which, if not avoided, can result in serious or fatal injuries and extensive property damage.
Note:
Indicates important information or instructions which, if not observed, can impair
the correct function of the machine and make it impossible to attain performance
parameters.
1.2
Safety of personnel
Protective covers, hoods and gates must be installed and closed at all times.
Open or missing safety covers are danger spots for crush and cut injuries.
Always keep safety devices in good working condition. Never bypass or disable
any safety devices.
The system must be brought to a standstill before any maintenance work may
be carried out on the machine!
Make sure that all energy sources such as:
Electricity
Pneumatics
are switched off and disconnected. The lockable safety switch, which interrupts
the power at all poles, must be set to 0 and locked.
MNSG-65446-2-en-0704
Safety
1.3
Connecting to the electrical mains
1.4
Observe the regulations of the local safety authorities.

The power supply has to be fuse-protected in accordance with locally applicable
codes and regulations.
Check that the operating voltage and frequency correspond to the ratings provided on the identification plate and in the control cabinet.
The electrical wiring to the control system must be connected according to the
wiring diagram to ensure that the phase conductors are really switched in the
case of single-phase power supplies.
Explosion protection
Only explosion-proof machines and devices may be used in Ex zones. For the definition of the ATEX authorisation for this machine, refer to Chapter 2.2.1, 8.
1.5
Safety concept
The machine is normally part of an installation, and therefore has to be integrated
into the safety concept of the installation.
1.6
Spare and wear parts

Only original spare and wear parts may be used.
If this is not complied with, safe operation is no longer guaranteed, particularly if the
machine is used in an Ex zone.
MNSG-65446-2-en-0704
Description
Description
The machine is used:
As a feeder screw, extraction screw or conveyor screw with multiple inlets and
outlets.
For horizontal, inclined ascending, or vertical conveying.
With the flexible mechanical conveyor element, even complex configurations are
possible by combining different parts.
The machine is available in any length up to 12 m in standard steel and corrosionresistant versions.
2.1
Identification
2.1.1
Identification plate
Note:
Do not remove or cover up the identification plate.
The data indicated by are specific to the individual machine and are imprinted
on the identification plate.
1
2
3
4
II */** EEx * T=*C *
Fig. 2.1
(1)
(2)
(3)
(4)
2.1.2
Place of manufacture
Type
Machine No.
Definition of ATEX ID
Specification key
MNSG - 250 - Ex
Machine approved for use in potentially explosive
zone
Outside diameter of the ribbon flight [mm]
Code
2.1.3
Design variants
Type
MNSG
Ribbon flight
100
160
200
250
MNSG-65446-2-en-0704
Description
2.2
Designated use
The machine is intended exclusively for conveying floury, fine and coarse-grained
bulk materials in the area of application as defined in the contract. Any other use
shall be considered noncompliant use.
2.2.1
ATEX authorisation
In areas where there is a risk of explosion, only machines and devices that are
approved for this purpose may be used (see identification plate).
If this symbol appears on the identification plate, the machine may be used in an Ex
zone.
This symbol is followed by the ATEX ID, which indicates the Ex zone in which the
machine may be used.
II 3/3D EEx c 140C X
Identifier for operating instructions

Maximum surface temperature to be expected in
normal operation at full load
Ignition protection class
Device category *
Device group
Ex symbol
* If the Ex symbol is followed by 2 digits separated by a slash, the first digit is the
internal category and the second is the external category.
Example:
2/3D means that the machine may be connected on the process side to an
Ex zone 21 and installed (used) in an Ex zone 22.
Device categories and their approval:
Area
D for dust
G for gas
Device category
Ex zone
1D
20
2D
21
3D
22
1G
2G
3G
Depending on its construction, the inside of the machine conforms to ATEX device
category 1, 2 or 3 and may be connected to the corresponding Ex zone only if the
following safety regulation is fulfilled.
MNSG-65446-2-en-0704
Description
Explosion hazard!
Before machines with internal Ex zone can be connected to an installation, it must
be ensured on the installation side that no effective sources of ignition, metal parts
or stones can enter the machine from the system.
Failure to comply with this regulation can cause severe injury or property damage.
2.3
Design and elements

