Line Size & Pressure Drop Calculation

OTEPI
LINE SIZE & PRESSURE DROP CALCULATION

CLIENT:
PROJECT:
LOCATION:
PROJECT No:
CASE:
PDVSA PRODUCCION
USO DE AIRE SECO PARA CONTROL DE INSTRUMENTOS
Estacion Orocual EF-ORC-4
D01K1-28000
Clase de Tuberia: HX2
DATE: 10/18/2014
BY: F. J. Arias
REV.: H. Bermudez
INPUT
Line Number
Drawing Ref.
from
to
2"-IA-001
1 1/2"-IA-001 1 1/2"-IA-002
1"-IA-003
1/2""-IA-004 1/2""-IA-005 1/2""-IA-006
BM20900
BM20900
BM20900
BM20900
BM20900
BM20900
BM20900
V-001
2"-IA-001
2"-IA-001
1 1/2"-IA-001
2"-IA-001
2"-IA-001
1"-IA-003
1 1/2"-IA-002 1/2"-IA-008
1/2"-IA-014 Conex. Futura LCV-260110 PCV-110220 LCV-110110
Nominal or Internal diameter

Diameter
[in]
Nominal
2
STD
STD
STD
STD
STD
STD
STD
[in]
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
90.4
37.7
6.9
28.97
23
37.7
6.9
28.97
27.6
37.7
6.9
28.97
9.2
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
8.82
1.39
1
0.019
8.82
1.4
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
Schedule (only for Nominal diameter)

Pipe material
Pipe roughness
Phase (L, G, or M)
Liquid Flowrate
Gas Flowrate
Temperature
Pressure
Molecular Weight
Liquid Density
Gas Density
Cp/Cv
Gas Compressibility Factor Z
Gas Viscosity
Liquid / Mixed Phase Viscosity
Liquid Surface Tension
[kg/h]
[kg/h]
[C]
[barg]
[kg/m3]
[kg/m3]
[cP]
[cP]
[dynes/cm]
FORMAL PROCESS DATA ANALYSIS

FORMAL PIPE DATA ANALYSIS
Physical Length
Delta Elevation
(Note 1)
# of 45 Standard Elbows
# of 90 Long Radius Elbows
# of Tees: thru flow
# of Tees: branch flow
# of Valves - Check
# of Valves - Gate
Sudden Enlarg. Nom. Diam.
Sudden Contr. Nom. Diam.
Pipe Sharp Edged Entrance (K=0.5)
Pipe Exit (K=1)
Sum of other Equiv. Lengths (L/D) (Note 2)
Sum of other K's
Sum of other Pressure Drops
[m]
[m]
(L/D=16)
(L/D=30)
(L/D=16)
(L/D=20)
(L/D=60)
(L/D=100)
(L/D=8)
[in]
[in]
[bar]
Nominal
1.5
Nominal
1.5
Nominal
1
Nominal
0.5
Nominal
0.5
Nominal
0.5
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
37
3.7
0
4
0
1
3
0
2
0
1
1
0
0
0
0
25.5
-1
0
3
0
0
3
0
0
0
1
0
0
0
0
0
29.5
-1
0
1
0
0
6
0
0
0
1
0
0
0
0
0
9.5
-1
0
1
0
0
2
0
0
0
1
0
0
0
0
0
4.5
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
4
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
2
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
Turbulent
39
127
1.41
-
Turbulent
12
38
0.00
-
Turbulent
5
16
0.00
-
Turbulent
4
14
0.00
-
Turbulent
2
8
0.00
-
OUTPUT
Flow Characteristic
Equivalent Length
Equivalent Length
Total K
Mixed Phase Density
Mixed Phase Flow Pattern
Gas Density
Gas Viscosity
k (=Cp/Cv)
Z
Sonic Velocity
Mach number
Maximum Allowable Velocity
Minimum Velocity (two phase)
Velocity
Frictional Pressure Drop per length
Total Frictional Pressure Drop
Total Pressure Drop (including Static Head)
[m]
[ft]
[kg/m3]
[kg/m3]
[cP]
[m/s]
[m/s]
[m/s]
[m/s]
[psi/100ft]
[bar/100m]
[bar]
[bar]
Turbulent
48
159
6.50
-
Turbulent
32
104
1.41
-
8.820
0.019
1.390
1.000
352.2
0.004
41.1
1.32
0.02
0.00
0.00
0.01
8.820
0.019
1.400
1.000
353.4
0.002
41.1
0.55
0.01
0.00
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.66
0.01
0.00
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.001
41.1
0.52
0.01
0.00
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
Note 1: Only positive Delta Elevation (end point higher than start point)
Note 2: For a collection of L/D values see Table: EQUIVALENT LENGTH OF VARIOUS VALVES AND FITTINGS (F5 + LENGTHS).
247968651.xls.ms_office anexo
1 DE 3
OTEPI

