MOHD FAHAD

Mobile (+91) 74 171 25 755, Email - mail2fahad@gmail.com

Looking for an opportunity to work in challenging projects in a diverse global culture &
world class environment where I can give best of my skills as well as hone my technical
expertise.
A petrochemical Engineer, A Process Designer & Hazop / Process Hazard Analysis Expert ,
routine plant trouble-shooter with total 09 years of rich experience. Currently working in
process design & Engineering department of a major Petrochemical Plant in India.
Total 9 years of rich experience in Petrochemical (MEG & EO Derivatives), adsorption
based separation technology & Re Refining of used lube oil. expertise in Designing of
process from conceptual stage, Expansion, Debottlenecking, Utilities & Offsite. Technical
skills like complete Basic Engg, FEED, Detailed Engg. , HAZOP & Closeout report. Familiar
with Process modelling using Hysys & HTRI

--------------------------------------------------CAREER HIGHLIGHTS

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India Glycols Limited as a Deputy Manager (Technical Services)

From 10/2007 to Present (Total Experience ~ 7.0 Years)
India Glycols holds the distinction of being the only green petrochemical company of its kind. It is one of
the leading manufacturers of Mono Ethylene glycols, Glycol Ether, Acetates, Ethoxylates and PEGs,
performance chemicals, Natural gums and potable alcohol with turnover of nearly 1500 crores.

MVS Engineering Limited as a Project Engineer

From 07/2006 to 09/2007 (Total Experience ~ 1.0 Year)
A premier organization engaged in manufacturing, installation, testing and commissioning of Oxygen
(PSA/VPSA/VSA), Nitrogen (PSA), Hydrogen gas Plants, Ammonia crackers and dealing with national and
international turnkey projects.

Bharat Oil Company as a Production Engineer:

From 05/2005 to 06/2006 (Total Experience ~ 1.0 Year)
BOC is authorized by UPSPCB and CPCB to lift, transport from all over the continent of India to treat and
recycle used oils and waste oils at its facility in Sahibabad Industrial Area, Ghaziabad, UP, India .

Ethylene Glycol

Utilities (Boilers, TGs,

Air)

Ethoxylate (CSTR)
DM Plant & Cooling
Tower

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Glycol Ether

Zero Liquid Discharge

PLANT

EXPOSURE

----------------------------------------------------------------------- CORE COMPETENCIES, SKILLS & EXPERTISE

-------------------------

Ability to prepare & present new proposals and Feasibility reports, Pilot & Lab trials, Cost

estimation & roughly payback calculations. Layout finalization. Project schedule preparation using
Gantt chart.
Feasibility Study, Mass & Energy Balance, PFD, P&ID, PDS & IPDS, Sizing of Distillation Column.

Heat Exchanger, Pumps, Vessels, Separators, Knockout Drums, Compressors, Hydraulic Calc.,
Safety, Relief Valve, Control valve, Steam trap, Flare, Stack etc.
Ensuring compliance of design as per applicable codes, regulations and with the help of various

process design manuals of Shell, EIL, Technip, Lurgi, Bechtel, Total, UOP & CB&I etc.
Technical evaluation of vendors Offer as well as compilation of offers. Inspection of equipment

before dispatch.

Modelling & Optimization using simulation software like Hysys & HTRI etc.
Preparation of control system & Interlock sheet as well as SOPs.
Process troubleshooting & Optimization using simulation model.
Supervision in erection, Commissioning, start up, shutdown & Catalyst change activities.

Daily inspection and analysis of Plant Logbook and DCS trends to find out any abnormalities in

running parameters & troubleshooting of abnormalities by taking corrective actions.

Continued - - -

EG plant routine process calculations like selectivity, Delta EO, Delta Oxygen, Delta Ethylene,

Reactor Yield, work rate, EOE & total Chlorides etc.

Conducting Pressure & Temperature surveys, studies, & Performance test runs.
Identifying areas of improvement and corresponding process modifications to enhance operational

efficiencies.
Identifying Energy savings areas across the whole plant.
Utilities cost reduction measures.

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CAREER

CONTOUR

Present Experiences-

India Glycols Limited

Major Engg. Jobs :

Identifying the plant effluent generation sources and taking measures to complete reutilizing for
targeted zero liquid discharge.
Basic Engg package of capacity enhancement of Ethylene oxide derivatives (Ethoxylation) by
installing multiple CSTR to meet growing sales demand.
Process improvement scheme to recover Poly Glycol Ether (PEGEE) from higher of Tri Ethylene
Glycols Ether Distillation Column.
Capacity Enhancement by reducing reaction time in EO pressindustra loop Reactor by installing
Pre-treatment vessels
Installed K.O Drum to reduce the entrainment from stirred reactor & to eliminate the problem of
vacuum thereby avoiding capacity limitation.
Installed wiped film evaporator For catalyst recycle in GE-II to improve the DEGEE purity.
Installed 3 Nos Intermediate Product Storage tanks to avoid capacity limitation of Ethoxylates due
to increased no of products, higher PEGs and higher Flaked product demand.
Installed new mass flow meter to reduce the waiting time between batches & thereby increasing
the production of Agro in formulation plant.
Complete designing of Utilities namely Steam lines, Cooling water, DM water, Instrument Air for
Expansion project.
Prepared Feasibility studies of Natural Gas Turbine.
Prepared the Feasibility studies of Wet scrubber for the washing treatment of Boiler flue gases.
Modifications in multiple effect evaporator downstream calandrias from falling film to forced in
order to achieve desired concentration of distillery spent wash.