4
2
5
7
1
4
Fig. 2.2
(1)
(2)
(3)
(4)
Drive unit
Inlet
Outer pipe
Tension ring
(5)
(6)
(7)
(8)
Outlet
End plate assembly
Screw shaft
Intermediate bearing
MNSG-65446-2-en-0704
10
Description
2.3.1
Inlets and outlets

High-capacity inlet
For unmetered product flow. Available with sight glass, filter plate, capacitive or
rotary vane probe.
Inlet / outlet
For metered product flow. Is used as an inlet, intermediate inlet or outlet.
Fig. 2.3 High-capacity inlet
Fig. 2.4 Inlet / outlet
Inlet trough
For unmetered product flow under a bin or conveying over a steep rise.
Metering outlet
For axial feed into a bin. The blades (1) ensure uniform product discharge.
For precision metering, use an optional shutoff slide gate (2).
2
1
Fig. 2.5 Inlet trough
MNSG-65446-2-en-0704
Fig. 2.6 Metering outlet
Description
11
Saddle inlet / outlet

Available with cover (1), clean-out cover (2) or rotary vane probe (3).
2
1
3
Fig. 2.7
Baffle flap for saddle outlet
Prevents trickling of bulk material.
Fig. 2.8
Slide gate outlet
Can be attached in any position of the tubular screw conveyor.
(For screw outlet slide gate, see operating instructions MUFA-65890)
Fig. 2.9
MNSG-65446-2-en-0704
12
Description
2.3.2
Gravity spout and sleeve connection

The spout connection (1) and the sleeve connection (2) are transfers to the round
inlets and outlets.
1
2
Fig. 2.10
2.3.3
External pipe and tension ring

The interface between the elements is the tension ring connection (1) with seal (2).
Two outer pipes are connected with a coupling ring (3).
The outer pipes are available in three variants: A-pipe (4), B-pipe (5) and
C-pipe (6). The maximum length of an outer pipe is 3 m.
2
1
5
6
3
Fig. 2.11
2.3.4
Drive and end plate assembly

The direct drive unit (1), chain transmission (2) and the end plate assembly (3) are
installed on the inlet or outlet side, depending on the version. Air purging is used to
protect the bearings, depending on the product.
3
2
Fig. 2.12
MNSG-65446-2-en-0704
2.3.5
Description
13
Screw shaft, connection and coupling pin

Right-handed screw shafts (1) are available with various pitches.
The pitch of the standard screw shaft corresponds to the spiral diameter (P = 1*D).
Other available pitches are P = 0.3, 0.5 and 0.7 *D.
Progressive screw shafts are used in the inlet for unmetered product intake.
The maximum length of screw shafts is 2.95 m. They are supported and connected
with an intermediate bearing.
Fig. 2.13
(1)
(2)
(3)
2.3.6
Screw shaft
Connection pin
Coupling pin
Intermediate and end bearing

The intermediate bearing (1) simultaneously connects and provides bearing support
for two screw shafts. The end bearing (2) is the last bearing in metering outlets and
acts as a floating bearing. Air purging for bearings is available as an option for particularly fine-grained material.
1
Fig. 2.14
MNSG-65446-2-en-0704
14
Description
2.4
Connecting several tubular screw conveyors

Two machines can be connected to each other at a 90 angle, with one feeding the
other. The rotary flange (1) and T-inlet (2) form the connection. The coupling
screw (3) ensures correct feed. The radial centrifuge (4) is used for vertical conveying and a thrust bearing (5) is used for heights over 6 m.
5
3
Fig. 2.15
The cross piece (6) is used if a tubular screw conveyor is fed by two screws at a
90 angle.
Fig. 2.16
MNSG-65446-2-en-0704
2.5
Description
Technical data
Maximum length (middle of inlet / outlet):
Horizontal conveying range:
Inclined conveying range:
Vertical conveying range:
Maximum speed for machine:
Maximum speed for conveying wheat:
Temperature range:
2.5.1
12 m
5
5 to 45
45 to 90
230 rpm
80 rpm
20 C to +80 C
High-capacity inlet
Inclined conveying:
Speeds exceeding 180 rpm:
Inclined conveying in the 5 to 45 range
with unmetered product flow:
2.5.2
15
5
Use filter plate
Use inlet trough with suitable
connection spouts.
Power supply
The connections are specified according to customer and country.
2.5.3
Weights
Machine part
MNSG-100
MNSG-160
MNSG-200
MNSG-250
Direct drive unit without

