CompleteDesignGuide PDF

3/93 1 P:\0302\Contents.
dkh
5. DETAILEDDESIGN. . . ... . . . . .. . . . . .. . . . .. .. . . .. . .. . . . . . . .. 5- 1
5.1 HEAT LOSSESTIMATES 5.1- 1
5.2 VOLTAGEDESIGNATIONS 5.2- 1
5.3 LEGENDS, SYMBOLS, ABBREVIATIONS AND
STANDARDUNITS OF MEASURE 5.3 - 1
5.4 GROUNDINGANDLIGHTNING PROTECTION 5.4 - 1
5.5 ELECTRICAL ROOM LAYOUTS 5.5- 1
5.6 5KV AND15KV LOADBREAK SWITCHES . . . . . . . . . . . . . . . . 5.6 - 1
5.7 :METAL-CLADSWITCHGEAR (5AND15KV) ............ 5.7 - 1
5.8 600VOLT SWITCHGEAR 5.8 - 1
5.9 PRIMARY UNIT SUBSTATIONS 5.9 - 1
5.10 SECONDARY UNIT SUBSTATIONS. . . . . . . . . . . . . . . . . . . . .. 5.10- 1
5.11 MOTORS........................................... 5.11- 1
4. INTERDEPARTMENTAL COORDINATION . . . . . . . . . . . . . . . . . . . .. 4 - 1
4.1 CO:MMUNICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 - 1
4.2 NEEDS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2- 1
3. PROJ ECTPLANNINGANDCONTROL 3-1
3.1 ELECTRICAL DEPARTMENT (302) MAN-HOUR ESTIMATE 3- 1
3.2 ELECTRICAL DEPARTMENT DESIGN SCHEDULE .... . . . . . . 3.2- 1
3.3 EMS DRAWINGNUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3- 1
3.4 BUDGET ANDSCOPE OF WORK 3.4- 1
3.4.1 SCOPE CHANGES (PCNIPCO) 3.4 - 1
3.4.1 TIME REPORTING SYSTEM 3.4 - 5
( 3.5 STANDARDDESIGN PRESENTATION . . . . . . 3.5- 1
3.6 QUALITY CONTROL 3.6 - 1
3.6.1 REVIEWANDAPPROVAL PROCEDURES 3.6 - 1
3.6.2 CHECKIN"G.................................... 3.6 - 10
3.7 BIDEVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 - 1
3.8 VENDOR DRAWINGREVIEW 3.8 - 1
3.9 DOCUMENT FILE NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9- 1
2. PROJ ECT DEFINITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2- 1
2.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2- 1
2.2 MAN-HOUR ESTIMATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2- 1
2.3 INITIALPROJ ECT ACTIVITIES 2.3 - 1
2.4 ELECTRICAL DESIGN INSTALLATION PACKAGE 2.4 - 1
1-1 INTRODUCTION 1.
PAGE
Contents
DEPARTMENT 302
ELECTRICAL DESIGN GUIDE
3/93 II P:\0302\Contents.dkh
9. FIELDWORK 9- 1
9.1 DESIGN PHASE .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9- 1
FORM F 9.1.2- SWITCHGEARlCIRC BKR 9- 2
FORM F 9.1.3 - TRANSFORMER 9- 3
FORM F 9.1.4 - MOTORSTARTER 9 - 4
FORM F 9.1.5 - MOTORS 9- 6
9.2 FIELD CHECKOUT ANDSTART-UP 9.2- 1
8. (future use) 8- 1
7-1 CAD 7 .
6. AUTOMATIONOFELECTRICALDESIGN 6- 1
6.1 DESIGN SOFTWARE 6 - 1
6.2 RESOURCES (IED,EID, PASCE,CADDetc.) ................ 6.2- 1
6.3 FLOWDIAGRAMS 6.3 - 1
6.4 PROJ ECT START-UP 6.4 - 1
5.12 MEDTIJ MVOLTAGEMOTOR CONTROL CENTERS 5.12- 1
5.13 LOWVOLTAGEMOTOR CONTROL CENTERS '" .. 5.13 - 1
5.14 VARIABLE FREQUENCY ADJ USTABLE SPEED DRIVES. . . . . 5.14 - 1
5.15 D.C.ADJ USTABLE SPEED DRIVE ., 5.15 - 1
5.16 INSTRUMENT POWERANDLIGHTING
TRANSFORMERS ANDPANELBOARD 5.16 - 1
5.17 WIRE ANDCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.17': I,
5.18 CABLETRAY DESIGN 5}8-:~i
5.19 CABLETRAY NUMBERING SYSTEM . . . . . . . . . . . . . . . . . . .. 5.19 - 1
5.20 CABLEANDCONDUIT NUMBERING SYSTEM 5.20- 1
5.21 CONDUIT SYSTEM DESIGN 5.21- 1
5.22 POLE LINE : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5.22- 1
5.23 UNDERGROUND CABLESANDDUCTS . . . . . . . . . . . . . . . . . . 5.23 - 1
5.24 LIGHTING 5.24 - 1
5.25 WELDING OUTLETS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.25 - 1
5.26 FIRE PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26 - 1
5.27 PAGEIPARTY COMMUNICATION SYSTEM 5.27 - 1
5.28 UNINTERRUPTIBLE POWER SYSTEMS (UPS) . . . . . . . . . . . .. 5.28- 1
5.29 BATTERIES ANDBATTERY CHARGERS 5.29 - 1
5.30 HVACWIRING DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5.30- 1
5.31 HAZARDOUS AREAS 5.31- 1
,/
DEPARTMENT 302
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APPENDIXC - STANDARDDESIGN PRESENTATION
APPENDIXB - STANDARDDETAILS
APPENDIXA - ELECTRICAL DEPARTMENT CHECKING PROCEDURES
DEPARTMENT 302
1194 -1- P:\0302\EXH_TBL.dkh
MOTOR RELEASE SHEET 5.11 - 2
TABLE 5-1 (460 V MOTOR WIRING DATA) 5.11 - 3
TABLE 5-2 (460 V MOTOR CONTROLLERS WITH BKR) " 5.11 - 4
TABLE 5-3 (460 V MOTOR CONTROLLERS WITH FUSE) 5.11 - 5
TABLE 5-4 (575 V MOTOR WIRING DATA) 5.11 - 6
TABLE 5-5 (575 V MOTOR CONTROLLERS WITH BKR) " 5.11 - 7
TABLE 5-6 (575 V MOTOR CONTROLLERS WITH FUSE) .... 5.11 - 8
TABLE 5-7 (2300 V MOTOR WIRING DATA) ............. 5.11 - 11
TABLE 5-8 (4160)V MOTOR WIRING DATA) 5.11 - 13
TABLE 5-8a1 (MNCABLE SIZE FOR MV. MOTORS
BASED ON S.C.) 5.11 - 14a
TABLE 5-9 (480 V CAPACITORS FOR MOTOR LOADS) 5.11 - 15
TABLE 5.10 (600 V CAPACITORS FOR MOTOR LOADS) 5.11 - 16
TABLE 5.11 (2400 V CAPACITORS FOR MOTOR LOADS) 5.11 - 17
TABLE 5.12 (4160 V CAPACITORS FOR MOTOR LOADS) 5.11- 18
CAD CELL FOR LEGEND SHEET NOTES AND SYMBOLS .. " 5.3 - 12
NEEDS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 - 2
HOW TO MARKUP THE ENG. DRAWINGS AND
NON-DRAWING PROGRESS - EMS 3.3 - 2
PROJ ECT CHANGE NOTICE 3.4 - 2
S:r:l\.fONS_REPORT (TRS_DEPT_STD_2) 3.4 - 7
SWONS_REPORT (TRS_DEPT_STD_3) 3.4 - 7
SWONS_REPORT (TRS_DEPT_STD_4) 3.4 - 7
PROJ ECT FILE SYSTEM 3.9 - 1
BASIS FOR ENGINEERING MAN-HOURS . . . . . . . . . . . . . . . . . .. 2 - 1
CLIENTIPROJ ECT REQUIRElVlENTS " 2 - 1
ELECTRICAL SYSTEM CHECK-LIST 2.3 - 3
ENGINEERING FLOW DIAGRAM 1 - 1
PAGE DESCRIPTION
5.11
TABLES:
5.3
4.2.a
3.9.1
3.4.1
3.4.2a
3.4.2h
3.4.2c
3.3.1
2.2.1
2.2.2
2.3.3a
1.1
EXHIBITI
TABLES
Thefollowinglist showstheexhibitswhichareincludedafter thepagenumber
shownandthetables areshownontheactual page:
LIST OF EXHIBITS AND TABLES
DEPARTMENT 302
1194 -2-
TRANSFORMERIPANELBOARD SELECTION & CABLING .. 5.16 - 6
480V PRIMARY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.16 - 7
600V PRIMARY 5.16 - 9
PANELBOARD SCHEDULE (120/240 V, 1PH, 3W 5.16 - 10
PANELBOARD SCHEDULE (20BY/120 V, 3PH, 4W) 5.16 - 10
PANELBOARD SCHEDULE (4BOY/277 V, 3PH, 4W) 5.16 -10
PANELBOARD SCHEDULE (4BOV, 3PH, 3W) 5.16 - 10
TABLE 5.17.7 (COLOR SEQUENCE FOR 600 V
CONTROL CABLES) 5.17 - 3
VOLTAGE DROP TABLES 5.17 - 6
PAGE DESCRIPTION
DEPARTMENT 302
P:\0302\EXH_TBL.dkh
5.17.9
5.16.B
5.16.B.a
5.16.8.b
5.16.Ba
5.16.8b
5.16.8e
5.16.Bd
EXHIBITI
TABLES
VE NOORHE AT
- - - - - - - - l
1
1
1
1
1
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E LE C . E QUI p, R OOM
E X H I B I T I . _ !
C LlE NT C C C R DINAT ION
I
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1
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E LE C . E QUIP ME NT
HE AT LOS S OATA
TO HVAC
F LOOR OP E NlNG'S
LE VE LING C HANNE LS .
E TC . TO S TR ueT.
E LE C . R OOM S P AC E
& WALLOP E NI NG' S
TO AR C H, DE P T.
C HE S T, TANK S P E C 'S
F OUNOATION !.
R E AOY F OR E QUIP ME NT
R E LE AS E S
E QU[P . S P E C 'S INQUIR Y
!.S UBS TAT[ON R E LE AS E S
E LE C . OIS T. I
1
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1
1 TR AY C OOR DINATION
1
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1
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P IP ING/ME C H. OE S ION
lIE " C ONF IR MATION IN WR ITING IS R E QUIR E D UNTIL
P OWE R HOUS E[S F ULLY [MP LE ME NTE D [N F UTUR E .
ALL DR AWINGS . MATE R IAL R E LE AS E S . E TC .
MUS T HAVE R E S P E C TIVE S TAF F E NGR 'S &
QUALI TY C ONTR OLE NGR 'S AP P R OVAL
P R lOR TO IS S UE UNLE S S NOTE D P R E L1 MINAR Y
OR F OR INF OR MATION ONLY .
(P OWE R HOUS E )
VE NDOR E QUIP ME NT
E S TABLIS H MA IN TR AY
S P AC E WITH
P IP ING/ME C H. OE S INE R S
1
1
__I
1 _ _ _ _ _ _ _ _ _ . . . J
P R OJ . E QuIP . LIS T
(P OWE R HOUS E )
LAY OUTS BY P R OC E S S AR E A
(C AOE )
E N G I N E E R I N G F L O W D I A G R A M
D E P A R T M E N T N O . 3 0 2
(3/93)
2-1
P:\0302\guide_hk.dkh
Completethe "Basisfor Engineering Man-hours" form(Exhibit 2.2.1) and
submit withman-hours forapproval. Reviewthescopeof servicesshownon
"ClientIRequirements" form (Exhibit2.2.2) normally issued by project
management with request for man-hours. Samplesfor both the formsare
attached onnext fewpages.
,
r
The department manager will propose lead and staff engineers when a
proposal request isreceived. Anestimating guidehasbeendevelopedandis
to be used by the lead engineer to estimate the engineering man-hours
required forthe project. SeeSection3.1.5forthis document. Theestimate
must beapprovedbythedepartment manager andthegroupmanager.
2.2 MAN-HOURESTIMATE
The intent of this section is to outline the activities and individual
responsibilities of departmental personnel inthe executionof the electrical
designpackage.
2.1 GENERAL
2. PROJECT DEFINITION
DEPARTMENT 302
APPROVED:
1/93
No. of trips
Page 1 of 3
2300
2100
3410
2700
2700
2000
S :IAPPE NOOO18 e..E C T .BAH
E qUipment
C lients
S imons
C onstruction
C lients
S imons
S imons
SPECIF/CA TlONS
Material
C lients
6.
DESIGN CRITERIA
C lients
S imons
5.
DEMOLITION
Field Markings
S pecified on Drawings
C ontractor Walk-through
Photographs
4.
OTHER FIELD ACTIVITIES AND/OR VISITS 3.
EXISTING FACILITY EVALUATION 2.
ENGINEERING STUDIES
Power Distrnution C onfiguration
Load Row
S hort C ircuit
Metering and Relaying
Protective Devise C oordination
Power Factor C orrection
Large Motor S tarting
Harmonics Analysis
Transient S tability
S tep and Touch Potential
Drive S ystems
1.
Guideline G 2100001 18.0 E LE C TRIC AL
BAS IS FOR E NGINE E RING MANHOURS DE TAILE D DE S IGN
PROJ E C T NO.
1 1 9 3 P age 2 of 3 S:I A PPENDI X \ 1S-aECT.BAH
. .
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Il:'i~~ : : i : :i~:i:i::~:':",':~: : : ; i i i : : : { , ~~?:I I : , ", ' :~;5~j
'::' ,}(td':)tj:
f .:; 'J.;',-;: ~G [sr; ~' 'I)I1~Tllrr; "?'
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(,:' , - c ~.: " , ' :; , , '
7. DESIGN STANDARDS 2 5 0 0
Cli8nts
Simons
8. MATERIAUQUANTfTY TAKE-OFFS 2 3 0 0
9. BILL OF MATERIAL 2 3 0 0
1 0. CAPITAL COST ESTIMATES 6000
11. PRICE INQUIRIES & EVALUATIONS 2 4 0 0
12. VENDOR DOCUMENT REVIEW 2900
Equipment
Materia!s
13. CONSTRUCTION POWER
14. SINGLE LINE DfAGRAM 3806
P ower Distribution Single Line
Metering and Relaying
LV Motor Control Centers
MV Motor Control Centers
UP S Systems
Station Battery
15. MOTOR LIST 3 5 0 2
15. GROUNDING PLANS 3503
Buildings and Equipment
Utility Tie Substation
Lightning P rotec tion
Cathodic P rotec tion
DCS Systems
17. LIGHTING DRA WINGS 3504
Site (Outdoor, Roadway)
Buildings
P anel Boar d Sc hedules
FIXtureSc hedule
Speci al Requirements
18. ELECTRICAL EQUIPMENT AREA LAYOUTS 3 5 0 5
Elec :tric aIEquipment Rooms
Transformer Areas
Utility Tie Substation Area
G uideline G 2100001
Exhi bi t 2 2 1
18.0 ELECTRICAL
BASIS FOR ENG INEERING MANHOURS DETAILED DESIG N
P ROJ ECT NO.
1/93 Page 3 of 3
S:WPENOIX\1S-aECT.BAH
Exhi bi t 2, 2 1
Iflllltlll;l_fi;!;;;'Z~;fL~:i_
Other
19. POWER AND CONTROL LA YOUTS 3 5 0 6
Cable Tray and Conduit
Conduit Only
20. ELECTRICAL EQUIPMENT LAYOUT DETAILS 3 5 10
LV Motor Control Centers
MV Motor Control Centers
Electrical System Control Panels
Process Operator Panels -
Panelboard Schedules (Other than Lighting)
System Block Diagrams
3507
21. ELECTRICAL SCHEMA TICS 3509
Motor Elementary/Connection
Metering & Relaying 3-Une Diagram
MV Breaker Close-T~ Elementary
22. CABLE SCHEDULES
Power and Control Cable Schedules
3 5 0 6
InstrumentCable Schedule
3 7 0 5
23. CABLE TERMINA TlONS 3508
Termination Schedules
Connection Diagrams
24. COMMUN~AnONDRAWmGS 3 5 11
In-plantTelephone and Paging
In-plantRadio/CCTV
Security Systems
Rre Alarm Systems
Others
25. ELECTRICAL HEAT TRACINGS 3514
26. CONSTRUCTlONIINSTALLA TlON DETAILS 2500
27. CHECKOUTISTART UP COMMISSIONING 9600
28. FIELD QUESTIONS/SUPPORT 3515
29. O&MMANUALS 9500
30. RECORD DRA WINGS 4200
,
\
;
Guideline G 2100 001 18.0 ELECTRICAL
BASIS FOR ENGINEERING MANHOURS DETAILED DESIGN
PROJ ECT NO..
1/93 Plge 1of 6
S:\AP P eIDOOCUE NTP RBAH
1.
RFP Document Write-Up
Class A P ackage (scope document from client)
Scope and E stimate Document
P re-Bid TJ "l>Required
Others
2. CONSTRUCnONAPPROACH
Mult~le packages
Construction management
General contractor
EPC
Union
Open Shop
)
3. ENGINEERING CONTRACT TYPE
lime and E xpense
Cost P lus Axed Fee
Lump Sum
Guaranteed Maximum
EPC
E vergreen" Agreement
Other
4. TASKFORCE
5. CUENT IN RESIDENCE
6. CAD
General
Client's Automation Contact:

E nhanced file security
E quipment (woJ i(stations,
plotters, modems, printers)
at project site
P lant ModeHng Software
) P ASCE
Other: (specify)
GUla;;,. G 2'100001
=
Exhibit 2.2.2
CUE NT/P ROJ .E CT RE QU(RE ME NT~
" D ET A I L ED D ESI G~
1193 Page 20f 6
S:W'P E NOOOClJ E NTP R..BAH
COORDINATION MEETINGS
Home Office
How often _ _ Assumed duration
7.
CAD: 20 Design Files
MicroStation P C (Intergraph)
- Simons Spec
- CHentSpec
AutoCAD (Auto Desk)
Simons Spec
- Client Spec
Other 2d CAD package (specify)
E lectronic Deliverable/CAD Output
Special.plotting requests? (specify)
Color plotting or printing?
P lotting Software
Simons Spec
- CHent Spec
P rogress P rints
Paper
E lectronic
Record Drawings
- Paper
- Mylar
- E lectronic
E ngineering Database Files
Clerical (WordP erfect, E xceQ Files
ME DIA:
- Tape
- Floppy
- Optical Disk
E lectronic Receivables
Files to be received from Client?
Files to be received from Vendors?
GiJ d& G2100001
==
C~IE NT/P ROJ E CT RE QUIRE ME NTS
DE TAILE D DE SIGN
Exhi bi t 2. 2. 2
1 1 9 3 Page 3of 6
Client's Office
How often _ _ Assumed duration
Site Office
How often
_ _ Assumed duration
8. TRAVEL
Simons' Standards
Client SpecifIC Requirements
9. DESIGN & CONSTRUCTABIUTY REVIEWS How Otten
1 0. SPECIAL QA/QC REQUIREMENTS
Engineer
EquipmentIMaterial
Construction
11. DEMOLmON DRAWINGS
~112. REGULATORY AGENCY PERMffS , -
P lanning and Support
Building
NP DES
Environmental - A i r
-WtAer
Others
13. GEOTECHNICAL REPORT
Supplied by
-Cnent
-Simons
14. DESIGN CRffERIA
Simons' Generated
Client Specified
Di~line Dependent
15. ADVANCED PLANNING
16. DESIGN STANDARDS
\
Simons' Generated
Client Generated
D~line Dependent
Exhibit 2.2.2
CUENT/P ROJ ECT REQUIREMENTS
DETAILED DESIGN
1 1 9 3
17. SPECIFICATIONS
Equipment
Simons
Client
Di~line Dependent
Material
Simons
Client
Dis~line Dependent
Construction
Simons
Client
Discipline Dependent
)
18. SCHEDUUNG
.,
Type
Master Schedule
Engineering
P rocurement
Construction
Shutdown Schedule
level
Simple Bar Chart
CP M with no Manpower Loading

CP M with Manpower Loading
19. DRAWINGS
Simons' Standard Fonnat
Numbering System
- Simons Standard
- CRents Standard
Size(s)
Scale
)
G iI I CW ... G 2 '1 0 0 0 0 1
=
CLI ENT/P ROJ ECT REQUI REMENTS
DETAI LED DESI G N
Exhi bi t 2. 2. 2
1/93 Page 5 of 6 S:W'f'ENOIXlCUENTPflBAH
-.~-
20. DRAWINGUST
DTS
Other (specify)
21. EQUIPMENT UST
20120 Generated
EQl
Other (specify)
22- EQUIPMENT NUMBERS
Simons' Standards
Client Standards
23. AREA NUMBERS/ACCOUNT NUMBERS
Simons' Standards
Client Standards
24. ENGINEERING MANHOUR MONITORING
EMS
Other (specify)
25. CAPITAL COST ESTIMATE
Design Estimate To Be Done At_ _ % Design
Update existing
F ormat
MateriaVQuantity Take-offs
By Discipline
By Estimating
ContingencylRisk Analysis
26. BUDGET AND COST MONITOmNG AND
CONTROL
Engineering
Engineered Equipment
All Capital Cost
27. PROCUREMENT
Terms and Conditions
level of effort if by Simons
Procurement plan
Inquiries and evaluation
Gl l l i W ne Ii2100 I X f i
==
l=
Exhi bi t 2. 2. 2
CLIENT/PROJ ECT REQUIREMENTS
DETAILED DESIGN
.: --J - - .
1 1 9 3
SeeDepartments
S:\APPENJ )OOCUeI T?R..BAH
3 9 . CONTROL AND INFORMAT1 0N SYSTEMS
Integrated S taging and S imulation Testing (IS S T)
Dynamic S imulation (IDE AS )
Advanced process control strategies
Information systems
P lantwide systems integration
HAZOPS REVIEWS 38.
"RECORD" ORAWINGS 37.
O&MMANUALS 36.
SPARE PARTS UST 35.
34. OPERATOR TRAINING
33. COMMISSIONING
32. CHECK-Our AND START UP
31. TlE IN UST
Vendor document expediting included with procurement of
equipment
VENDOR QUAUTY ASSURANCE
MONrrOR/N~/NSPECnON
S hop Visits for QA Compliance
Inspections per CHents Requirement
30.
Home Office
S ite Visits
VENDOR EXPEDmNG (Equipment) 29.
28. VENDOR DRAWING CONTROL
S lmons'VDC
Client requirement for drawing review
Other (specify)
Bid tabulations
Requisitions
Negotiation
P urchase order
Agency agreement
Construction packages
P referred Vendors S pecified
Page6 of 6
:'\
'.j
ExhLbLt 2.2.2
CLIE NT/P ROJ E CT RE QUIRE ME NTS
DE TAILE D DE S IGN
(3/93)
2.3 - 1
P:\0302\guid,,_hk..dkh
Becomefamiliar withtheworkareas. Thisistoidentifyareas that
might requirespecial engineeringtasks. Apreliminarydrawinglist
shouldbedeveloped.
Assembleloaddatabyareaandvoltageleveltodeterminedistribution
equipmentneeds.
Thesestepsmustbedonewelltoensurethat thedesignandequipment
procurementplanswill proceedwithminimum change.
Beforemajor equipment specificationsareprepared, the singleline
diagrammustbedeveloped,approvedinternally, andapprovedbythe
client. Theworkshouldincludeprotectiverelayingrecommendations.
Projectscope
Thedrawingsanddocumentsthat will beproduced
Drawingcontent. Examplesofsomedrawings/documentsmaybe
includedinthemeetingminutes.
Mostprojectswill beginwithanengineeringkickoffmeeting. Theobject
istothoroughlyreviewthefollowingitems:
Review the project scope, deliverables checklists ("Basis for
Engineering Manhours" (Exhibit 2.2.1) and "ClientlProject
Requirements"(Exhibit2.2.2),andtheproposedengineeringestimate
andadvisethedepartmentmanagerofanyadjustmentsthat shouldbe
submittedtotheprojectmanager.
2.3.3 Theleadengineerwill beresponsibleforthefollowingactionsasinformation
becomesavailableorasprojectscopedictates.
2.3.2 Leadand staff engineer assignmentswill beconfirmedbythe department
manager.
2.3.1 Uponawardofaproject,anumberofitemsmustbeaccomplishedassoonas
possible. Thefollowingliststhosewhicharegenerallyapplicabletoourwork.
Theactual activitieswill bedeterminedbytheprojectscopeandclientinput
andparticipation.
2.3 INITIAL PROJ ECT ACTIVITIES
DEPARTMENT 302
APPROVED:
(3/93)
2.3- 2
P:\0302\guid&_hk.dkh
Confirm responsibility break points with the control systems
department. Establish the method tobeused to conveyinformation
Establish a method to handle drawing and information distribution
withinthedepartment. Set upfilingrequirements. A master filefor
informationand drawingsmust bemaintained bythelead engineer.
The lead engineer should prepare a "Designer'sNotebook" for the
project. Materialsfromthisdesignguidemaybecopiedtopreparethis
book. Thisdocumentwillbehelpful duringthedesignphasetoprovide
consistency.
Assembletheproposeddocumentationpackagewith examplesof each
document for review and approval by the client. This must be
accomplishedasearlyintheprojectaspossible.
Reviewthescopefor staff engineeringsupport requirements. Review
this withthedepartment manager andtheappropriatestaff engineer.
Reviewthedesignpresentationanddocumentationprocedureswiththe
technical and department managersearlyintheproject.
Departmental guidespecificationsmust beusedtoprepare equipment
andinstallation specifications. Thesearetobemodifiedasrequiredto
meettheclientsrequirements. Theguidespecificationsshall bemarked
inred andreviewedwiththetechnical manager prior to beingrevised.
Areview.meetingwiththeclientshouldbeheldtoobtaintheir input to
the overall designphilosophy. The"Electrical SystemCheck List"
(Exhibit2.3-3a)and"ElectricalDrawingCheckList(Exhibit 2.3.3b)will
behelpful forthis activity.
Establish client contact ifthis wasnot doneat theprojectengineering
kickoffmeeting. Thetiming will varybyproject. A sitevisit would
normallybethebestmethod. Itismostimportant that knowledgeofall
datathat has beenmadeavailabletoSimons-Easternand theproject
scopebeknownat this time.
Prepare amanning scheme for reviewwith the department manager.
DEPARTMENT 302
APPROVED:
(3/93)
2.3 - 3
Reviewtheprojectrequirementswiththeautomateddesigncoordinator
totakemaximumadvantageoftheelectricalautomateddesignpackage.
between the two departments. Goodcommunicationsmust be
maintained to allowboth designdepartments to accomplishtheir
respectiveworktaskseffectively.
DEPARTMENT 302
APPROVED:
10192 Electrical - 1 P:\0810\Elecdescr.bah
Client Signature _
Approval Date _--'- _
PagesAffected Date Approvals Rev.
Date _
Client
Representative
SIMONS-EASTERNCONSULTANTS,INC.
ELECTRICAL DESIGN CRITERIA
Exhibit 2.3.3a
Proj. Manager
Prepared by
Location
Client
Project Title
Project No.
II. ELECTRICAL EQUIPMENT
A GENERATOR
L KVA: 5. Amps:
2. KW: 6. Phase:
3. P.F.: 7. Hertz:
4. Volts: 8. Cooling:
9. Generator Feeder size or Amperes
() Bus Duct
( ) Cables InConduit
( ) Cables InCableTray
( ) CableBus
10. Turbine
( ) Condensing
( )Non-Condensing
() Gas
11. Exciter
( ) Static
( ) Brushless
P:\0810\Elecdescr.bah Electrical - 2 10/92
F. Existing normal loadonutility tie or tietransformers: _
Direct utility ties (without transformers) description: _
Volts (prilsec):'--- _
kVA Rating(s): _
Normally used or standby: _ No. of Utility Tie'I'ransformera: _ E.
D. Number of generators &characteristics: _
kW:, _ P.F.: _ kVA: _ In-plant Generation: _
C.
B. SystemGrounding: _
Frequency: _ Phase: _
Volts:
---
A.
1. PRIMARY SUPPLY &DISTRIBUTION - (obtain existing systemget one-linediagram and
power systemstudies.)
Exhibit 2.3.3a ELECTRICAL DESIGN CRITERIA
Volts:. _
Amps: _
Nominal Interrupting Rating:. __
2. Ratings:
( ) None
() Aluminum
( ) Silver
( ) Copper;
() Tin
1. Bus:
Plating
C. SWITCHGEAR (New)
2. Metering, relaying &instrumentation: _
Manufacturer's identification:;...._ _
MVA:'-- _ Nominal interrupting rating:. _
1. Type: _
B. SWITCHGEAR, Existing (Get drawings ifneeded.)
14. Acceptable Manufacturers: _
( ) Solidly Grounded
( ) Resistor Amps for Sees.
( ) Cast Grid
( ) Stainless Steel
( ) Reactor
()Other: _
13. Generator Neutral Grounding:
Volts:
-------
Amps: _
AlC Sym.: _
C.T. Amps: _
12. Neutral Breaker Ratings:
__ ....cAmps
() Rotating
( ) Direct Connected
( ) Separate Rotating
__ __;KW; Volts D.C.;
10192
() Remote
(51)
(51N)
(67)
(32)
(86)
Electrical-4 P:\0810\Elecdescr.bah
() OnSwitchgear
() TimeOvercurrent Phase
() TimeOvercurrent Ground
() TimeOvercurrent Directional
() ReversePower
() Lockout
() Other:
7. MainBreaker Relaying:
Volts:
--------
Amps:. __
Nominal Interrupting Rating _
S. MainBreaker Ratings:
Varmeter
PowerFactor
Watthour withDemandRegister ( )Secs
Frequency withRecordingChart ()
Generator Temperature
SynchronizingPanel
Other
() Remote
()
()
()
( ) Remote
(32)
(51y)
(87)
(87G)
(40)
(SO)
(87)
(51G)
(4S)
() OnSwitchgear
() Ammeter withRecordingChart
() Voltmeter withRecordingChart
( ) Wattmeter withRecordingChart
()
( )
()
()
()
( )
()
5. Generator Breaker Metering:
() OnSwitchgear
() ReversePower
() Overcurrent wNoltageRestraint
() Generator Differential
() Generator GroundDifferential
() LossOfExcitation
() VoltageBalance
() BusDifferential -
() GroundOvercurrent
() ReversePhase, Phasebalance
() Others:
4. Generator Breaker Relaying:
Volts: _
Amps: _
Nominal Interrupting Rating::__ _
3. Generator Breaker Ratings:
10/92 Electrical - 5 P:\0810\Elecdescr.bah
14. AcceptableManufacturers: _
( )Existing
() Manufacturer'sStandard
() Special:
13. PaintingRequirements:
() New
() 125VoltsD.C.
() 250VoltsD.C.
() Other
() PreferredManufacturersrj; _
() Min.
( )Remote
() Remote
(51)
(50)
(51N)
(67)
(32)
(86)
12. Stationbattery:
( )OnSwitchgear
() Ammeter
() Voltmeter
() Wattmeter
() Watthour withDemandRegister
() Other:
11. Feeder Breaker Metering:
ReversePower
Lockout
Other:
TimeOvercurrentDirectional
Instantaneous Overcurrent Phase
TimeOvercurrentGround
() OnSwitchgear
() TimeOvercurrentPhase
( )
()
()
( )
()
()
10. FeederBreaker Relaying:
Volts:'--- _
Aunps: __
Nominal InterruptingRating: _
Min.
() Remote
Exhibit 2.3.3a ,:
9. FeederBreaker ratings:
Voltmeter
Wattmeter
Watthour withDemandRegister ( )
Other:
() OnSwitchgear
() Ammeter
()
()
()
()
8. MainBreaker Metering
,ELECTRICAL DESIGN CRITERIA
10/92 Electrical - 6
( ) Demand Register
( ) With Switches
( ) Stationary
() Aluminum
( ) Silver
( ) Non-Fused
() No
( ) Thermal-Magnetic
( ) With Switch
( ) With Switch
Drawout
Copper
Tin
Fused
Yes
Solid State
Main Ammeter
Main Voltmeter
Wattmeter
Watthour Meter
Feeder Ammeters
Other:
()
()
()
()
()
( )
()
()
()
( )
()
()
P:\0810\Elecde8CT.bah
() Solidly Grounded
() Resistance Grounded:____ Amps, for Sees.
() Ground Relay ToTrip In:'-- Sees.
() High Resistance Ground ( ) With Alarm
() Ungrounded
() Ground Fault Trace System
() Zig-ZagGrounding Transformer
( ) Cast Coil ( ) Oil
Primary Volts:, ..,.- _
Secondary Volts: -:------ -
Primary Connections: () Delta ( ) Wye
Secondary Connections: () Delta ( ) Wye
Cooling System:
( ) Dry Type ( ) Silicon
( ) Other: ---:-:--:::----:----: __ ---:-~--:----------
Impedance:_____ ( ) Standard ( ) High
Fan Cooling: ( ) Future ( ) Installed
Efficiency ( ) Standard ( ) High
4. Secondary Switchgear:
3. Neutral Grounding:
Construction:
Bus Material:
Bus Plating
Breakers:
Main Breaker:
Breaker Trip:
Metering:
Primary Selective Switches
Fused ( ) Non-Fused
Primary Circuit Breaker
Phase Over Current Relays ToTrip: _
Primary Breaker
Feeder Breaker In Primary Switchgear
Other:
- - - - - - - - - - - - - - - - - - - - - - - - - - -
Non-Fused ()
2. Transformer Ratings:
Fused Switch ()
()
( )
()
()
()
()
()
1. Primary Disconnecting Device
D. UNIT SUBSTATIONS
10192
Electrical - 7 P:\0810\Elecdescr.bah
() Thermal-Magnetic C.B.
