Window Architrave Mouldings Factory / Showroom 74 Northgate Drive Thomastown VIC 3074 Toll Free 1300 272 442 Tel: (03) 9464 3666 Fax: (03) 9464 3300 Email: archiclad@bigpond.com www.archiclad.com.au Window Architrave Mouldings Window Architrave Mouldings 02. Installation Guide 06. Window Architraves 08. Window Sill Mouldings 10. Parapat Mouldings 12. Stringer Mouldings 12. Key Stones 14. Pier and Fence Caps 16. Quions and Vents 16. Decorative Custom Pieces Contents Archiclad has developed a superior range of decorative lightweight mouldings for both domestic and commercial applications. Their durability, monolithic nish, lightweight design, precision shape prole and aesthetic appeal make them the choice for discerning designers.
With our lightweight mouldings you can achieve virtually any style or effect you desire, from Edwardian, Georgian, Regency or traditional Victorian to Romanesque, Tudor, Federation and even Art Deco.
Being one of Australias leading custom mould manufacturers, we can replicate or custom design and manufacture non-standard sizes on request.
Our decorative lightweight mouldings are supplied in natural cement color that can be easily painted to suit individual projects. Made from pure resins and cementious materials makes them durable, light and easy to handle.
We offer you a wider range of other lightweight products including keystones, quoins, corbels, dentals, plinths, pilasters, prole curves and arches, which are custom made to size.
On your next project whether it be domestic or commercial, you can be sure Architectural Coatings & Facades has the specic decorative lightweight product to nish your project to perfection. Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings TOOLS REQUIRED: Tape measure Carpenters pencil Level Packers Chalk/String line Sealant gun Drill and bits Putty knife & sponge Tungsten tipped saw & mitre box or Drop Saw Before ftting our decorative lightweight mouldings, make sure the surface onto which you want to fx the mouldings is fat and level. In the case of surface not being level, simply use suitable packers at low and hollow points to level out the substrate. It is advisable when fxing, not to put any unnecessary stress on the mouldings, otherwise cracking can occur with seasonal weather changes and movement in construction. In cutting mouldings to the required lengths, use a tungsten tipped hand saw and mitre box or a drop saw. Remember to check your angles and measure twice and cut once. Large lightweight mouldings which have a polystyrene core must be sealed on cut ends with polyurethane sealant. (Contact our ofce for technical advice on recommended sealants and adhesives). Prior to installation, run a string/chalk line at the lower edge where the moulding will be fxed. Install temporary anchors along string line to substrate, and then use these to rest the moulding into position. It is important to pre-drill and countersink all mouldings prior to installing. Use a drill bit to suit the size of permanent nylon anchors and countersink them at least 3mm below the mouldings surface. Fixings should be installed at 60mm of each end, then stagger fxings from each side at approximately 600mm centres. Mouldings which have a polystyrene core; e.g. Parapets, are fxed in the same way except that nylon anchors are to also be fxed at the top of the moulding on a 45 degree angle. (Refer to attached drawings for additional fxing details) INSTALLATION GUIDE MATERIALS REQUIRED: Decorative Lightweight Mouldings Polyurethane Construction Sealant Patching putty Nylon Anchors or easy drive anchors Fixing details for solid lightweight moulds Solid Lightweight Mould Patching Compound Mushroom Head Nylon Anchor (as specifed) 60 in from ends at 600mm staggered across face Polyurethane Sealant Fixing details for large lightweight moulds Mushroom Head Nylon Anchor (as specifed) 60mm in from ends at 600mm