Energy Saving Ideas implemented:

Energy savings by replacing steam ejector with Vacuum pump in Steam Condensing turbine.
Utilized hot water to produce chilled water in vapour absorption machine (VAM).
Installed system for heat recovery from boilers continuous blow down Condensate to generate low
pressure steam

Reutilization of Strong acid & base reject for the regeneration of Weak acid Cation and weak base
anion in DM Plant.
Energy savings by providing VFD in Cooling Towers.
Energy savings by diverting air intake to compressor from hot medium to well-ventilated area.
Energy Savings by diverting side stream filter hot water outlet from CT basin to Cooling water
return line.

Major Hazop conducted:

Participated in HAZOP along with M/s. Chilworth for New Propylene oxide derivative plant to
identify potential hazards and operability problems associated with the deviations.
Team leader of HAZOP of Solvent extraction plant. Identified the possible ways in which hazards
and related operating problems may arise & investigated provisions in the design for safe
operability.
Participated in HAZOP for the recovery of Poly glycol ether from Tri glycol ether column bottom to
review the existing safeguards provided in the design.
Team leader of HAZOP of Electrostatic precipitator installed in one of the boiler to recommend
necessary modifications to reduce the risk and improve operability of the unit.

Others Jobs Done:

An active member in conducting 5S Audit and prepared RADAR Chart.

An active member of KAIZEN, floated ideas regarding material waste reductions in formulation
plant. Scheme payback less than a month.
An active member of PSM activity team. Activity is under implementation.

Past Experiences-

[A] MVS Engineering Co.

Accountabilities

Preparation of P&ID, Hydraulic calculation, datasheets & interlock table.

Erection and commissioning of pressure adsorption based Oxygen and Nitrogen gas plants.
Identifying plant problems & troubleshooting using well defined step guide.
Closed coordination with third party equipment & Instrument supplier as well as in house
fabricators to ensure timely delivery of units.
Onsite process modifications as per customer requirement.
Frequent travelling within India and abroad as per requirement as per urgency of task.

Major Projects

Successfully Commissioned 80 NM3/hr. PSA Nitrogen units in Carotech Bhd in Sitiawan Malaysia.
Successfully Commissioned 80 NM3/hr. PSA Nitrogen units in Surya Limited Gwalior India.

Achievement

Erected and commissioned all plants with 100 % success rate.

Pleased with continuous error free task, The Company assigned overseas jobs.

[B] Bharat Oil Company

Accountabilities

Monitoring day to day production, troubleshooting.

Direct the panel and field operators in day to day plant activities.
Establishing quality standards, implementing stringent quality control systems for incoming
materials to enhance quality of products & reduce the rejection rate.
Coordinate and working with Central technical services for plant /customer technical issues.
Planning and effecting predictive, breakdown & preventive maintenance schedules for various
machineries and equipments to increase machine up time & equipment reliability.
Attainments-

Expertise in handling trouble shooting operations during day to day production using basic
engineering skills.

----------------------------------------TRAINING / SEMINAR ---------------------------------

Attended & passed 3 days workshop on ISO 50001.

Attended 3 days training Programme on HAZOP review.
Attended 3 days workshop on Distillation Column Design & Optimization.
Attended 2 days workshop on process simulation modelling, techniques and optimization
Attended 2 days Programme on Energy efficiency optimization and Corrosion monitoring and
control.
Attended 2 days Armstrong Steam Seminar covering Applications, Selection, Installation of Steam
devices.
Attended 1 day workshop on Piping Pressure drop & other critical flows.

-----------------------------------------------------OTHER SKILLS
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Fluent in English. (Read, Write, Speak).

Knowledge of Auto-Cad, MS Office
Punching & extracting plant data using SAP.
Travel savvy.
Ability to work in team as well as working independently.

----------------------------------------ACADEMIA & PERSONAL DOSSIER

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Pursuing National Certification course for Energy Manager (Thru Correspondence) from Bureau of
Energy Efficiency India.
Passed B. Tech. (Petro Chemical Engineering) from Aligarh Muslim University in 2004
with 62 %
Date of Birth 22/12/1981
Marital Status Married & 1 year old kid
Nationality - Indian
Passport L3234095 (Validity up to 2023)
Permanent Address Mohalla Hussingunj (Kamraha) Near Rahmania Inter College, Town -Maudaha,
Distt.-Hamirpur, U.P-210507 India,
Notice Period 45 days
Reporting to DGM Process & DGM Utilities
Reporting from - 03 Engineer

------------------------------------------------------Hobbies
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Travelling & exploring new places, Internet surfing, watching documentary & music channels,
shopping etc.

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