() Magnetic Only C.B.
() Fused Switch
13. Starter Disconnects:
() Separate Source
() Individual Control Power Transformers () Standard ( ) Oversized
() Main MCC Control Transformer
() Other:
1. NEMA Enclosure: ( ) 1A () 3R ( ) 7 ( ) 9 () 12
2. NEMAClass: ( ) I () IT
3. NEMAType: ()A () B ( ) C
4. Main Disconnect: ( ) Main lugs only ( ) Circuit Breaker ( )FusedSwitch
5. Main Bus Amps.: ( ) 600 () 800 ( ) 1200 ( ) 1600 ( ) 2000
( ) Others
6. Vert. Bus Amps.: () 300 ( ) 600
7. Ground Bus: () Top ( ) Bot.
8. Bracing (ASym): () 22K () 42K () 65K ( ) lOOK
9. Bus Material: () Copper () Aluminum
10. Bus Plating: () Tin ( ) Silver ( ) None
11. TopHat _ () None ( ) Incoming Line ( ) All Sections
Sizeof TopHat inches
12. Control Voltage: ( ) 120VAC( ) DC ( ) Others
E. LOWVOLTAGE MOTOR CONTROL CENTERS
7. Acceptable Manufacturer's: _
() Manufacturer's Standard:
() Special Requirements:
6. Painting:
Indoors:
Outdoors:
( ) Indoors ( ) Outdoors
( ) Separate ( ) CloseCoupled
If separate, indicate connection (eg. Bus Duct or Cable
Bus, etc.) _
( ) HVAC ( ) Ventilated () Heated
( ) Walk-in ( ) Non-walk-in
Primary Switch:
Transformer:
Switchgear:
Coupling:
5. Installation:
Exhibit 2.3.3a ELECTRICAL DESIGN CRITERtA
()------
( ) 3High
( ) 12
()2High
() 3R
( )Air-break
() 2000 Amps
()1High
() 1A
() Vacuum
() 1000Amps
1. Construction:
2. NEMA Enclosure:
3. Contactor:
4. Power Bus:
F. MEDIUM VOLTAGE MOTOR CONTROL CENTERS
() Describe (i.e. local pb, PLCIDCS Control, interlock bypass, etc.)
3. General Motor Control Philosophy
Panel () () Local
() Description
2. Pushbuttons and other control devices
() Permitted for single-phase
() For three-phase in remote location
() In the following areas. _
() Typeso _
1. Individual Controllers
18. Miscellaneous Motor Control Information
() Separating Terminal Blocks
() Coil Surge Suppressors
() Other
17. Special Requirements:
() Front Only
() Front and Rear
16. Arrangement:
( ) Other
( ) Other
( ) Class RK5 ( ) Class J
( ) Class J ()Class H
15. Fuse Type:for Motors () Class RKI
for Feeders ( ) Class RKI
() Thermal-Magnetic C.B.
() Fused Switch
14. Feeder Disconnects:
( ) TENV ( ) Standard Open
()TEFC ()TEAO
( ) Explosion Proof in Classified Areas, _
4. Enclosures:
( ) High 3. Efficiency () Standard
H.P. to H.P. () 460 Vac () 575 Vac 2. From
'-----
H.P. 120Volts AC., Single Phase 1. Below
---
G. MOTORS - LOW VOLTAGE
() Manufacturer's Standard
16. Painting:
() Class _
() Mounted in MCC
() Mounted Remote
() Other:
15. Wound Rotor Motors - Resistors:
() Static Excitation - Mounted Remote
() Static Excitation - MCe Mounted
() Common Excitation Bus
() Brushless Excitation
() Remarks: _
( ) Voltmeter D.C.
()Yes: Mfgr.__
( ) Other: _
( ) Other: _
( ) None
()-----
() 60K
() Aluminum
( ) Silver
() No
( ) 240Vac
() No
() No
() Ammeter
14. Synchronous Motor Excitation:
5. Bracing(A Sym): ( ) 40K
6. Bus Material ( ) Copper
7. Bus Plating ( ) Tin
8. Bus Insulated ( ) Yes
9. Control Volts: ( ) 120Vac
10. Ground Sensor: ( ) Yes
11. Solid State Motor Protector Mod.
12. Metering - Induction Motors:
13. Metering - Synchronous Motors:
( ) Ammeter AC. ( ) Ammeter D.C.
()Other:, __
10/92 Electrical- 10 P:\0810\Elecdescr.bah
( ) Space ( )Winding
( ) 120VAC () 208VAC () 240VAC
7. Heater
()---------------
( ) 1.15 6. ServiceFactor () 1.0
Temperature RiseinC: _
( ) ClassB ( ) Other:. _
5. Insulation:
( )TEFC ( ) OpenDrip-Proof Sealed
( )Weather-Protected TypeI
( )Weather ProtectedTypeII () Other _
4. Non-HazardousAreaEnclosures:
( )TEIGF, UsingGas ( )TEWAC
( )PurgeCollectorRings
3. HazardousAreaEnclosures:
() High ( ) Standard 2. Efficiency
H.P () 2300Vac () 4000Vac () Other _ 1. Above
--------
H. MOTORS- MEDIUMVOLTAGE
10. Special Features:. _
9. Acceptablemanufacturer's: _
( ) Space. HPandabove
( )Winding HPandabove
( )None
8. Heater:
( ) Other ( ) T 7. Frame:
()-----------
( ) 1.15 6. ServiceFactor: ( ) 1.0
()Other: __
( ) ClassB
( ) ClassF
Temperature RiseinC _
5. Insulation:
Exhibit 2.S,.3a ELECTRICAL DESIGN CRITERIA
( ) SingleMotor
( ) Multi Motor
( )IsolationTransformer
( ) Self Diagnostics
( )ACLineCkt. Breaker
( )ACMotor Contactor ( DriveBypass)
( )Local Control
( )RemoteControl
( )AnalogI/O () 4-20Ma ( ) 0-10V
( )Jogging
( )Reversing
( ) DynamicBraking
( )AutoReset After Fault
( )9 ( )12
I. ACVARIABLEFREQUENCY DRIVES
1. DrivenEquipment:
( ) Conveyor () Fan
() Pump ( )Other:
2. Input Voltage:
( ) 208or 240 () 480
( ) 600 ( ) 2400
( ) 4160
3. NEMAEnclosure: ( )1A ( )3R ( ) 7
4. Control Features:
13. Special Features: _
12. Acceptablemanufacturer's: _
( ) Manufacturer's Standard
( ) Special Requirements
11. Painting:
( ) Short () Long 10. Shaft
Type. _ ( )Yes, HP andabove ( )No 9. RTD's
8. Bearings(type), ~ ___
10/92 Electrical- 12 P:\0810\Elecdescr.bah
MediumVoltageBus:
Banksonsecondarysideofunit substations:
Individuallymountcapacitors
Individual motorsrated: hpandlarger:;......_ _
( )ATMCC ( )AtMotor
2. Newinstallations:
1. Locationofexistingunits:
J. POWERFACTORCORRECTION
( )AutoRestart AfterFault
( ) Other:
10/92 Electrical - 13 P:\OBIO\Elecdescr.bah
FieldJunctionBox(MarshallingPanel): ()Yes ( )No
If yes,multi-pairedinstrumentationcablefromcontrolroomtofieldjunction
box ()Yes ()No
1. Armoredcableintray
2. Traycableintray
3. Singleconductorsinconduit
4. Preassembledaerial cable
5. Cablebus
6. Busduct
7. TrayCableinconduit
8. 2/c or 3/c cablesintray(instrumentationcable)
9. Multipleconductorcableintray
10. 2/c or3/c cablesinconduit(instrumentationCable)
11. Multipleconductorcablesinconduit
12. Other (describe)
Data Wiring (digital)
Instrument Signal
Wiring (analog)
Control Wiring
Low Voltage Motor
Feeders
Low Voltage
Feeders
Medium Voltage
Motor Feeders
Medium Voltage
Feeders
12 10 11 9 1 234 5 678
Exhibit2.3.3a
APPLICATION
A. "'WIRINGMETHODS
IV. ELECTRICAL INSTALLATION
ELECTRICAL DESIGN CRITERIA
( ) 100%Insulation Level
( ) Aluminum Armor ( ) Galv. Armor
( ) Red or ( ) Other _
Ground Wire in Interstices
Shielded Multiconductor
Shielded Single Conductor
() Copper Conductor ( ) Aluminum Conductor
() Crosslinked Polyethylene (XLPE)
() Ethylene Propylene (EPR)
() 133%Insulation level
() MC
() PVC Jacket
()
()
()
1. 15Kv Cable:
C. WIRE AND CABLE
4. Cable Trays:
() Ladder
() Trough
() Aluminum
() Galvanized Steel
() PVC Coated
() Fiber Glass
5. Acceptable Manufacturers:
() For Final Connection To Motors Only
() For Final Connection To equipment when Convenient.
3. Flexible Conduit:
() Rigid PVC - Thin Wall (concrete encased only)
() Rigid PVC - Schedule 40
() Rigid PVC - Schedule 80
() Galvanized Rigid Steel
() Minimum Size ( ) 3/4" ( ) Other
- - - - - - - - - - - - - - - - - - - - - - -
2. Underground Conduit - Direct Buried:
() Galvanized Rigid Steel
() Electrical Metallic Tubing ( EMT)
() Aluminum
() PVC Coated Galvanized Ridig Steel
() Minimum Size ( ) 3/4" ( ) Other _
1. Rigid Conduit:
B. ELECTRICAL RACEWAY AND CABLE TRAY
,Exhibit 2.3.3a ELECTRICAL DESIGN CRITERIA
10192 Electrical- 15 P:\0810\Elecdescr.bah
( ) CrosslinkedPolyethylene(XLPE) () THWN( )THHN
( )Butyl ( ) Other
( )Black ( )Other _
( )AluminumFoil
( ) 600BClass
( ) Other
( )IECAMethod( )I TableK-2 () Other_
( )300VClass
() 14AWG () 16AWG () Other_
( )AluminumConductor
( )PVC-Nylon
( )PVC ( )FlameResistant
( )Other
( )AluminumConductor
( ) XHHW () THHW ( ) THWN
6. LightingCable:
() 300VClass
() Multi-pair
() SinglePair
() EachPair Shielded
() CopperShield
() DrainWire
() PVCJacket
4. Control Cable
() CopperConductor
()
CrosslinkedPolyethylene
() Butyl
()
Other
() Singleconductor
()
Multi - conductor
()BlackPVCJacket
() ColorCoded
() 600VClass
( )
Min. ConductorSize
5. ShieldedCable:
() CopperConductor _
() Singleconductor
() Multi Conductor
() CrosslinkedPolyethylene(XLPE)( )XHHW ( ) Other _
() TC ( )MC () AluminumArmor ( )Galv.Armor
() PVCJacket ( )Black ( )Other
() GroundWireinInterstices or () Singlegroundconductorincable
3. 600VoltPowerCable:
() CopperConductor ( )AluminumConductor
() CrosslinkedPolyethylene(XLPE)
() EthylenePropylene(EPR)
() 133%InsulationLevel ( ) 100%InsulationLevel
() TC ( )MC () AluminumArmor ( )GaIv.Armor
() PVCJacket ( )Yellow or ( )Other
---
() GroundWireinInterstices
() ShieldedMulticonductor
() ShieldedSingleConductor
() Non-ShieldedSingleConductor
2. 5KvCable:
( )MainLoopOnly
( ) Plug-in
( ) Plug-in
( ) Plug-in
( ) Bolt-on
( )Bolt-on
( ) Bolt-on
() Circuit Breaker Type,3Ph,4W,480!277V
() Other _
() MainBreaker () InPanel
Preferred Manufacturer:. _
5. LightingPanelboards:
( ) 120Volts
D. LIGHTING
1. HighBay
( ) ColorCorrectedMercuryVapor
() Metal Halide
() HighPressure Sodium
() Other:
2. LowBay:
() ColorCorrectedMercuryVapor
( ) Metal Halide
() High.Pressure Sodium
() Fluorescent
() Other:
3. Emergency:
()
Battery PackUnits
() UPS
() GasGenerator System
( )
Diesel Generator
4. Voltage:
() 4S0Volts ( )277Volts
() 20SVolts ( ) 240Volts
S. CableNumberingSystems:. _
() Economic Analysis Lighting Software
() Client Selection
11. Selection Basis:
Operating Areas: _
Basement Areas:
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Control Rooms: _
Offices:
' - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Elect.Roo~: __
Storage Rooms: _
10. Lighting Foot Candle Levels:
() Three Phase Dry TypeTransformers
() Motor Control Center
() Utility Supply
() Other
9. Distribution Panelboards Feeder From:
( ) Load Center () MCC
8. Lighting Panelboard Feeder From:
Lighting Load MinimumRating kVA () 1PH () 3PH
Instrument Loads __ Minimum Rating kVA () 1PH () 3PH
Misc. Power Minimum Rating kVA () 1PH () 3PH
Acceptable Manufacturer: _
7. Small Dry TypeTransformers:
( ) Main LoopOnly
( ) Plug-in
( ) Plug-in
( ) Bolt-on
( ) Bolt-on
Circuit Breaker Type,3Ph,4W,480/277V
Circuit Breaker Type,3Ph,4W,208/120V
Other
Main Breaker ( ) In Panel
Preferred Manufacturer:
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
()
()
()
()
6. Distribution Panelboards:
10192 Electrical- 18 P:\0810\Elecdescr.bah
Specificohms required: ohms
4. MaximumAllowableGround Resistance: (
Compression
Welded
() Bolted
()
()
3. ConnectionType
( )Insulated Copper (Stranded)
( ) Bare Copper (Stranded)
2. Grounding Conductor
() ConcreteFootings, Pilings AndRebar
() Copper Ground Mat
() Copper CladSteel Rods
1. Method
E. GROUNDING
() Plugs and Receptacles ( )Direct toFixtures
13. Fixture Connection:
Group__ Division__ 4. Loading! Class__
ScaleArea:
Group__ Division__ 3. WarehouseArea: Class__
Group' __
Division 2. Tank FarmArea: Class__
Group__
Division
1. Manufacturing!
ProcessArea: Class__
D. AREACLASSIFICATION
() Air Conditioned Design'I'emperature, OF
() Ventilated
() Pressurized
() GasFiltered
C. CONTROLROOMAIR CONDITIONING
() Type:
. ~ ~ - - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
() Acceptablemanufacturers:. _
B. FffiE ALARMSYSTEM
() Bell SystemTelephones
() Plant OwnerTelephones
() Two-WayRadio
() Paging
() ClosedCircuitTV
() Other:
A. IN-PLANTCOMMUNICATIONSYSTEM
v. MISCELLANEOUS
Exhibit 2.3.3a .,' ... ELECTRICAL DESIGN CRITERIA
Acceptable Manufacturer's. _
( ) Steam
( ) Electric
G. HEAT TRACING SYSTEM
Typical Motor No:~_:_------------------------
Typical LV MCCNo: _
Typical MY MCC No: _
Typical Substation No: _
Typical Cable No: ---------------------
Typical WireTermination No: _
Typical Cable Tray No: _
Typical Conduit No:. _
Typical Electrical RoomNo: _
F. IDENTIFICATION TAGS
() No () Yes
1. Thunderstorm dayslyear: _
2. Special owner requirement:
3. Master ULCableRequired:
E. LIGHTNING PROTECTION
8. Other Areas:
Area: Class: Division: Group:
Group__ Division__ Class__ 7. OfficeArea:
Group__
Division Class__
6. Laboratory Area:
Group__ Division__ 5. Control RoomArea: Class__
L ELECTRICALSYSTEMCHECK-LIST
1. Existing drawings available:
Power andcontrol layout () Yes () No
MCCLayouts ( )Yes () No
Equipment List () Yes () No
MotorList () Yes () No
CableSchedule () Yes () No
2. Drawingpresentation preference ( )Yes () No
If(Y)- request sample:
If(N) - present Simonsdrawingsamples:
3. Cablenumber preference(YIN,)
(
If(Y) - request sample:
() No
() No
() No
( )Yes
() Yes
( )Yes
1. Has an acceptablevendorslist beenestablished?
2. Will client'svendor list beused?
3. Will Simons' vendor list beused?
H. ACCEPI'ABLEVENDORLIST
Exhibit 2.3.3a ELECTRICAL DESIGN CRITERIA ,~';~~
(3/93)
2.4- 1
P:\0302\guide_hk..dkh
2.4.11 Anelectrical constructionspecificationmustbeprepared.
2.4.10 Lightingplans will includefixtureschedules. Panelboardschedules, and
installationdetailsmustbeprepared.
2.4.9 Powerandcontrolplansshowingmotoranddevicelocationsandtheraceway
systemfor fieldwiringarerequired. Drawingsaretoincludeinstallation
detailsasrequired.
2.4.8 Cableschedulesmustbepreparedforfieldwiring.
2.4.7 Motorelementary/connectiondiagramsmust beprepared. LogicandI/O
assignmentswill generallybeprovidedbythecontrolsystemsdepartment.
2.4.6 Motorcontrolcenterreleasedrawingsmustbepreparedwhenmotorandother
loadsarefinalized.
2.4.5 Motorlistsbyareamustbepreparedandmaintained. Thisinformationwill
beobtainedfromtherespectiveprocessdepartments.
2.4.4 Groundingand lightning drawingsmust be prepared for personnel and
equipment safety. Lightningprotectionshouldbe recommendedfor all
buildingsandstructures. Theclient'sdecisionsmustbedocumentedforthe
projectfiles.
2.4.3 Electricalequipmentroomlayoutdrawingsmustbepreparedafterthepower
andcontrolneedsaredeveloped. Spacerequirementsmust begiventothe
processgroup. Electricalequipmentheatlossesmustbecalculatedandgiven
totheHVACdepartment.
2.4.2 Preparespecificationsforall electricalequipmentrequiredfortheproject.
2.4.1 Distributionone-linediagramsarenormallyrequired. Thesedrawingsshow
howtheprojectloadsaretobeserved. Client input andthe powerstaff
engineer'sassistancearerequiredtopreparethesedrawings.
Thefollowingis to outlinethe designefforts, drawings, and documents
commontoour work. Expandedexplanationsandguidelinesareprovided
elsewhereinthismanual.
2.4 ELECTRICAL DESIGN INSTALLATIONPACKAGE
DEPARTMENT302
ELECTRICALDESIGNGUIDE
APPROVED:
(3/93)
3-1
P:\0302\guide_hk.<Ikh
(
Refer to "Electrical Man-Hour Estimating Guide".
DEPARTMENT 302
APPROVED:
3.1 ELECTRICAL MAN-HOUR ESTIMATING
3. PROJECT PLANNING AND CONTROL
(3/93)
3.2- 1
P:\0302\guide_bk.dkh
2300
3503
3504
3506
3506
3506&3508
3510
3507
3511
3806
3509
2000
2000
PowerSystemsStudies
DriveSystemsStudies
EquipmentandMaterial Selection
(Specifications)
GroundingandLightningProtection
LightingPlansandPanelboards
PowerandControl Plans
CableTrayDesign
CableandTerminationSchedules
Electrical Control Panels
MotorControl CenterDataSheets
Signal andComm.RiserDiagram
SingleLineDiagrams
ElementaryDiagrams
Activity
3.2.6 Acomprehensivelistofelectrical designactivitieswouldincludeeachactivity
codeestimatedfortheprojectwithcertainexceptions,suchascoordination
meetings,vendordrawingreview,etc.
3.2.5 Eachactivitymaybescheduledinits entiretyfortheprojector inmultiple
sets based onthe project. For example, oneset of standard construction
detailswouldsufficeforaproject,whereaspowerandcontrolplanswouldbe
scheduledbyprocessarea.
3.2.4 Theselectedactivitiesanddurationisinformationwhichwillbeutilizedbythe
schedulingdepartmenttocreatetheprojectdesignschedule.
3.2.3 Eachnecessaryactivityselectedisassignedadurationdependingonaproject
size,scopeanddepartmentmanpower.
3.2.2 Theoverall project schedulewill generallybethe limiting factor for the
durationofagroupofactivitieswhichbecomethecritical pathofinputs.
3.2.1 The design activities schedule for the department is based onproject scope,
project sizeand manpower available. Theschedule, which is established, is
generallyutilizedasmilestoneinputstotheprojectscheduleduration.
3.2 ELECTRICAL DEPARTMENTDESIGN SCHEDULE
DEPARTMENT302
APPROVED:
(3/93)
3.2 - 2
DesignImpact: All documents anddrawings
Issueexamples of designpresentation
for client approval.
Reviewandapproval of design
presentation withclient.
Requiredfor Completion RequiredtoBegin
WhentoStart:
DESIGN PRESENTATION
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 3
1. Electrical EquipmentRatings
2. PLC/DCSControl Interface
3. Control CabinetArrangement
4. CableSchedules
5. Electrical RoomLayouts
6. CableTrayDesign
7. GroundingSystemDesign
8. Equipment Specs
9. Instructions toBiddersforMechanical
&ProcessEquipment
DesignImpact:
WhentoComplete: _
6. Vendor Data on large Electrical
Equipment
5. Substantially completeandfinalized
MotorandLoadList
4. Client approval of proposedsingle
linediagram
3. PowerSystemStudies 3. Copiesof existingPower
SystemsStudies(if appropriate)
2. Recommendationsforrevisedpower
system
2. CopyofexistingSingleLine-
Diagrams(if appropriate)
1. ReviewandAnalysisof existing
powersystem
1. List ofmotorsandother loads
(DefinedScopeofWork)
RequiredforCompletion RequiredtoBegin
When toStart: As soonaspossible
SINGLE LINE DIAGRAM - 3806
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 4
4. Approveddesignpresentation format
3. Client preferences for electrical
installation design
2. Client preferences for miscellaneous
electrical equipment, cabling and
control strategy
1. Vendor selectionforall major electrical
equipment
1. ApprovedProject Scope
Required for Completion RequiredtoBegin
'WhentoStart:
ELECTRICAL DESIGNER'S NOTEBOOK
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 5
P:\0302\guide_hk.dk:h
1. Electrical equipmentroomlayouts
2. Powerandcontrol plans
3. Traylayout
DesignImpact:
WhentoComplete:
3. Owner Approval of Specifications
andBidEvaluations
3. ScopeofWorkchecklist
2. BidEvaluations 2. ExistingEquipment
1. EquipmentInquiry 1. Electrical SingleLineDiagram
Required for Completion Required toBegin
When to Start:
EQUIPMENT SPECIFICATION (ACTIVITIES) - 2300
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 6
1. Electrical roomlayouts
2. Cableschedules
3. Singlelinediagrams
4. Cabletray layouts
5. Groundingdesign
6. Lightingdesign
7. PLCmCS design
DesignImpact:
WhentoComplete:
5. LogicDiagramsreleasedfor design
4. HVACVendorData
3. Elementary Diagrams
2. Vendor drawingsonMCC 2. MCCSupplier Selected
1. Certifiedvendorinformationon
driven equipment and/or Motor
ReleaseSheets
1. Substantially completelist of
motorsandother loads
Requiredfor Completion Required toBegin
When to Start:
MOTOR CONTROL CENTER DATA SHEETS
AND/OR MCC SINGLE LINE DIAGRAMS - 3507
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 7
Design Impact: 1. Structural foundation designs
2. Tank andchest details
3. Architectural details
4. Structural steel paint specs
3. PLCIDCSground requirements
2. Final versions of all types of
drawings listed as "Requiredto
Begin"
1. Electric equipment layouts
Required for Completion
When to Complete:
3. HVACroof plans
4. Underground water lineplans
5. Structural steel design
6. Pipebridge general arrangements
7 . Client's decisions regarding which
buildings and structures will
have lightning protection
8. General arrangement drawings
9. Tank and Chest designs
2. Architectural roof details and
plans
1. Structural Foundation Design
Required toBegin
When to Start:
GROUNDING ANDLIGHTNING PROTECTION - 3503
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 8
P:\0302\guide_hk.dk:h
1. Architectural plansandelevations
2. Reflectedceilingplans
3. Fixtureschedule
4. Panelboardschedules
5. MCClayouts
DesignImpact:
WhentoComplete:
6. Control roomlayouts
5. Electricroomlayouts 5. Civil roadwayplans
4. Piping plans &elevations 4. Decisions relating to source(s)
of emergency lighting power
3. HVACduct layouts 3. Lighting design criteria approved
by client
2. Traylayouts 2. Architectural plans
1. Lighting design calculations 1. Equipment and general building
arrangements
When to Start:
LIGHTING PLANS AND PANELBOARD SCHEDULES - 3504
DEPARTMENT 302
APPROVED:
(3/93)
3.2 - 9
P:\0302\guide_hk..dkh
WhentoComplete:
4. Client ReviewandApproval
3. Establish equipment locations 3. Designcriteria approvedby
client
2. Vendor(s) selected 2. Architectural plans
1. Fireprotection alarmsystem
specifications
L Fireprotection pipinglayout
WhentoStart:
FIRE PROTECTION SIGNAL AND COMMUNICATIONS - 3511
DEPARTMENT 302
APPROVED:
(3/93)
5. Checkedelectrical databasefiles
(for drawings produced
automatically)
4. LoopSheetsorInstrument Wiring
Schedule
3. PLCorDCSI/Oaddresses
assigned,enteredindatabaseand
back-checked
2. LogicDiagramsreleasedfordesign
1. Finalize Motor Control Center
data(MotorDataBase)
RequiredforCompletion
3.2. 10
1. Cableschedule
2. Plan drawings
3. MCCData Sheets
Design Impact:
When toComplete:
4. Reviewof Master Elementary/conn.
Diagrams bythe Technical Manager
2. Review& approval of standard
formats forthese drawings by
the client
1. Motor List
Required toBegin
WhentoStart:
ELEMENTARY DIAGRAMIMOTOR ELEMENTARY -
CONNECTION DIAGRAM 3509
DEPARTMENT 302
ELECTRICAL DESIGNGUIDE
APPROVED:
(3/93)
3.2- 11
1. HVACDuct Design 5. ConcreteSlabOpenings
2. PipingDesign 6. LightingDesign
3. Architectural Wall Openings
4. Structural Steel
DesignImpact:
WhentoComplete:
13. PASCEProject- ClashDetectionReport
12. Cabletray fill calculationschecked
11. Fieldverifytraydesign(fortrayinstalled
inexistingareas)
10. Review tray design with Structural,
Architectural, Piping and HVAC Lead
Engineers
9. List of Instruments that needpower, and
their locations
8. Instrument Location & Wiring Plans
(preliminarydesignat least)
7. HVACPlandrawings
6. Architectural drawings
5. PipingDesign
4. Structural Steel Design 4. Designcriteria
3. Electrical databasefileschecked 3. Initial versionof theSingle
LineDiagram
2. Equipment arrangements releasedfor
design
2. MotorandEquipment List
1. PowerandControl Design 1. Preliminary layout drawings
RequiredforCompletion Required to Begin
When to Start:
CABLE TRAY DESIGN - 3506
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 12
Design Impact: All Electrical drawings
6. Locationsfortheinstruments that need
power
5. LogicDiagrams released for design
4. Certified Vendor Drawings
3. Computer filesllookuptables 3. SingleLineDiagram
2. Electrical Designer's Notebook
Cablenaming convention- 2. Cabletray design
Approvedby Client
1. Motor List 1. Checkedcomputer filesllookuptables
Required toBegin Required for Completion
When toStart:
CABLE SCHEDULES - 3506
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 13
1. HVACdesign
2. Instrument Wiring Plans
3. CableSchedules
(routing and cablelengths)
Design Impact:
WhentoComplete:
8. Vendor drawings (Systems only)
7. Locations of all Power and Control
Devices
6. HVACdesign
5. Architectural design
4. Structural design
3. Structural design
3. Piping design
2. Architectural Plans
2. Electrical Roomlayouts
1. Equipment arrangements released 1. Cabletray design
for design
Required toBegin Required for Completion
WhentoStart:
POWER AND CONTROL PLANS - 3506
DEPARTMENT 302
APPROVED:
(3/93)
3. LogicDrawingreleasedfordesign
2. CheckedComputerFiles/look-up
TabJes
1. Certifiedfinal VendorDrawings
RequiredforCompletion
3.2- 14
1. Final tray design
2. Cable Schedules
Design Impact:
When to Complete:
3. Design Criteria
2. CableSchedules
1. Power and Control Design
Required toBegin
When to Start:
TERMINATION SCHEDULES - 3508
DEPARTMENT 302
APPROVED:
(3/93)
3.2- 15
1. Plandrawings
2. Electrical/operator
3. Control Roomlayouts
DesignImpact:
WhentoComplete:
5. Physical location.
(adequatespaceavailable)
4. FieldSurvey(if existing)
3. Instrument Panel Design(if
applicable)
. 2. Client'sapproval ofarrangement
andBill ofMaterial
2. SingleLineDiagrams!
ElementaryDiagrams
1. Vendor supplied equipment data (if
applicable)
1. Designer's Notebook
When toStart:
ELECTRICAL CONTROL PANELS - 3510
DEPARTMENT 302
APPROVED:
(3/93)
3.3- 1
LegendsandSymbols
Electrical SitePlan
SingleLineDiagrams
Panel Schedules
MCCDataSheets
ConstructionDetails
GroundingPlanDrawings
LightingFixtureSchedule
LightingPlanDrawings
Powr &Control PlanDrawings
Instrument WiringPlans
001-002
003-005
006-050
051-055
056-099
100-149
150-189
190-199
200-249
250-299
300-349
Description SequenceNumber
Thethree digit sequencenumberswillbeassignedfromthefollowingblocksof
numbers. (ByProjectManagement)
Drawingsize(letter)
A =8%" x11"
B=11"x17"
C=17"x22"(or 18"x24")
D=24"x36"(or22"x34")
E =34"x44" (or30"x40")
1-- Pr~ectnumber-3349
1-- . Areanumber
D-3349-NNN-HI-~L.;__ _
_ 3digit sequence number
Discipline letter
(H=Electrical)
In the past, Engineering Monitoring System (EMS) has been referred to as
PEMS. Refer to the followingformat to assign EMS drawing numbers. EMS
systemisused toallowus tosort historical data todetermine thetime required
toprepare drawings. Refer totheattached document (Exhibit 3.3.1) formarking
up the progress.
3.3 EMS DRAWINGNUMBERS
DEPARTMENT 302
APPROVED:
(3/93)
3.3- 2
NOTE: Theleadengineer maywishtoassignadditional drawingtypestothese
numbers.
550-599
600-649
650-999
Control Panel Layouts
Cable Schedules
Connection Diagrams!
Termination Schedules
Elementary Diagrams
Signal &Communications
(NOTE)
350-399
400-449
450-549
Description Sequence Number
DEPARTMENT 302
APPROVED:
EMS
HOW TO
MARKUP THE
ENGINEERING
DRAWING
AND NON-DRAWING
PROGRESS
Exhibit 3.3.1
Page1
(3193) P:\0302\EMS.dkh
Althoughcheckingisaseparateactivityforassessingdrawingprogress, itisnot a
separateactivityforthepurposeofcollectingtimecharges. Checkingispart ofthe
drawingactivity.
NOTE:
6) Anychangestodrawingproduction- either CADDorNON-CADD.
5) Anychangestodrawingtitles.
4) Anychangestoactivitypackagenumbers.
3) Anyremarksrelatedtodrawings.
2) Anyrevisionsor issuenumbers and dates. IfDTS(DrawingTransmittal
System)isused, thisisnotrequired.
- design
- drafting
- checking
1) Estimated physical percentagecompleteof everydrawingworkedoninthe
current periodevaluatedinthreecategories:
Drawing progress is marked up on the EDPT (EngineeringDrawing Progress
TurnaroundDocument).Thisdocumentisproducedbeforetheendofeachperiodand
isfilledinbytheDisciplineLeadatthefiscalmonthend. Thefollowinginformation
isrequired:
DRAWINGPROGRESS
Exhibit 3.3.1
Page2
(3193) P:\0302\EMS.dkh
Yardstick% Phy. % Com~.
Design 40 x 75
=
30%
Draft 35 x 50 =
18%
Check 25 x 0 = 0
Overall %completeofdrawing =
48%
Themonitoringsystemprogrammultipliestheyardstickpercentagesbythephysical
percentagecompleteandcalculatestheoverall percentagecompleteofthedrawing
asshownbelow.
75%
50%
o
Design
Drafting
Checking
IftheStructural Leadestimatesthedrawingphysical percentagecompleteat:
Design 40%
Drafting 35%
Checking 25%
The"yardsticks" for this activity are:
A foundation drawing is definedbyActivity 3302(Foundation Drawings).
EXAMPLE:
Exhibit 3.3.1
Page3
(3193)
P:\0302\EMS.dkh
Do not assume data entry clerk knows what you mean - be specific.
*
Pleaseprint clearly.
*
Alwaysmark upchangesinred.
*
Note:
EDPT
PROGRESS OF DRAWING ON THE
HOW TO MARK UP
Exhibit 3.3.1
Page 4
(3193) P:\0302\EMS.dkh
Ifamanual ETC was entered during the previous period and onthe current
periodupdated the physical %completeisupdated bytheLead, but the ETC
(manual estimate) is not, the systemwill automatically re-forecast the ETC.
Thesystemcalculates anETCbasedonbudget hours/actual hours/physical %
complete, but at anytimetheuser canoverridethecalculation bycrossingout
the calculated ETCandwriting themanual ETCinrednext toit. Thesystem
puts either "C"(Calculated) or "E"(manual estimated byuser) next totheETC
figuretoindicate the ETCstatus.
ToCANCEL a drawing but retain the information about the drawing (e.g.,
actual hours, progress-title, etc.), write "CANCELLED"inthe drawing title
column and zerothe budgets.