staggered across face Patching Compound Polystyrene core Lightweight coating Mushroom Head Nylon Anchor (as specifed) 60mm in from ends at 600mm staggered across face Patching Compound Polyurethane Sealant Installation Guide Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings Apply a minimum 8mm bead of polyurethane sealant down the entire rear of the moulding. Rest moulding on to temporary anchors and into position. Drill through the pre-drilled moulding and into substrate. Insert nylon anchors through the moulding and into the substrate and tap home. Take care not to stress or damage the moulding. Using a putty knife apply patching putty to fll all anchor-fxing cavity, then rub over the patched area with a sponge to active the same surface texture as the moulding. When moulding is fnally in position, both side edges must be sealed between moulding and substrate with a polyurethane sealant making sure there are no gaps. Acrylic/water based sealants are not to be used. Our decorative lightweight mouldings come in 2.4m and 3.0m lengths and can be ftted together where longer lengths are required. Joins in the mouldings are to have a 5mm straight cut gap. Apply polyurethane sealant to the entire face of both ends to be joined, leaving a 5mm straight line join and a 2mm gap on mitre joins. Clean surface with a damp cloth for a fne visible pencil line join. Cracking at join may sometimes occur due to building movement or a combination of curing/settling of moulding. In this case polyurethane sealant can be re-applied at a later date. When the moulding intersects an expansion joint in the substrate, the same size expansion gap must be carried through the mould. Leave gaps open and free of sealant where expansion joints are, making sure mould is sealed where polystyrene core is visible. DO NOT run the mould over expansion joints. To complete the installation of our decorative lightweight mouldings, the entire surface of the mould is to be coated with an acrylic UV protection primer to act as a readiness for the fnal coat of paint. Recommended paint is a Dulux Weather shield paint or equivalent. To keep the aesthetic appeal of the mouldings its important not to overcoat with a textured fnish, as this will spoil the sharp, clean and straight lines of our decorative lightweight mouldings. Application is best completed by a highly-skilled contractor experienced in applying Archiclads products. Contact details of contractors familiar with our range of products can be provided on request by our friendly staf. It is also important that you inspect previous jobs by an applicator prior to contracting that applicator. Your choice of applicator should be based on the quality of previous work. SAFETY: Use glasses, gloves and suitable dust mask when working with our decorative lightweight mouldings. Also hearing protection is recommended when using power tools. WARRANTY: A product only warranty can be provided for projects where the complete Archiclad system has been used in strict accordance with specifcations. A separate warranty covering workmanship is to be provided on request by and on behalf of the applicator responsible for completing the works. INSTALLATION GUIDE CONTINUED Installation Guide Mushroom Head Nylon Anchor (as specifed) Mushroom Head Nylon Anchor (as specifed) 600 600 60 600 200 50 50 200 5 600 5mm join gap to be flled and surface levelled with a polyurethane sealant. Leaving a fne pencil line join Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings WAM7036 95X30 WAM7082 90 x 40 WAM7079 70 x 20 WAM7051 130 x 35 WAM7047 135 x 50 WAM7048 110 x 50 WAM7048S 90 x 35 WAM7081 110 x 28 WAM7046 100 x 35 WAM7055 145 x 35 WAM7080 100 x 28 WAM7027 90 x 25 WAM7028 95 x 35 WAM7028L 110 x 25 WAM7029 100 x 28 WAM7036L 130 x 45 WAM7030 159 x 28 MEASUREMENTS GIVEN ARE HEIGHT X WIDTH NOTE: Due to extensive product range not all lightweight