gearmotor
11
11
21
Chain transmission without

gearmotor
19
41
43
49
High-capacity inlet
11
17
20
24
Inlet / outlet
End plate assembly
16
External pipe (empty), screw

shaft, intermediate bearing
13
21
26
36
11
17
26
Product (wheat, 0.75 t/m3,

filling level 70 %)
2.5.4
[kg]
[kg/m]
Noise data
Measured data
Continuous sound pressure level at the workplace 1)
Leq = 70 dB (A)
Measurement method:
1)
in accordance with ISO 11201
MNSG-65446-2-en-0704
16
Description
2.6
Dimensioned drawing
Fig. 2.17
MNSG-
DN1
DN2
Le
[mm]
100
100
160
160
200
200
250
250
200
200
300
500
500
600
MNSG-65446-2-en-0704
110
200
200
200
300
300
110
170
210
260
270
270
370
570
570
670
Lmax
[m]
185
270
270
270
370
370
160
260
400 900
12
270
370
400 1200
12
320
420
600 1500
12
390
490
600 1800
12
Transport
17
Transport
Allow personnel to transport the system only if they are familiar with the task and
have received proper training.
The machine is assembled in lengths of up to 6 m. For lengths over 6 m, divide
the machine for transport.
Bring the inlets and outlets into a suitable position for transport. Once the
machine is at the installation location, return them to their proper position by
detaching the corresponding tension elements.
3.1
Crane suspension
Danger!
Never walk beneath suspended loads.
Caution!
Check to ensure that the crane and lifting gear are designed such that they can
bear the load, and verify their maximum permitted load.
3.2
Transport weights and volumes

Note:
Always observe the transport weights provided by the forwarder in the shipping
documents.
See also Chapter 2.5.3, 15.
MNSG-65446-2-en-0704
18
Transport
MNSG-65446-2-en-0704
Installation
Installation
4.1
Site requirements
19
Space requirements, floor openings, bearing surfaces and floor loads are in accordance with separate planning documents.
4.2
Installation
Block the assembly area against unauthorised access.