Tototally remove adrawing, write "DELETE" inthe remarks column of the
EDPT.
Ifnewdrawings are to beadded, fill inthe Drawing Information Input Formand
attach tothe EDPT for data entry.
Theprevious period ending isthe date at whichthelast progress assessments were
made. Theseassessments (alongwiththeother changes madeat that time) appear
onthe printout. Inthe Phys. %completecolumn, theprevious period assessments
are reproduced onthe top line. Underneath is aspaceand adotted line. This is
wherethecurrent period assessments ofprogress: (design/draft/check) aremade. If
noprogress is madeinthe month, leavethe area blank. Mark upthese documents
inred and donot write over theprint but inthe spaceprovided.
I I Current period ending: 2)
I I Previous periodending: 1)
Inthe topright-hand corner of thetitle block, twodates aregiven.
EDPT - NOTES
Exhibit 3.3.1
Page5
(3193) P:\0302\EMS.dkh
(Seecorresponding numbers onthe next page.)
12. DELETE - Whenwritten intheremarks columnindicates that the drawingis
tobetotally removed andanyhours bookedtothedrawingtransferred. Talk
tothe PEMS Administrator; they shouldreallocate thehours, ifrequired.
11. A drawings iscancelled but remains onthedrawinglist forrecordpurposes.
10. A newestimate of progress isinput forperiod endingOctober 5, 1990.
9. ETC - Estimate toComplete (Note: Systemwill calculate based onbudget,
actual expended and physical %completeor Lead canoverride and input a
manual assessment.)
8. Budget hours per drawing
Issued for Tender (bids)
Award
1FT =
AWD =
7. Contract number (use if required) Oneor morecontracts canbeassociated
with any givendrawing.
Start Date
Issued toTender (bids)
Certified for Construction
S =
1FT =
CFC =
6. Activity package - This is the unique package of drawings-related to an
activity within theproject and major area.
Scheduled package dates - These are the milestone dates for the specific
activity package, i.e.:
5. Activity yardsticks (Note: These yardsticks are always printed abovethe
drawings associated with that activity.)
4. Selected project, major area, discipline.
3. Date and TimeReport was produced
2. Period for whichprogress is assessed
1. EDPT (Engineering Drawing Progress TAD)
(TAD- Turnaround Document)
Exhibit 3.3.1
DELETE
C o
~
+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - -
, S I. M 0 N S , PEMS - PROJ ECT AND ENGINEERING MANAGEMENT SYSTEM I EDP1r
~I ~~~~~~~~~~=~~~: ~~~~~2~~~~~~~1~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~: ~~~~~~
, PROJ ECT NUMBER: ~ PROJ ECT NAME: NEWSPRINT RECYCLING PROJ ECT ~ PREVIOUS PERIOD ENDING: 24AUq9(1
I MAJ OR AREA NUMBER: 19~ MAJ OR AREA NlIME: SECONDARY fIBER PLANT CURRENT PERIOD ENDING : OSOct9CI
. + - ~: : ~: : : : ~: - ~~~~: ~~- - ~- - - - - - ~- ~! : ~: : : : ~: - ~~~: ~- - : : : : : ~: ~~: - - - - - - - - - - - - - - - - - - - - - + - - : ! : : - ~~~~: : ~: ~~: : l - ~- : ~: : ~: - ~~: : ~~~~~- - ~~~~. -
~! ; ~~~~~~~~~: ~~~~~- l ~~~~~: ~~~~; ~~l : ! ~~~~~: ~: ~! - ~~~~- ~; ~~: - l - : : : : : : : - : : : ~: - - - - - - - - l : ~~: l : ~~~- : ~~~: : ~~~: l - - ~~~- - l : ~~~~~: ~~~~~~: : - ~-
f-3503-~~:~:~~:~~-~I:-:~~cKA~:-::~f~~~=4551---!I:~:~~::-~~=~1~;~;~;;~;;-;~~;~~~;~--1~~~~f~~-~~-~~T:49~ - - ~i : ; ~; =~~; ~; ~~; ~~; - ~; ~;
.. I 110 T 7 I 19-11-123 , GROUNDING PLAN '~70 5Q 0 I 9 I
C I - , PULPER ARElI I 10 - - I - I
+ - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - + - - - - - - - - - - - + - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - + + - - - - - - - - - - - - - - - + - - - - - - - + - - - - - - - - - - - - - - - - - - - - -
I TOTAL DRAWINGS IN PACKAGE 3503/110 1 ( 1)
+ - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - + - - - - - - - - - - - + - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - + - - - - + - - - - - - - - - - - - - - - + - - - - - - - + - - - - - - - - - - - - - - - - - - - - -
I TOTAL DRAWINGS IN ACTIVITY 3503 5 ( 5)
+ - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - + - - - - - - - - - - - + - - - - - - - ~- + - - - - - - - - - - - - - - - - - - - - - - + - - - - + - - - - - - - - - - - - - - - + - - - - - - - + - - - - - - - - - - - - - - - - - - - - -
I 3504 I I I 5 I ACTIVITY YARDSTICKS I I 70 25 5 I I
I I I I , ,70 25 5 ,
+ - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - + - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - + - - - - + - - - - - - - - - - - - - - - + - - - - - - - + - - - - - - - - - - - - - - - - - - - - - .
, BEGINNING Of PACKAGE 3504/HA SCHEDULE PACKAGE DATES START: 16reb90 1fT: 30Mar90 crc: 18May90
+ - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - + - - - - - - - - - - - + - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - + - - - - + - - - - - - - - - - - - - - - + - - - - - - - + - - - - - - - - - - - - - - - - - - - - - -
3504 S I 703 I E-4551 I NEWSPRINT REC I 20 I -l-O-&' ~ ~ I .Jr C
IIA T 19--014 I LIGHTI I 0 0 0 (
C rmrrrsn 707 ... I I LLATION DETAILS I I -- -- -- I
712 ::::::: I I CANCEL ~II I I
I ( I ~ I ,
1,1 ;;: \ " .:::: I I I I III
I I, 'I I , 3SVS 703 .. I E-4~ NEWSPRINT REC 20 0 0 0
I ~ : 0' 0 : : : : : ~~~~: I ~- l O' I P . N ' Op , . ' o u , 1 I
I I : : : : ~: : : C I I I I I I
I
I 727 I I I I I II I
I I I I I
+ - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - + - - - - - - - - - - - + - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - + - - - - + - - - - - - - - - - - - - - - + - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - +
Exhibit 3._ 1
( .
.-
..c
x
ui
25 35 40
25 35 40
30 40 30
25 35 40
25 35 40
30 30 40
25 45 30
20 40 40
25 35 40
40 30 30
E x h i b i t 3. 3. 1
+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - +
I S I M 0 N S I PE NS - PROJ E CT AND E NGI NE E RI NG MANAGE ME NT SYSTE M I RDAr I
+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - +
I DATE : 05- Sep- 90 1 3: 27: 1 l I RE PORT DRAWI NG ACTI VI TY YARDSTI CKS I
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
I ACTI VI TY I ACTI VI TY I NON- CADD PE RCE NTAGE S I AVG. MANHRSI CADD PE RCE NTAGE S I AVG. KARHRS! AVG. CADD I
I NUMBE R I DE SCRI PTI ON DE SI GN DRAf T CHE CK ! NCADD ~RWGI DE SI GN DRAf T CHE CK I CADD DRWGI HOURS
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
I
3300 I STRUCTURAL DE SI GN 40 35 25 I 40 35 25 I
I I I
I ]301 I DRAWI NG I NDE XE S 40 ] 5 25 I 40 35 25 !
I I I I
I
]302 I f OUNDATI ON DRAWI NGS 40 35 25 I 40 35 25 I
3303 STE E L f RAMI NG DRAWI NGS 40 35 25 I 40 35 25 I
I I
I : : : : : : : : : : T: , : : : : : " : , : : : : : : " : : : : : : 1 : : : : : : I
I 3] 06 FLOORS, ROOFS, DE CKS 40 35 25 I 40 35 25
I I
I 3) 07 PLTf RMS, STAI RS, k LADDE RS 30 40 30 I
I 3308 VE SSE LS, TANKS' CHE STS 40 35 25 I
I !
I 3) 09 STACKS, DUCTWORK 40 40 20 !
I 3400 ME CHANI CAL DE SI GN 30 45 25 I
3401 I DRAWI NG I NDE XE S 40 30 30 I
3402 I LOADI NG DI AGRAMS 40 35 25 I
3403 I E QUI PME NT LAYOUTS 1 5 60 25 1
~ ~ ~ ~ I ~ ~ ~ ~ ~ . . . ' O. " ~~ ~~ ~~ I
I I
3407 I STAI R/ ACCE SS LAYOUTS 25 50 25 I 25 50 25
~ ~ ~ ~ I ~ ~ ~ ; ~ ~ ~ ~ ~ ~ : ~ ; : ; ; ; : : " ' . ~ ~ ~ ~ ~ ~ I ~ ~ ~ ~ i~
3501 I DRAWI NG I NDE XE S 40 30 30 I 40 30 30
3502 I MOTOR LI STS 40 30 30 I 40 30 30
I 3503 I GROUNDI NG DRAWI NGS 70 25 5 I 70 25 5
I
I I
3504 I LI GHTI NG LAYOUTS 70 25 5 I 70 25 5
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
+----------------------------+------------------------------------------------------------------------------- - - - - - - - - - - - - - - - ~- - - - - - +
, S I M 0 N S I PEMS - PROJ ECT AND ENGI NEERI NG MANAGEMENT SI STEK I R~Al I
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - +
' DATE: OS- Sep- gO 13: 27: 12, REPORf DRAWI NG ACTI VI TY YARDSTI CKS I
+- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
, ACTI VI TI , ACTI VI TY , NON- CADD PERCENTAGES ' AVG, MANRRSI CADD PERCENTAGES I AVG. MANHRS' AVG. CADD I
I NUMBER ' DESCRI PTI ON , DESI GN DRAFT CHECK ' NCADD pRWGI DESI GN DRAFT CHECK I CADD DRWG' HOURS ,
+- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
I 3505 I ELECTRI CAL E: QUI P LA' [ OUTS I 60 25 15 I ' 60 25 15' , I
" I I I I I I
I 3506 I POWER' CONTROL LAYOUTS I 60 25 15 I 60 25 15, , ,
I
I , I I I, I
, 3507 I ADDED UPS POWER SYSTEMS I 70 25 5 I I 70 25 5 I I I
I 3508 I ELEC TERMI NATI ON DETAI LS ' 70 25 5 I I 70 25 5 I I I
I 3509 I ELECTRI CAL SCHEMATI CS I , 65 25 10 I I 65 25 10 I I I
I I I' I I I
I
3510 ' MI SC PANEL ENCL DETAI LS ' 60 30 10 I I 60 30 10 I I
I
I , I I
, 3511 COMMUNI CATI ONS DRAWI NGS ' 70 2S 5, , 70 25 5, , I
I 3512 I SAFETY SYSTEMS , 60 20 20 I I 60 20 20 I I I
I I , 'I 'I
, 3513 I SUPPLEMENTARY SPECS I 70 25 5, I 70 25 5, I I
I 3514 I ELECTRI C HEATI NG/ TRACI NG I 60 20 20 I I 60 20 20 I I I
I 3600 I PI PI NG DESI GN I 30 40 30 I I 30 40 30 I I I
" I " I I I , 3601 I DRAWI NG I NDEXES 40 30 30 I I 40 30 30 I I ,
I
3602 I EFPLUENT DI PFUSER DWGS I 30 50 20 I I 30 50 20 I II '
, , I' I I
I 3603 I PROCESS PI PI NG I 25 50 25 I ' 25 50 25 I , I
I I I " I"
, 3604 I SERVI CE PI PI NG I 25 50 25 I I 25 50 25 I I I
I 3605 I ROOP DRAI N PI PI NG I 25 60 15 I I 25 60 15 I I I
, 3606 I PI PE STRESS ANALYSI S 50 20 30 I I 50 20 30 I I I
I I , I I I I
I 3607 I PI PE SUPPORT OWGS ( HOT) I 50 20 30 I I 50 20 30 I I I
, 3606 I I SOMETRI C PI PI NG I 10 60] 0 I 0 90 10, ' I I
, 3609 ' VALVE/ TI E- I N LI STS I 40 30 30 I 40 30 30 I I I
I , 3610 I PI P ELI NE NOMENCLATUREI 40 30 ] 0 I 40 30 30' I ,
3611 I PLUMBI NG DRAWI NGS I 25 60 15 I 25 60 15 I I I
I' , I 'I,
I 3612 ! SPRI NKLER SYSTEMS I 40 45 15 I 40 45 15 I I I
I ] 613 ' FI RE PROTECTI ON I 40 45 15 I 40 45 15' , I I
I 3614 I HEAT TRACI NG I 40 45 15, I 40 45 15 I I
" I I I I ' 1 3700 I CONTROL/ I NSTRUMENT DESI GN I 50 30 20 1 I 50 30 20 ,
+- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
Ex hi bi t 3. 3. 1
+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - +
I S I M 0 N S I PEl 1S - PROJ ECT ANO EHG! NEERI NG HAN. \ GE~! ENT S' {STEN I P. O. \ : {I
+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - +
I DATE: 06- Sep- 90 13: 27: 12 I REPORT DRAWI NG ACTI VI TY YARDSTI CKS I
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
I ACTI VI TY I ACTI VI TY I NON- CAOO PERCENTAGES I AVG. MANKRSI CAOD PERCENTAGES I AVG. MANHRSI AVG. CADD I
I NUMBER I DESCRI PTI ON I DESI GN DRAFT CHECK I NCADD PRWGI DESI GN DRAFT CHECK I CADD DRWGI HOURS I
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
I 3701 I DRAWI NG I NDEXES I 40 30 30 I I 40 30 30 I I I
I 3702 I I NSTRUMENT I NDEXZS I 40 30 30 I I 40 30 30 I I I
,
I I I I I I I
I 3703 I CONTROL/ RACK ROOM LA' l OUT I 60 25 15 I I 60 25 15 I I I
I 3704 I I NSTRUMENT LOCATI ON DWGS I 60 30 10 I I 60 30 10 I I I
I I I I I I I I
I 3705 I J UNCTI ON BOX/ RACK SCHED: I 60 30 10 I I 60 30 10 I I
I 3706 I ENCLOSURES & MI SC PANELS I 60 30 10 I I 60 30 10 I ,
I I I I I I I
I 3707 ' DI STRI BUTED CONTROL SYS I 60 30 10 I I 60 30 10, I I
I 3708 I " ' RESERVED' " I 60 20 20 I 60 20 20 I
I 3709 I LOOP DRAWI NGS I 50 40 10 I I 50 40 10 I I
I 3800 I P ~ I DI AGRAM DESI GN I 60 20 20 I I 60 20 20 I I
I I I I I I I
I 3801 I PLANT BLOCK FLOW DI AGRAM I 60 20 20 I I 60 20 20 I
I 3802 I PROCESS A"EA now suaar s I" 20 20 I I 60 20 20 I
I 3803 ! P & I DI AGRANS I 60 20 20 I . I 60 20 20 I
I 3804 I PROCESS CONTROL LOGI C I 60 20 20 I I 60 20 20 I
I 3805 I SAMA DI AGRAMS I 60 20 20 I I 60 20 20 I
I 3806 I ELCTRI CAL ONE LI NE DI AG I 60 20 20 I I 60 20 20 I
I 3807 I P & 0 DESCRI PTI ONS I 60 20 20 I I 60 20 20 I
I
I I I' I
I 3808 I ELEC POWER DI STR METERI NG I 60 20 20 I I' 60 20 20 I
I 3809 ' REPORTS I 60 20 20 I 60 20 20 I
I 3900 ' HVAC DESI GN , 30 50 20 I ' 30 50 20 I
I 3901 I DRAWI NG I NDEXES I 40 30 30 I I 40 30 30 I
, 3902 I HVAC SYSTEM DRAWI NGS I 20 70 10 I I 20 70 10 I
I I I I I
I 3903 I OUCTI NG LAYOUTS I 20 70 10 I I 20 70 10 I
, 3904 I , HVAC ACCESS/ SERVI CE DWGS I 40 50 10 I I 40 50 10 I I
I I I I
, 4000 I ARCHI TECTURAL DESI GN I 40 35 25 I , 40 35 25 ,
I I I I I I'
I 4001 I DRAWI NG I NDEXES I 40 35 25 I I 40 35 25 I I
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
Ex hi bi t 3. 3. 1
Ex hi bi t 3. 3. 1
4108
4107
4106
4105
4104
4103
4102
4101
+----------------------------+------------------------- - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - +
I S I M 0 N S I PEN! - PROJ ECT AND ENGI NEERI NG MANAGEMENT SYSTEM I RD~ 7 I
+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - +
' DATB: 06- Sep- 90 1] : 27: 12 I REPORT DRA~ I NG ACTI VI TY YARDSTI CKS I
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
\
ACTI VI TY I ACTI VI TY I NON- CADD PERCENTAGES ' AVG. MANHRSI CADD PERCENTAGES I AVG. MANHRS' AVG. CADD I
NUMBER ' DESCRI PTI ON I DESI GN DRAFT CHECK I NCADD DRWG' DESI GN DRAFT CHECK I CADD DRWG' HOURS ,
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - ~ ~ - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
, 4002 I PERSPECTI VE DRAWI NGS , 30 50 20, ' 30 50 20, I I
I
4003
" I 30 50 20 I , I 20 , I " " DESI GN CONCEPT DRA~ r NGS ) 0 50
, I , ' I'
4004 I CONSTRUCTI ON DR; l . Ti I ' I NGS ' 30 50 20, '30 50 20 I I I
4005 I LANDSCAPI NG I 20 50 30 I I 20 50 ] 0 I I I
4100 I CI VI L DESI GN I 25 55 20 I I 25 55 20 I I '
, , ' I ' I
I DRAWI NG I NDEXES I 40 30 30, ' 40 30 30 I I
I CONSTR CAMP SI TE PREP I 25 55 20 I I 25 55 20 I I
, I I I "
I SI TE PLAN DRAWI NGS I 25 55 20 I I 25 55 20 I I
I , I I I I
I SI TE PREP DRAWI NGS I 25 55 20 I I 25 55 20 I I
I FORESHORE PREP DRAWI NGS ' 25 55 20 I I 25 55 20 I I
I DREDGI NG DRAWI NGS 25 55 20 I \ 25 55 20 I I
I I I I I
, TRANSPORTATI ON 30 45 25 I I 30 45 25' I
I LAGOONS, PONDS, DAMS 25 55 20 I I 25 55 20 I I
I I I I I
I 4109 I UNDERGROUND TRENCHI NG 30 50 20 I I 30 50 20 I , I
+ - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - + - - - - - - - - - - +
Page12
(3/93)
Exhibit 3.3.1
P:\0302\EMS.cIkh
HOW TO
MARKUP
NON-DRA WING
ACTIVITY
PROGRESS
, .
(
\0 OU'T
ACt'''' 1 '1 " E.'S CAR.R\~O
A"T51. R~f>OR".
PROG.RESS)
,) llf'OA.""fe. t= O "
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - +
I S I M 0 N S I PEMS - PROJ ECT AND ENGI NEERI NG MANAGEMENT SYSTEM 1 ATS1 1
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - +
I DATE: 06- Sep- 90 13: 21: 51 I ACTI VI T' 1 TI HE STATUS REPORT ( BY PROJ ECT, DEPT. , AREA, ACTI VI TY) PAGE: 2 I
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - +
I PROJ ECT NUMBER: 455L I PROJ ECT NANE: NE' I I SPRI NT RECYCLI NG PROJ ECT " PERI OD ENDI NG: 24, \ ug90 I
I DE: PARTMENT ~l UMBER: 302 1 DE: PARTI 1ENT NANE: ELECTRI CAL I
1 MAJ OR AREA NUMBER: 19 1 MAJ OR ARE: A NAME: SECONDARY f I BER PLANT I
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - +- - - - - - - - - - - - +- - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
I ACTI VI TY 1 APPROVED I ACTUAL HOURS ' t BUDG I PHYS. EARNED 1 EST. HRS I FORECAST 1 COMPL. I UNAPPROVEDI
I NO. N' \ ME I BUDG. HRS 1 PERI OD TOTAL E: <P' D I \ COMP HOURS 1 TO COMPo I TOTAL HRS I VAR. I SCOPE CHNGI
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - +- - - - - - - - - - - - +- - - - - - - - - - - +- - - - - ~- - - - +- - - - - - - - - - +
I 2500 DESI GN STANDARDS I 120 0. 0 78. 5 65 1.; ,.fJ ' 7D 120. 0 I 0. 0 CI 78. 5 I - 41. 5 I I
I I 1 1 1 1
1 2700 EXI STI NG f ACI LI TY EVAL. I 240 74. 0 233. 5 97 I 100 240. 0 1 0. 0 CI 233. 5 I - 6. 5 I
1 1 1 1 1
12900 VENDOR DOCUMENT REVI EW I 160 0. 0 35. 5 22 I ~ 30 160. 0 I 0. 0 C 35. 5 1 - 124. 5 1
I I I as I I 1
I 3000 I NTER- DI SCI PLI NE COORD. I 168 0. 0 11. 0 7 I ~ 168. 0 I 0. 0 C 11. 0 I - 157. 0 I
I I 4305 REPORT FORMATTI NG I 216 0. 0 73. 5 34 I 100 216. 0 I 0. 0 C 73. 5 I - 142. 5 I
6100 SCHEDULI NG 1 20 0. 0 11. 0 55 1 ~,,; D 20. 01 0. 0 C 11. 01 - 9. 0 I
17000 PROJ ECT MAMAGEMENT I 200 3. 5 77. 5 39 I 95 190. 0 I ZO~C 81. 6 I - 118. 4 I
I I 1 1 1 1
I 7200 ENGR PROGRESS MONI TORI NG 1 391 0. 0 0. 0 0 I 100 391. 0 I 0. 0 C 0. 0 I - 391. 0 1
17300 PROJ ECT COORD MEETI NGS I 40 0. 0 17. 5 44 I J ..9'. 5S 40. 0 I 4-S~c 17. 5 I - 22. 5 I
I
1 I I I 1
7400 PROJ ECT TRAVEL TI ME 1 0 1 25. 5 44. 0 0 I 0 0. 0 1 0. 0 C 44. 0 1 +44. 0 1
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - +- - - - - - - - - - - - +- - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
I .* NON- DRAWI NG ACTI VI TI ES 1 2295 I 103. 0 963. 0 42 I 100 2285. 0 1 4. 1 ci 967. 1 I - 1327. 9 1 1
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - +- - - - - - - - - - - - +- - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
1 TOTAL DEPT/ MA 302- 19 1 6238 1 560. 0 4561. 5 73 I 94 5865. 8 1 252. 3 EI 4813. 8 1 - 1424. 2 1 I
+- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - - - - - - - - - - - - - - +- - - - - - - - - - - - - - - +- - - - - - - - - - - - +- - - - - - - - - - - +- - - - - - - - - - +- - - - - - - - - - +
Ex hi bi t 3. 3. 1
(3/93)
3.4-1
Changeswillbedesignatedasfollows:
ChangeClassifications
Changesinthescopemust beidentifiedanddocumentedwiththeclientno
matter what thecontractual terms areregardingpaymentfor our services.
Evenonacostreimbursablecontract, the client is entitled to acomplete
understandingoftheimpactofchanges. Additionally,theclientmayrefuse
topaythecostofadditional workifit wasnotpreviouslyauthorizedbyhim.
Theproject changeprocedurewill beusedto institute and documentall
changesinproject scope. Thedocumentsusedtoperformthis procedure
includetheProjectChangeNoticeandtheProjectChangeOrder.
Changenoticesshouldbepreparedassoonasdeviationisrequestedornoticed
fromtheoriginal projectscopeand/orscheduleusedasthebasisfortheman-
hour estimateand/orcapital costestimate.
3.4.1 Scope Change Procedures/Project Change Notices. A project changeis
consideredtobeanymodificationtothescopeofengineeringwork,regardless
ofcause,that isofsufficientmagnitudetosignificantlyaffecttheengineering
and/orconstructionschedule,thecostofengineeringwork,and/orthecostof
construction. Projectchangesmayinvolvethe amount of work, thetime
requiredtoaccomplishthework,thedegreeof detail of thework, or some
other combinationofreasons.
Reviewweeklyman-hourreporttoensurethat thetimechargedbypersonnel
workingontheprojectis correct. Thisweeklyreport is circulatedbythe
DepartmentManagertoall LeadEngineers. ContactDepartmentManagerif
thisreportisdelayed.
Readthe projectscopeof workandmakesurethat theman-hours, CAD
machinehours, computerandtripdollarsbudgetedareadequatetocomplete
the projectin accordancewiththe schedule. ProjectManager will make
announcements detailing man-hours budgeted for each department.
DiscrepanciesshouldbereportedtotheDepartmentManagerandtheProject
Manager.
3.4 BUDGETANDSCOPEOFWORK
DEPARTMENT 302
APPROVED:
(3/93)
3.4- 2
b. After theprojectmanager obtainsverbal authorization todothework
involvedinthe"change", theoriginator ofthePCNistocompleteall
itemsthroughItem4(Current Status), includingtheheading, complete
with adepartmental PCNsequencenumber.
a. Theproject manager is tothen contact the client's project manager
(authorized representative) and make certain that the change is
authorized beforeweformally estimate the cost of the change and
study the effect onschedule. Inthe project manager's absence, the
handwritten PCN is to be hand-carried to his designated
representative or the responsible Business Unit Manager for
immediateverbal actioninobtainingtheclient'sauthorization tomake
thechange.
Under "ChangeDescription"onExhibit 3.4.1theoriginator shall
describethe current scopeand the proposedchangein scope.
ThePCNmust haveappropriate documentation attached, such
asaclient letter orRecordofDiscussion. Referencetoattached
documentation shouldbemadeunder "Reasonfor Change". A
description of anyre-workthat wouldberequiredifthechange
isapprovedshall beincludedunder "Current Status".
The Project Change Notice(PCN) is the first document in the change
procedure sequence, and is intended primarily for in-house distribution.
When a changethat couldaffect schedule or cost (either capital cost or
engineering man-hours) isidentifiedbyanymember oftheproject team, a
handwritten PCNistobehand-carried totheappropriate project manager
bythepersonnoticingthechangebefore anyworkisdoneonthe"change".
Theoriginatingengineer shouldprovideanorder ofmagnitude estimate of
impact oncosts(engineeringandconstruction) andschedule.
Project ChangeNotice- Authorization (SeeExhibit 3.4.1)
b. Wait for approval - These changes are not necessary for project
completionandtheir inclusionintheprojectislefttothediscretionof
the client. Discretionary changes shall not beimplemented until
approved by the project manager and the client's authorized
representative.
a. Proceed immediately - These changes are required for system
operability or project completionand must beimplemented without
delay.
DEPARTMENT302
APPROVED:
08107190
PN_PRJ .WPF
DATE PROJ ECT ENGINEER
SIMONS-EASTERN ACCOUNTING DEPARTMENT INSTRUCTIONS
DATE REQUIRED NO YES SCHEDULE CHANGE TREND REQUIRED
DATE REQUIRED NO YES ENGINEERING COST TREND REQUIRED
DATE REQUIRED NO YES CAPITAL COST TREND REQUIRED
ADDITIONAL DISCIPLINES AFFECTED BY CHANGE
TIME ACCUMULATION INSTRUCTIONS
DISAPPROVE WAIT FOR APPROVAL PROCEED lMMEDI.A:l'ELY
DISCIPLINE ORIGINATOR
DISCIPLINES AFFECTED BY CHANGE
ESTIMATED MANHOURS
CURRENT STATUS
REASON FOR CHANGE
CHANGE DESCRIPl'ION
WAIT FOR APPROVAL PROCEED lMMEDI.A:l'ELY CHANGE CLASSIFICATION
PCNNO. SUBJ ECT
PROJ ECT NO. LOCATION
DATE CLIENT
S iM C 5 Ns .E A S T E RNc 6 NS O fu Nts , I Nc . O NE WE S T c O U Rt s Q U A RE . D E 6 A T U ROG A 30030 (404) 370-3200
Exhibit 3.4.1
PROJECT CHANGE NOTICE
(3/93)
3.4 - 3
d. ThePCOis then forwardedto the project manager for reviewand
approval. Theprojectmanager will reviewthePCOtodeterminethe
dispositionof costsandman-hours. Theprojectmanager will signthe
PCOandtransmit it to the client'srepresentative for his reviewand
approval. Client approval canbe inthe formof returning the pca
signedapprovedand/orpurchaseorderchangeorcontractvaluechange.
c. Eachpeawill beassignedasequential numberconsistingofthreedigits
(i.e.,001,002,028,etc.)andbeenteredintheprojectchangeorderlog.
b. All changeordersmust includetheimpactontotal capital cost. Ifthe
client doesnot wishto pay for adetailedestimate, aquick order of
magnitudecapital estimatewillbeincluded.
a. ThePCOispreparedbytheprojectmanager orhisdesigneeusingthe
PCN. Several peNs maybegroupedinto onePCOifagreedtobythe
client.
NOTE: Theonlyconsistentrequirement amongclientsisthat
theywant to beinformedof theapparent needfor a
changeorder before workisdone,andtheywant the
opportunityto cancel the"cause"ofthechangeorder
beforeanycostsareincurred.
Theprojectmanager will havealreadydiscussedtheprojectchangeorder
procedurewiththeclient'sauthorizedrepresentative(s)anddeterminedwith
him(them)theproceduretheywouldliketofollow.Recently,notwoclients
havehadthesameprocedure. However,intheeventthat aclienthasno
preference,theprocedurebelowisused:
ProjectChangeOrder
Theprojectmanager or hisdesigneewill maintainacurrent logofPCNs
andwill expeditetheinput fromtheaffecteddepartments.
c. The originator will then hand-carry to the project manager to
determinewhatotherdepartmentsmaybeaffectedbythechange. The
originatorwillthenimmediatelyhand-carrycopiesofthePCNtothem
for their reviewandestimate of man-hoursandeffectonschedule
resultingfromthechange.
DEPARTMENT 302
APPROVED:
(3/93)
3.4 - 4
e. Projectman-hour budgetsandthecapital costestimate will berevised
as soonas client approval is received by issuing a revised Project
Announcement.
DEPARTMENT 302
APPROVED:
(3/93)
3.4- 6
ALLPROJECTS
Thisoptiongenerates areport forthedepartment forthefollowing:
(Seeexibit3.4.2.b) TRS_DEPT_STD_3
PROJECTselected
ALLACTIVITIES
(Seeexhibit3.4.2.a) TRS_DEPT_STD_2
ALLPROJECTS
ALLACTIVITIES
TRS_DEPT_STD_l
Onthenext screen, selectthedesiredreport usingthearrowkeys. Outof
quiteafewreportsavailable,thefollowingarerecommendedfordepartment
use.
Enter selection:
Createanewreport
Recall anexistingreport
Deleteanexistingreport
Edit anexistingreport
Exit DECreporter
Whenthe followingmenuis displayed, movethehighlighted cursor bar,
usingdownarrowkey,totheitemunderlinedandpress [CR].
At $promptenter SIMONS_REPORT[CR]
VAXbasedtimereports areavailable. Thesereports areuseful fortheproject
budgetcontrol. PersonsauthorizedtouseV.AX canaccessthesereports. Seethe
Department Manager to obtainaV.AX accessauthorization.
3.4.2 Time ReportingSystem.
DEPARTMENT 302
APPROVED:
(3/93)
3.4- 7
P.\0302\guide_bk.dkh
Next three inserted pagesarethesamples ofthereports listedabove.
Enter selection:
Createanewreport
Recall anexistingreport
Deleteanexistingreport
Edit anexistingreport
Exit DECreporter
After completingthereport, selecttheitemunderlinedinthemainmenuto
exit. At the$prompt youmaylogoff.
To print the report, select ''WC3DLN'' printer from the list of printers
available. Youwill alsohavetheoption toprint thereport ondifferent types
of papers. Itis recommendedto select WIDE form. (8.5x 11.5paper
printedhorizontally) on'WC3DLN".'WC3DLN"isthelaser printer located
onthirdfloorat WestCourt Square. Appropriateprinter locatednear your
workareamay beselected.
Onselection of theitemabove, thefollowingscreen asks for information like
department number, project number or activity number, depending uponthe
report selected.
It is recommended to VIEW the report onscreen or PRINT.
The next screen gives the user an option to view the report onthe screen,
print or dump into afile.
SUMMARY OF HOURS FOR CURRENT WEEK FOR
-- ALL PROJECTS
-- ALL ACTIVITIES
This option generates areport for the department for the following:
(Seeexhibit 3.4.2.c) TRS_DEPT_STD_4
ACTIVITY selected
DEPARTMENT 302
APPROVED:
O J
N
rn
x
:J "
866. 5
866. 5
21.0
69. 5
13.0
)4.0
293. 0
81.5
27. 5
118.0
4. 0
3.0
5.5
8.0
6. 0
28.5
9.5
35.5
0. 0
105.0
(, 0
HOURS
PROJ ECT
TO
DATE.
30- J un- 1989
Pag_ 1
153.5
153. 5
0.0
0.0
10.0
34. 0
59. 0
24.0
0.0
22.0
0. 0
0. 0
4 . 5
0. 0
o . 0
0.0
0. 0
0.0
0.0
0. 0
0. 0
! l OURS
MONTH
TO
DATE
104. 0
104.0
0. 0
0. 0
10. 0
10.0
40. 0
17. 5
0. 0
22. 0
0. 0
0.0
4. 5
0. 0
o . 0
o .0
0. 0
0. 0
0.0
0. 0
0.0
HOURS
CURRENT
WEEK
Repor t Tot al s - r ecor d count i s 19
PROJ ECT TOTALS - 3987
PROJ ECT SCOPE/ PROCEDURES
EXI STI NG FACI LI TY EVAL.
