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Based on the average Skycatcher flight plan as determined by the six previously defined
flight conditions, the fixed cuff uses more fuel than the baseline, and the baseline uses more fuel
than the adaptive cuff (Figure 5.2). Over the course of a single year, in which one hundred
thousand such flights take place, if all aircraft used the adaptive wing cuff, 121,589 gallons of
fuel will be saved compared to the baseline and 147,016 gallons compared to the fixed cuff.
Also, carbon dioxide emissions will be reduced by 2,229,334 lbs compared to the baseline and
2,695,548 lbs compared to the fixed cuff, which is equal to the amount of carbon dioxide
absorbed by 46,444 and 56,157 trees respectively in a single year. Ultimately, if the entire
private aircraft community implemented the adaptive wing cuff, savings of fuel cost will result
in a total of $751,420 compared to the baseline wing or $908,562 compared to the fixed cuff.
Moreover, since the amount of private aircraft flights is increasing by approximately 16,000
flights per year, the projected savings will grow as time progresses [11]. Therefore, the adaptive
wing cuff is clearly far superior in fuel efficiency compared to both the fixed cuff and the
baseline wing.
4.2.4 Design of Interior Mechanism
Once an actuator system was determined to be optimal, the choice between a rotary
actuator and a linear actuator was presented. CFD analysis was conducted on the wing cuff by
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itself, separate from the rest of the wing geometry, and the maximum lift force was 130.909 lb,
sustained at wing cuff angle of 22.5 and AOA of 30. Based on optimal placement of the
actuator inside the wing at the joint to the cuff (Figure 4.5), a required force of 162.35 lb was
calculated for the linear actuator and a required torque of 76.3 lb-ft was calculated for the rotary
actuator. As indicated, the linear actuator system functions by pushing or pulling a rod,
functioning as a moment arm, connected to the cuff which will subsequently increase or decrease
the wing cuff angle; the rotary actuator system simply rotates at the hinge, or pivot, of the wing
cuff. For these corresponding stipulations, the required rotary actuator weighs 8.2 lb [20]. On
the other hand, one linear actuator providing 200 lb force, and thus a factor of safety of 1.25,
weighs only 5.35 lb [21]. The choice was made to use two linear actuators, weighing a total of
10.7 lb, and producing a factor of safety of 2.5. During flight, a computer will monitor cuff angle
so that during cruise it is at an optimal angle for low drag based on the findings in this research
study. At climb and descent, when the AOA reaches 20, the cuff angle will be at an optimal
angle for maximum stall angle based on the findings in this research study.
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