Secure the surrounding area (remove any items that could cause someone to
stumble etc.).
Allow sufficient clearance for performing installation and set-up tasks.
Check elements for deformation. Carry out straightening work before assembly.
Check the roundness of the external pipes and straightness of the screw shaft.
Caution!
Improper installation of the progressive screw shaft or imbalanced operation of the
screw causes smouldering nests or smouldering fire.
4.2.1
Suspension / support
Suspend or support the machine in any desired location on the external pipe using
pipe clamps (1).
1
Fig. 4.1
MNSG-65446-2-en-0704
20
Installation
4.2.2
Installation sequence
1. Pre-assemble the screw shafts (1), intermediate bearings (2), drive trunnion (3)
and end trunnion (4).
If a progressive screw shaft (5) is present, ensure that the installation position is correct.
Use a suitable lubricant for the connections to prevent fretting corrosion.
4
1
2
5
or
ey
v
on
ec
dir
tio
Fig. 4.2
2. Pre-assemble the drive unit (1), inlet (2), external pipes (3) and outlet (4) using
the tension rings (5).
Do not deform the tension rings while tightening them.
The welding seam on the external pipes should be facing upwards.
4
1
5
Fig. 4.3
MNSG-65446-2-en-0704
Installation
21
3. Insert the pre-assembled screw shaft into the inlet side as far as they will go.
Be sure not to damage the intermediate bearing or its housing.
Turn the screw shaft slightly during insertion to prevent it from seizing.
4. Install the end plate assembly (1) and / or dispensing outlet.
5. Tighten the locking ring (4) of the flange bearing (2) on the drive end and secure
it using the threaded pin. The flange bearing (3) or end bearing acts as a
floating bearing.
6. Install the feather key (5) on the drive trunnion.
3
5
Fig. 4.4
7. Secure the intermediate bearings on the external pipe using a hexagon bolt
(M8 x 16) to prevent them from twisting. Refer to the separate assembly
diagram for the distances between tapped holes on the external tube. A locking
squared ring prevents the screw from coming loose.
Screw fitted at 45 to the axis
Fig. 4.5
8. Carry out a function check by turning the screw shaft. The screw shaft must not
scrape against the inlet, outlet or external pipes.
9. When lifting the completely assembled tubular screw conveyor, suspend it at
least every 6 m (see Chapter 4.2.1, 19).
MNSG-65446-2-en-0704
22
Installation
4.3
Chain transmission
Tighten the chain by shifting the gearmotor (1).
Position the gear rims of the chain wheels one above the other and secure them on
the respective shafts using the tightening bushes (2).
Tensioning the chain:
1. Unscrew the fastening screws (3) on the gearmotor.
2. Move the gearmotor using the eccentric screw (4). Use a hexagon socket
wrench to manipulate the eccentric screw.
3. Tension the chain until it can be moved slightly by hand (approx. 10 mm).
Fig. 4.6
4.4
Drive
When the drive is delivered in dismantled condition, install it according to the manufacturers specifications.
4.4.1
Gearmotors
Preparation
4.5
The specifications on the identification plate of the drive match the mains voltage grid.
Remove all corrosion inhibitors from the power take-off shaft and flange surfaces (use a commercially available solvent). Do not allow solvent to contact the
sealing lips of the shaft seals (material damage)!
Before operation, replace the screw plug with the exhaust screw or the exhaust
valve provided. The screw plug is identified by a plastic plug.
Use the materials prescribed for installation.
Screw outlet slide gate

Refer to separate operating instructions MUFA-65890.
MNSG-65446-2-en-0704
4.6
Installation
23
Bearing air cleaning

The solenoid valve of the air purging system is triggered when the motor is running.
Fig. 4.7
4.7
Options
4.7.1
Capacitive probe on high-capacity inlet

The probe (1) signals a low level of the high-capacity inlet.
It does not function as a personal protection device.
Fig. 4.8
4.7.2
Rotary vane probe (limit switch) on high-capacity inlet

The rotary vane probe is used for non-freeflowing products and signals a low level
of the high-capacity inlet.
It does not function as a personal protection device.
MNSG-65446-2-en-0704
24
Installation
4.7.3
Clean-out cover
The positioning switch on the clean-out cover functions as a personal protection

device.
When the clean-out cover is lifted, the electric circuit to the motor contactor is interrupted.
Switchpoint in
accordance with
EN 50041
Switchpoint at return
Positive opening
Switching travel in
stroke direction
Switching state:
Closed
Open
Fig. 4.9
4.7.4
Rotary vane probe (limit switch) on outlet

The rotary vane probe is used for non-freeflowing products and is adjusted such
that in case of a product back-up, the motor is switched off by the control system
within 2 seconds. It does not function as a personal protection device.
4.8
Energy connection
Only personnel who have been trained and authorised to do so may carry out the
electrical installation.
MNSG-65446-2-en-0704
4.9
Installation
25
Earthing
Direct drive with spur gear unit
Fig. 4.10 Flanged
Fig. 4.11 On foot
Chain transmission
Fig. 4.12
MNSG-65446-2-en-0704
26
Installation
MNSG-65446-2-en-0704
Commissioning
27
Commissioning
Only personnel who have been trained and authorised to do so may start up the
machine, perform test runs and make adjustments.
Danger!
Never perform any of these inspection tasks unless the machine is completely stationary (stop all machine movements).
The safety switch, which interrupts the power at all poles, must be set to 0
and locked.
Operate the machine only if the safety devices are functional and protective
covers and panels are intact.
5.1
Checks before start-up
All transport aids and installation fasteners have been removed.