GROUNDI NG DRAWI NGS
LI GHTI NG LAYOUTS
POWER , CONTROL LAYOUTS
ELECTRI CAL BLOCK Ot AGo
ELEC CONNECTI ON SCHEDULE
ELECTRI CAL SCHEMATI CS
ROOF/ FLOOR DRAI N PI PE DG
REPORT FORMATTI NG
SCHEDULI NG
PROJ ECT MANAGEMENT
PROJ ECT COORD MEETI NGS
PROJ ECT TRAVEL TI ME
COMPUTER DATA ENTRY
EXI STI NG FACI LI TY EVAL.
VENDOR DOCUMENT REVI EW
ELECTRI CAL SCHEMATI CS
PROJ ECT TRAVEL TI ME
2100
2700
3503
3504
3 SO 6
3507
3508
3509
3605
4305
6100
7000
7300
7400
7503
2700
2900
3509
7400
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
302
302
302
302
ACTI VI TY
DESCRI PTI ON
ACTI VI TY
CODE AREA
VAX TI ME REPORTI NG SYSTEM
DI SCI PLI NE STANDARD REPORT NO. 2
SPECI f I ED PROJ ECT f OR SPECI FI ED DI SCI PLI NE
(TRS_ DEPT STD_ 2)
.\
., , ) J
3987
1987
3987
3987
3987
3987
3987
3987
3987
3987
3987
3981
3987
3987
3H7
3987
3987
3987
3987
PROJ ECT
NUMBER
302
302
302
302
302
302
302
302
302
302
302
302
302
) 02
302
302
302
302
302
DI SCI PLI NE
NUMBER
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
06/ 16/ 89
WEEK
ENDI NG
N
rn
X
:r
cr
15- l i l y- 1989
DI SCI PLI NE STANDARD REPORT NO. 3
Pa9_ 11
ACTI VI TY CODE REPORT FOR SPECI FI ED DI SCI PLI NE
. ( TRS DEPT STO 3)
~
- -
HOURS HOURS
HOURS MONTH PROJ ECT WEEK DI SCI PLI NE ACTI VI TY PROJ ECT
ACTI VI TY
CURRENT TO TO eNDI NG NUMBeR CODE NUMBeR AREA
DeSCRI PTI ON
WEeK DATE DATE
05/ 05/ 89 302 3506 3826 560 POWER
,
CONTROL LAYOUTS 0. 0 o . 0 0. 0 05/05/89 302 3506 3829C 027 POWER
,
CONTROL LAYOUTS 20. 0 20. 0 20. 0 05/05/89 302 3506 3629C 057 POWER
" CONTROL LAYOUTS 0. 0 o . 0 13.0 05/05/89 302 3506 3831 000 POWER
"
CONTROL LAYOUTS 0. 0 o . 0 14. 5 05/05/69 302 3506 36311' 000 POWER
,
CONTROL LAYOUTS 0. 0 0. 0 2. 0
05/05/89 302 3506 3832 000 POWER
,
CONTROL LAYOVTS 0. 0 o . 0 C4. 5
05/05/69 302 3506 3850 000 POWER
,
CONTROL LAYOUTS o . 0 0. 0 0. 0
05/05/89 302 3506 3914 000 PoweR
,
CONTROL LAYOUTS 23.0 2J . 0 ca.O
05/05/89 302 3506 3915 000 POWER
,
CONTROL LAYOUTS 3. 0 3 . 0 36, 5
05/05/89 302 3506 3939 000 POWER
,
CONTROL LAYOVTS o . 0 o . 0
t :
77. 5
05/05/69 302 3506 3960 500 POWER
,
CONTROL LAYOUTS 0. 0 o . 0 3. 0
05/05/89 302 3506 3963 000 POWER
,
CONTROL LAYOUTS 2. 5 . .
2. 5 325. 0
05/05/89 302 3506 3963 560 POWER
,
05/05/89 302 3506 3963, . . . 000 POWER
,
CONTROL LAYOUTS 31. 5 31 . 5 5L 5
05/05/69 302 3506 3987 000 POWER
,
05/ 05/ 89 302 3506 4050 302 POWER
,
05/05/69 302 3506 4070 000 POWER
,
CONTROL LAYOVTS 0. 0 o . 0 129. 5
05/05/69 302 3506 4167 000 POWER
,
CONTROL LAYOUTS 0. 0 o 0 1. 0
05/05/69 302 3506 63611. 000 POWER
,
CONTROL LAYOUTS 0. 0 o . 0 36.0
05/05/89 302 3506 6361B 000 POWER
,
05/05/89 302 3506 6379T 000 POWER
,
CONTROL LAYOUTS 0.0 o . 0 57. 5
ACTI VI TY CODE SUBTOTAL - 3506
1413. 5 1413. 5 108560. 0
Repor t Tot al s
- r ecor d count i s 461
1413. 5 1413. 5 108560. 0
'CII(j
15- May- 1989
DI SCI PLI NE
STANDARD REPORT NO. 4
Pa9 2 SUMMARi ' OF ALL ACTI VI TI ES
FOR SPECI FI ED DI SCI PLI NE
CURRENT WEEKS HOURS ONLY
~ I TRS_DEPT_STD_4)
HOURS
WEEK DI SCI PLI NE
ACTI VI Ti '
PROJ ECT
ACTI VI TY
CURRENT ENDI NG NUMBER CODE
NUMBER
AREA
DESCRI PTI ON
WEEK
05/ 05/ 89 302
2000
3930 000 ENGR. DEF. PHASE STUDI ES
1.0
05/ 05/ 89 302 2000
3963 000
ENGR. DEF. PHASE STUDI ES
11 . 0
05/ 05/ 89 302 2000
3963
210
ENGR. DEF. PI I ASE STUDI ES
41. 0 05/ 05/ 09 302 2000
3963 211
ENGR. DEF. PHASE STUDI ES
16. 0 05/ 05/ 89 302 2000
3967 000 ENGR. DEF. PI I ASE STUDI ES
2. 0 05/ 05/ 89 302
2000 4088 000 ENGR. DEF. PHASE STUDI ES
1. 0
127.5
05/ 05/ 89 302 2100 334 9 014 PROJ ECT SCOPE/ PROCEDURES 4' , 0 05/ 05/ 89 302 2100 3716 000
PROJ ECT SCOPE/ PROCEDURES
7. 5 05/ 05/ 89 302 2100 3829C 057 PROJ ECT SCOPE/ PROCEDURES
11, 5 05/ 05/ 89 302 2100 3915 000 PROJ ECT SCOPE/ PROCEDURES
3. 5 05/ 05/ 89 302 2100 3963 000 PROJ ECT SCOPE/ PROCEDURES
1. 0
45. 5
05/ 05/ 89 302 2300 3349 016 EQUI P . . . ND MATERI AL SPECS 3. 0
05/ 05/ 89 302 2300 3349 018 EQUI P . . . ND MATERI AL SPECS
3. 0
05/ 05/ 89 302 2300 3349 019 EQUI P AND MATERI AL SPECS
1. 0
05/ 05/ 69 302 2300 3349 022 EQUI P
" ' NDMATERI AL SPECS 14. 5
05/ 05/ 89 302 2300 343sc 000 EQUI P AND MATERI AL SPECS 8.0
05/ 05/ 09 302 2300 3572 306 EQUI P , >, NDMATERI , >, L SPECS 15. 0
05/ 05/ 89 302 2300 3709 020 EQUI P . . . ND M, >, TERI AL SPECS 13. 0
05/ 05/ 89 302 2300 3116 000 EQUI P AND MATERI AL SPECS 11 . 0
OS/ 05/ 59 302 2300 3739 000 EQUI P . . . ND MATERI AL SPECS 2. 0
05/ 05/ 89 302 2300 3963 211 ECr UI P AND MATERI AL SPECS 4. 0
05/ 05/ 89 302 2300 4131 000 EQUI P AND MATERI AL SPECS 9. 0
ACTI VI TY Coot SUBTOTAL - 2300
8S5 rn
X ,
: : T
05/ 05/ 89 302 2400 3572 103 PRI CE I NQUI RI ES
,
EVAL 25. 0
ACTI VI TY CODE SUBTOTAL - 2400 0-
25. 0
0
VI
-I="
SAMPLE
N
()
(3/93)
3.5- 1
P:\0302\guid&_hk.dkh
Anyother drawingformats(otherthan standard), adoptedforaproject,must be
reviewed with theDepartment Manager and DesignAutomationCoordinator.
Thepurposeforthis istoadopt ameans toutilizetheexisting softwarewhere
possible, keeping inmindtheefficiencytoproducethedocuments.
In order toimprovetheproductivity and becompetitive, Simons-Eastern has
adopted certain designpresentations. Thesestandard drawings areshownin
reduced formin AppendixC. Theintent is to followthese formats unless
otherwise suggested by the client. It is necessary to reviewthe drawing
presentation with client becausethe budget to completethe project may be
affected.
3.5 STANDARDDESIGN PRESENTATION
DEPARTMENT 302
APPROVED:
(3/93)
3.6 - 1
4. Theleadengineer shouldprepare asingle-linediagramas soonasthe
scopeofworkis developedandchangestothe distribution systemcan
beidentified. Thesingle-linediagrammust bereviewedwiththepower
systemstaff engineer andthetechnical manager. This reviewshould
determine ifany power systemstudies are required. If these power
systemstudies are not included in the project scope, write aproject
changenotice. Thesingle-linediagramreviewshouldincludeproposed
locationsforeachpieceofelectrical equipment. Equipment locationmay
influenceovercurrent protection requirements.
3. Ifautomated drawingsordocumentswill beprepared, theleadengineer
must review the project's requirements with the Department
Automation Coordinator.
2. Thetypes of drawings that will beprepared, and the format of each,
must bereviewed with the client. Thedrawing presentation agreed
uponmust beconfirmedinwriting. Asampleof eachtypeof drawing
must beincludedwiththerecordsofdiscussion. If there aresignificant
differences between the types of drawings required and the types of
drawings includedintheman-hour estimate, prepare aproject change
notice.
1. Theleadengineer, workingwiththeprojectteam, developstheelectrical
scopeof work. Itmust bereviewedwiththe technical and discipline
managers. Thescopeof work shouldincludethe engineering services
required, thetypesof drawings or documentsproposed, andaplanfor
producing the drawings (i.e., manually drafted or CAD produced
drawings, automated or manually produceddrawings, etc.).
I. APPROVALS WITH DEPARTMENTAL MANAGEMENT AND STAFF
ENGINEERS
The sequence of reviews and approvals may vary, depending onthe type of
project andscopeof work. However, thefollowingsequenceis appropriate for
most projects:
3.6.1 Review and Approval Procedures. This guideline describes the review and
approval proceduresleadelectrical engineers shouldutilizeonall projects. They
arequality control measures designedtoprovidethebest products andservices
wecanproduce, consistent withtheproject scope.
3.6 QUALITY CONTROL
DEPARTMENT 302
APPROVED:
(3/93)
3.6- 2
P:\0302\guide_bk..dkh
12. The lead engineer should customize the electrical portion of the
"Instructions to Bidders of Mechanical and Process Equipment
Purchase" to incorporate theequipment andinstallation preferences of
11. Estimates of heat gain fromequipment located in electrical rooms
shouldbeprepared bytheleadengineer andreviewedwiththetechnical
manager. Heat gainestimates shouldbetransmitted totheHVAClead
engineer.
10. Layoutsofelectricroomsorequipment spacesshouldbeprepared bythe
lead engineer and reviewedwith the technical manager. Thepurpose
of this reviewis to ensure that adequate working spaces are provided
inaccordancewith the National Electrical Code.
9. Equipment specifications forvariable speeddrives should beprepared
by the drive systems staff engineer. These specifications must be
reviewed andapprovedbytheleadengineer andthetechnical manager.
8. After the single-line diagramhas been approved by the client, major
equipment specifications should be prepared by the lead engineer.
. These specifications must be reviewed and approved by the power
systems staff engineer andthetechnical manager. Specificationsmust
bedevelopedusing departmental guidespecifications or specifications
furnished bythe client. Themarked copyshouldbethe reviewcopy.
7. After the single-line diagram has been developed and reviewed
internally, it should be reviewed with the client. A CADproduced
drawing shouldbeissued forclient approval. Single-linediagrams are
generally the onlyelectrical drawings issued for client approval.
6. Thepower systemsstaff engineer shouldreviewtheresults ofall power
systemcalculations or studies withtheleadengineer andthetechnical
manager. Thesingle-line diagramshould berevised, as required, to
includetheresults ofthestudies. Continuousandshort-circuit current
ratings of major equipment and ampacities of major feeders must be
shownonthe single-linediagram.
5. The drive systems staff engineer should sketch asingle-line diagram
showingthesubstations required tosupplyvariable speeddrives. This
information should begiventothe lead engineer for inclusion inthe
project single-linediagram.
DEPARTMENT302
APPROVED:
(3/93)
3. 6 - 3
20. The electrical portion of studies, reports and cost estimates must be
reviewed by the power systems staff engineer and the technical
manager. Ifvariable speed drivesareincluded inthe study, report or
19. Drawings or documents must not beissued for material purchase or
constructionwithout beingcheckedbyqualifiedpersonnel andapproved
bythetechnical manager.
18. Drawings or documents may beissued at any time for client review,
preliminary information, or similar reasons uponrequest bytheproject
engineer ormanager. Drawings ordocumentsreleased for anypurpose
must bereviewedbythetechnical manager.
17. Documentsusedtoreleaseelectrical equipment forpurchase (otherthan
variable speeddrives) shouldbeprepared bytheleadengineer. Except
forlowvoltagemotors, all release documentsandpurchase requisitions
must beapprovedbythepower systemsstaff engineer andthetechnical
manager. Release documents for variable speed drives should be
prepared bythe drivesystems staff engineer andapprovedbythelead
engineer andthetechnical manager.
16. The lead engineer should customize the electrical construction
specificationstoincorporatetheequipment andinstallation preferences
of the client. Thesespecifications must bereviewed bythe technical
manager.
15. Theleadengineer must prepare adesigner's notebook. This document
.must bereviewedand approved bythetechnical manager.
14. Theleadengineer must reviewthemaster ofeachdrawingor document
that will beproducedwithour automationtechniques withthetechnical
manager.
13. Bidevaluations of proposals for allmajor electrical equipment, except
variable speed drives, should beprepared by the lead engineer. Bid
evaluations shouldbeapprovedbythepowersystemstaff engineer and
thetechnical manager. Bidevaluations forvariablespeeddrivesshould
beprepared bythe drive systems staff engineer and approved bythe
leadengineer andthetechnical manager.
the client. This document should be reviewed with the technical
manager.
DEPARTMENT 302
APPROVED:
(3/93)
3.6- 4
P:\0302\guide_hk.dkb
3. Theleadengineershouldrecommendlightningprotectionforall exposed
buildings andstructures. Simons-Eastern's recommendations andthe
client's decisionsshouldbeconfirmedinwriting.
Isthetray systemlikelytobeadequate? Thisjudgment shouldbe
baseduponthe scopeofwork andexperience.
Lookat all points where cables must bend. Is the tray system
adequatefromcablepullingandcableinstallation points ofview?
Ensure that the tray systemhas beenreviewedwith the piping,
structural andHVACareadesignersor engineers.
Aremiteredjoints used? Adjustablefittings shouldbeavoided.
Traysystemsaddedtoexistingareas shouldbecheckedinthefield.
Reviewtraymaterial. Fiberglasstraysarerecommendedforcaustic
areas.
2. Theleadengineer shouldreviewallcabletray designsbeforethey are
producedonCAD. Considerthefollowingcriteria:
Workingspaceand accessto workingspace, as required byNEC
Article110.
Equipment egress.
Constructibility.
Adequatespaceforfuture growth.
Areliquidimmersedtransformers installedinaccordancewiththe
NEC?
Istransformer fluidspill containment provided?
1. Theleadengineer shouldreviewall electrical equipmentspaceandroom
layoutsbeforetheyareproducedonCAD. Thefollowingcriteriashould
bereviewed:
II. REVIEWANDAPPROVALSATTHE PROJECTLEVEL
22. Correspondence addressing controversial or sensitive subjects must be
reviewed by the discipline or technical manager prior toissue.
21. Project change notices and man-hour estimates must bereviewed and
approved by the discipline manager.
cost estimate, it must also be reviewed by the drive systems staff
engmeer.
DEPARTMENT 302
APPROVED:
(3/93)
3.6- 5
P: \ 0302\ gui de_ hk . dk h
Theengineering schedulecaninfluencebothquality andefficiency. Thelead
engineer must managetheengineering scheduletoensure that his staff has
adequate timeto completethe designs.
III. ENGINEERING SCHEDULE
7. Thelead engineer should review all drawings beforeapproving them.
This review isan essential part of our quality control program. The
leadengineer must not assume that thechecker has the experienceand
data base necessary to determine that the drawings are adequate and
correct in every aspect. Thelead engineer isthe best person tomake
thesejudgments.
6. The lead engmeer must thoroughly check each master
elementary/connection diagram before they are produced with our
automation process.
Areemergency lighting andexit signs providedin accordancewith
NFPA 101?
Is the emergency lighting systempowered froma reliable power
source?
Isthelighting designadequate? Arefixtures locatedappropriately?
Are single-line diagrams provided for each separately derived
system? Arethey correct?
Arethe panelboard schedules correct?
5. Theleadengineer shouldreviewthelightingdesignbeforeitisproduced
onCAD. Consider the followingcriteria:
Does the grounding electrode systeminclude rebar inpilings and
foundations? Underground metallic water pipes?
Is the building steel painted with epoxy paint? Ifso, can the
building steel be effectively grounded? Epoxy paint is a superb
insulator.
Review the lightning downcomer design. Are they bonded ill
accordance withNFPA 78andtheNEe?
. Areground loopsprovided for isolated equipment?
4. Theleadengineer shouldreviewall grounding andlightning protection
systems before they are produced on CAD. Consider the following
criteria:
DEPARTMENT 302
APPROVED:
(3/93)
3.6- 6
Theleadengineer andhisstaff must coordinatetheelectrical designwith
theleadengineersanddesignersinotherdisciplines. Thisisacritical part
ofourqualitycontrol program.
IV. COORDINATION
Theleadengineershouldadvisetheprojectengineer,ProjectSupportGroup
andDisciplineManagerwhendesigndataarenotavailable,ornotlikelyto
beavailable. asscheduled. Confirmthesediscussionsinwriting. Ensure
that arevisedscheduleisestablished. Advisethedisciplinemanager ifa
revisedschedulecannotbenegotiated.
Theproject engineering schedule should bemonitored to ensure that data
needed for design will beavailableasplanned. Theleadengineer should
obtainstatus reportstwotofourweekspriortothescheduleddates.
Single-line diagramreleased for approval.
Major equipment specifications released for approval, bids, and bid
evaluations. Schedulethese activities foreachmajor typeofequipment.
Spacerequirements for electrical equipment.
Electric equipment roomlayouts released for design.
Heat gain calculations for electric rooms.
Equipment list released for design.
Equipment layout drawings released for design.
Motor release requests - 80and 100%complete.
Logicdiagrams released for design.
PLCmCS I/Oaddresses andtermination information.
Operator control roomlayouts released for design.
Vendor equipment layout and wiring drawings--show eachequipment
type that has animpact onthe electrical schedule.
Wall and floor openings for cables, conduits and cabletrays.
Grounding and lightning protection design- RFC.
Cabletray design - RFC.
Lighting design - RFC.
Power wiring design- RFC.
Control wiring design - RFC.
Thelead engineer, workingwiththeProject Support Group, shoulddevelop
the electrical portion of the project engineering schedule. The schedule
should include the followingmilestones:
DEPARTMENT 302
APPROVED:
(3/93)
3.6 - 7
Beaforceinsolvingproblems, rather than aroadblock.
If youcannot providetherequested service, determine what canbedone
toachievethe desired goal.
Weshould behonest.
Acceptresponsibility foryour actions. Avoidexcuses. Nooneisperfect,
andnooneknowseverything. Fewpeoplewill expectthesethings ofus.
Practice diplomacy.
Lead engineers should conduct themselves ina positive and cooperative
manner at all times. Weareinaserviceindustry. Tohave areputation of
providing goodservice, weshould adopt the followingpostures:
V. PUBLIC RELATIONS
Communicate in person or via telephone, if possible. Written
communications may not bereceivednor read.
Donot assume that other disciplines knowyour requirements. Review
theinterface points witheachdisciplinebeforethey begintheir design.
Negotiate spacerequirements for electrical equipment and cabletray
systems with other disciplines beforethey begintheir design.
Advise other disciplines when your designs or design requirements
change.
Focus on"DoingRight Things Right".
Coordination isgenerally better whenthefollowingguidelines arefollowed:
Coordination cannot start toosoon, and it should continue throughout the
project. Coordination isanongoingprocess. Coordination worksbest when
peoplemake apersonal commitment towork closelywith others.
DEPARTMENT 302
APPROVED:
(3193 3.6- 8 P:\0302\guide_bk.dkh
NOTES:
1. Thissheetshouldbeusedasacheck-offlist, showing
whathasbeenapprovedandbywhom.
2. Thissheetistobeupdatedandforwardedtothe
disciplinemanagerattheendofeachmonth.
POWER SYSTEMS STAFF ENGINEER
DRIVE SYSTEMS STAFF ENGINEER
TECHNICAL MANAGER
DISCIPLINE MANAGER
AUTOMATION COORDINATOR
PSSE -
USSE -
.fM
DM
AC
SCHEDULED DATES REVIEWED INTERNALLY DATE
COMPLETION
I
APPROVED
ITEM DATE
PSSE DSSE

DM AC
BYCUENT
SCOPE OF WORK
PLAN FOR PRODUCING DESIGN
DESIGN PRESENTATION FORMAT
INSTR. TOBID. OF M. & P. EQUIP.
SINGLE-LINE DIAGRAM
POWER SYSTEM STUDIES
EQ. SPECS IBID EVALUATIONS
*
H.V. SWITCHGEAR
I
*
15kV SWITCHGEAR I
*
5kV SWITCHGEAR I
*
600V SWITCHGEAR I
*
M.V. SUBSTATION I
*
L.V. SUBSTATION I
*
M.V. MCC I
*
L.V. MCC I
*
TMP REFINER MOTORS I
*
M.V.MOTORS I
*
L.V. MOTORS I
*
P.M. IWINDER DRIVES I I
*
PACKAGED VS DRIVES I I
*
STATIONARY BATTERY I
*
UPS SYSTEM I
*
POWER & CONTROL CABLES I
ELECTRIC ROOM LAYOUTS
CABLE TRAY LAYOUTS
HEAT GAIN ESTIMATES
DESIGNER'S NOTEBOOK
ELECTRICAL CONSTRUCTION SPECS
MASTER MTR. ELEM / CONN. DIAG'S.
;
COORDINATION W/CONTROLS DEPT.
*
CONTROL & SIGNAL WIRING
*
MOTOR ELEM ICONN. DIAG'S.
Project No. REVIEW AND APPROVAL CONTROL SHEET
(3/93) 3.6- 9 P:\0302\guido_hk,dkb
NOTES: 1. This sheet is to show the scheduled dates, both original and current as applicable, and the actual issue dates for each item.
2. A separate sheet is tobe completed for each process area.
3. This sheet (one for each area) is tobe completed and forwarded tothe discipline manager and the project scheduling coordinator at the end
of each month.
SCHEDULED DATES DATE
ITEM ISSUED
ORIGINAL CURRENT
SINGLE-LINE DIAGRAM
SPACE REQUIREMENTS FOR ELECTRICAL EQUIPMENT
ELECTRIC EQUIPMENT ROOM LAYOUTS RELEASED FOR DESIGN
HEAT GAIN CALCULATIONS FOR ELECTRIC ROOMS
EQUIPMENT LIST RELEASED FOR DESIGN
EQUIPMENT LAYOUT DRAWINGS RELEASED FOR DESIGN
MOTOR RELEASE REQUESTS - 80AND 100%COMPLETE
LOGIC DIAGRAMS RELEASED FOR DESIGN
PLC/DCS I/O ADDRESSES AND TERMINATION INFORMATION
OPERATOR CONTROL ROOM LAYOUTS RELEASED FOR DESIGN
WALL AND FLOOR OPENINGS FOR CABLES, CONDUITS AND CABLE TRAYS
GROUNDING AND LIGHTNING PROTECTION DESIGN - RFC
CABLE TRAY DESIGN - RFC
LIGHTING DESIGN - RFC
POWER WIRING DESIGN - RFC
CONTROL WIRING DESIGN - RFC
VENDOR EQUIPMENT LAYOUT AND WIRING DRAWlNGS-SHOW EACH EQUIPMENT
TYPE THAT HAS AN IMPACT ON THE ELECTRICAL SCHEDULE
PROJ ECT NO. _
AREA __
ENGINEERING SCHEDULE CONTROL SHEET
(3/93)
3.6- 10
SeeAppendix "A".
3.6.2 Checking.
DEPARTIvIENT 302
APPROVED:
(3/93)
3.7- 1
Showhowmanycopiesofinstallation, operationandmaintenance documents will
beprovided byeachvendor.
Comparethecostsof anyanticipated fieldinstallation, assembly, programming,
start-up, testing, etc. services.
Often aneconomiccost analysis canbeperformed for motors and transformers
todetermine the present valueof equipment purchase andoperation costsover
theeconomiclife. Thisanalysis determines whether theadditional costofhigher
efficiencyequipment canbeoffset bylowerdiscountedoperating costs. Software
for economical analysis of motors and transformers are available. SeeSection
6 . 1 .
Vendor proposingthe equipment andits manufacturer
Lists of quantities, ratings and prices for major equipment
All major exceptionstothetechnical specifications
Any important features that enhance or diminish the equipment's
performance
Anyequipment or major components not made or readily available inthis
country
Shipping, payment, insurance arrangements (i.e., F.O.B.)
Timetorelease approval and certified drawings
Timeto deliver equipment
Supplementary equipment notincludedinproposalsthat must bepurchased
separately (i.e., fuses, connectors, lugs, overloadheaters, etc.)
Sizes and weights of sections shipped separately (shipping splits)
Noteimportant special features relating (adversely or favorably) to safety,
maintenance, installation, environmental and safetyhazards, etc.
Noteanyimportant differences betweenvendors experiencelists
3.7.3 Thefollowingitems aretypically comparedtoobtain abaseprice:
3.7.2 Most projects will require that bid evaluations be done usmg the 20/20
spreadsheet computer program.
3.7.1 Bidevaluation spreadsheets present theclient withaclear comparisonofvendor
proposals. Every effort shouldbemadetoensure that eachvendor's base price
is fairly presented for equipment that complies with the specifications and is
similar toequipment beingproposedbyother vendors.
3.7 BIDEVALUATION
DEPARTMENT302
APPROVED:
(3/93)
3.7- 2
All BidEvaluations shall bereviewed bythe Department Technical Managers
andusually thePower Systems Staff Engineer beforebeingreleased totheclient.
In general, all bid evaluation.. calculations, correspondence, records of
conversation, etc. should be saved in the lead engineers filing systemfor the
project.
3.7.4 Insummary, makeapurchase recommendation backedbyspecificjustifications.
Recommendanyoptions or alternate designs that shouldbeseriously considered
bytheclient. Comment onanyopportunities tominimizepurchase, maintenance
or operating costs.
Noteany special package pricing for purchase of multiple products types being
proposed by asingle vendor. Donot include special package prices in the bid
evaluation cost totals.
List options andalternative design separate fromthebasebidproposals. Tryto
obtain prices fromall proposing vendors for similar options and alternatives.
Briefly describerepair andwarranty provisions, andfieldservicecapabilities of
eachvendor.
DEPARTMENT 302
APPROVED:
(3/93)
3.8 - 1
P:\0302\guid,,_bk.dkh
Reviewall itemsformanufacturer andproductacceptability.
Doall devicesconformtothespecifications?
Whoistofurnish eachdeviceor cable? (Especiallyincaseof motor
operatedhoist. Makesurewhofurnishesfestooncables).
Determinespecialcablingrequirements. (typesandmaximumlengths)
Checkall drawingsforcircuit,wiringandconnectiondiagramsandfor
clarityandfunctionality,toincludemotors,majorelectrical equipment,
control panelsanddevices.
Motors: Checkforproperhp, rpm,voltage,phase,framesize,enclosure
type, mounting, rotation, S.F.,JBlocations,andspecial features.
Majorequipment: CheckforproperkVA,voltage,phase, CB/fuse sizes
wlKAICrating, protectiondevices,accessories,footprint, cabling,MCC
starter sizes, andfieldmountedmotor starters (air conditionersand
compressorsonly).
Control panels and devices: check for proper voltage, deviceand
terminal boardlayouts,connections,internal wiringandspacing,fusing,
devicetypeandconfigurationandexternal spacerequirements.
.2 Electrical Compatibility.
Will theitemphysicallyfit?
Canit bemovedtoitsfinal destination?
Willthefloorsupportitsweight?
Areconduitand/orcableentrancesdimensioned?
Specialconditionedroomsrequiredforfireratingorforairconditioning?
.1 Configuration.
3.8.2 Review Drawings for:
.1 Requestall vendordrawingsforreview.
.2 Createavendordrawingfile.
.3 Createafileindexw/dateandrevisionnumber.
.4 Keepadrawingsign-outsheet.
.5 RoutedrawingstoresponsiblepersonneL
.6 Discardall oldrevisiondrawings(orlabel inlargeprint "VOID").
3.8.1 Preliminary
3.8 VENDOR DRAWING REVIEW
DEPARTMENT 302
ELECTRICAL DESIGN GlnDE
APPROVED:
(3/93)
3.8- 2
Mark all corrections/additions withredinkonprints and black pencil
onreproducible prints. Cloudall revisions andinitial all markings.
Flag andinitial allmarkings.
Signthetransmittal.
Request amarked copyfor record.
Leadengineer toreviewcorrections andsignthe transmittal sheet.
Hand carry drawings tonext discipline.
.3 Vendor Drawing Revisions.
DEPARTMENT 302
APPROVED:
(3/93)
3.9 - 1
DE-029-302-2.5 PROJ . 4566
WEYERHAEUSER PAPER, NEW BERN
LOWVOLTAGE SUBSTATION
ABBREVIATED PROJ . NAME
FILE SUBJ ECT
FILE#
PROJ #
L i ne 1
L i ne 2
L i ne 3
Itis the LeadEngineer's responsibility tomakesurethat theproject filesare
maintained properly at onelocation. Attheendoftheproject, thesefilesshould
be sent to off-sitestorage. Project Manager will include project numbering
systemintheProjectAdministration Manual. Ifnoneisavailable, thefollowing
may beusedasaguideline. Thefilesmaybelabeledasfollows:
3.9 DOCUMENT FILE NUMBERS
DEPARTMENT 302
APPROVED:
Rev. 9/92 Page .1 P:\0920\FILESYS.FLG
OVERVIEW.
Section 1 PM Project Management &Organization
Contains copiesor originals of all project commercial andlegal
documents, inter-company correspondence, minutes of
meetings, document transmittal, andtrip reports.
Section 2 DE Design
Contains all disciplinespecificdocumentation suchas
specifications anddesignstandards.
Contains major area filesfor area specificdocumentation such
asequipment lists, design, etc.
Section 3

PR Procurement
Contains plans, correspondence, status reports, priceinquiry
filesandpurchase order files. Vendor drawing fileswill be
maintained bytheVDCdepartment. 1VDCisdonebythe
project, fileswill bemaintained bythe project secretary. Files
will bebyarea.
Section 4
SC Scheduling
Contains all schedules andrelated correspondence.
Section 5

CC Cost Control
Contains all capital costestimates andreports.
Section 6
EC Engineering Control
Contains all time reports, PEMSreports, monthly reports,
invoices, project confirmation, project announcements, project
change orders, project changenotices, manhour estimates and
forecasts, andnon-reimbursable charges.
Section 7 CN Construction
Contains all fieldcorrespondenceandrelated information. On
large projectsfiledwillbebyarea.
Project FilingIndex
SIMONSEASTERN CONSULTANTS, INC. ONE WEST COURT SQUARE, DECATUR GA 30030 (404) 370-3200
Exhibit 3.9.1
PROJ ECT FILE SYSTEM
Rev. 9192 Page 2 P:\0920\FILESYS.FLG
Correspondence within Simons-Eastern
Memos fromProject Office
Memos toProject Office
For better organizationofcorrespondencerues:
1. Inter-eompanycorrespondencemayberuedinhangingring binders.
2. Inter-eompanycorrespondenceoriginatedbySimons-Ea8ternmaybeidentified
byalpha-numericdesignationswithindexoutliningoriginator,lIubject,receiver
anddate.
Correspondence TO (other)
Letters
Telefaxes
Note: Set upalphabeticallybycompanyname.
Correspondence FROM (other)
Note: Set upalphabeticallybycompanyname.
Letters
Telefaxes
Correspondence TO (client)
Letters
Telefaxes
Correspondence FROM (client)
Letters
Telefaxes
INTER-COMPANY.CORRESPONDENCE
Project Administration Manual
Scopes
Scopeof Services
Scopeof Work
Proposal andEngineering Estimate data (original)
Engineering Agreement/Contract
Insurance-Professional Liability
Insurance- Other
Project Capital Cost (original)
Project Organization andPersonnel
PROJECT MANAGEMENT AND ORGANIZATION
PM 13
PM13.1
PM 13.2
PM12
PM 12.1
PM12.2
PM 11
PM11.1
PM 11.2
PM10
PM 10.1
PM10.2
PM9
PM9.1
PM 9.2
PM8
PM7
PM7.1
PM 7.2
PMl
PM2
PM3
PM4
PM5
PM6
PM
FILE CODE
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
DESCRIPTION DISPOSITION
D = Destroy A* = Archive Final Copy A = Archive
SIMONS-EASTERNCONSULTANTS,INC. ONEWEST COURTSQUARE, DECATUR,GA 30030(404) 370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
Page 3 Rev. 9/92 P:\0920\FILESYS.FLG
Lessons Learned (Sub-filebymajorareaifsizeofprojectindicates)
WantslNeeds List(Sub-filebymajorareaifBizeofprojectindicates)
Travel
General
Travel Authorization
Tripreports
Note: 1) An index identifyingnumber, date, author and purpoeeill to be
maintained.