CLIENT:
PROJECT:
LOCATION:
PROJECT No:
CASE:
PDVSA PRODUCCION
D01K1-28000
Clase de Tuberia: HX2
DATE: 10/18/2014
BY: F. J. Arias
REV.: H. Bermudez
INPUT
Line Number
Drawing Ref.
from
to
1/2""-IA-007 1/2""-IA-008 1/2""-IA-009 1/2""-IA-010 1/2""-IA-011 1/2""-IA-012 1/2""-IA-013

BM20900
BM20900
BM20900
BM20900
BM20900
BM20900
BM20900
1 1/2"-IA-001 1 1/2"-IA-001 1 1/2"-IA-002 1 1/2"-IA-002 1 1/2"-IA-002 1 1/2"-IA-002 1 1/2"-IA-002
PCV-110110 PCV-110410 LCV-110210 LCV-110610 LCV-110410 LCV-250310 LCV-260210

Diameter
[in]
Nominal
0.5
STD
STD
STD
STD
STD
STD
STD
[in]
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
Galva Iron
0.006
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
4.6
37.7
6.9
28.97
8.82
1.39
1
0.019
8.82
1.4
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019

Pipe material
Pipe roughness
Phase (L, G, or M)
Liquid Flowrate
Gas Flowrate
Temperature
Pressure
Molecular Weight
Liquid Density
Gas Density
Cp/Cv
Gas Viscosity
[kg/h]
[kg/h]
[C]
[barg]
[kg/m3]
[kg/m3]
[cP]
[cP]
[dynes/cm]

Physical Length
Delta Elevation
(Note 1)
# of Valves - Check
# of Valves - Gate
Pipe Exit (K=1)
Sum of other K's
[m]
[m]
(L/D=16)
(L/D=30)
(L/D=16)
(L/D=20)
(L/D=60)
(L/D=100)
(L/D=8)
[in]
[in]
[bar]
Nominal
0.5
Nominal
0.5
Nominal
0.5
Nominal
0.5
Nominal
0.5
Nominal
0.5
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
2.5
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
2
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
5
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
2.5
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
5
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
3
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
7
-1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Turbulent
5
18
0.00
-
Turbulent
3
9
0.00
-
Turbulent
5
18
0.00
-
Turbulent
3
11
0.00
-
Turbulent
7
23
0.00
-
OUTPUT
Flow Characteristic
Equivalent Length
Equivalent Length
Total K
Mixed Phase Density
Gas Density
Gas Viscosity
k (=Cp/Cv)
Z
Sonic Velocity
Mach number
Velocity
[m]
[ft]
[kg/m3]
[kg/m3]
[cP]
[m/s]
[m/s]
[m/s]
[m/s]
[psi/100ft]
[bar/100m]
[bar]
[bar]
Turbulent
3
9
0.00
-
Turbulent
2
8
0.00
-
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.400
1.000
353.4
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
247968651.xls.ms_office
anexo (1)
2 DE 3
OTEPI

CLIENT:
PROJECT:
LOCATION:
PROJECT No:
CASE:
PDVSA PRODUCCION
DATE: 10/18/2014
BY: F. J. Arias
REV.: H. Bermudez
D01K1-28000
Clase de Tuberia: HX2 hasta la linea 1/2"-IA-014 y HA2 desde la linea 1 1/2"-PA-001 hasta 1"-PA-004
INPUT
Line Number
Drawing Ref.
from
to
1/2""-IA-014 1 1/2"-PA-001 1"-PA-002