The electrical installation has been carried out and checked by a qualified electrician:
Electrical connections and connection voltages
Earthing of the machine (see Chapter 4.9, 25)
Direction of rotation of the motors
All operating elements and warning systems are fully functional.
A lockable safety switch that interrupts the power at all poles is installed and the
personnel possess a lock for this switch.
All screw unions are tightened securely.
There are no foreign objects in the machine.
All electrical terminal boxes and sockets are closed.
All oil levels have been checked and the correct oil has been used.
All gearmotors, bearings etc. have sufficient lubricant.
The Vbelt has the correct tension.
All line connections are properly sealed.
The screw shaft must rotate counter-clockwise in the conveyor direction.
The ribbon flight must not scrape against the housing.
Check the lubrication of the flange bearings.
For the chain drive, check the required chain tension and correct it if necessary.
If present: The progressive screw shaft must be installed such that the pitch
increases in the conveyor direction.
If present: The vanes of the rotary vane probe, when ready for operation, must
rotate.
If present: The compressed air of the bearing air cleaning must not contain any
moisture.
The rotating shaft ends are covered by a protection cap.
Note:
Before conveying product for the first time, allow the tubular screw conveyor to run
in no-load operation for one to two hours. While this is taking place, check the gear
and motor for heating. Check all screw connections and the suspension / support
for any loosening.
MNSG-65446-2-en-0704
28
Commissioning
5.2
Verifying EC conformity
Within the territory of the EU, operation of the machine may begin only after its EC
conformity has been checked and confirmed in accordance with the checklist.
Checklist
1. The management has been informed that the operating instructions must be
accessible to the personnel at all times, and that management is responsible for
appropriate training of its personnel.
2. Assembly and installation are performed in accordance with the operating
instructions.
3. Safety and monitoring elements have been connected properly and checked for
proper functioning.
4. A lockable safety switch that interrupts the power at all poles is installed and the
personnel possess a lock for this switch.
5. Electrical lines to the machine, and those on the unit itself, are connected
properly and in accordance with the schematic for the installation (check the
correct position of the bevels). They are protected from electrical shock and
short-circuits in accordance with locally applicable safety regulations.
6. All covers are properly mounted and locked. The warning sign shown below is
attached to each cover in a clearly visible location.
Machine part
5.3
Chain cover
Clean-out cover
Adjusting the probe

Adjust the sensitivity using the adjusting screw on the capacitive probe. The LED
shows the switchpoint.
MNSG-65446-2-en-0704
Operation
6.1
Operation
Operation
29
The tubular screw conveyor is operated in series with additional conveying elements. These are controlled centrally. There are no control elements on the tubular
screw conveyor itself.
Operation is restricted to ensuring that the elevator is running properly and to monitoring the material supply and delivery. There must be no material back-up at this
stage which could hinder the proper operation of the tubular screw conveyor.
In the event of a material back-up at the outlet, immediate remedial action must be
taken in order to prevent damage.
6.2
Conveying properties
The conveying properties of almost all materials change depending on moisture
(both the moisture of the material to be conveyed and humidity), temperature, granulation etc.
Changes to these properties have an effect on the conveying capacity.
Therefore, take precautions to ensure that such changes are limited during conveying.
Whenever possible, make sure the tubular screw conveyor is emptied before it is
stopped.
6.3
Faults and troubleshooting

(Refer to the separate documentation provided by the manufacturer.)
Fault
Cause
Remedy
Development of a large
amount of dust in the
vicinity of the tubular
screw conveyor
Tension ring or flange connection is Tightly seal and lock connection.

incorrectly installed.

does not convey with
motor switched on.
Screw is clogged.
1. Unclog downstream element.

2. If necessary, switch off the
motor and lock the safety
switch. Remove connection
spout or cover from the outlet
and clean the screw.
Tubular screw conveyor is empty.
Check conveyor element

(or machine) on inlet side.
Screw shaft or drive trunnion is

broken.
Repair damage.
Contact after-sales service.
Switch the rotary vane probe on the Remedy the cause.

outlet or positioning switch in the
Adjust probe if necessary.
clean-out cover.
Geared motor defective
Refer to the documentation

provided by the manufacturer.
MNSG-65446-2-en-0704
30
Operation
Fault
Cause
The tubular screw

conveyor develops
unusual noises.
Ribbon flight is scraping against the 1. Turn the support of the

pipe.
intermediate bearing (star) and
allow the other supports to rest
on the outside pipe.
2. Loosen and rotate the external
pipe if necessary.
3. If necessary, adjust the
straightness of the screw shaft
and the external pipe.
Screw is clogged.
Remedy
1. Unclog downstream element.