2) Tripr-eportsmaybemaintainedinhangingringbindersandshall be
numberedsequentially.
Document Distribution
Simons-Eastern drawingtransmittals
Note: Confirmationofreceiptcopiestobeattachedtoissuecopy.
Adsub-headingsbyarea.
Minutes of meetings - internal project
Minutes of meetings - internal departments
Minutes of meetings - vendors
Minutes ofmeetings - other
Note: Usesubheadingsasnecessary;example18.4.1=Beloit, 18.4.2=Kamyr, etc.
Minutes of Meetings
Minutes of meetings with clients.
Note: 1) Anindexidentifyingnumber,date,authorandtopicistobemaintained.
2) Minutesofmeetingsmaybemaintainedinhangingringbmdersandshall
benumberedsequentially.
Licenses
Penn its
Correspondence with Governing Bodies
Federal Authorities
State Authorities
Local Authorities
Records of Discussion
Recordsof discussion (allexcept field-seeSection 7).
PM22 A
PM21 A
PM20
PM20.1
PM20.2
PM20.3
D
D
A
PM19
PM19.1 D
PM18.2
PM18.3
PM18.4
PM18.5
A
A
A
A
PM14
A PM14.1
PM15
A PM15.1
A PM15.2
A PM15.3
A PM16
A PM17
PM18
A PM18.1
DESCRIPTION FILE CODE DISPOSITION
A* =Archive Final Copy D=Destroy A =Archive
SIMONSEASTERN CONSULTANTS. INC. ONE WEST COURT SQUARE. DEC.... TUR, GA 30030 (40.) 370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
Rev. 9/92 Page 4 P:\0920\FILESYS.FLG
Civil design - correspondence
Civil equipment and material specifications
Civil construction specifications
Civil design calculations
Civil material quantity take offs
DE-054-102-1
DE-054-102-2
DE-054-102-3
DE-054-102-4
DE-054-102-5
A
A
A
A
D
An example of this coding for major area 054 - Stock
preparation and department 102 would be as follows:
1 Correspondence
2 Equipment and material specifications
3 Construction specifications
4 Design calculations
5 Material quantity take offs
Subject matter codes are as follows:
Indicates Design Files
Major Area No. (See Exhibit 1 following)
Department Number
Subject matter code
DE
AAA
DDD
C
DE - AAA - DDD - C
The following section is to be tailored to project specifics. The
intent is to first break design files down by major areas and
then each major area is broken down by design department and
finally each design department is broken down into categories
as outlined. A typical file number would be described as
follows:
FILE CODE DISPOSITION DESCRIPTION
DE DESIGN
A* DE-l Equipment List
A* DE-2 Pump List
A* DE-3 Motor List
A* DE-4 Tank List
A* DE-5 Instrument Index
A* DE-6 Design Criteria
A DE-7 Geotechnical Reports
D =Destroy A* = Archive Final Copy A = Archive
SIMONSEASTERN CONSULTANTS. INC. ONE WEST COURT SQUARE. DECATUR. GA30030 (<404) 370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
Rev. 9192 Page5 P:\0920\FILESYS.FLG
050 Bale Finishing
When a drawing covers two or more areas or
manufacturing areas, the lowest number will be
used on the drawing.
020 Digester - Cont.
021 Digester - Batch
022 Digester - Batch NSSC
023 - 024 Unassigned
025 Washing and Screening
029 Oxygen Delignification
030 Bleach Plant
035 Chemical Preparation
040 Stock Preparation - Kraft
041 Stock Preparation - NSSC
042 Unassigned
043 Paper Machine
046 Pulp Machine
047 Unassigned
048 Chemical Additive
049 Coating
010 Woodyard
011 Chip Handling & Storage
015 Bark Handling &Storage
018 Coal Handling &Storage
019 Unassigned
055 Warehouse
060 Evaporation
061 Recovery Boiler
062 Black Liquor Oxidation
065 Recausticizing
066 Unassigned
067 Liquor Making
068 Tall Oil
069 Unassigned
070 Power Boiler
071 Bark Boiler
072 Unassigned
073 Boiler Feedwater and Auxiliary
074 Unassigned
075 Turbine Generator
079 Computer
080 Shops and Stores
081 Engineering Offices & Labs
082 Employee Services
083 Administrative Offices
084 Unassigned
085 Unassigned Overhead
086 - 099 Miscellaneous Overheads
001 General Plant - Yard and Outside
002 Water Supply
003 Water Treatment
004 Effluent Treatment
Cost Center
Number Description
Standard Area or Manufacturing AreaNumber
SIMONS-EASTERN CONSULTANTS. INC. ONE WEST COURT SQUARE. DECATUR, GA 30030 (404) 370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
P:\0920\FILESYS.FLG PageS Rev.9/92
Purchase Order File
Note: 1. TobefiledbyPurchaseOrdervendornameandpurchaseordernumber.
2. Apurchaseorderindexistobemaintained.
Price Inquiry File
Note: 1. To~filedbyPriceInquirynumber.
2. VoidedPriceInquiryFilesshall bedeetroyeduponprojectcompletion.
Vendor Drawing Status Reports
Note: 1. Expeditingreportswill befiledintheappropriatePurchaseOrderof
Contractfile.
2. Vendordrawingtransmittalswillbefiledintheappropriateequipment
filebyPurchaseOrder.
Purchase Order Status Reports
Price Inquiry Status Reports
Insurance (Sub-tIlebytypeofinsurance)
Freight / Shipping General Correspondence
Expediting General Correspondence (Sub-filabyvendor)
Contract General Correspondence (Sub-filebyvendor)
Procurement Correspondence - General (Sub-mebyvendor)
Procurement Plan
PROCUREMENT
PR11 A
PR10 A
PR
A PR1
A PR2
A PR3
A PR4
A PR5
A PR6
A* PR7
A* PRB
D PR9
A* =Archive Final Copy D = Destroy A =Archive
SIMONS-EASTERNCONSULTANTS,INC.ONEWEST COURT SOUARE.DECATUR,GA30030(404) :370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
Rev. 9192 Page 7 P:\0920\FILESYS.FLG
CC COST CONTROL
A ee 1 Cost Control Correspondence - General
A CC2 Estimates
A CC3 Budgets
A* CC4 Budget Reports
A* eC5 Commitment Summaries
A* eC6 Price Inquiry Summaries
A* CC7 Contract Summaries
SC SCHEDULING
A se 1 Scheduling Correspondence - General
A se 2 Project EPC Master Schedule
A se 3 Project EPC Schedules by Major Area
A se 4 Engineering Scheduling by Major Area
A Se5 Contract Schedules
D SC6 Look Ahead Schedules
A SC7 Special Purpose Schedules
D = Destroy A*= ArchiveFinal Copy A = Archive
SIMONS-EASTERN CONSULTANTS, INC. ONE WEST COURT SQUARE, DECATUR. GA30030 (404) 370-3200
Exhibit 3.9.1
PROJ ECT FILE SYSTEM
PageS Rev. 9/92 P:\0920\FILESYS.FLG
EC ENGINEERING CONTROL
A EC 1 Simons Monthly Reports
Note: Tobefiledchronologically
D EC2 Project Confirmation
D EC3 Project Announcements
EC4 Project Change Notices
EC 4.1 Project changenoticecorrespondence- general
A EC4.2 Project changenotices
Note: L Tobefilednumerleallywithonefileper changenotice.
2. Projectchangenotices,manhourestimates,coatestimatesandissueletter
tobeincluded.
3. WhenPCN'shavebeensubmittedasPCD'sandapproved,all materlalis
tobetransferredtothePCD me.
4. PCNspecificcorrespondencetobefiledwithPCN.
A EC4.3 Project ChangeNoticeLog
EC5 Project Change Orders
A EC 5.1 Project changeorder correspondence- general
A EC5.2 Project changeorders
Note: 1. Tobefilednumerlcallywithonemeper changeorder.
2. Project change notices, manhour estimates, cost estimates, project
announcements, andissueletter tobeincluded.
3. PCD specificcorrespondencetobefiledwithpeD.
A EC 5.3 Project changeorder log
EC6 Time Reports
D EC6.I Timereport ER3
D EC6.2 Timereport MR2
D EC6.3 Timereport MR3
D EC6.4 Timereport PRIC
D EC6.5 Timereport PR2
D EC6.6 Timereport PR3
D EC6.7 Timereport TR3
D EC6.S Timereport PR6
Note: TImereportstobefiledchronologicallyinseparatebinders.
FILE CODE DESCRIPTION DISPOSITION
D= Destroy A* = Archive Final Copy A = Archive
SIMONSEASTERN CONSULTANTS, INC. ONE WEST COURT SQUARE, DECATUR. GA 30030 (404) 370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
Page 9 Rev. 9/92 P:\0920\FILESYS.FLG
Non-Reimbursable Expenses
Monthly "N"phase reports to Simons-Eastern management
"N' phase monthly reports fromAccounting
Monthly "R"phase reports to Simons-Eastern management
''R'' phase monthly reports fromAccounting
Simons-Eastern Invoices
Note, 1. Tobefiledchronologicallywitheachinvoiceperiodinseparatefolders.
2. Eachinvoicefiletoincludethefollowingmonthlycostreports,
VAXcharges
CAD charges
o StetUBDetail Reports
Simons-Eastern Accounts Receivable _
Engineering Manhour Estimates and Plans
Engineering Management System (EMS)
Engineering Drawing List EDLl
Engineering Drawing Progress Document EDPT (optional)
Engineering Drawing Status report EDSl
Activity Time Matrix Report ATM2
Activity Time Status Report ATSI
Activity Time Status Report ATS2
Activity Time Status Report ATSB
Activity Time Status Report ATSA
EMS Correspondence - General
Note, Tobefiledchronologicallyinringbinders.
EC 11
EO 11.1
EC 11.2
EO 11.3
EC 11.4
D
D
D
D
EC7
A* EC 7.1
D EC 7.2
D EC 7.3
D EC7A
A* EC 7.5
A* EC 7.6
D EC 7.7
A* EC 7.B.
D EC 7.9
D EC 7.10
EC 7.11
A ECB
D EC9
D EC 10
A* = Archive Final Copy D=Destroy A = Archive
SIMONSEASTERN CONSULTANTS. INC. ONE WEST COURT SQUARE. DECATUR, GA 30030 (404) 370-3200
Exhibit 3.9.1
PROJ EC~TFILE SYSTEM
P:\0920\FILESYS.FLG Page10 Rev.9/92
CN3 Construction reports
A CNS.1 Fieldprogress reports
A CN3.2 Material receiving reports
A CN3.3 Over/short/damage report
A CN3.4 Deficiencyreports
A CN3.5 Sitedamage reports
A CN3.6 Monthly report byconstruction manager
A CN4 Records of Discussion with Site.
A CN6 Minutes of Meeting.
A CN7 Field Work Orders
A CNS Field Time Sheets
A CN9 Simons-Eastern Bank Account
A CN 10 Site Safety
Note: 1. Correspondencemaybefiledinhangingringbinders.
2. CorrespondenceoriginatedbySimons-EasternProjectmaybeidentified
byanalpha-numeric de!!ignationwithindexoutliningoriginator, subject,
receiver and date.
CN CONSTRUCTION
CN 1 Correspondence to Field (Sub-filebyparty)
A CN 1.1 Letters
A CN 1.2 Memos
A CN 1.3 Telefaxes
CN2 Correspondence from Field
A CN2.1 Letters
A CN2.2 Memos
A CN2.3 Telefaxes
D=Destroy A* = Archive Final Copy A=Archive
SIMONS-E>l.STERNCONSULTANTS, INC, ONE WEST COURT SQUARE, DECATUR, GA30030 (404) 3703200
Exhibit 3.9.1
PROJECT FILE SYSTEM
":,.'
Rev.9/92 Page 11 P:\0920\FILESYS.FLG
5.3 Project directoriesonP:\ drivewill bedestroyeduponcompletionofproject closeout.
PASCE/CADFiles
Databases
CalculationDataFiles
VDC
PEMS, 20/20, EQL
Project wordprocessingfiles
5.2 Electronic dataitems tobearchivedinclude:
5.1 Project Manager shouldnotifytheManager ofAutomatedSystemsofprojectcompletionviaaProject
ClosingNoticeForm. This formshouldspecifyadateforremoval of datafromthesystemtooptical
disk or current storagemedia.
5. DISPOSITION OFELECTRONICDATAAT PROJECT COMPLETION
4.9 Construction ManagementlFieldServicesFilesshall beboxedwithindexesandintegrated intothe
Project Management filesfor offsitestorage.
4.8 All procurement files, purchasingfiles, contract filesandconstructioncostfilesinthedepartments
shouldbedestroyed, after verificationbydepartments that theyhavecompletedtheir responsibility
for integration withprojectfiles.
4.7 Uponprojectcompletion,all vendordrawingfilesshall beboxedwithindexesforintegrationwiththe
Project Management fileforoffsitestorage.
4.6 Simons-Eastern projectmanagement stickfileswill bedestroyeduponprojectcloseout.
4.5 Simons-Eastern drawingmicrofilmcardsandsecurityrollswill bearchivedbyOfficeServices.
4.4 DisciplineEngineeringDepartments will forwardoriginal tracingstoProjectManager. Departments
will verifythat tracingsarecomplete,checkthemagainst thelatest drawinglist andplaceindrawing
list order prior toforwardingtoProject Manager. Uponmicrofilming,Project Secretary will send
drawings totheclient.
- ~ ' ...' ..;..
4.3 Uponcompletionof theproject, all disciplineengineeringdepartments under instruction fromthe
Project Manager, shall forward all design calculations boxedwith indexes, where they will be
integrated withtheProject Management Fileforoffsitestorage.
4.2 Dispositionof documentsintheProject Management filesshall beasdesignatedonthefileindex.
4.1 Thearchivingof documentsaccomplishestwopurposes. Itnot onlyservesasatechnical reference
but alsofulfills alegal requirement.
4. DISPOSITION OFPROJECTDOCUMENTS/DRAWINGSAT PROJECT COMPLETION
SIMONSEASTERN CONSULTANTS, INC. ONE WEST COURT SQUARE. DECATUR. GA 30030 (404) 370-3200
Exhibit 3.9.1
PROJECT FILE SYSTEM
(3/93)
3.9 - 2
P:\0302\gniM_hk.dkh
6.1 FLOOR & WALLOPENINGRELEASES
6.2 TYPICAL MOTORELEM. CADCELLS
6.3 FIELD NOTESANDSKETCHES
6.4 TYPICAL DRAWINGSFOR CLIENT
4.1 HEAT GAINCALCULATIONS
4.2 LIGHTING CALCULATIONS
2.1 SWITCHGEAR,HV (15kV)
2.2 SWITCHGEAR,MV (5kV)
2.3 SWITCHGEAR,LV(600V)
2.4 SUBSTATIONS,PRIMARY
2.5 SUBSTATIONS,SECONDARY
2.6 MOTORS,LVINDUCTION
2.7 MOTORS,MVINDUCTION&SYNCHRONOUS
2.8 MCC'S, MV
2.9 MCC'S, MV
2.10 VFD'S, LV
2.11 VFD'S, MV
2.12 VSD'S, DC
2.13 WIRE & CABLE
2.14 UPS SYSTEMS
2.15 STATIONBATTERY
2.16 HARMONICFILTERS
2.17 COMMUNICATIONSYSTEM
2.18 FIRE DETECTION&ALARMSYSTEM
2.19 CABLETRAY
2.20 CABLEBUS
FILE
NUMBER FILE CATEGORYORSUBJECTS
DEPARTMENT 302
APPROVED:
LIST OF FILES
(3/93)
4-1 P:\0302\guid"_bk.dkh
4.1.9 Reviewand understand the project scopeand deliverables before starting the
design.
4.1.8 Donot spendtimetolayout the motor control centers unless 80%motors inthe
area beingdesigned arereleased.
4.1.7 When you estimate a document release date, make sure that the time for
checking andreviewing isincluded.
4.1.6 Makenotes (useengineers diary) foryourself, ifyoudonot haveagoodmemory.
4.1.5 Keeptrack ofthe engineering schedule. Alltheinformation required toproceed
with the design and release of documents arereflected inthe schedule. When
possible, alert theleadintheother department oneortwoweeksprior about the
information that will beduesoon. Notifythe project engineer immediately, in
writing for any delays ininformation/data that may impact the engineering or
procurement or construction schedule. Remember, some project
engineers/managers forget or take awhiletorealize theimpact of delays.
4.1.4 Any changes on electrical roomlayouts, tray elevations or any other space
requirements should betransmitted toother departments as soonas possible.
4.1.3 Get involved in the preliminary layouts of rooms, floor and wall openings for
electrical rooms, tray andconduit routes. Sendasketchormemototherelevant
departments sothat it will beeasyforthenewpersonnel ontheproject togetthe
background information andthings will not fall through the crack.
4.1.2 Usepersonal influence toestablish agoodrelation.
4.1.1 Knowthe designers inother departments and create afriendly atmosphere.
4.1 Communication, coordination andcooperationarethekeyfactors forthesuccess
ofaproject. Everypersonassignedtotheproject isrequired tokeepthesethings
in mind and coordinate the task in a professional manner. Always bevery
cooperative, take apositive approach and offer solution to aproblem. Someof
the key areas areidentified asfollowsthat may help inthis effort.
4. INTER-DEPARTMENTAL COORDINATION
DEPARTMENT 302
APPROVED:
(3/93)
4.2-1
P:\0802\gaide_hk.dkh
UseNeedsList (Seeexhibit4.2.a)tokeeptrack ofinformation/dataneeded.
4.2 NEEDSLIST
DEPARTMENT 302
APPROVED:
(3/93)
P:\0302 \guide_bk.dkh
NEEDS LIST
SIMONS-EASTERN CONSULTANTS, m e., P.O. BOX 1289, ATLANTA, GA 30301
RESPONSIBLE DATE DATE
DATE
ITEM SUBJECT OF NEED
PARTY ENTR'D REQ'D
NEED DESCRIPTIONIREASON REC'D
Exhibit 4.2.a
(3/93)
5-1
P:\0302\guidebkl.dkh
UseCADtothefullest extent practical toproducedrawings. Refertosection
7forCADcoordination.
Everyeffortshall bemadetoutilizeautomatedsystems(seeSection6formore
details).
Thedevelopment anduseofeffectiveproceduresanddesigncriteriawill help
insure quality results.
Designers should keep in mind that as part of aproject team, wehave a
substantial commitment tothetimelyandeffectiveproductionofengineering
documents associatedwith all disciplines.
Hopefully,this notebookofaccumulateddatawill provideapoint ofreference
that will encouragethedesiredresult, namely, aset ofengineeringdocuments
that are(tothelargest extent possibleandintheallottedbudget andschedule)
correct, consistent, responsible, readilyusableandunderstandable, andserve
theclient's andcontractor's needs.
Thisdesignguideisalsointendedtoassist inproducingasetofdrawingsthat,
althoughprepared bydifferent groupsofpersonnel workinginseveral areas
at the same time, appear to the rest of the worldto be made by awell
conducted team. Again, this cannot be done except by good everyday
performancebyeachpersonassignedtoaproject.
Theattached data will answer many, but not all, questions that mayarise
during the detailed designof aproject. Itis not intended to replacehigh
quality, day-to-day engineering. Therefore, all equipment, material and/or
devicesmust bereviewedfor special features orproblemsnot coveredinthis
.-notebook. All questions as to application of these standards should be
discussedwiththeareaor leadelectrical engineer.
.2 Establish acriteriatoensure aconsistent overall design.
.1 Toprovidepersonnel assignedtotheproject aconvenient referenceto
standards andtables.
Designinformationcontainedinthissectionisgeneral data. Itshouldbeused
as aguidein equipment selection and preparation of drawings during the
detaileddesignengineeringforprojects. Thepurposeofthis guideis:
5. DETAILEDDESIGN
DEPARTMENT 302
APPROVED:
(3/93)
5.1 - 1
P:\0302\guidebk.l.dkh
HEAT
LOSS TOTAL
ITEM DESCRIPTION (WATT) QTY (WATT)
1. Transformers (substation type):
13.8 kV-480Y/277 V
- 750kVA (siliconeor mineral oil) 9300
- 2000kVA (siliconeor mineral oil) 2,lnO-Q_
\,-.-_.-~~"
13.8 kV-2300V or 4160V
2. LoadBreak Switches:
600A (unfused) - 5kV
- 50A load 5
- 100A load 14
- 200A load 55
- 300A load 125
- 400A load 222
- 500A load 347
- 600A load 500
Heat loss estimates for the followingitems arebased onfull load.
5.1 HEAT LOSS ESTIMATES
DEPARTMENT 302
APPROVED:
HEAT
LOSS TOTAL
ITEM DESCRIPTION (WATT)
QTY (WATT)
600A (fused) - 5kV
- 50A load 114
- 100A load 185
- 200A load 355
- 300A load 530
- 400A load 750
- 50A load 2
- 100A load 5
- 200A load 20
- 300A load 46
- 400A load 83
- 500A load 130
- 600A load 187
- 800A load 333
- 1000A load 521
- 1200A load 750
1200A (fused) - 5kV
- 50A load 111
- 100A load 176
- 200A load 320
- 300A load 451
- 400A load 611
- 50A load 5
- 100A load 14
- 200A load 55
- 300A load 125
- 400A load 222
- 500A load 347
- 600A load 500
600A (fused) - 15kV
- 50A load 473
- 100A load 854
5.1- 2
(3/93)
DEPARTMENT 302
APPROVED:
(3/93)
TOTAL
QTY (WATT)
5.1- 3
1600Abus(20or 22inch. stack) 570
1600Abus(27inch. stack) 645
3000Abus(20or 27inch. stack) 1350
3000Abus(27inch. stack) 1500
P:\0302\guidebk1.dkh
4. 600VSwitchgear:
Air Magneticbkr (1high) - 1200A 1000
Air Magneticbkr (1high) - 2000A 1500
Magneticbkr (1high) - 3000A 2500
Vacbkr (1high) - 1200A 500
Vacbkr (1)1200A& (1)2000A 1250
3. 5&15kVSwitchgear:
4-70
845
Later
Later
1200A(fused) - 15kV
- 50Aload
- 100Aload
- 200Aload
- 300Aload
2
5
20
46
83
130
187
333
521
750
- 50A load
- 100A load
- 200A load
- 300A load
- 400A load
- 500Aload
- 600Aload
- 800Aload
- 1000Aload
- 1200Aload
Later
Later
- 200A load
- 300Aload
HEAT
LOSS
(WATT) ITEM DESCRIPTION
DEPARTMENT 302
APPROVED:
(3/93)
5.1- 4
HEAT
LOSS TOTAL
ITEM DESCRIPTION (WATT)
QTY
(WATT)
3000A bus (30inch. stack) 1700
4000A bus (30inch. stack) 2100
Breakers Only
800A 220
1600A 500
3200A 1100--
4000A 1200
5. 5kVMotor Controllers:
Buses (per vertical section) 500
400A contactors
200hpthru 700hp 678
700Acontactors
700hpthru 2500hp 1200
6. 600V Motor Controllers:
Approx. per Vert. Section 400
For moreaccuracy, usethefollowing:
300A vert. bus with600Amains 75
300Avert. bus with1200A mains 105
NEMAsize1starter* 27
NEMAsize4starter* 16q
feeder bkrs for loads 15-30A 4
feeder bkrs for loads40-50A 16
feeder bkrs for loads-250-300A 60
*Combinationstarter includes fusedSWor breaker, CPTandpilot light.
DEPARTMENT 302
APPROVED:
(3/93)
TOTAL
QTY (WA'IT)
5.1- 5
150
300
375
450
500
Number of single-polecircuits
12circuits
24circuits
30circuits
36circuits
42circuits
Panelboards:
60
90
190
240
290
350
430
300
450
700 /
1350
~'~~6-
3340
1kVA(single-phase)
2kVA(single-phase)
5kVA(single-phase)
7.5kVA(single-phase)
10kVA(single-phase)
15kVA(single-phase)
25kVA(single-phase)
9kVA(three-phase)
15kVA(three-phase)
30kVA (three-phase)
45kvA(three-phase)
75kVA(three-phase)
112.5kVA(three-phase)
P.\0302\guidebk1.dkh
8.
7. Power andLightingTransformers:
feederbkrs forloads100-800A 200
fusibleswitch30A 12
fusibleswitch60A 18
fusibleswitch100A 30
fusibleswitch200A 35
HEAT
LOSS
(WA'IT) ITEM DESCRIPTION
DEPARTMENT 302
APPROVED:
(3/93)
5.1- 6
References: 1. "Electrical Energy LossesinPower Systems" byHerbert M.Hickok
IEEE, Sept/Oct 1978- Transactions onIndustry Applications
2. "Heat LossesfromElectrical Equipment inGenerating Stations" -
I.M. Rubin
IEEE Power Eng. Society,Aug1978
HL =VAxPFx(I-EFF)
HL =Heat lossinwatts
VA =Ratingof UPS
PR =Power factor (assume0.9)
EFF =Efficiency(assume80%)
11. UPS
Refer toDrives Staff Engineer 10. VariableSpeedDrives
2.5 9. Lighting(w/sq. ft.)
TOTAL
QTY (WAIT)
HEAT
LOSS
(WATT) ITEM DESCRIPTION
DEPARTMENT 302
APPROVED:
(3/93)
5.2- 1
P.\0302\guidebkLdkh
1. Systemvoltages arethosethat appear onthenameplates of sources(ie.,
transformers &generators). Equipment utilizationvoltagesarethosethat
appear onthe nameplates of motors, motor controls, lamps, heaters, etc.
Standardvoltageratings, andtheminimum.andmaximumvoltageranges,
aredescribedinANSIIIEEESTD141-1986,Chapter 3(ie.,theREDBook).
5.2 VOLTAGE DESIGNATIONS
Service Equipment
SystemVoltages Designations Utilization Voltages
Single-Phase:
120 Single-phase; Two-Wire 115
120/240 Single-phase; Three-Wire 115/230
Three-Phase:
208Y/120 Three-phase; Four-Wire 200Y/115 (110-0bsolete-)
240/120 Three-phase; Four-Wire 230/115 (220/110-0bsolete
(DeltaConnectionwith
aMid-Tapon1Winding)
240 Three-phase; Three-Wire 230, (220-0bsolete)
4~0
Three-phase; -Three-Wire460, (440-0bsolete)
480Y/277 Three-phase; Four-Wire
600 Three-phase; Three-Wire 575, (550-0bsolete)
2400 Three-phase; Three-Wire 2300
4160Y/2400 Three-phase; Four-Wire 4000Y/2300
6900 Three-phase; Three-Wire 6900(6600-0bsolete)
12000Y/6930 Three-phase; Four-Wire 6900(6600-0bsolete)
12470Y17200 Three-phase; Four-Wire 6900, 7200(6600-0bs.)
13200Y17620 Three-phase; Four-Wire 7200, 6900(6600-0bs.)
13800 Three-phase; Three-Wire 13800;13200
13800Y17970 Three-phase; Four-Wire 13800;13200
24940YI14400 Three-phase; Four-Wire 13800
69,000 Three-phase; Three-Wir~
115,000 Three-phase; Three-Wire
NOTES:
DEPARTMENT 302
APPROVED:
(3/93)
5.2 - 2
P.\0302\gu.id ..bkl.dkh
Ifthe neutral is brought out with reducedinsulation, this IS
expressedasfollows: 13800GRDY17970volts.
Whenawyeconnectedwindinghastheneutral broughtout, it is
identifiedlikethis: 480Y/277 volts. Thephasetophasevoltageis
expressedfirst, followedbythephase-to-neutralvoltage.
In three-phasetransformers, the slant canbeusedto indicate
windingsconnectableineither delta or wye. For example, a
2400/4160Y windingcanbeconnectedeitherfor2400voltsdeltaor
4160voltswye. Notethat thedeltavoltageisexpressedfirst.
3. ThefollowingconventionsareusedinNEMAandANSI Standardsfor
transformer voltageand windingconfigurationsand systemvoltage
configurations:
Dash(-):Usedto separatevoltageratings of separatewindingsina
specifictransformer. Example: 480-120V. This is a
transformerwiththeprimarywindingrated480voltsandthe
secondarywindingrated120volts.
Slant(/): Usedtoseparatevoltagestobeappliedtoorobtainedfromthe
samewinding. Example: 480Y/277 V. Thisisathree-phase
transformer with480voltsbetweenphases and277volts
phase-to-neutral.
X: Usedto designatevoltagesobtainablebyreconnectionofthe
coil inaseries-multiplewindingnot suitableforthree-wire
operations. Example: a 120x 240volt windingcanbe
connectedwiththecoilsinparallel toobtain120voltsorwith
thecoilsinseriesfor240volts.
Y: Usedto designateawindingthat is wye-connected. The
absenceofthissymbolinathree-phasetransformerindicates
that thewindingisdelta-connected.
2. The followingsymbols are used Intransformer voltageand winding
descriptions:
DEPARTMENT302
APPROVED:
(3/93)
5.2- 3
A 240/120volt systemis athree-phase, four-wiresystemsupplied
fromadelta-connectedtransformer. (NotetheabsenceofaY.) The
midtap of onewinding is connectedto aneutral. Thethree (3)
phase conductors provide a 240 volt, three-phase system. The
neutral andthetwoadjacent phase conductorsprovidea120/240
volt single-phasesystem. Thistypeof systemisoftenreferredto
as a "red-leg"or "high-leg" delta. SeeNEC 384-3(e) and (f) for
panelboard requirements forthis typeofsystem.
DEPARTMENT302
APPROVED:
(3/93)
5.3- 1
p,\0302\guidebk1.dkh
coulomb
degrees Celsius
candela
cubicfeet per minute
C
c
cd
cfm
barrel
bonedry
bonedry (short) tons per day
bleached (short) tons per day
black liquor drysolids
biological oxygendemand
five-day biological oxygendemand
British thermal unit
bbl
BD
BDTID
BLTID
BLDS
BOD
BOD5
Btu
ac
AD
ADMTID
Ah
AWG
ampere
active alkali
actual cubicfeet
actual cubicfeet per minute
alternating current
air dry
air dry metric tons per day
ampere hour
American wiregauge
A
AA
ACF
ACFM
DESCRIPTION ABBREVIATION
5.3.3 Abbreviations. The following is a list of abbreviations that shall be used
consistently inall documentation:
5.3.2 AProject Cell library may becreated; Inthis library thesymbolsmay beadded
for the particular project. Oncethe project iscompleted, this cell filewill also
beclosedandthe cellswillnot beaccessible.
5.3.1 Standard symbolsapproved arelisted onthefollowingpages. The symbolsare
arranged onCADsuchthat they may bepulledout fromthe CADfilesandput
onadrawing. Thedrawingmay then becorrectedtoremoveor addanytext for
a particular project. These standard symbols and CAD CELLS are in
Department 302 Cell libraries and may be changed only with Department
Manager's approval.
5.3 LEGEND, SYMBOLS, ABBREVIATIONS AND STANDARD UNITS OF
MEASURE
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 2
P:\0302\guideblU.dkh
Henry
hour
vacuum(inches of mercury)
horsepower
high density
hardwood
hertz
H
h
Hg
hp
HD
HW
Hz
grams
gallon
gigahertz
gallons per minute
gallons per day per square foot
grains
grains per standard cubic foot
g
gal
GHz
gpm
gpdlft2
gr
gr/scf
farad
degrees Fahrenheit
footcandle
foot, feet
square feet
cubicfeet
foot pound-force
feet per minute
feet per second
F
op
fc
ft
ft2
ft3
ftlbf
pm
fps
day
decibel
decibel (ascale)
direct current
distributed control system
dissolved solids
dry standard cubicfeet per minute
d, D
dB
dBa
dc
DCS
DS
DSCFM
circular mil
centimeter
cubiccentimeter
chemical oxygendemand
centipoise
cathode ray tube
emil
cm
cm3
COD
cp
CRT
DEPARTMENT 302
ELECTRICAL DESIGN GIDDE
APPROVED:
(3/93)
5.3- 3
mID
MJ
mm
ms
meter
milliampere
squaremeter
mediumconsistency
motor control center
machinedry
millionsof gallonsper day
milligram
mho
megahertz
minute(time)
megajoule
mj]]jrneter
millisecond
m
rnA
m2
MC
MCC
:MD
mgd
mg
mho
MHz
liter
pound, pounds
poundsper squarefoot
poundsper hour
lumen
lux
L
Ib
Ib/ft2
lblh
1m
Ix
??
kelvin
kilocircular mil
kilogram
kilohertz
kilometer
kilonewton
kilohm
kilopascal
kilovolt
kilovoltampere
kilovar
kilowatt
kilowatthour
Kappa(or) KAPPA??