1"-PA-003
1"-PA-004
BM20900
BM20900
BM20900
BM20900
BM20900
1 1/2"-IA-002
2"-IA-001 1 1/2"-PA-001 1 1/2"-PA-001 1 1/2"-PA-001
LCV-260210
1"-PA-003
EST. 1
EST. 2
EST. 3

Diameter
[in]
Nominal
0.5
STD
STD
STD
[in]
Galva Iron
0.006
Default
0.0018
Default
0.0018
4.6
37.7
6.9
28.97
60
37.7
6.9
28.97
8.82
1.39
1
0.019
8.82
1.4
1
0.019

Pipe material
Pipe roughness
Phase (L, G, or M)
Liquid Flowrate
Gas Flowrate
Temperature
Pressure
Molecular Weight
Liquid Density
Gas Density
Cp/Cv
Gas Viscosity
[kg/h]
[kg/h]
[C]
[barg]
[kg/m3]
[kg/m3]
[cP]
[cP]
[dynes/cm]

Physical Length
Delta Elevation
(Note 1)
# of Valves - Check
# of Valves - Gate
Pipe Exit (K=1)
Sum of other K's
[m]
[m]
(L/D=16)
(L/D=30)
(L/D=16)
(L/D=20)
(L/D=60)
(L/D=100)
(L/D=8)
[in]
[in]
[bar]
Nominal
1.5
Nominal
1
Nominal
1
Nominal
1
Internal
STD
STD
##########
STD
Default
0.0018
Default
0.0018
Galva Iron
Galva Iron
27
37.7
6.9
28.97
27
37.7
6.9
28.97
27
37.7
6.9
28.97
8.82
1.39
1
0.019
8.82
1.39
1
0.019
8.82
1.39
1
0.019
Missing Gas
Flow
Missing Pipe
Dia.
Missing Gas
Flow
Missing Pipe
Dia.
#DIV/0!
#NUM!
#NUM!
0.00
-
#N/A
#N/A
#N/A
0.00
-
GAS OK
GAS OK
GAS OK
GAS OK
GAS OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
DIAM. OK
SCHED. OK
6.5
-1
0
1
0
0
0
0
1
0
1
0
0
0
0
0
60
-1.5
0
2
0
0
3
0
2
0
1
0
0
0
0
0
5
-1.5
0
1
0
0
0
0
1
0
1
0
0
0
0
0
5
-1.5
0
1
0
0
0
0
1
0
1
0
0
0
0
0
47
-1.5
0
1
0
0
0
0
1
0
1
0
0
0
0
0
Turbulent
6
19
0.00
-
Turbulent
6
19
0.00
-
Turbulent
48
157
0.00
-
Nominal
OUTPUT
Flow Characteristic
Equivalent Length
Equivalent Length
Total K
Mixed Phase Density
Gas Density
Gas Viscosity
k (=Cp/Cv)
Z
Sonic Velocity
Mach number
Velocity
[m]
[ft]
[kg/m3]
[kg/m3]
[cP]
[m/s]
[m/s]
[m/s]
[m/s]
[psi/100ft]
[bar/100m]
[bar]
[bar]
Turbulent
7
22
0.00
-
Turbulent
68
223
1.41
-
8.820
0.019
1.390
1.000
352.2
0.002
41.1
0.74
0.03
0.01
0.00
0.00
8.820
0.019
1.400
1.000
353.4
0.004
41.1
1.44
0.03
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.004
41.1
1.53
0.05
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.004
41.1
1.53
0.05
0.01
0.00
0.00
8.820
0.019
1.390
1.000
352.2
0.004
41.1
1.53
0.05
0.01
0.01
0.00
0.000
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0.000
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#N/A
#N/A
#N/A
#N/A
247968651.xls.ms_office
anexo (2)
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Line Size & Pressure Drop Calculation

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Line Size & Pressure Drop Calculation

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