2. If necessary, switch off the
motor and lock the safety
switch. Remove connection
spout or cover from the outlet
and clean the screw.
Support of the intermediate bearing Using a screw, lock intermediate

(star) rotates in the external pipe.
bearing to prevent it from twisting
(see Chapter 4.2.2, 20).
Intermediate bearing defective.
Locate the defective intermediate

bearing by listening to the noise and
replace.
Foreign objects in the tubular screw Switch off motor, lock safety switch
conveyor.
and remove foreign object(s).
MNSG-65446-2-en-0704
Maintenance
31
Maintenance
Only personnel who have been trained and authorised to do so may perform maintenance work on the machine.
Danger!
Never perform any maintenance, cleaning or overhaul work unless the
machine is at a complete standstill (all machine movements have been
stopped).
The lockable safety switch, which interrupts the power at all poles, must be
set to 0 and locked.
Caution!
Carrying out maintenance work correctly is the prerequisite for safe and troublefree operation.
7.1
Maintenance plan
Check after every maintenance that there are no foreign bodies inside the tubular
screw conveyor.
Interval
Machine part
Action
Daily
Bearing air cleaning
Check air quality.

Check line for leaks.

Every 3 months Chain transmission
Daily
Drive (Chapter 4.4, 22)
Every 3 months
Acoustic check for unusual noises

Check chain tensioner according to Chapter 4.3, 22
Installing the chain drive.
Check gear noise for changes.
Check the oil level.
Check gear for leaks.
At least once a
year
Annually
Check that fastening screws are tightened properly.

Electrical control system
Perform an operational check of the electrical control

system, including the emergency stop, and check the
feedback to the control system. Check the setting of
the motor fuse.
Perform a general check of all electrical equipment and
connections, and of the insulation.
MNSG-65446-2-en-0704
32
Maintenance
7.2
Lubrication schedule
Interval
Machine part
Every 6 months Chain transmission
7.3
Action
Recommended
lubricant
Lubricate chain
See
Chapter 7.4.3, 33
Quantity
[g]
Lubrication
Note:
In every case, observe the specific maintenance instructions of the gear manufacturer.
The roller bearings are filled with grease at the factory.
MNSG-65446-2-en-0704
Maintenance
7.4
Lubricants table
7.4.1
Drive
33
When selecting an oil, the determining factor is always the oil viscosity specified on
the power plate of the drive (ISO VG class). The specified viscosity class applies to
the operating conditions as agreed in the contract.
(For additional instructions, refer to manufacturers operating instructions.)
7.4.2
Roller bearings on the drive

(For additional instructions, refer to manufacturers operating instructions.)
7.4.3
Chain transmission
As the lubricant, use high-viscosity oil with adhesive additives or commercially available chain lubricant. It is important that the lubricant reaches the joint surfaces.
Lubricating point
Identification
according
to
DIN 51502
Chain
K 2K
7.5
RUSTICA
80 / F
Sinit
FZL 3
Luca
20 - 5.1
Penetrating
Oil 2
Milcot
K 68
Anticorit
SG 3
Polyclub
KVT 50A
Cleaning
The tubular screw conveyor is fumigated along with the entire system. Schedules
for fumigation according to the local regulations.
Interval
Machine part
Action
Every 3 months Drive
Clean exhaust screw
Depends on
level of dirt
accumulation
Clean drive
Annually
Tubular screw conveyor Clean