K
kcmil
kg
kHz
km
kN
k.Q
kPa
kV
kVA
kvar
kW
KWh
joule J
inches
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 4
P:\0302\guidebk.1.dkh
sr
second(time)
siemens
standard cubicfeet per minute
siliconcontrolled rectifier
signal-to-noise ratio
steradian
s
S
scfm
SCR
SNR
radian
revolutions per minute
root mean square
rad
rpm
rms
pascal
picofarad
power factor
hydrogen ionconcentration
programmable logiccontroller
pounds per linear inch
parts per million
pounds per square inch
pounds per square inchgauge
Pa
pF
pf
pH
PLC
pli
ppm
pSI
psig
ohm
oven-dry
ounce
n
OD
oz
newton
noncondensable gases
nanometer
newton meter
newton per square meter
nwnber
N
NCG
nm
Nm
N/m2
No.
meter per second
meter per secondsquared
miliwatt
megawatt
millivolt
megavolt
megavoltampere
megarvar
mls
Mls2
mW
MW
mV
MV
MVA
Mvar
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 5
P.\0302\guidebkl.dkh
AboveFinishedFloor
AboveFinishedGrade
Agitator
Air Break Switch
Air Circuit Breaker
AFF
AFG
AGIT
ABS
ACB
5.3.4 Abbreviations for Electrical Drawings. Thefollowingabbreviation maybeused
onElectrical-drawings. Refertosection5.3.3forunits ofMeasureandElectrical
terms andStandardDictionaryofElectrical andElectronicsTrems(ANSIIIEEE
Std. 100-1988)for additional items.
ABBREVIATION DESCRIPTION
SW softwood
t tonne (1,000kilograms)
T ton(short)
TDS total dissolvedsolids
TOCI total organicchlorine
TRS total reducedsulfur
TSS total suspendedsolids
TTA total titratable alkali
TID tons (short) per day
TVS total volatilesolids
uA microampere
VB unbleached
uF microfarad
us microsecond
V volt
VA voltampere
var var
W watt
Wb weber
Wh watthour
y year
yd yard
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 6
Cabinet
Candela
Catalog
Ceiling
Center
Center Line
Center to Center
Chamfer
Channel
Circle
Circuit
Circuit Breaker
Clock
ClosingCoil
Combination
Concrete
CAB
CD
CAT
CLG
CTR
CL
Cto C
CHAM
CRANOR [
CIR
CKT
CB
CK
CC
COMB
CONC
BacktoBack
BasePlate .
BasicInsulation Level
Bottomof Duct
Bottomof Pipe
Bottomof Steel
Bottomof Tray
Breaker
Building
BtoB
B.P.
BIL
BOD
BOP
BOS
BOT
BKR
BLDG
AidCondition
Aluminum
AluminumCoreSteel Reinforced
Ambient
Amplifier
Annunciator
Antenna
Approved
Arrestor
Asymmetrical
AutoTransformer
Automatic
Auxiliary
AlC
AL
ACSR
AMB
AMPL
ANN
ANT
APPR
ARR
ASYM
AUTO-TR
AUTO
AUX
DEPARTMENT 302
APPROVED:
ABBREVIATION DESCRIPTION
C or CON Conduit
CPT Control Power Transformer
CR Control Relay
CU Copper
X Cross(For CableTray)
CT Current Transformer
DMPR Damper
DET Detail
DIA Diameter
DIL Dilution
DIM Dimension
DISC Disconnect
DN Down
DWG Drawing
EA Each
EFF Efficiency
E.U.H. Electric Unit Heater
E.W.C. Electric Water Cooler
ELEC Electrical
EMT Electrical Metallic Tubing
ELEM Elementary
EL or ELEV Elevation
EMER Emergency
ENCL Enclosure
EtoE End toEnd
ENGR Engineer
EQUIP or EQ Equipment
EXH Exhaust
EXIST Existing
EXP.J T. Expansion Joint
EP ExplosionProof
EHV Extra HighVoltage
Fto F FacetoFace
FDR Feeder
FIG Figure
FIN Finish
FLEX Flexible
5.3- 7
(3/93)
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 8
Identification
Illumination
Impedance
Incandescent
Include
. Indicate
InsideDiameter
Intercommunication
IDENT or ID
ILLUM
IMP
INCAND
INeL
IND
ID
INTERCOM
Hand Off Automatic
HandRail
Handhole
Hanger
Heater
Height
HighVoltage
HoldingCoil
Horizontal
Horsepower
Hot Water Heater
H.O.A. or HOA
HR
HH
HGR
HTR
HT
HV
HC
HOR
hp
HWH
Galvanized
Gasket
Ground
Grout
Guarantee
GALV
GSKT
GRD
GRT
GUAR
Floor
Forward
ForcedAir (Transformer Rating)
ForcedOil &Air (Transformer Rating)
Foundation
Front
Full VoltageNon-Reversing
Full VoltageReversing
Furnish
Furnished withEquipment
Fuse
Future
FLR
FWD
FA
FOA
FDN
FR
FVNR
FVR
FURN
F.W.E.
FU
FUT
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 9
Oil &Air (Nor Forced) (XfmerRating)
Oil Circuit Breaker
OA
OCB
ns
NEC
NEG
NEUT
N.O.
N.C.
N.I.C. or NIC
N.T.S. or NTS
NO.
Nameplate
Nanosecond
National Electrical Code
Negative
Neutral
Normally Open
Normally Close
Not inContract
Not toScale
Number
NP
Main Contactor
Manhole
Manual
Manufacturer
Manufacturing
Master Control Relay
Master Switch
Material
Maximum
Mechanical
Mezzanine
Motor
Motor Control Center
Mounting
MountingHeight
M
MH
MAN
MFGR
MFG
MCR
MS
MATL
MAX
MECH
MEZZ
MTR
MCC
MTG
M.HTorMH
LatchCoil
Light
Lighting
LightningArrestor
Limit Switch
LowVoltage
Lower
LCorL
LT
LTG
LA
LS
LV
L
Jog
Junction Box
J
JB
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 10
Schedule
Secondary
Section
SCH
SEC
SECT
Radius
Receptacle
Reference
Regulator
RegidGalvanizedSteel (Conduit)
Reinforce
Required
Resistor or Resistance
Reverse
Room
Rubber
R
RECEPT
REF
REG
RGS
REINF
REQD
RES
R or REV.
RM
RUB
Quality
Quantity
QUAL
QTY
Power
Power Distribution Center
Pressure Switch
Primary
Pushbutton
Programmable LogicControllers
Positive
Pair
Panel
Panelboard
Permanent
Perpendicular
Phase
PR
PNL
PNLBRD
PERM
PERP
PH
POS
PWR
PDC
PS
PRI
PB
PLC
Original
Outside Diameter
Outside Radius
Over-Current
Overhead
Overload
Overvoltage
ORIG
OD
OR
OC
OVHD
OL
OV
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 11
Tachometer Generator
Tank
Tee(for Cable Tray)
Telephone
Television
Temperature
Terminal
Terminal Board (Block)
Thermal
Thick
Through
Time-Delay Closing Contact
Time-Delay Opening Contact
Time-Delay-Relay
Top of Steel
Totally Enclosed Fan Cooled
Transfer
TACH
TK
T
TEL
TV
TEMP
TERM
TB
THRM
THK
THRU
TC orTDC
TO orTDO
TDRorTD
TOS
TEFC
TRANS
Selector Switch
Sequence
Silicon Controlled Rectifier
Solenoid
SolenoidValve
Speaker
Specifications
Square
Squirrel Cage
Stainless Steel
Starter
Starting Contactor
Station
Structure
Support
Surface
Switch
Switchboard
Switchgear
Symmetrical
Synchronous
System
SS or SEL.SW
SEQ
SCR
SOL
SVor EV
SPKR
SPEC
SQ
SC
SS
STR
S
STN
STRU
SUP
SUR
SW
SWED
SWGR
SYM
SYN
SYS
DEPARTMENT 302
APPROVED:
(3/93)
5.3- 12
P:\Oa02\guidebk1.dkh
Water-Tight
Weatherproof
Weight
Wireway
With
Without
W.T.
WP
WT
WW
WI
WIO
Underwriters Laboratory
Vapor Tight
Vertical
VI (Vertical InsideBend-forTray)
VO(Vertical OutsideBend-for Tray)
UL
V.T.
VERT
VI
VO
Underground
Undervoltage
Unit Heater
Unlatch Coil
Unless NotedOtherwise
UG
UV
U.H.orUH
ULC
UNO
Transformer
TripCoil
Typical
TorXFMR
TC
TYP
DEPARTMENT 302
APPROVED:
1 . AL L E L E CT RI CAL WORK S HAL L BE I N S T RI CT CONF ORMANCE WI T H T HE
RE OUI RE ME NT S OF T HE L AT E S T E DI T I ON OF T HE NAT I ONAL E L E CT RI CAL
CODE . AL L S T AT E AND L OCAL CODE S AND ORDl NANCE S .
2 . E QUI P ME NT MAT E RI AL AND DE VI CE S I NDI CAT E D AS F URNI S HE D AND/ OR
I NS T AL L E D ' P E R S P E CS ' ARE DE S CRI BE D I N T HE E L E CT RI CAL
CONS T RUCT I ON S P E CI F I CAT I ONS . T HE S E DOCUME NT S MUS T BE RE VI E WE D
F OR NE CE S S ARY I NF ORMAT I ON BE F ORE P URCHAS E OR I NS T AL L AT I ON OF ANY
RE F E RE NCE D HE M.
3 . WHE N A DE T AI L I S I NDI CAT E D. A T Y P I CAL S T ANDARD DE T AI L HAS BE E N
F URNI S HE D AS A P ART OF T HE E L E CT RI CAL CONS T RUCT I ON S P E CI F I CAT I ONS
OR A S I MI L AR DE T AI L HAS BE E N I NCL UDE D ON T HE DRAWI NGS I NDI CAT E D.
T HE S E DE T AI L S MUS T BE RE VI E WE D F OR NE CE S S ARY I NF ORMAT I ON BE F ORE
T HE P URCHAS E OR I NS T AL L AT I ON OF T HAT I T E M.
4 . MI NI MUM CONDUI T S I ZE S HAL L BE 3 / 4 I NCH T RADE S I ZE . AL UMI NUM
UNL E S S OT HE RWI S E NOT E D.
5 . T HE CONT RACT OR S HAL L I DE NT I F Y ( BY T AGGI NG OR OT HE R AP P ROP RI AT E
ME ANS ) AL L DI S CONNE CT E D E L E CT RI CAL RACE WAY S , CABL E S AND
CONDUCT ORS WHE RE NOT E D ON DRAWI NGS . I DE NT I F 1 CAT I ONS RE OUI RE D T O
P E RMI T P ROP E R RE - US E OF T HE E XI S T I NG RACE WAY S . CABL E S OR
CONDUCT ORS .
S . E QUI P ME NT E NCL OS URE DE S CRI P T I ONS HAVE BE E N P URP OS E F UL L Y OMI T T E D
F ROM T HI S DRAWI NG. T HE CONT RACT OR S HAL L COMP L Y WI T H T HE
RE QUI RE ME NT S OF T HE P ROJ E CT E L E CT RI CAL S P E CI F I CAT I ONS AND OT HE R
CODE S T O AS S URE T HAT T HE E L E CT RI CAL E NCL OS URE T Y P E S ARE S UI T ABL E
F OR T HE E NVI RONME NT I N WHI CH T HE Y ARE I NS T AL L E D.
7 . T HE I NS T AL L AT I ON OF RACE WAY S , CABL E T RAY S OR OT HE R E L E CT RI CAL
E QUI P ME NT MAY BE COME AN OBS T ACL E T O OT HE R T RADE S , E S P E CI AL L Y I N
E XI S T I NG P L ANT ARE AS . T HE CONT RACT OR S HAL L COORDI NAT E T HE
I NS T AL L AT I ON OF AL L E L E CT RI CAL WORK Wl T H OT HE R T RADE S T O AVOI D
I NT E RF E RE NCE S .
8 . T HE CONT RACT OR S HAL L P ROT E CT RACE WAY S , CABL E T RAY S AND CABL E S
F ROM F AL L I NG DE BRI E S AND WE L DI NG S P AT T E RS .
GE NE RAL NOT E S
I S S UE D / / / AP P ROVE D
T O-
T Y P I CAL DE T AI L
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GROUND CONDUCT OR CONNE CT I ON, COMP RE SSI ON T Y P E . BE L OW GRADE .
UNL E SS NOT E D OT HE RWI SE .
I
AC
--y---
GROUND CONDUCT OR CONNE CT I ON, E XOT HE RMI C P ROCE SS
( CADWE L D ) ABOVE GRADE .
IC
GROUND CONDUCT OR CONNE CT I ON, E XOT HE RMI C P ROCE SS
( CADWE L D ) BE L OW GRADE .
-
IIC
--*--
I
BOT T OM OUT E R MOST RE I NF ORCI NG ROD L OCAT E D I N CONCRE T E
GRADE BE AM USE D AS GROUNDI NG CONDUCT OR.
---RS---
GROUND CONDUCT OR I NST AL L E D ABOVE GRADE - 1 4 / 0
BARE , ST RANDE D COP P E R CONDUCT OR. UNL E SS NOT E D OT HE RWI SE .
-GB-
GROUND CONDUCT OR I NST AL L E D ABOVE GRADE - 1- 4 / 0
ST RANDE D COP P E R CONDUCT OR WI T H GRE E N P VC J ACKE T . UNL E SS
NOT E D OT HE RWI SE .
-GI-
GROUND CONDUCT OR BURI E D 2 F T . 6 I N. UNDE RGROUND - 18 4 / 0
BARE , ST RANDE D COP P E R CONDUCT OR. UNL E SS NOT E D OT HE RWI SE .
'--GB--'.
GROUND CONDUCT OR BURI E D 2 F T . 6 I N. UNDE RGROUND - 1 ~ 4 / 0
ST RANDE D COP P E R CONDUCT OR WI T H GRE E N P VC J ACKE T , UNL E SS
. . NOT E D OT HE RWI S .
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E XI ST I NG GROUND CONDUCT OR. '--EG--'
Dl RE CT L Y BURI E D T Y P I CAL DE T AI L
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ST E E L , UNL E SS OT HE RWI SE NOT E D . .
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I NDI CAT E S COMP RE S S I ON T Y P E CONNE CT I ON
I NDI CAT E S E XOT HE RMI C P ROCE S S ( CADWE L O) CONNE CT I ON.
S T E E L COL UMN CONNE CT I ON ( P E R S P E CS )
S T E E L COL UMN WI T H GROUNDI NG S T AT I ON
GROUND CONDUCT OR CONNE CT I ON, COMP RE S S I ON T Y P E . UNL E S S
OT HE RWI S E NOT E D. ABOVE GRADE
GROUNDI NG
T O -
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ACE F 2
L I GHTI NG F I XTURE WI TH H. I . D. OR I NCANDE SCE NT L AMP S
CONNE CTE D TO E ME RGE NCY AC P OWE R SY STE M. SAME NOTATI ONS
AS ABOVE .
L I GHTI NG F I XTURE WI TH H. I . D. OR I NCANDE SCE NT L AMP S
CONNE CTE D TO E ME RGE NCY AC P OWE R SY STE M. SAME NOTATI ONS ACE F I
AS ABOVE .
L 1 GHTI NG F I XTURE WI TH F L UORE SCE NT L AMP S CONNE CTE D TO
E ME RGE NCY AC P OWE R SY STE M OR WI TH BATTE RY / I NVE RTE R F E L l
P ACK. SAME NOTATI ONS AS ABOVE .
EXU
E XL 2
F L OOD
SMF
F J Bl
L F 2
L F l
E XI STI NG L I GHTI NG F I XTURE TO RE MAI N UNCHANGE D, UNL E SS
OTHE RWI SE NOTE D.
E XI T L I GHT F I XTURE P E NDANT OR CE I L I NG HOUNTE D. SAME
NOTATI ONS AS ABOVE .
E XI T L I GHT F I XTURE . SURF ACE MOUNTE D. ARROWS. WHE RE
SHOWN I NDI CATE S DI RE CTI ON OF TRAVE L . SI NGL E OR DOUBL E
F ACE AS NOTE D P E R F I XTURE DE SCRI P TI ON. SAME NOTATI ONS
A S ABOVE .
F L OOD L I GHTI NG F I XTURE WI TH H. I . D. L AMP , WAL L OR
SURF ACE MOUNTE D. ARROW I NDI CATE S DI RE CTI ON OF BE AM.
SAME NOTATI ONS AS ABOVE . ' P H A- B' WHE RE SHOWN I NDI CATE S
P HASE CONNE CTI ONS.
L I GHTI NG F I XTURE WI TH H. I . D. OR I NCANDE SCE NT L AMP ,
STANCHI ON MOUNTE D. SAME NOTATI ONS AS ABOVE .
L I GHTI NG F I XTURE WI TH F L UORE SCE NT L AMP S. SAME NOTATI ONS
AS ABOVE .
L 1 GHT1 NG F I XTURE WI TH H. 1 . 0 . DR I NCANDE SCE NT L AMP , WAL L
OR BRACKE T MOUNTE D. SAME NOTATI ONS AS ABOVE .
L I GHT l NG F I XTURE WI TH H. 1. O. OR I NCANDE SCE NT L AMP
CE I L I NG OR P E NDANT MOUNTE D. ' MC' DE NOTE S F I XTURE TY P E ;
IL P A" DE NOTE S P ANE L BOARD NO. : " - I " DE NOTE S CI RCUI T NO.
( DE SI GNE R NOTE :
THI S SY MBOL MUST BE I NCL UDE D I N L E GE ND. )
L I GHTI NG F I XTURE S
IS S U E D I
CAD" CE L L
T O -
TY P I CAL DE TAI L
AP P ROVE D / /
MC
0
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IS S U E D /
C A D - C E L L
RE MOT E MOUNT E D BA L L A S T - " BA L 2 " DE NOT E S T Y P E . RE F E R T O
T HE L I GHT I NG S CHE DUL E F OR COMP L E T E DE S CRI P T I ON.
E ME RGE NCY L I GHT I NG HE A D ( DC V DL T ) , RE MOT E S URF A CE
MOUNT E D. A RROWS I NDI CA T E S T HE ORI E NT A T I ON OF HE A D. S A ME
NOT A T I ONS A S A BOV E .
BA T T E RY UNI T 1 2 V OL T DC F OR E ME RGE NCY L I GHT I NG P OWE R
COMP L E T E WI T H T I D A DJ US T A BL E HE A DS A ND CA P A CI T Y T O
P OWE R T O A DDI T I ONA L RE MOT E L A MP S . OUA NT I T Y A S S HOWN ON
DRA WI NGS . A RROWS I NDI CA T E T HE DI RE CT I ON OF BE A MS . S A ME
NOT A T I ONS A S A BOV E .
L 1 GHT I NG F I XT URE S
T O-
T Y P l e A L DE T A I L
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S UBS CRI P T b DE NOT E S F I XT URE S CONT ROL L E D. , AP P L I CABL E
T O ABOVE F OUR S Y MBOL S .
MAMUAL MOT OR S T ART E R WI T H T HE RMAL OVE RL OAD P ROT E CT I ON.
T OGGL E T Y P E WI T H P I L OT L I GHT , F L US H HOUNT E D 4 F T . 6 I N.
ABOVE F L OOR. GE NE RAL E L E CT RI C CAT . NO. CRI OI Y , CR1 0 I H OR
AP P ROVE D E DUAL . ( CONT RACT OR S HAL L I NS T AL L CORRE CT L Y
RAT E D HE AT E R E L E ME NT ) .
S l M1 L AR T O ABOVE E XCE P T 4 - WAY ( P E R S P E CS ) .
S I MI L AR T O ABOVE E XCE P T 3 - WAY ( P E R S P E CS ) .
S I MI L AR T O ABOVE E XCE P T DOUBL E P OL E ( P E R S P E CS ) .
L S W
F 0 2
F L OOR OUT L E T , DUP L E X RE CE P T ACL E ( P E R S P E CS ) , I NS T AL L E D
1 N F L OOR S L AB. BOX - HUBBE L L CAT . NO. B- 2 5 2 9 1 1 T H COVE R
P L AT E - HUBBE L L CAT . NO. 5-3725.
T OGGL E S WI T CH. S I NGL E P OL E ( P E R S P E CS ) F L US H MOUNT E D
4 F T . 6 I N. ABOVE F L OOR I N OF F I CE ARE AS OR S URF ACE
MOUNT E D I N " F S T Y P E BOX I N P L ANT ARE AS , UNL E S S NOT E D
OT HE RWI S E . S UBS CRI P T ' P ' l NDI CAT E S S WI T CH WI T H P I L OT L I GHT .
WE L D
WE L DI NG OUT L E T WI T H AI R CI RCUI T BRE AK E R - S E E DE T AI L
S P O
-
S P E CI AL P URP OS E OUT L E T A S NOT E D ON DRAWI NGS .
CL OCK HANGE R RE CE P T ACL E ( P E R S P E CS . ) RE CE S S E D T Y P E
I NS T AL L E D 8 F T . ABOVE F L OOR.
RE e l
WAL L OUT L E T . S I NGL E RE CE P T ACL E ( P E R S P E CS . ) , F L US H
MOUNT E D 2 F T . 6 I~ ABOVE F L OOR, UNL E S S OT HE RWI S E
NOT E D.
WAL L OUT L E T , DUP L E X RE CE P T ACL E S ( P E R S P E CS . ) F L US H
MOUNT E D l N WAL L 18 I NCHE S ABOVE F L OOR IN OF F I CE ARE AS
OR S URF ACE MOUNT E D I N ' F S T Y P E BOX MI NI MUM 3 F T . 6 I N. RE C2
ABOVE F L OOR I N P L ANT ARE AS . UNL E S S OT HE RWI S E NOT E D.
NOT AT I ONS : I P - WE AT HE RP ROOF COVE R P L AT E ( P E R S P E CS . )
GF l - GROUND F AUL T I NT E RRUP T E R ( P E R S P E CS . )
OF - DE NOT E S DRI NK I NG WAT E R F OUNT AJ N .
P OWE R S UP P L Y .
I S S UE D I
RE CE P T ACL E S AND S W1 T CHE S CAD CE L L
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55
COMBI NAT I ON MOT OR ST ART E R AND CI RCUI T BRE AKE R T Y P E
DI SCONNE CT ( P E R SP E CSt . NUMBE RS I NDI CAT E S T HE NE MA
SI ZE AND CI RCUI T BRE AKE R T RI P RAT I NG. 3 P OL E
UNL E SS OT HE RWI SE NOT E D.
I NDI VI DUAL L Y MOUNT E D CI RCUI T BRE AKE R, T RI P RAT I NG AS
NOT E D. 3 P OL E UNL E SS OT HE RWI SE NOT E D.
F USE D DI SCONNE CT SWI T CH ( P E R SP E CS) . NUMBE R OF P OL E S
F USE RAT I NG AS NOT E D. 3 P OL E UNL E SS OT HE RWI SE NOT E D.
NON- F USE D DI SCONNE CT SWI T CH ( P E R SP E CS) . AMP E RE RAT I NG
AS I NDI CAT E D. 3 P OL E UNL E SS OT HE RWI SE NOT E D.
ST ART - ST OP P USHBUT T ON ST AT I ON I NST AL L E D P E R SP E CS.
I NDI CAT I NG L I GHT ( RE D SHOWN)
B - BL UE Y - Y E L L OW
G - GRE E N W - WHI T E
SE L E CT OR SWI T CH, AS NOT E D ON DRAWI NGS.
P USHBUT T ON, SI NGL E UNI T AS NOT E D ON DRAWI NGS.
SI MI L AR T O ABOVE E XCE P T F OR I NST RUME NT P OWE R.
SAME NOT AT I ONS AS ABOVE .
L I GHT I NG P ANE L ( P E R SP E CS) , SURF ACE HOUNT E D 1 1 T H T OP
T O BE 6 F T . Sl N ABOVE F L OOR. P ANE L NUMBE R AS
I NDI CAT E D. RE F E R T O P ANE L SCHE DUL E F OR COMP L E T E
DE SCR I P T I ON .
T RANSF ORME R, DRY T Y P E ( P E R SP E CS) , KVA RAT I NG. VOL T AGE ,
P HASE E T C, AS SHOWN ON DRAWI NGS.
MI SCE L L ANE OUS
I /
l P B
DI SCON
2 P B1 UP
I L L
RE CP NL
L T GP NL
XF MR
lSSL D I
CAD" CE L L
T O-
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ostern
consuJ tants
E XI ST I NG MOT OR, NUME RAL I NDI CAT E S HORSE P OWE R.
MT RP B2
NE W MOT OR. MARK NUMBE R AS I NDI CAT E D BY NUME RAL - SE E
SCHE DUL E ON I NDI VI DUAL DRAWI NGS
ST E AM UNI T HE AT E R, BL OWE R HORSE P OWE R AS NOT E D.
E L E CT RI C UNI T HE AT E R. NUME RAL S I NDI CAT E BL OWE R
HORSE P OWE R AND HE AT E R WAT T S RAT I NG.
SP E AK E R, I NST AL L 5 F T . 6 I N. ABOVE P L AT F ORM, UNL E SS
OT HE RWI SE NOT E D.
DE V1 CE RE QUI RI NG E L E CT RI CAL CONNE CT I ON, F URNI SHE D WI T H
E QUI P ME NT , UNL E SS OT HE RWI SE NOT E D.
CHI ME , SE RVI CE AS DE SCRI BE D ON DRAWI NGS.
HORN HORN, SE RVI CE AS DE SCRI BE D ON DRAWI NGS.
~ BUZZE R, SE RVI CE AS DE SCRI BE D ON DRAWI NGS.
BE L L BE L L , SE RVI CE AS DE SCRI BE D ON DRAWI NGS.
CONT ACT OR ( P E R SP E CS) , SURF ACE HOUNT E D. NUMBE RS
I NDI CAT E NUMBE R OF P OL E S AND AMP E RE RAT I NGS WHE N
DI F F E RE NT F ROM 3 P OL E S, 3 0 AMP S.
MJ SCE L L ANE OUS
I SSL D /
CAD CE L L
/ I A P P R O V E D
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. . . . . .
AC: . . . . . .
F I RE AL ARM HORN ( P E R S P E CS ) - I NS T AL L 8 F T . ABOVE F L OOR,
P L AT F ORM OR GRADE UNL E S S NOT E D OT HE RWI S E .
F I RE AL ARM S Y S T E M CONDUI T . RE F E R T O CONDUI T AND WI RE
S Y MBOL S F OR CONDUI T AND CONDUCT OR I NDE NT I F I CAT I ONS .
-FA-
F I RE AL ARM BE L L ( P E R S P E CS ) - I NS T AL L 8 F T . ABOVE F L OOR
OR P L AT F ORM.
MANUAL F I RE AL ARM S T AT I ON ( P E R S P E CS ) - I NS T AL L 5F T .
ABOVE F L OOR OR P L AT F ORM.
F I RE AL ARM
J UNCT I ON BOX - F URNI S HE D WI T H E OUI P ME NT
J UNCT I ON BOX - S I ZE AS NOT E D ON DRAWI NGS AND P E R S P E CS . Q]
J UNCT I ON BOX - S I ZE I N ACCORDANCE WI T H NE C
AND P E R S P E CS .
J UNCT l ON BOXE S
T E L E P HONE OUT L E T , I NS T AL L E D I N BOOT H WI T H T OP 6 F T .
S I N. ABOVE F L OOR. GL OBE E OUI P ME NT CAT . NO. 118750.
T E L E P HONE OUT L E T , I NS T AL L E D I N F L US H F L OOR S L AB. BOX -
HUBBE L L CAT . NO. B- 2 5 0 6 WI T H COVE R P L AT E - HUBBE L L CAT .
NO.5-2725.
T E L E P HONE OUT L E T , BOX AND COVE R ONL Y . HUBBE L L
CAT . NO. 9 8 1 8 1 F L US H MOUNT E D 1 8 I NCHE S ABOVE F L OOR I N
OF F I CE ARE AS OR S URF ACE MOUNT E D I N " F S ' T Y P E BOX 3 F T .
ABOVE F L OOR I N P L ANT ARE AS .
RC=
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COr\QJ ltMlts
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- ostern
c01'I St.I ltants
UP
ON
C O N D U I T - HOME R U N COMP L E T E W I T H P OL Y P ROP Y L E NE P UL L
ST R1 NG T O T E L E P HONE E QUI P ME NT BACKBOARD. AP P L I CABL E
BACKBOARD AS SHOWN ON DRAWI NGS. AP P L I CABL E T O ABOVE T WO
SY MBOL S
CONDUI T RUN CONCE AL E D COMP L E T E WI T H P OL Y P ROP Y L E NE P UL L
ST RI NG - F OR T E L E P HONE SE RVI CE .
CONDUI T RUN BE L OW F L OOR COMP L E T E WI T H P OL Y P ROP Y L E L E
P UL L ST RI NG F OR COMP UT E R OR MI CROP ROCE SSOR BASE D
E QUI P ME NT USE .
CONDUl T RUN E XP OSE D COMP L E T E WI T H P OL Y P ROP Y L E NE P UL L
ST RI NG - F OR T E L E P HONE SE RVI CE .
CONDUI T RUN T URNE D UP OR T OWARDS T HE OBSE RVE R.
CONDUI T RUN T URNE D DOWN OR AWAY F ROM T HE OBSE RVE R.
CONDU IT RUN CAP P E D
CONDUI T RUN F OR F UT URE USE WI T H P OL Y P ROP Y L E NE P UL L ST RI NG.
CONDUI T AND WI RE RUN UNDE RGROUND I N DUCT BANK AS
DE T AI L E D ON DRAWI NGS.
CROSS MARKS ON CONDUI T SY MBOL S l NDI CAT E QUANT I T Y OF
CONDUCT ORS I F MORE T HAN T HRE E . SHORT CROSS MARKS
I NDI CAT E P HASE CONDUCT ORS; ~NG CROSS MARK I NDI CAT E S
NE UT RAL CONDUCT ORS AND I NDI CAT E S GROUND
CONDUCT OR. WI RE SI ZE SHAL L E NO, 1 2 AWG I N ~.
MI NI MUM CONDUI T ; E XCE P T OT HE RWl SE NOT E D. F I RST NUME RAL
I NDI CAT E S WI RE SI ZE WHE N DI F F E RE NT F ROM NO. 1 2; SE COND
NUME RAL I NDI CAT E S CONDU1 T SI ZE WHE N DI F F E RE NT F ROM ~.
CONDUI T . NO CROSS MARKS ACROSS CONDUI T SY MBOL I NDI CAT E S
2 - 1 2, 1 1 2 GRD 1 NST AL L E D I N ~. CONDUI T . T HI S
NOT AT I ON I S AP P L I CABL E T O ABOVE SY MBOL S.
' HOME RUN' T O P ANE BOARO AND CI RCUI T NUNBE R AS
I ND1 CAT E D BY L E T T E RS AND NUME RAL S. ( AP P L I CABL E T O ABOVE
SY MBOL S) .
CONDUI T AND WI RE RUN BE L OW F L OOR.
CONDUI T AND WI RE RUN CONCE AL E D I N WAL L S OR OVE RHE AD.
CONDUI T AND WI RE RUN E XP OSE D.
CONDUI T AND WI RE
I SSUE D I
" CAD" CE L L
T O-
T Y P I CA L D E T A I L
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(3/93)
5.4- 1
To be issued later
5.4 GROUNDINGANDLIGHTNING PROTECTION
DEPARTMENT 302
APPROVED:
(3/93)
5.5- 1
Steel levelingchannelsareusuallyembeddedinelectricalroomconcrete
floorstoassurefirmlevel surfacesformountingelectrical enclosures.
Levelingchannelsaremostimportant forMCC'sandswitchgearwhere
sheetmetal doorsmustopenandclosefreelyandstarters andbreakers
must bealignedtoalwaysrackproperlyinandoutoftheir connected
positions.
Electrical roomsshouldbedesignedtoexcludewater (andother fluid)
fromadjacent operatingfloors. Electrical roomfloorsshouldbeat
higher elevation than adjacent operating floors and/or electrical
equipmentshouldbeinstalledonconcretepads.
Openings(sealedor unsealed) inelectrical roomroofsareextremely
undesirable. Water (or any fluid) storageor utilization equipment
shouldnotbeinstalledaboveelectrical roomroofs.
HVACvapor absorptionunits are most effectivewhen air locksfor
personnel existsareused.
Mostelectrical roomsshouldhavetwoexits. Provisionsforequipment
removal mayincludedoubledoorswithtransomsorframedknock-out
blockwall sections. Existsshouldleadtoappropriateisles, walkways,
roadways,etc. forpersonnel andequipmenttraffic.
Formostelectricalroomswithelectrical enclosuresaboutninetyinches
tall andtwolayersofoverheadtray, theclearheightoftheroom(floor
tobottomofroofsteel)shouldbeatleast 12ft6in. Additionaltrayand
restrictiveHVACductarrangementsmayrequiremoreheight.
Electrical equipment roomsshouldbearranged for safeemergency
egress, safeworkingclearances around equipment, roomfor future
expansionandadequatespacefor cableraceways,trays, HVACduct
work,etc.
5.5.2 Architectural/Structural
NECArticle110,300
5.5.1 ApplicableStandards.
5.5 ELECTRICAL ROOMLAYOUTS
DEPARTMENT 302
APPROVED:
(3/93)
5.5 - 2
5.5.5 Medium VoltageMCC's
5.5.4 Low VoltageMCC's. Maintain forty-twoinches (minimum) fromstarter doors
to across-isle walls or grounded structures. Maintain forty-eight inches
(minimum) fromstarter doorsto across-isleelectrical equipment, MOO and
switchgear doors. Refer toNEC Table110-16(a).
Provide adequate spaceto the sideof equipment line-ups for opening
doors to the enclosure and working on or withdrawing internal
components. Goodpractice istoleaveat least twelveinches oneither
sideof aline-upor preferably, anentire equipment door'swidth.
Provideat least thirty inches ofworking spaceinfront of all electrical
equipment asrequired inNECArticle 110-16(a).
Leave ample wall space for installing panelboards, boxes, control
enclosures, vertical trays, etc. Keepwall mounted enclosures together
tomaintain spacefor future equipment. Donot install critical or open
equipment onwallsbeneath wall openings.
HVACducts oftenposemajor layout restrictions. Establish duct and
return air grates locationswiththeHVACdesigner, assoonaspossible.