mouldings will be held in stock and may require suitable lead time for manufacture and curing WAM100D 100 x 50 WAM80D 80 x 40 WAM7001 90 x 35 WAM7001S 70 x 35 WAM7002 110 x 40 WAM7003 70 x 35 WAM7023 80 x 28 WAM7010 110 x 45 WAM7011 90 x 45 WAM7014 120 x 30 WAM7014S 85 x 28 WAM7016 90 x 32 WAM7005 90 x 20 WAM7005L 90 x 35 WAM7006 85 x 30 WAM7007 90 x 25 WAM7009 90 x 50 WAM7008 100 x 40 MEASUREMENTS GIVEN ARE HEIGHT X WIDTH NOTE: Due to extensive product range not all lightweight mouldings will be held in stock and may require suitable lead time for manufacture and curing Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings WSM2019 100 x 60 WSM2019A 140 x 65 WSM2019S 105 x 30 WSM2025 110 x 88 WSM2026 110 x 80 WSM2040 145 x 85 WSM2052 140 x 100 WSM2053 130 x 90 WSM2031 120 x 70 WSM2040S 145 x 65 WSM2041 170 x110 WSM2044 145 x 85 WSM2049 130 x 65 WSM2050 120 x 60 Window Sill Mouldings Window Sill Mouldings MEASUREMENTS GIVEN ARE HEIGHT X WIDTH NOTE: Due to extensive product range not all lightweight mouldings will be held in stock and may require suitable lead time for manufacture and curing PM4074S 270 x 140 PM4075 245 x 180 PM4087 270 x 90 PM4408 200 x 140 PM4085 160 x 140 Parapat Mouldings PM4073 265 x 145 NOTE: 330 x 175 version code: 4073L NOTE: 200 x 100 version code: 4073S Parapat Mouldings PM4064 200 x 150 PM4058 210 x 135 PM4065 195 x 80 PM4062 210 x 160 PM4067 240 x 125 PM4061 190 x 65 PM40DENT 255 x 230 PM40M3 235 x 140 PM40M2S 200 x 150 PM41DENT 115 x 125 PM4000TL 280 x 250 PM4000T 195 x 150 PM4010D 190 x 170 PM4039L 250 x 100 PM40395 155 x 80 PM4041 150 x 60 PM4054 160 x 40 PM4057 170 x 120 Parapat Mouldings NOTE: 250 x 190 version code: 4062L NOTE: 120 x 100 version code: 4062S Parapat Mouldings NOTE: 325 x 250 version code: PM40M2L MEASUREMENTS GIVEN ARE HEIGHT X WIDTH NOTE: Due to extensive product range not all lightweight mouldings will be held in stock and may require suitable lead time for manufacture and curing Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings 11 SM 3000 55 x 35 SM 3012 75 x 40 SM 3013 65 x 30 SM 3017 45 x 25 SM 3015 85 x 40 SM 3018 85 x 35 KS1007 195 x 145 KS1005 235 x 200 KS1009 145 x 115 KS1010 215 x 150 KS1006 195 x 165 KS1013 95 x 95 KS1001 160 x 150 KS1002 295 x 260 KS1003 150 x 130 KS1004 205 x 170 KS1008 195 x 165 Stringer Mouldings & Key Stones Stringer Mouldings & Key Stones MEASUREMENTS GIVEN ARE HEIGHT X WIDTH KS1012S 120 x 120 NOTE: 150 x 150 version code: KS1012 Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings PC 06 100mm PC 29 100mm PC 40 PC 06 PC 40 110mm PC 06 CURVED 100mm PC 29 PC 06 CURVED FENCE CAPPING 240 FENCE CAPPING 120 Pier and Fence Caps AVAILABLE SIZES MM PIER CAPS 360 x 360 360 x 470 470 x 470 These are the standaard sizes we manufacture the various caps in. We understand that every fence is not the same, therefore custom sizes and designs can be made to suit your specifcations. However, sufcient lead time must be given to manufacture and additional costs will incur. Visit our showroom for a wider range of caps which are available. Pier and Fence Caps AVAILABLE SIZES MM FENCE CAPS Single Brick 120 Double Brick 240 Pier Cap profles are available in Fence Caps Window Architrave Mouldings Window Architrave Mouldings Window Architrave Mouldings Arched Vent with Keystone Decorative Window Surrounding With Corbels Gable Vent Mantelpiece Fireplace Cup Mould 235 x 110 Custom Arch (made to size) Vent 1 Vent 2 Vent 3 Vent 4 Staggered Quion 300 x 210 400 x 290 version available Staggered Quion 300 x 300 400 x 400 version available Round Vent Available in 520 & 360 diameter Quions, Vents & Decorative Custom Pieces Quions, Vents & Decorative Custom Pieces 1.8m 210 300 1.8m 300 300 Visit our showroom for a wider range of decorative pieces and keystones As every project is diferent and preferences vary, we can custom design pieces that cater for each individual requirement