Chain transmission
Wash out the chain using petroleum ether (not petroleum

or diesel oil) and soak it for half an hour in lubricating
solutions for chains.
MNSG-65446-2-en-0704
34
Maintenance
MNSG-65446-2-en-0704
Decommissioning
Decommissioning
8.1
Disassembly
35
When decommissioning the machine (for overhaul, dismantling or disposal purposes), disassemble it by following the installation steps in reverse order.
Before beginning the disassembly work, the person in charge must obtain the
corresponding instructions for safe disassembly from the manufacturer.
The machine may be disassembled only in observance of all accident prevention measures and only by trained personnel. These personnel must be familiar
with all relevant safety precautions.
8.2
Disposal
Dispose of the machine and its components in accordance with locally applicable
regulations.
When decommissioning the machine indefinitely, dispose of all components and
materials in an environmentally responsible manner and recycle whenever possible:
Liquids (diesel, motor oil, gear oil etc.)
Hazardous waste (batteries, electronic parts)
Remove and separate plastic parts
Pre-sort metal parts by type of metal
MNSG-65446-2-en-0704
36
Decommissioning
MNSG-65446-2-en-0704
After-sales service
After-sales service
9.1
Spare parts
37
When ordering spare parts, please refer to the spare parts catalog.
Note:
When contacting Bhler AG, please have available the information on the machine
plate which identifies the machine.
9.2
Contact
Bhler AG
Customer Service Grain Processing
Phone: +41 71 955 30 40
Fax: +41 71 955 33 05
service.switzerland@buhlergroup.com
Bhler AG
Customer Service Engineered Products
Phone: +41 71 955 22 44
Fax: +41 71 955 36 60
customerservice@buhlergroup.com
MNSG-65446-2-en-0704
38
After-sales service
MNSG-65446-2-en-0704

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Bhler AG

CH-9240 Uzwil, Switzerland

Tubular screw conveyor

Prerequisites for the EU conformity Addendum

Copyright Bhler AG/GmbH

Copyright Bhler AG/GmbH

Tubular screw conveyor

Procedures upon receipt

Machine spare parts catalog

Screw outlet slide gate

Screw outlet slide gate spare parts

Shutoff slide gate spare parts

Refer to the documentation provided by

Copyright 2007 Bhler AG

Tubular screw conveyor

Identification plate ............................................................................................................ 7

2.2 Designated use............................................................................................................................. 8

2.3 Design and elements.................................................................................................................... 9

Inlets and outlets ............................................................................................................ 10

Gravity spout and sleeve connection.............................................................................. 12

External pipe and tension ring........................................................................................ 12

Drive and end plate assembly ........................................................................................ 12

Screw shaft, connection and coupling pin ...................................................................... 13

Intermediate and end bearing ........................................................................................ 13

2.4 Connecting several tubular screw conveyors.............................................................................. 14

High-capacity inlet .......................................................................................................... 15

Power supply .................................................................................................................. 15

Noise data ...................................................................................................................... 15

2.6 Dimensioned drawing ................................................................................................................. 16

Suspension / support ..................................................................................................... 19

4.3 Chain transmission ..................................................................................................................... 22

4.5 Screw outlet slide gate ............................................................................................................... 22

Copyright 2007 Bhler AG

Tubular screw conveyor

4.7 Options ....................................................................................................................................... 23

Capacitive probe on high-capacity inlet.......................................................................... 23

Rotary vane probe (limit switch) on high-capacity inlet .................................................. 23

Clean-out cover .............................................................................................................. 24

Rotary vane probe (limit switch) on outlet ...................................................................... 24

4.8 Energy connection ...................................................................................................................... 24

Roller bearings on the drive............................................................................................ 33

Chain transmission ......................................................................................................... 33

Copyright 2007 Bhler AG

Tubular screw conveyor

Explanation of safety instructions

Copyright 2007 Bhler AG

Tubular screw conveyor

Connecting to the electrical mains

Observe the regulations of the local safety authorities.

Spare and wear parts

Copyright 2007 Bhler AG

Tubular screw conveyor

II */** EEx * T=*C *

Copyright 2007 Bhler AG

Tubular screw conveyor

Identifier for operating instructions

Copyright 2007 Bhler AG

Tubular screw conveyor

Design and elements

Copyright 2007 Bhler AG

Tubular screw conveyor

Inlets and outlets

II */** EEx * T=C