Spaceshouldbeleft forfuture expansionoftheelectrical equipment, in
the direction(s) of the manufacturer's provisions for adding extensions
(verifydirectionofequipment extensionswithspecificationsandvendor
drawings).
Room Layout 5.5.3.
Equipment grounding cables can be embedded in the roomfloor.
Groundingpads (withboltsforconnectingabovefloorcables) shouldbe
installed at or belowthe top of steel levelingchannels. Cablepigtails
abovethe floor are difficult to maneuver equipment around and are
usually not recommended for making ground connectionstoterminals
insideenclosures. Whether embeddedorinstalled overhead, MCC'sand
switchgear ground buses must beconnected tothe ground systemat
least once(twiceis preferred for high ampacity and mediumvoltage
equipment)
Floorsandwallsarepainted orsealedtoexcludemoistureandminimize
dusting.
DEPARTMENT302
APPROVED:
(3/93)
5.5- 3
P:\0302\guidebk.Ldkh
Maintain at least twoto three feet tothe sidesof eachline-upfor
workingaccessduringbreaker removal.
Front workingspaceshouldbeatleastsixty-sixinches;sixtoeightfeet
isrecommended.
Back accessis required for cabletermination; allowat least thirty
inches.
5.5.8 Medium VoltageSwitchgear
Notethat embeddedlevelingchannelsor rebar may require special
groundingorbonding(refertodrivevendor).
Maintainat least fourfeetworkingspaceinfront.
5.5.7 AC and DCDrives
Notethat fusedbreakersrequiredeeperenclosuresthanstandardsize
enclosuresusedfornon-fusedbreakers.
Extra height will be required ifhoists are installed ontopof the
switchgear.
Maintainat least fourfeetinfrontper NECTable110-16(a).
Provideat least thirty inches workingroomat the rear for cable
termination.
Lowvoltageswitchgear-isoftenthemostawkwardpieceofequipment
tolocatebecauseofits sizeandtheneedforfront access,rear access
andfutureexpansiontooneside. .
5.5.6 LowVoltageSwitchgear
Minimumworkingclearancesinfrontofmediumvoltageequipmentis
showninNEe Table110-34(a). For maintenance, at least sixfeetis
recommended.
Usually best toinstall againstawall (Rearaccessnotrequired). Install
MCC'sonetothreefeetawayfromsidewallstoallowdoorstoopenfor
contactorremoval.
DEPARTMENT 302
APPROVED:
(3/93)
5.5 - 4
5.5.11 PLC/DCS Equipment. Coordinate withprocess control leadengineer forthe
layout ofthePLCIDCScabinets andanysignal conditioningequipment (UPS,
isolation transformers, etc.) that needs tobeinstalled inelectrical room.
Emergency andexits light shouldclearly direct personnel totheexits.
Maintain fluorescent fixture elevations lowenough (8- 9 feet) tolight
inside switchgear and MCCcompartments, when the doors areopen.
5.5.10 Lighting
5.5.9 Fire Protection. All wall, ceiling and floor openings (for tray, conduit, cable
bus, ducts, etc.) areusually firesealedper NECArticle300-21 andtheclient's
msurer.
Wherecontrol orpower cablesgothrough thefloor, flooropenings must
becarefully dimensioned andcheckedagainst thefinal certifiedvendor
drawings.
Switchgear isoftenpositioned tofacilitate therouting andtermination
of the mediumvoltage power cables andcabletrays. Refer tovendor
drawings to locate ground sequence current transformers (where
incomingmediumvoltagecableenter switchgear).
Batteries andchargers areusually installed inseparate adjacent rooms.
Designate spaceforbreaker testing andforstoringthebreaker removal
hand truck.
DEPARTMENT 302
ELECTRICALDESIGNGliDE
APPROVED:
MAX NOMINAL BIL AMPS AMPS MOM:MENTARY FAULT
kV kV kV CONT INTR (SWITCH CLOSE
CWSED) ASYM.
ASYM.
5 4.B 60 600 600 40kA 20kA
600 600 40kA 40kA
1200 600 BOkA 61kA
1200 1200 BOkA 61kA
5.6- 1
(3/93)
5.6.3 Consult power systems staff engineer for switchratings andfuseselection.
However,thefollowingdataisfurnishedforreadyreference.
Weight
- 36inches
- 62inches(variesseemanufacturer datasheets)
- 90inches(indoorunits)
98inches(outdoorunits)
- 1700lbs(forfusedindoorunits)
- 1500lbs(fornon-fusedindoorunits)
- 2000lbs(forfusedoutdoorunits)
- 1800lbs(fornon-fusedoutdoorunits)
Width
Depth
Height
5.6.2 Physical Data. (Typical Only)
Primary unit substations
Secondaryunit substations
-Referprojectspecificationsfor:
C37.30-1971
C37.35-1976
C37.37-1979
C37.5-1979
-ANSIIIEEE
(insulators)
(HVfuses)
(powerswitchingeqpt.)
HV 1-1978
SG2-1981
SG6-1974
-NEMA
5.6.1 Applicablestandards:
(Uselatest standards)
5.6 5KV and 15KV LOADBREAK SWITCHES
DEPARTMENT 302
APPROVED:
(3/93)
5.6 - 2
Westinghouse Electric
General Electric
Square D
Siemens
Powercon
5.6.6 Vendors:
5.6.5 Provide spaceheaters (120V or 240V) for outdoor units).
5.6.4 Theseloadbreak switches arenormally closecoupledtothetransformers.
MO:MMENTARY FAULT
(SWITCH CLOSE
CLOSED) ASYM.
ASYM.
40kA 20kA
40kA 40kA
80kA 40kA
80kA 40kA
80kA 61kA
80kA 61kA
DEPARTMENT 302
APPROVED:
600 600
1200 600
1200 1200
1200 600
1200 1200
600 600 95 15 ' 13.8
AMPS
INTR
AMPS
CONT
BIL
kV
MAX NOMINAL
kV kV
(3/93)
5.7- 1
6' 0"
4' 0"
32"(hingeside)
Front aisle
Rear aisle
Sidesofline-ups
5.7.4 Provideclearances in accordancewith theNEC article 110-34. However,
followingclearancesarerecommended:
5.7.3 Mostclientsprefer one-highconstruction. Two-highconstructionmaybeused
wherespaceisacritical factor.
- 36inches
- 94inches
- 95inches
- 2500lbsper section,indoor(onebreaker and
oneauxiliarycompartment)
- 2700lbsper section,indoor (twobreakers)
Width
Depth
Height
Weight
5.7.2 Physical data. (Typical Only)
Primary unitsubstations
Mediumvoltageswitchgear
Refer projectspecificationsfor:
SG4-1974
SG5-
NEMA
ANSIlIEEE C37.010-1979
C37.011-1979
C37.012-1979
C37.04-1979
C37.09-1979
C37.2-1979
C37.20-1969
C37.20.1-1987
5.7 METAL-CLADSWITCHGEAR (5AND 15KV)
DEPARTMENT 302
APPROVED:
(3/93)
5.7- 2
P:\0302\guidebk.l.dk.h
V
WorWh
VAR
1per Bus
1
3
1
3
1
3
1
2
1
1
1
1
1
1
1
87
52
50/51
50G
CT
CT
CT
CS
IL
AM
AS
Bus differential protection
Power circuit breaker
Phase overcurrent relay
Ground sensor relay
Current transf. for 50/51
Current transf. for 50G
Current transf. for diff. relay
Breaker control switch
Indicatinglights
Ammeter (tomatch CT)
Ammeter switch
Test block- current
Test block- volts
Voltmeter
Watt orwatthour meter
VARmeter
QTY. DEVICE
NO.
ITEM
A typical general purpose feeder breaker has the followingdevices:
Nominal interrupting ratings: .
250MVA
350MVA
500MVA
750MVA
1000MVA
Standard bus ratings:
1200A
2000A
3000A
5.7.5 Consult power systems staff engineer for equipment ratings, metering,
and protective relaying. Thefollowingratings are provided for ready
reference.
Allowminimum 9' 0"aisle-way infront or rear of the switchgear
for removaJ/installation of the switchgear section.
NOTE:
DEPARTMENT 302
APPROVED:
(3/93)
5.7- 3
5.7.6 The5kVswitchgearmaybeclose-coupledtoatransformer. RefertoSection
5.9(PrimaryUnitSubstations).
DEPARTMENT 302
APPROVED:
(3/93)
5.8- 1
- 18inches
- 72inches
- 38inches
- 300lbs.
Width
Height
Depth
Weight
Theswitchgear, whenclose-coupledto atransformer, will haveatransition
section. Usethefollowingtypical dimensionsforliquidfilledtransformer.
- 94.25inches.
- 2200lbs. per sect. withfour breakers.
Checkmanufacturer's data. Usethefollowingforreadyreference
estimating: .
66in. (bkrs. w/o current limitingfuses)
74in. (bkrs. w/current limitingfuses)
- 21inchesper sect. (max. fourfeederbreakers)
- variesdependingonbusrating andtypeofbreakers
Height
Weight
Width
Depth
5.8.2 Physical data. (TypicalOnly)
Lowvoltageswitchgears
Referprojectspecificationsfor:
1558 UL
AB1-1975
AB3-1984
SG4-1975
SG6-1974
NEMA
C37.13-1981
C37.14-1979
C37.20-1969
C37.20.1-1987
5.8 600VOLT SWITCHGEAR
DEPARTMENT 302
APPROVED:
(3/93)
5.8 - 2
5.8.7 Protective relay settings and time-current coordination curves willbeselected
bythepower systems staff engineer.
5.8.6 Thenumber andratings of 600volt switchgear will beshownonthe singleline
diagram.
5.8.5 All 600volt switchgear shouldbelocatedinelectricrooms. Theswitchgear may
beclosecoupledtounit substations (i.e., HVfusedswitch; transformer; andLV.
air terminal compartment) locatedindoors.
30kA
42kA
42kA
50kA
50kA
65kA
85kA
600V
30kA
42kA
50kA
65kA
65kA
65kA
85kA
800A
800A
1600A
1600A
2000A
3200A
4000A
480V
RMS Sym. Amperes
wi Short Delay Trip
FRAME
SIZE
- Typical airbreaker ratings
- Bus ratings
1600A
2000A
3200A
4000A
5.8.4 Consult the power systems staff engineer for ratings, metering, protective
relaying, and system coordination. The followingratings are provided for
ready reference only:
- 60inches
- 36inches
- Front aisle
- Rear aisle
5.8.3 Provideclearances inaccordancewiththeNEeArticle110-16. However, the
followingclearances may beused as aguideline.
DEPARTMENT 302
APPROVED:
(3/93)
5.8- 3
Westinghouse
General Electric
Siemens
Square D
5.8.9 Vendors:
.2 The walls of such rooms are built onminimum 4inches high concrete
curbs. Thecurbs shall belocatedonthehigher elevated floor.
.1 Thewholeflooroftheelectrical roomisraised byminimum4inchesabove
the surrounding finishedfloors.
The600volt switchgear maybelocated on4inches (minimum) high concrete
pads withlevelingchannels. The600voltsswitchgear maybemounted directly
ontheflooroftheelectrical roomprovidedboththefollowingconditionsaremet.
5.8.8
DEPARTMENT 302
APPROVED:
(3/93)
5.9- 1
P:\0302\guidebkl.cIkh
5.9.4 Ratings. Refertotheprojectsingle-linediagramforratings orconsultthepower
systems staff engineer forassistance. Thefollowingtransformers aretypically
usedinpulpandpaper mills.
Refer tothevendor drawingsformoreaccuratedata.
Transformer -
5.9.3 Physical data. Refertosection5.6forloadbreak switchesandsection5.7for
metal-clad(mediumvoltage)switchgear.
5.9.2 Primaryunit substations typicallyhaveahighvoltageload-breakswitchclose-
coupledtoatransformer viaatransition section. Thelowvoltagesideof the
transformer mayalsobeclosecoupledtomediumvoltageswitchgear.
Primary unit substations
Refer toprojectspecificationfor:
FACTORY
MUTUAL No. 5-4114-8losspreventiondatasheet.
Article-240(Overcurrent Protectors)
-450(Transformer)
NEC
1062 UL
201-1970 NEMA
32-1972 IEEE
ANSIlIEEEC37.95-1973
C37.12.00-1988
C37.12.11-1980
C37.12.97-1979
C57.105-1978
5.9.1 Applicable standards:
5.9 PRIMARY UNIT SUBSTATIONS
DEPARTMENT 302
APPROVED:
(3/93)
5.9- 2
AseaBrownBoveri
Westinghouse
SquareD
5.9.9 Vendors:
5.9.8 Substations locatedindoors, may havetobeinstalled in accordancewiththe
FactoryMutual EngineeringCorporation'sLossPreventionData 5-4. Consult
theleadengineer regardingtheclient'spreference.
5.9.7 Thehighvoltageswitch, whenlocatedoutdoors,will have120-voltheaters.
5.9.6 Thesubstation will bemountedonminimum4incheshighconcretepadsanda
curbedcontainment area shouldbeprovided. Thecontainment spacewill be
designedtoholdthedesignedvolumeofthefluidinthetransformer. Theroom
wallsmaybecurbedup6"priortoblockplacementtoincludethecurbedinarea.
Consultthearchitect fordooropeningrequirements.
5.9.5 Primary unit substations usually have their neutrals grounded through
400-ampereresistors mountedontopofthetransformer.
Drytype:
2500kVA,threephase, 13.8kV- 4.16Y/2.4kV
2500kVA,threephase, 13.8kV- 2.4Y/1.39 kV
2500kVA, three phase, 13.8kV - 4.16Y/2.4kV
3750kVA, three phase, 13.8kV - 2.4Y/1.39 kV
5000kVA,threephase, 13.8kV - 2.4Y/l.39 kV
Standard or high efficiency, liquid filled:
DEPARTMENT 302
APPROVED:
(3/93)
5.10- 1
5.10.4 Ratings. Refertotheprojectsingle-linediagramforratings orconsultthepower
systems staff engineer forassistance. Thefollowingtransformers aretypically
usedinpulpandpaper mills.
Refer tothevendor drawings formoreaccuratedata.
Transformer -
5.10.3 Physical data. Refer tosection5.6for loadbreak switchesandsection5.8for
lowvoltageswitchgear.
5.10.2 Secondaryunit substations usually haveahighvoltageloadbreak switchclose
coupledtoatransformer viaatransition section. Thelowvoltagesideof the
transformer mayalsobeclosecoupledtolowvoltageswitchgear.
Refer toprojectspecificationfor:
FACTORY
MUTUAL No. 5-4.14-8losspreventiondatasheet.
Article-240(Overcurrent Protection)
-250(Grounding)
-450(Transformers)
NEe
1062 UL
201-1970 NEMA
ANSIlIEEEC37.95-1973
C37.12.00-1988
C37.12.11-1980
C37.12.97-1979
5.10 SECONDARY UNIT SUBSTATIONS
DEPARTMENT 302
APPROVED:
(3/93)
5.10- 2
Westinghouse
AseaBrownBoveri
General Electric
SquareD
5.10.8 Vendors:
5.10.7 Substations locatedindoorsmayberequiredtobeinstalled inaccordancewith
the Factory Mutual Engineering Corporation's Loss Prevention Data 5-4.
Consult withtheleadengineer regardingtheclient'spreference.
5.10.6 Thesubstation will bemountedonminimum4incheshighconcretepadsanda
curbedcontainment areashouldbeprovidedforliquidfilledtransformers. The
containment spacewill be designedto holdthe volumeof the fluidin the
transformer.
5.10.5 The high voltage switch compartment when located outdoors should have
120-voltspaceheaters.
1000kVA,threephase, 13.8kV - 480Y/277 V
1500kVA,threephase, 13.8kV- 480Y/277 V
1000kVA,three phase, 4.16kV- 480Y/277 V
Drytype:
1000kVA, three phase, 13.8kV - 480Y/277 V
Standard or high efficiency, liquid filled:
DEPARTMENT 302
APPROVED:
(3/93)
5.11 - 1
P:\0302\guidebU.dkh
Thelowvoltage,NEMAframe, motorsshall beseveremill andchemical
dutytype, withTEFCenclosures.
5.11.3 Enclosures.
Thevoltageclassificationsmayvaryfromclienttoclient, e.g. thelowvoltage
(460or 575 V) motorsmaybe112through150hpandmedium.voltagemotors
(2300or 4160V) maybe200hpandabove.
- 115V. single-phase
- 460or 575 V, three-phase
- 2300or4000V, three-phase
- 13800V, three-phaseor 12470
- Lessthan 112hp
- 112through200hp
- 250through4000
- 10000andabove
5.11.2 Thefollowingvoltageratings arenormallyrecommendedformotors.
Lowvoltagemotors
Medium.voltagemotors.
Referthefollowingprojectspecifications:
Article430 NEC
1004 UL
MG 1-1978
MG 2-1983
MG 3-1974
MG 10-1983
NEMA
ANSIJ IEEE 86-1987
95-1977
112-1984
620-1987
841-1987
5.11.1 Applicable standards:
5.11 MOTORS
DEPARTMENT 302
APPROVED:
(3/93)
5.11- 2
*Preferred by clients.
*RelianceElectric
*Toshiba
*General Electric
*Westinghouse
Electric Machinery
U.S. Motors
Baldor
5.11.7 Vendors:
5.11.6 Electrical data base application programs may beusedtoissue motor releases
forpurchase tovendors. Asampleof suchmotor releaseisshownonnext page.
Thefollowingpageisthesample formfor motor release request (MRR).
-- Equipment No.
--hp
-- Synchronous speed(e.g., 900, 1200, 1800, 3600rpm)
-- Mounting (e.g., F1, F2, C1, C2, WI, etc.)
-- Sliderails
-- Driveconnection (direct-coupled, V-belt, gear, fluidcoupling, etc.)
-- Equipment Description
-- Duty cycle
-- LoadWK2referred tothe motor shaft (for fans and allother large
inertia typeloads).
5.11.5 The process departments will provide the following data on motor release
request sheets (MRR) and submit 'to the etectrical department. Theelectrical
department will fill out theremaining data andrelease the motor forpurchase
tothe client or purchasing agent.
5.1L4 All lowvoltage motors should have a 1.15service factor. Verify the service
factor of all motors furnished with equipment. This data must beaccurately
shownonMeC release sheets inorder to' sizeoverloadrelay heaters properly.
Weather protected - WPI for indoor applications
Weather protected - WPII for outdoor locations, onlywhereexposed
toseverewind, spray, etc.
TEFC - Wet&outdoor locationsinratings 250- 500hp.
Themediumvoltagemotors enclosures areusually oneof the following:
DEPARTMENT 302
ELECTRICALDESIGNGIDDE
APPROVED:
(3/93) P:\0302\guidebkl.dkh
SimonsEasternConsultants, Ine., P.O.Box1286,Atlanta, Georgia,U.S.A.30301-1286
Phone: 404-370-3200,FAX: 404-370-3646
DATE: _
BY;
SIMONS-EASTERNCONSULTANTS,INC.
Notes:
Immediately uponthereceipt ofthisrelease, themotorvendorshall verifythat
thedata andframesizeshownarecorrect. If incorrect, themotorvendor shall
notify S-E viaFAXas tothe correct motor information. Thedata and frame
sizeshall be considered as being correct ifsaid notificationis not received
withinten (1)workingdaysfromthedateof this release.
Themotor releasedforpurchaseshall be:
RELIANCE
ShipTo
DATEREQUIRED TAGFORSHIPPING
45-1-1055-80
NO.2 PULPERDETRASHER
CONVEYOR
SHIPPINGINFORMATION
NEMADESIGNB
F
V-BELT
NO
F1
Connection .
SlideBase .
Mounting _ .
Rotation .
Torque .
Insul. Class .
I Bearings .
3.0
1800
1.15
182T
TEFC
3,60,460
Horsepower .
Syn. Speed (rpm) .
ServiceFactor .
Frame .
Enclosure .
Phase, Freq., Volts .
Themotor shall befurnishedinaccordancewithSimons-Eastern specifications123456789and
thefollowing:
MOTORNO. :> 45-1-1055-80
NAME :>NO.2 PULPER DETRASHER
:> CONVEYOR
===============================================
SIMONS-EASTERNCONSULTANTS
S.E. PROJECTNO. 4175
PAGENO. : Lof I
FILE : X:\4175\ML175000.DBF
P.O. NO. :
CHAMPIONINTERNATIONAL
SHELDON,TEXAS
RELEASENO. 1
RELEASEDATE 10/10/91
MEMORANDUMTO: RELIANCEELECTRIC
MOTORRELEASESHEET
Exhibit 5.11
(3/93) 5. 11 - 3 P' \ 0302' G- B~_TBL. dkh
Mot or f ul l l oad cur r ent s ar e based on Tabl e 430- 150 of t he 1990 Nat i onal El ect r i cal Code.
The cabl e si zes sel ect ed ar e based on Tabl e 310- 16 of t he 1990 Nat i onal El ect r i cal Code. Al l cabl e ampaci t i es ar e based on 75C ( wet l ocat i onsJ '
i nsul at i on der at ed t o 40C ambi ent t emper at ur e.
OVer al l di amet er s and cr oss sect i onal ar eas ar e based on Type MC cabl es wi t h XHHWi nsul at i on as manuf act ur ed by Okoni t e.
Amper es i n par ent heses ar e t he NEMA cont i nuous cur r ent r at i ngs ( NEMA I CS2 2- 321. 20) .
Amper es i n par ent heses ar e 75C cabl e r at ed ampaci t i es, at 40C ambi ent .
For addi t i onal not as and axpl anat i on, s pag. s 5. l l - 9. and - 10.
1.
2.
3.
4.
5.
MC CABLE SI NGLE cbNDUCTORS
MOTOR AMPERES NEMA MAX. LENGTH
HP STARTER SI ZE MC CABLE CONDUI T FOR
FOR 3%VOLT DROP SI NGLE CONDUCTORS CONDUI T
( NOTE 4)
SI ZE Me CABLE
FEET I N CONDUI T W/ GND SI ZE
NECFULL 125%FULL ( NOTES 2 , 5) DROPOUT ( NOTE 2)
LOAD LOAD
MI N. ( NEC) REC. MI N. REC. MI N. REC. MI N. REC. MI N. REC.
1/ 2 1 1. 3 1 ( 27. 1\ ) 12 ( 22A) 12 ( 22A) 1 1 12, 12G 12, 12G 3/ 4 3/ 4
3/ 4 1. 4 1. B 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 NOT NOT 12, 12G 12, 12G 3/ 4 3/ 4
1 1. B 2. 3 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 OVER OVER 12, 12G 12, l 2G 3/ 4 3/ 4
1- 1/ 2 2. 6 3. 3 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1
1500 FEET 1500 FEET
12, 12G 12, 12G 3/ 4 3/ 4
2 3. 4 4. 3 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 12, 12G 12, 12G 3/ 4 3/ 4
3 4. B 6. 0 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 1075 1075 12, 12G 12, l 2G 3/ 4 3/ 4
5 7. 6 9. 5 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 6BO 6BO 12, 12G 12, 12G 3/ 4 3/ 4
7- 1/ 2 11 13. B 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 470 470 12, 12G 12, 12G 3/ 4 3/ 4
10 14 17. 5 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 370 370 12, 12G 12, 12G 3/ 4 3/ 4
15 21 26. 3 2 ( 45A) 10 ( 3l A) B ( 44A) 1- 1/ 2 1- 1/ 2 390 610 10, l OG B, l OG 3/ 4 3/ 4
20 27 33. 8 2 ( 45A) B ( 44A) 8 ( 44A) 1- 1/ 2 1- 1/ 2 470 470 8, l OG B, l OG 3/ 4 3/ 4
25 34 42. 5 2 ( 45A) B ( 44A) B ( 44A) 1- 1/ 2 1- 1/ 2 375 375 8, l OG 8, l OG 3/ 4 3/ 4
30 40 50 3 ( 90A) 6 ( 57AI 2 ( 101AI 1- 1/ 2 2 500 1200 6, l OG 2, 8G 3/ 4 1- 1/ 2
40 52 65 3 ( 90A) 4 ( ' 75A) 2 ( l Ol A) 1- 1/ 2 2 600 920 4, 8G 2, BG 1 1- 1/ 2
50 65 B1 3 ( 90A) 2 ( l Ol A) 2 ( l Ol A) 2 2 730 730 2, BG 2, aG 1- 1/ 2 1- 1/ 2
60 77 96 4 ( 135AI 2 ( l Ol A) 1/ 0 ( 132A) 2 2 620 930 2, 8G I / O, GG 1- 1/ 2 1- 1/ 2
75 96 120 4 ( 135A) 1/ 0 ( 132A) 1/ 0 ( 132A) 2 2 750 750 1/ 0, 6G 1/ 0, GG 1- 1/ 2 1- 1/ 2
100 124 155 4 ( 135A) 4/ 0 ( 202A) 4/ 0 ( 202A) 4 CH 4 CH 1010 1010 4/ 0, 6G 4/ 0, GG 2 2
125 156 195 5 ( 270A) 4/ 0 ( 202A) 4/ 0 ( 202A) 4 CH 4 CH BOO 800 4/ 0, 6G 4/ 0, GG 2 2
150 I BO 225 5 ( 270A) 350 ( 273A) 500 ( 334A) 4 CH 4 CH 980 1200 350, 4G 500, 4G 2- 1/ 2 3
i
200 240 300 5 ( 270A) 500 ( 334A) 500 ( 334A) 4 CH 4 CH 910 910 500, 4G 500, 4G 3 3
TABLE 5- 1
460 V, 3- PH MOTOR WI RI NG DATA ( 480 V SYSTEMS)
DEP ARTr - l l i 1' 4 T 302
ELECTRI CAL DESI GN
APPROVED: / /
(3/93) 5. 11 - 4 PI ' 0302\ G- B~_TBL. dkh
For addi t i onal not and expl anat i on, pag 5. 11- 9 and - 10
~ 1. Amper es i n par ent heses ar e t he NEMA cont i nuous cur r ent r at i ngs.
2. Maxi mum r at i ngs shown based on NEC amper es; MCC vendor ' s r at i ng sel ect i on ( when based on act ual mot or amper es) wi l l var y. HMCP ent r i es an,
West i nghouse cat al og number s.
MOTOR HP AMPERES NEMA THERMAL- MAGNETI C MAGNETI C ONLY
STARTER BREAKER ( MCP)
SI ZE MAX. RATI NG/ FRAME MAX. RATI NG/ FRAME
i
NEC FULL 125%FULL
LOAD LOAD
( NOTE 1) ( NOTE 2) ( NOTE 2)
1/ 2 1 1. 3 1 ( 27A) HMCP- 003/ 150
3/ 4 1. 4 1. 8 1 ( 27A) HMCP- 003/ 150
Recommend Use
1 1. 8 2. 3 1 ( 27A) HMCP- 003/ 150
MCP f or
1- 1/ 2 2. 6 3. 3 1 ( 27A) , HMCP- 007/ 150
Smal l Mot or s
2 3. 4 4. 3 1 ( 27A) HMCP- 007/ 150
3 4. 8 6. 0 1 ( 27A) HMCP- 007/ 150
5 7. 6 9. 5 1 ( 27A) 15/ 150 HMCP- 015/ 150
7- 1/ 2 11 13. 8 1 ( 27A) 25/ 150 HMCP- 015/ 150
10 14 17. 5 1 ( 27A) 40/ 150 HMCP- 030/ 150
15 21 26. 3 2 ( 45A) 50/ 150 HMCP- 030/ 150 /
20 27 33. 8 2 ( 45A) 60/ 150 HMCP- 050/ 150
25 34 42. 5 2 ( 45A) 80/ 150 HMCP- 050/ 150
30 40 50 3 ( 90A) 100/ 150 HMCP- 100/ 150
40 52 65 3 ( 90A) 125/ 150 HMCP- 100/ 150
50 65 81 3 ( 90A) 150/ 150 HMCP- I 00/ 150
60 77 96 4 ( 135A) 175/ 250 HMCP- 250G5/ 250
75 96 120 4 ( 135A) 225/ 250 HMCP- 250L5/ 250
100 124 155 4 ( 135A) 250/ 250 HMCP- 250W5/ 250
125 156 195 5 ( 270A) 350/ 400 350/ 400 CB
150 180 225 5 ( 270A) 400/ 400 400/ 400 CB
200 240 300 5 ( 270A) 400/ 400 400/ 400 CB
TABLE 5- 2
460 V, 3- PH MOTOR CONTROLLERS WI TH BREAKERS ( 480 V SYSTEMS)
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: / /
(3/93) 5. 11 - 5 P: \ 0302\ G- B~_TBL. dkh
Amper es i n par ent heses ar e t he NEMA cont i nuous cur r ent r at i ngs.
MCC vendor ' s r at i ng sel ect i on ( when based on act ual r at ed mot or amper es) wi l l var y.
For addi t i onal not . s and expl anat i on, s pages 5. 11- 9 and - 10.
1.
2.
~:
TABLE 5- 3
460 V 3- PH MOTOR CONTROLLERS WI TH FUSES (480 V SYSTEMS) ,
FUSES
MOTOR AMPERES NEMA STARTER DI SCONNECT
TI ME DELAY FUSES
HP SI ZE SWI TCH
( NOTE 1) ( 1l 5%)
BUSS FUSE GOULD SHAWMUT GOULD SHAWMUT
RATED AMPERES
NEC FULL LOAD 125%FULL Cl i p RK5 Fuse Cl i p RK5 Fuse Cl i p J or RK1 Fuse
LOAD
1/ 2 1 1. 3 1 ( 27A) 30 30 1. 25 30 1. 6 30 3
3/ 4 1. 4 1. 8 1 ( 27A) 30 30 1. 8 30 2. 25 30 3
1 1. 8 2. 3 1 ( 27A) 30 30 2. 25 30 2. 8 30 6( K) , 3(J)
1- 1/ 2 2. 6 3. 3 1 ( 27A) 30 30 3. 5 30 4 30 6
2 3. 4 4. 3 1 ( 27A) 30 30 4. 5 30 5 30 6
3 4. 8 6. 0 1 ( 27A) 30 30 6 30 7 30 10
5 7. 6 9. 5 1 ( 27A) 30 30 10 30 12 30 10
7- 1/ 2 11 13. 8 1 ( 27A) 30 30 15 30 17. 5 30 15
10 14 17. 5 1 ( 27A) 30 30 17. 5 30 20 30 20 !
15 21 26. 3 2 l 45A) 60 30 30 60 35 30 30
20 27 33. 8 2 ( 45A) 60 60 35 60 40 60 40
25 34 42. 5 2 ( 45A) 60 60 45 60 50 60 50
30 40 50 3 ( 90A) 100 60 50 60 60 60 60
40 52 65 3 ( 90A) 100 100 70 100 80 100 80
50 65 81 3 ( 90A) 100 100 90 100 100 100 100
60 77 96 4 ( 135A) 200 100 100 200 125 200 110
75 96 120 4 ( 135A) 200 200 125 200 150 200 150
100 124 155 4 ( 135A) 200 200 175 200 200 200 175
125 156 195 5 ( 270A) 400 200 200 400 225 400 225
150 180 225 5 ( 270A) 400 400 225 400 250 400 250
200 240 300 5 ( 270A) 400 400 300 400 350 400 350
DEPARTMENT 302
ELECTRICAL DESIGN
APPROVED: / /
(3/93) 5. 11 - 6
P, \ 0302\ G- BK_TBL. dkh
1. Mot or f ul l l oad cur r ent s ar e based on Tabl e 430- 150 of t he 1990 Nat i onal El ect r i cal Code.
2. The cabl e si zes sel ect ed ar e based on Tabl e 310- 16 of t he 1990 Nat i onal El ect r i cal Code. Al l cabl e ampaci t i es ar e based on 75C ( wet l ocat i ons)
i nsul at i on der at ed t o 40C ambi ent t emper at ur e.
3. Over al l di amet er s and cr oss sect i onal ar eas ar e based on Type MC cabl es wi t h XHHWi nsul at i on as manuf act ur ed by Okoni t e.
4. Amper es i n par ent heses ar e t he NEMA cont i nuous cur r ent r at i ngs ( NEMA I CS2 2- 321. 20) .
5. Amper es i n par ent heses ar e 75C cabl e r at ed ampaci t i es, at 40C ambi ent .
For addi t i onal not es and axpl anat i on, se.pagas 5. 11- 9 and - 10.
NOTES:
AMPERES MC CABLE SI NGLE CONDUCTORS
MOTOR NEHA MC CABLE CONDUI T FOR
MAX. LENGTH
SI NGLE CONDUCTORS CONDUI T
HP STARTER SI ZE
SI ZE MC CABLE
FOR 3%VOLT DROP
I N CONDUI T W/ GND SI ZE
NEC FULL 125%FULL ( NOTE 1)
( NOTES 2 & 5) DROPOUT
FEET
( NOTE 2)
LOAD LOAD
MI N. ( NEC) REC. MI N. REC. MI N. REC. MI N. REC. MI N. REC.
