The constituent of a boiler system may be classified as follows:
Major constructional parts Auxiliary equipment Mountings Measuring and control Instruments Electrical Equipment Pipingd Major Constructional parts of boiler: Boiler shell Furnace Burner Steam drum Water drum or mud drum Down comer Riser Auxiliary equipment: Deaerator Feed water pump Economizer Air preheater Super heater Desuperheater IDF (Induced Draft Fan) FDF (Forced Draft Fan) Stack or Chimney Mountings: Water level indicator Pressure gauge Safety valve Steam supply valve Blow down valve Feed check valve Main steam stop valve Fusible plug Water gauge Low- Water Alarm Low water fuel cut-out Inspector's test pressure gauge attachment Registration plate Feed water pump
Steam Drum: A steam drum i is a pressure chamber of a steam boiler located at the upper extremity of steam boiler circulatory system. It is a reservoir of water/steam at the top end of the water tubes. The steam drum stores the steam generated in the water tubes and acts as a phase-separator for the steam/water mixture. Steam is separated from the water and then discharged at a position above the water level maintained there. The steam drum is the most important part of a boiler. All the steam and water passes through it. The steam drum is the upper drum of a water tube boiler where the separation of water and steam occurs. Feed water enters the boiler steam drum from the economizers or from the feed water heater train if there is no economizer. The colder feed water helps create the circulation in the boiler. The ii steam is removed from the water sending the steam-free water back to the boiler system to prevent burnouts. This steam free water allows all liquid levels, chemical feed, and feed water to be properly controlled. After the steam is removed from the water the steam is purified to be superheated, if necessary, and to perform its demanding tasks.
In natural circulation of steam boilers, the steam drum occupies a position of importance because of: The layout and erection of the steam boiler revolve around it It takes the maximum time for manufacturing and needs the costliest machinery
Figure 1: Steam Drum of Boiler Moving it demands a high level of logistics It needs the heaviest crane or lifting tackle during both fabrication and erection. Thermodynamically, however, a steam drum is merely a surge tank in the circulation system to which the following parts are connected: Economizer outlet and Superheater inlet pipes on one side downcomers and risers on the other side. Under steady operating conditions when the flows are balanced, the steam drum produces a steady water level. Drum water level is one of the most important parameters, of a steam boiler control system. The other important function of the steam drum is to house the drum internals, which perform the following functions: Saturated water from evaporator circuits, which contain varying amounts of steam, is separated by the steam separators. Water-free steam to the Super Heater and steam-free water to the downcomers are required of steam separators and purifiers. Chemical dosing to maintain the chemistry of the circulating water. continuous blowdown of drum water to keep the carryover under specified limits. The most important job of the steam is to ensure that the steam exits the drum as dry as possible and returns the water to the heat source steam free. The reason for this is that any water or moisture that may pass through a steam drum can and will carry solids in it, usually in their dissolved states. The steam drum also secures natural circulation and prevents circulating pump cavitation. This condition can precipitate downstream on other equipment in the system and can be expensive by causing a loss of efficiency or other costly repairs. Steam Drums may be two types: i. Horizontal Steam Drum ii. Vertical Steam Drum Horizontal Steam Drum: There are two types of horizontal steam drums. One is the water tube steam drum and the other is a waste heat steam drum. Both types of steam drums have the primary and critical purpose of the mechanical phase separation of the water and steam mixture which flows from the Heat Recovery System Generator (HRSG) evaporator into the drum or fired boiler. The steam is removed from the water sending the steam free water back to the boiler system. This steam free water allows all liquid levels, chemical feed, and feedwater to be properly controlled. After the steam is removed from the water it is purified and then ready to perform more demanding tasks. Vertical Steam Drum: Vertical steam drum delivers the highest gas purity capability of any mechanical separator available, regardless of liquid loading. It is used where a clean dry steam is necessary for protection of related equipment. The steam drum should be used in a vertical configuration with a side inlet and top outlet. The steam mixture enters the tangential inlet creating a centrifugal action sufficient to allow the steam to be released out of the top through the torturous path area and going upward passing through the vane chevron separators where the convolutions perform separation again by impact and eddy currents removing the remainder of the liquid. It has a relatively low pressure drop and turndown ratio as low as 0% to 150% of design conditions. Storage capacity supplied in the lower section of the drum is required.
Water Drum or Mud Drum:
i http://steamofboiler.blogspot.com/2011/03/steam-drum-of-boiler.html April 26, 2011 ii http://www.dyna-therm.com/steam_drums.html