1/ 2 . 8 1, 0 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 12, 12G 12, 12G 3/ 4 3/ 4
3/ 4 1. 1 1. 4 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 NOT NOT 12, 12G 12, 12G 3/ 4 3/ 4
1 1. 4 1. 8 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1
OVER OVER 12, 12G 12, 12G 3/ 4 3/ 4
1- 1/ 2 2. 1 2. 6 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1
1520 1520
12, 12G 12, 12G 3/ 4 3/ 4
i
2 2. 7 3. 4 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1
FEET FEET
12, 12G 12, 12G 3/ 4 3/ 4
3 3. 9 4. 9 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 12, 12G 12, 12G 3/ 4 3/ 4
5 6. 1 7. 6 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 1013 1013 12, 12G 12, 12G 3/ 4 3/ 4
7- 1/ 2 9 11. 3 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 690 690 12, 12G 12, 12G 3/ 4 3/ 4
10 11 13. 8 1 ( 27A) 12 ( 22A) 12 ( 22A) 1 1 560 560 12, 12G 12, 12G 3/ 4 3/ 4
=
15 17 21. 3 2 ( 45A) 12 ( 22A) 8 ( 44A) 1 1- 1/ 2 360 900 12, 12G 8, l OG 3/ 4 3/ 4
20 22 27. 5 2 ( 45A) 10 ( 3l A) 8 ( 44A) 1- 1/ 2 1- 1/ 2 440 690 10, l OG B, l OG 3/ 4 3/ 4
25 27 -33,'s.-
._ --
2 ( 45A) 8 ( HA) 8 ( 44A) 1- 1/ 2 1- 1/ 2 560 560 8, l OG 8, l OG 3/ 4 3/ 4
30 32 40 3 ( 90A) 8 ( 44A) 4 ( 75A) 1- 1/ 2 1- 1/ 2 470 1160 8, l OG 4, 8G 3/ 4 1
40 41 51 3 ( 90A) 6 ( 57A) 4 ( 75A) 1- 1/ 2 1- 1/ 2 580 900 6, l OG 4, 8G 3/ 4 1
50 52 65 3 ( 90A) 4 ( 75A) 4 ( 75A) 1- 1/ 2 1- 1/ 2 720 720 4, 8G 4, 8G 1- 1/ 2 1
60 62 78 4 ( 135A) 2 ( l Ol A) 1/ 0 ( 132A) 2 2 920 1380 2, 8G 1/ 0, 6G 1- 1/ 2 1- 1/ 2
75 77 96 4 ( 135A) 2 ( l Ol A) 1/ 0 ( 132A) 2 2 740 1110 2, 8G 1/ 0, 6G 1- 1/ 2 1- 1/ 2
100 99 124 4 ( 135A) 1/ 0 ( 132A) 1/ 0 ( 132A) 2 2 860 860 1/ 0, 6G 1/ 0, 6G 1- 1/ 2 1- 1/ 2
_ .-.-
125 125 156 5 ( 270A) 4/ 0 ( 202A) 4/ 0 ( 202A) 4 cn 4 CH 1200 1200 4/ 0, 6G 4/ 0, 6G 2 2
150 144 180 5 ( 270A) 4/ 0 ( 202A) 4/ 0 ( 202A) 4 ca 4 cn 1040 1040 4/ 0, 6G 4/ 0, 6G 2 2
200 192 240 5 ( 270A) 350 ( 273A) 350 ( 273A) 4 cn 4 cn 1100 1100 350, 4G 350, 4G 2- 1/ 2 2- 1/ 2
TABLE 5- 4
575 V, 3- PH MOTOR WI RI NG ( 600 V SYSTEMS)
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: / I
(3/93) 5. 11 - 7 P: \ 0302\ G- B~_TBL. dkh
1. Amper es i n par ent heses ar e t he NEMA cont i nuous cur r ent r at i ngs.
2. Maxi mumr at i ngs shown based on NEC amper es; MCC vendor ' s r at i ng sel ect i on ( when based on act ual mot or amper es) wi l l var y. HMCP
ent r i es ar e West i nghouse cat al og number s.
ror additional not and .zplanation, page. 5. 11- 9 and - 10
NOTES:
TABLE 5- 5
575 V 3- PH MOTOR CONTROLLERS WI TH BREAKERS ( 600 V SYSTEMS)
MOTOR HP AMPERES NEMA THERMAL- MAGNETI C MAGNETI C ONLY

STARTER B~R (MCP)
NEC FULL 125%FULL
SI ZE MAX. RATI NG/ FRAME MAX. RATI NG/ FRAME
LOAD LOAD
( NOTE1) ( NOTE2) ( NOTE2)
1/ 2 0. 8 1. 0 1 ( 27A) HMCP- 003/ 150
3/ 4 1. 1 1. 4 1 ( 27A) HMCP- 003/ 150
Recommend Use
1 1. 4 1. 8 1 ( 27A) HMCP- 003/ 150
MCP f or
1- 1/ 2 2. 1 2. 6 1 ( 27A) HMCP- 003/ 150
Smal l Mot or s
2 2. 7 3. 4 1 ( 27A) HMCP- 007/ 150
3 3. 9 4. 9 1 ( 27A) HMCP- 007/ 150
5 6. 1 7. 6 1 ( 27A) 15/ 150 HMCP- 07/ 150
7- 1/ 2 9 11. 3 1 ( 27A) 20/ 150 HMCP- 015/ 150
10 11 13. 8 1 ( 27A) 30/ 150 HMCP- 015/ 150
15 17 21. 3 2 ( 45A) 40/ 150 HMCP- 030/ 150
20 22 27. 5 2 ( 45A) 50/ 150 HMCP- 050/ 150
25 27 33. 8 2 ( 45A) 60/ 150 HMCP- 050/ 150
30 32 40 3 ( 90A) 80/ 150 HMCP- 050/ 150
40 41 51 3 ( 90A) 100/ 150 HMCP- 100/ l 50
50 52 65 3 ( 90A) 125/ 150 HMCP- 100/ 150
60 62 78 4 ( 135A) 150/ 250 HMCP- 250F5/ 250
75 77 96 4 ( 135A) 175/ 250 HMCP- 250G5/ 250
100 99 124 4 ( 135A) 225/ 250 HMCP- 250K5/ 250
125 125 156 5 ( 270A) 300/ 400 300/ 400 CB
150 144 180 5 ( 270A) 350/ 400 350/ 400 CB
200 192 240 5 ( 270A) 400/ 400 400/ 400 CB
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: / /
(3/93) 5.11 - 8 P, \ 0302\ G- B~_TBL. dkh
Amper es i n par ent heses ar e t he NEMA cont i nuous cur r ent r at i ngs.
MCC vendor ' s r at i ng sel ect i on ( when based on act ual r at ed mot or amper es) wi l l var y.
For additional not and explanation, pag 5. 11- 9 and - 10
1.
2.
FUSES ( SEE NOTE 2)
MOTOR AMPERES NEMA STARTER DI SCONNECT
TI ME DELAY FUSES
HP SI ZE SWI TCH
( NOTE 1) ( 115%)
BUSS FUSE GOULD SHAWMUT GOULD SHAWMUT
RATED AMPERES
NEC FULL LOAD 125%FULL
Cl i p RK5 Fuse Cl i p RK5 Fuse Cl i p J or RKi
LOAD
Fuse
1/ 2 . 8 1. 0 1 ( 27A) 30 30 1 30 1. 25 30 3
,
3/ 4 1. 1 1. 4 1 ( 27A) 30 30 1. 4 30 1. 6 30 3
1 1. 4 1. 8 1( 27A) 30 30 1. 8 30 2 30 3
1- 1/ 2 2. 1 2. 6 1 ( 27A) 30 30 2. 8 30 3. 2 30 3
2 2. 7 3. 4 1 ( 27A) 30 30 3. 5 30 4 30 6
3 3. 9 4. 9 1 ( 27A) 30 30 5 30 6 30 6
5 6. 1 7. 6 1 ( 27A) 30 30 8 30 9 30 10
7- 1/ 2 9. 0 11. 3 1 ( 27A) 30 30 12 30 15 30 15
10 11 13. 8 1 ( 27A) 30 30 15 30 17- 1/ 2 30 15
15 11 21. 3 2 ( 45A) 60 30 25 60 25 30 25
20 22 27. 5 2 ( 45A) 60 30 30 60 35 60 35
25 27 33. 8 2 ( 45A) 60 60 35 60 40 60 40
30 32 40. 0 3 ( 90A) 100 60 40 60 50 60 50
40 41 51. 3 3 ( 90A) 100 60 60 60 60 60 60
50 52 65 3 ( 90A) 100 100 70 100 80 100 80
60 62 78 4 ( 135A) 200 100 80 100 90 100 90
75 71 96 4 ( 135A) 200 100 100 200 125 200 110
100 99 124 4 ( 135A) 200 200 125 200 150 200 150
125 125 156 5 ( 270A) 400 200 115 200 200 200 175
150 144 180 5 ( 270A) 400 200 200 400 225 200 200
200 192 240 5 ( 270A) 400 400 250 400 300 400 300
TABLE 5-6
575 V, 3-PH MOTOR CONTROLLERS WITH FUSES (600 V SYS'fEMS)
DEPARTMENT 302
ELECTRICAL DESIGN
APPROVED: / /
P:\0302\NOTES.dkh 5.11- 9
2.1 Motorfeedershort-circuitprotectioncanbeprovidedbythermal magneticbreakersthat aresizedasbackup
overcurrentprotection(backuptheoverloadrelay). Themaximumbreaker sizeis250percentofmotorfull
2. Three-PhaseMotorControllerswithbreakers(Tables5-2and5-5). Motorfeedershort-circuitprotectioncan
beprovidedby.
1.7 TheconduitforMCcabledropoutcolumnshowsconduitandchannel sizesusedwherethecabledropsout
of cabletrays toMCC's,motors,etc.
1.6 Themaximumlengthof amotorfeedercableiscalculated(fora3percentvoltagedropfromrated system
voltage)usingtheNECfull loadamperes, anestimated0.8powerfactorandAnaconda'svoltagedroptable
for600voltcabledcopperconductorsat 75C,60Hz,innonmagneticduct. Wheretheactual circuitlength
approachesorexceedsthecalculatedvalue, thenext largest cablesizeshouldbeused.
1.5 Thelast fivepairs of columns showminimum (min.) values required by the NEe andrecommended(rec.)
values. Therecommendedvalueswouldreducethevarietyofcablesizesonthejobandwouldminimizethe
effectof latechangesinmotorhorsepower.
1.4 MCC's are usually UL listed for use with 75Ccable; therefore, cable ampacities are based onNEC Table
310-16, 75Ccolumn, derated (multiplied by .88) for a40Cambient.
1.3 Most paper mills use metal-clad (NEC type MC) cable.
1.2 Motor NEC amperes multiplied by 1.25, used to select motor feeder cableper NEe 430-22(a).
1.1 Motor full load amperes are fromNEC Table 430-150.
1. Three-Phase Motor Wiring Tables (Tables 5-1and 5-4)
NOTES AND EXPLANATIONS
ToTables 5-1through 5-6
P:\0302\NO'l'ES.dkh 5.11- 10
3.6 GouldShawmut RK5 fuses were selected based on GouldShawmut's 'Typical' recommendations for
overcurrent selection when coordinating with overloadrelays.
3.5 Buss RK5 fuses were selected based on Buss recommendation for backup overcurrent protection.
3.4 Note that Fast Acting fuses for motor controllers are not recommended, but may be a client preference.
These fuses offer only a small degree of backup overcurrent protection and often require larger fuse clips
(which makes controller dimensions larger).
3.3 TypeJ fuses are much smaller than RK1 and RK5fuses (whichmay reduce controller dimensions).
3.2 Motor feeder short-circuit protection canbeprovidedbytime delay fuses that aresizedasbackup overcurrent
protection (backup the overloadrelay). Themaximum sizetime delay fuseis 175percent of motor full load
amperes per NEC Table 430-152. Notethat actual motor rated full loadamperes will vary fromNEC values
(among different manufacturers and for different synchronous speeds).
3.1 Motor controller disconnect switches aresizedat 115percent offull loadamperes per NEC Article430-110(a).
3. Three-Phase Motor Controllers with Fuses (Tables 5-3and 5-6)
2.3 Note that breaker andMCP frame sizes are selectedto obtain asingle frame sizefor eachsizestarter. This
helps keep each starter size the same dimensions.
2.2 Motor circuit protectors (MCP's) provide instantaneous short-circuit protection in motor controllers. Note
that all MCP table entries are Westinghouse catalog numbers.
load amperes per NEeTable 430-152. Motor amperes fromNEC Table 430-150wereusedfor Tables 5-2and
5-5. Note that actual motor rated full load amperes will vary from NEC values (among different
manufacturers and for different synchronous speeds).
NOTES AND EXPLANATIONS
To Tables 5-1 through 5-6
( 1/ 94) 5. 11 - 11
~I \OlQl\G-BIC_TBL.dkh
Cont i nued on next page.
STARTER MI NI MUM CABLE RECOMMENDED
MOTOR HP SYNCH. SPEED AMPERES NEMA SI ZE
:
SI ZE CABLE SI ZE
RPM ( E- 2 CLASS) ! MC CABLE ( NOTE 1)
Al ?PROX. 125% ( SEE NOTE 4) ( SEE NOTE 1)
FULL LOAD FULL LOAD
3600 45 56
200 1800 45 57 H2 ( 180A) f6 ( 69A) 16 ( 69A)
1200 46 58
3600 57 71
250 1800 58 71 H2 ( 180A) J 4 ( 91A) 14 ( 91A)
1200 58 73
3600 66 82
300 1800 67 83 H2 ( 180A) f4 ( 91A) f4 ( 91A)
1200 69 86
3600 71 96
350 1800 78 97 H2 ( 180A) 12 ( 125A) 12 ( l 2SA)
1200 81 101
3600 88 109
H2 ( 180A) #2 ( 125A) 12 ( 125A)
400 1800 89 111
2300 V, 3- PH I NDUCTI ON MOTOR WI RI NG DATA
TABLE 5- 1
1/ 06/ 94
302
DESI GN
/ /
DEPARTMENT
ELECTRI CAL
APPROVED:
REVI SED:
(1/94 ) 5. 11 - 12
The cabl es f or medi umvol t age mot or s can be si zed based upon t he mot or f ul l l oad cur r ent . The shox t - ci r cui t consi der at i ons
do not r equi r e hi gher cabl e si zes f or medi um vol t age mot or s pr ovi ded wi t h Cl ass R f uses i n t he st ar t er s. See Tabl e 5- Ba.
Hi gher cabl e si zes may, however , be r equi r ed t o l i mi t st ar t i ng mot or vol t age dr ops.
7. Hi ghe: r : ' cabl e si zes may be used i n an i nst al l at i on t o st andar di ze t he i nvent ~r y.
Hi gher cabl e si ze may be r equi r ed. Check wi t h act ual manuf act ur er ' s dat a.
Low speed mot or s ar e l ess ef f i ci ent .
Mot or f ul l l oad cur r ent shown i s appr oxi mat e.
Mot or l oad cur r ent wi l l var y wi t h mot or desi gn.
Amper es i n par ent heses ar e t he cont i nuous cur r ent r at i ngs, per NEMA I CS- 2, Tabl e 2- 324- 1.
Al l 2400 V mot or f eeder s wi l l have t hr ee cr oss- l i nked pol yet hyl ene or et hyl ene pr opyl ene r ubber i nsul at ed, non- shi el ded, 5 kV
cl ass conduct or s, bar e gr ound wi r e ( s) , al umi numi nt er l ocked ar mor i ng, and an over al l yel l ow PVC j ac. ket .
See power syst ems engi neer f or vol t age dr op of cabl e l engt hs gr eat er t han 500 f eet .
The cabl e si zes sel ect ed ar e based on Tabl e 310- 75 of t he 1990 Nat i onal El ect r i cal Code. Al l cabl e, ampaci t i es ar e based on
90C conduct or t emper at ur e, i n 40C ambi ent , no spaci ng i n cabl e t r ay.
PI \(JJOl\G-B1:_TL. d):h
~
1-
2.
3.
4.
5.
6.
MOTOR HP SYNCH. SPEED AMPERES STARTER I I I NI MUM RECOMMENDED
RPM NEMA SI ZE CABLE SI ZE CABLE SI ZE
APPROX. 125% ( E- 2 CLASS) MC CABLE MC CABLE
FULL LOAD FULL LOAD ( NOTE 4) ( NOTE 1) ( NOTE 1)
450
---
1QO 125 H2 ( l S0A) t:! ( l 25A) . 2 ( l 2SA)
500 --- 114 142. 5 H2 uaox: 1/ 0 ( 165A) 1/ 0 ( 165A)
600
---
137 171. 3 H2 ( l aOA) 2/ 0 ( l 90A) 2/ 0 ( 190A)
700
---
158 197. 5 H2 ( l aOA) , 4/ 0 ( 255A) 4/ 0 ( 255A)
800 --- l aO 225 H3 ( 360A) 4/ 0 ( 255A) 4( 0 ( 255A)
900
---
202 252. 5 H3 ( 360A) 4/ 0 ( 255A) 4/ 0 ( 255A)
( Not e 5)
1000
---
223 27a. B R3 ( 360A) 250 kcmi 1 ( 2aOA) 350 kcmi l ( 350A)
1250
---
216 345 H3 ( 360A) 350 k. cmi l ( 350A) 350 kcmi l ( 350A)
2300 V, 3- PH I NDUCTI ON MOTOR WI RI NG DATA ( CONT' D)
TABLE 5- 7
1/ 06/ 94
302
DESI GN
/ /
DEPARTMENT
ELECTRI CAL
APPROVED:
REVI SED:
( 1/ 94) , 5. 11 - 13
PI \O)OZ\G-Bl':_rBL. dlc.h
cont i nued on next page.
MOTOR HP SYNCH. SPEED AMPERES STARTER MI NI MUM CABLE RECOMMENDED
RPM NEMA SI ZE SI ZE CABLE SI ZE
APPROX. 125%
( E- 2 CLASS) MC CABLE ( SEE NOTE 1)
FULL LOAD FULL LOAD
( SEE NOTE 4) ( SEE NOTE 1)
3600 24. 9 31. 1
200
1800 25. 0 31. 3 H2 ( 180A) f 8 ( 52A) f8 ( 52A)
1200 25. 4 31. 8
3600 31. 5 39. 4
250
1800 31. 5 39. 4 H2 ( 180A) #8 ( 52A) 18 ( 52A)
1200 32. 1 40. 1
3600 36. 2 45. 3
300
1800 36. 8 46 H2 ( 180A)
' 9
( 52A) 18 ( 52A)
1200 38. 1 47. 6
3600 42. 5 53. 1
350
1800 43 53. 8 H2 ( 180A) 16 ( 69A) t6 ( 69A)
1200 44. 6 55. 8
3600 48. 4 60. 5
i
400 H2 ( 180A) #6 ( 69A)
'6
( 69A)
1800 49. 1 61. 4
---
53. 3 66. 6 H2 ( 180A) #Ii ( 69A) #6 ( 125A)
450 ( Not e 5)
/)i: '
500
---
69. 9 87. 4 H2 ( 180A) H( 91A) f4 ( 125A)
600
---
75. 7 94. 6 H2 ( 180A)
Ii",: 1 '2 '
( 125A) #2 ( 125A)
700 ---
87. 4 109. 3 H2 ( 180A) #2 ( 125A) 12 ( 125A)
BOO ---
99. 5 124. 4 H2 ( 180A) U( 140A) U( 165A)
4160 V, 3- PH I NDUCTI ON MOTOR WI RI NG DATA
TABLE 5- 8
1/ 06/ 94
302
DESI GN
/ /
DEPARTMENT
ELECTRI CAL
APPROVED:
REVI SED:
( 1/ 94) 5. 11 - 14
p, \O:JonG-BK_TBL,dkh
7. Hi gher cabl e si zes may be used i n an i nst al l at i on t o st andar di ze t he i nvent or y.
6. The cabl es f or medi um vol t age mot or s can be si zed based upon t he mot or f ul l l oad cur r ent . The shor t - ci r cui t
consi der at i ons do not r equi r e hi gher cabl e si zes f or medi um vol t age mot or s pr ovi ded wi t h Cl ass R f uses i n t he
st ar t er s. See Tabl e 5- 8a. Hi gher cabl e si zes may, however , be r equi r ed t o l i mi t st ar t i ng mot or vol t age dr ops.
4. Amper es i n par ent heses' ar e t he cont i nuous cur r ent r at i ngs, per NEMA I CS- 2, Tabl e 2- 324- 1.
5. Mot or f ul l l oad cur r ent shown i s appr oxi mat e. Check wi t h act ual manuf act ur er ' s dat a. Hi gher cabl e si ze may be
r equi r ed. Mot or l oad cur r ent wi l l var y wi t h mot or desi gn. Low speed mot or s ar e l ess ef f i ci ent .
3. See power syst ems engi neer f or vol t age dr op of cabl e l engt hs gr eat er t han 500 f eet .
2. Al l 4160 V mot or f eeder s wi l l have t hr ee cr oss- l i nked pol yet hyl ene or et hyl ene pr opyl ene r ubber i nsul at ed, non-
shi el ded, 5 kV cl ass conduct or s, bar e gr ound wi r e( s) , al umi num i nt er l ocked ar mor i ng, and an over al l yel l ow PVC
j acket .
1. The cabl e si zes sel ct ed ar e based on Tabl e 310- 75 of t he 1990 Nat i onal El ect r i cal Code. Al l " abl e ampaci t i es ar e
based on 90C conduct or t emper at ur e, i n 40C ambi ent , no spaci ng i n cabl e t r ay.
NOTES
MOTOR HP SYNCH. SPEED AMPERES STARTER MI NI J ~ RECOMMENDED
RPM NEMA SI ZE CABLE SI ZE CABLE SI ZE
APl ' ROX. 125% ( E- 2 CLASS) MC CJ \ BLE MC CABLE
FULL LOAD FULL LOAD ( SEE NOTE 4) ( SEE NOTE 1) ( SEE NOTE 1)
900 --- 111. 7 139. 6 H2 ( l aOA) 1/ 0 ( 1. 65A) 1/ 0 ( 1. 65A)
1000 ---
123. 3 154. 1 H2 ( l aOA) 1/ 0 ( 165A) 1/ 0 ( 165A)
1250 --- 152. 6 190. B H2 ( l BOA) 4/ 0 ( 255A) 4/ 0 ( 255A)
1500 --- 182. 5 228. 1 H3 ( 360A) 4/ 0 ( 255A) 4/ 0 ( 255A)
1750 --- 211. 8 264. B H3 ( 360A) 250 kcmi J . ( 280A) 250 kcmi l ( 280A)
2000 ---
242. 2 302. 8 H3 ( 360A) 350 kcmi l ( 350A) 350 kcmi l ( 350A)
2250 --- 271. 5 339. 4 H3 ( 360A) 350 kcmi J . ( 350A) 350 kcmi l ( 350A)
2500 --- 299. 7 374. 6 H3 ( 360A) 500 kcmi J . ( 425A) 500 kcmi l ( 425A)
3000
---
357. 7 447. 1 H4 ( 540A) 2- 4/ 0 ( 510A) 2- ' 4/ 0 ( 510A)
4000 ---
474. 9 593. 6 H4 ( 540A) 2- 350 kcmi l ( 700A) 2- 350 kcmi l ( 700A)
5000 ---
593. 8 742. 8 H6 ( 720A) 2- 500 kcm. i l ( 850A) 2- 500 kcmi l ( 850A)
4160 V, 3- PH I NDUCTI ON MOTOR WI RI NG DATA ( CONT' O)
TABLE 5- 8
1/ 06/ 94
302
DESI GN
/ /
DEPARTMENT
ELECTRI CAL
APPROVED:
REVI SED:
5.11- 14a
(1/94) P:\0302\DES_ GDE.DKH
1. All motorstarters protectedwithtypeRfusesinthestarters
2. 1000MVA13.8kVprimarydistributionsystem
3. Connectedinductionmotorload= 70%,connectedsynchronousmotorload=30%
4. Short-circuitlimitationsduetocablelengthsignored
5. All transformersat 5.5%impedance
6. Multiplyingfactortakenfromtypical computerprintouts
7. Cablesizesbaseduponcopperconductors,initial temperature90C,final
conductortemperature =250C
A) ASSUMPTIONS
2.4KV SYSTEM
- .
Transf. Let- Load M.F. Total Fuse Max. Min.
Transformer throughkA Contribution Multiplying Calculated PeakLet- Clearing Cable
OA Rating Sym. kASym. Factor kAAsym. through FuseIZ T Size
kAAsym. (A2s)
2500 10.46 3.30 1.50 20.64 10
3750 15.35 4.96 1.55 31.48 12
120,000 #12
5000 20.05 6.61 1.55 41.32 13.5
7500 28.87 9.91 1.60 62.05 15
4.16KV SYSTEM
2500 6.03 1.91 1.50 11.91 8
3750 8.85 2.86 1.55 18.15 9.5
170,000 #12
5000 11.56 3.81 1.55 23.82 10.2
7500 16.65 5.72 1.60 35.79 12.0
TABLE5-8.1
MINIMUMCABLESIZ ESFORMEDIUMVOLTAGEMOTORS
BASEDUPONSHORT-CIRCU1TCONSIDERATIONS
DEPARTMENT 302
ELECrRICAL DESIGNGUIDE
APPROVED: 1/06/94
5.11- 14b
(1194) P:\0302\DES_GDE.DKH
4. I2tusedinexpressionAisthemaximumclearingI~ (A2s)valueof a4Rfuseof acertain
manufacturer. Alower fusesizewill oftenbeused for 250 hpmotors whichwill havea
lower I~ (A2s)value than showninthe tables above.
3. Thefactor Fac isobtained from"Standard Handbook of Electrical Engineers"-McGraw
Hill, Table 4-8(forwire sizessmaller than 2/0, Fac = 1).
2. Thecurrent limitingcharacteristics ofthetype"R"fusesinthemotor starters reveal that
these fuses will beoperating inthe current limiting zonefor thecalculated short-circuit
currents.
Where I
=
Short-circuit current
eM
=
Areaof the conductor incircular mils
it
=
Final conductor temperature = 250C
=
Initial conductor temperature =90C
0
t
=
Duration of theshort-circuit current
Fac =
Skin effectratio or ac/dcratio
1. The conductor sizeisgivenbythe expression
(
I )2 _ 1f+234
- . t . F - 0.0297log., ----(A)
cu ac T +234
- - ~
B) BASiSOFCALClTLATIONS
TABLE 5-8.1
MINIMUM CABLESIZESFORMEDIUMVOLTAGEMOTORS
BASEDUPON SHORT-CIRCillT CONSIDERATIONS(Cont'd)
DEPARTMENT 302
ELECIRICAL DESIGN GUIDE
APPROVED: 1/06/94
5.11- 14c
(1194) P:\030Z\DES_GDE.DKH
Thecaiculations reveal that the short-circuit rating of the cablesfor motor feederswill be
taken careofwhenthecablesaresizedforthemotor loadcurrents. Theminimumsizeof a
motorprovidedona2.4and4.16kVdistributionsystemis200hp, withacalculatedfull load
current of 45A and 25A respectively. Thesewill require a conductor sizeof #6and #8
respectively, whichareadequatefromtheshort-circuit considerations andgiveconservatism
tothe12-:rvalueshowninthetablefora4Rfuse. Similarly, foramaximumfuseof36R,14'
valueis9,800,000A2S. Aconductor sizeof #3will satisfythis requirement, againshowing
that motor conductorsizecanbebasedupon125%motor full loadcurrents.
C) CONCLUSIONS
DEPARTMENT 302
ElECIRICAL DESIGNGUIDE
APPROVED: 1/06/94
(3/93) 5. 11 - 15
P: \ OJ 02\ G- B~_TBL. dkh
NOTES: 1. Suggest ed kvar val ues ar e f r om I EEE St andar d 141- 1986, Tabl e 51, f or 1800 r pm mot or s.
2. Amper es i n par ent heses ar e car aci t or amper e r at i ngs.
3. Amper es i n par ent heses ar e 75 C cabl e r at i ngs at 40C ambi ent per NEC Tabl e 310- 16.
4. Capaci t or cabl es ar e si zed at 135% capaci t or cur r ent ( mi ni mum) per NEe 460- 8( a) .
MOTOR HP 480 V CAPACI TOR KVAR CAPACI TOR CABLE WI RE SI ZE
( SEE NOTES 1 & 2) ( SEE NOTES 3 & 4)
1/ 2 - -
3/ 4 - -
1 - -
1- 1/ 2 - -
2 - -
3 1. 5 ( 1. 8A) H2 ( 22A)
5 2. 5 ( 3. 0Al #12 ( 22Al
7- 1/ 2 3 ( 3. 6A) H2 ( 22A)
10 4 ( 4. 8Al H2 ( 22A)
15 5 ( 6. 0Al H2 ( 22A)
20 6 ( 7. 2A) H2 ( 22A)
25 7. 5 19. OAl H2 ( 22A)
30 8 ( 9. 6A) #12 122Al
40 13 115. 6Al #12 ( 22A) i
50 18 ( 21. 7Al HO ( 31A)
60 21 125. 3Al f8 ( 44A)
75 23 ( 27. 7A) #: 8 144A)
100 30 136. 1Al #: 6 ( 57A)
125 36 ( 43. 3A) lt4 (7SA)
150 42 ( 50. 5A) H ( 75A)
200 50 ( 60. 1A) #: 2 ( l Ol A)
TABLE 5- 9
SUGGESTED 480 VOLT CAPACI TOR RATI NGS AND WI RI NG
WHEN SWI TCHED ON WI TH I NDI VI DUAL MOTORS
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: / I
( 3/ 93) 5. 11 - 16
P' \ 0302\ G- B~_TBL. dkh
1. Suggest ed kvar val ues ar e f r om I EEE St andar d 141- 1986, Tabl e 51, f or 1800 r pm mot or s.
2. Amper es i n par ent heses ar e ca~aci t or amper e r at i ngs.
4. Capaci t or cabl es ar e si zed at 13S% capaci t or cur r ent ( mi ni mum) per NEC 460- 8( a) .
NOTES:
( SEE NOTES 1 &2) ( SEE NOTES 3 & 4)
1/ 2 -
3( 4 -
1 -
1- 1( 2 -
2 -
-
3 1. 5 ( 1. 4A) - H2 ( 22A)
5 2. 5 ( 2. 4A) #12 ( 22A)
7- 1/ 2 3 ( 2. 9Al #12 ( 22A)
10 4 ( 3. 8A) #12 ( 22Al
15 5 ( 4. 8A) #12 ( 22A)
20 6 ( 5. 8A) #12 ( 22Al
25 7. 5 ( 7. 2A) #12 ( 22A)
30 8 (7.7Al #12 ( 22A)
40 13 ( 12. SAl #12 ( 22Al
50 18 ( 17. 3A) #10 ( 31A)
I
60 21 ( 20. 2A) UO ( 31A)
75 23 ( 22. 1A) #10 ( 31Al
100 30 ( 28. 9A) #8 ( 44A)
125 36 ( 34. 6A) #6 ( 57A)
150 42 ( 40. 4A) #6 ( 57A)
200
50 ( 48. 1A) #-4 ( 7SA)
TABLE 5- 10
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: ( (
(3/93) 5. 11 - 17
P: \ 0302\ G- B~_TBL. dkh
1. Suggest ed kvar val ues ar e f r om West i nghouse Consul t i ng Appl i cat i on Gui de, f or 1800 r pmmot or s.
4. Capaci t or cabl es ar e si zed at 135% capaci t or cur r ent ( mi ni mum) .
5. Consul t capaci t or vendor f or l ar ge capaci t or si zes.
NOTES:
( SEE NOTES 1 &2) ( SEE NOTES 3 & 4)
200 25 ( 6. OAl #8 ( 59A)
250 50 ( 12. 0A) #8 ( 59Al
300 50 ( 12. 0Al #8 ( 59Al
350 50 112. 0Al *8 ( 59AI
400 50 112~OAI #8 ( 59AI
.
450 50 112. 0AI #8 ( 59A)
500 75 118. 0AI #8 ( 59AI
600 100 ( 24. 0AI #8 ( 59AI
700 100 ( 24. 0Al #8 ( 59Al
800 125 ( 30. 0Al #8 ( 59A)
900 125 ( 30. 0Al #8 ( 59Al
1000 150 ( 36. 0A) #8 ( 59Al
1250 200 ( 48. 0Al #6 ( 79Al
1500 250 ( 60. 1A) H( 105AI
1750 250 ( 60. 1Al #4 ( 105Al
I
2000 300 172. 2Al H ( 105Al
2250 400 ( 96. 2Al #2 ( 140A)
2500 400 ( 96. 2Al *2 ( 140A)
3000 ( See Not e 5) 500 ( 120. 3A) 1/ 0 (185A)
4000
( See Not e 5l 600 1144. 3A) 2/ 0 ( 215A)
5000 ( See Not e 5) 600 ( 144. 3A) 2/ 0 ( 215A)
TABLE 5- 11
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: / /
(3/93)
5. 11 - 18
PI \ 0302' G- B~_TBL. dkh
1. Suggest ed kvar val ues ar e f r omwest i nghouse Consul t i ng Appl i cat i on Gui de, f or 1800 r pmmot or s.
4. Capaci t or cabl es ar e si zed at 135%capaci t or cur r ent ( mi ni mum) .
5. Consul t capaci t or vendor f or l ar ge capaci t or si zes.
NOTES:
I
( SEE NOTES 1 & 2) ( SEE NOTES 3 & 4)
200 25 ( 3. 5A\ *8 ( 59A)
250 50 16. 9A\ i 8 ( 59A\
300 50 ( 6. 9A\ *8 ( 59A)
350 50 ( 6. 9AI *8 ( 59AI
400 50 ( 6. 9AI *8 ( 59Al
--
450 50 ( 6. 9AI *8 ( 59A)
500 75 ( 10. 4A\ f 8 ( 59A)
600 100 ( 13. 9Al #8 ( 59A\
700 100 ( 13. 9Al *8 ( 59A\
800 125 n7. 3Al #8 ( 59Al
900 125 ( 17. 3Al #8 ( 59Al
1000 150 ( 20. 8AI f 8 ( 59Al
1250 200 ( 27. 8AI f 8 ( 59AI
1500 250 ( 34. 7Al f 8 ( 59AI
1750 250 ( 34.7Al #8 ( 59AI
2000 300 ( 41. 6Al #8 ( 59AI
2250 400 ( 55.SA) i6 ( 140A\
2500 400 ( 55.SAl 4/:6 179AI
3000 ( See Not e 5) 500 ( 69. 4A) H ( 105A)\l
4000 ( See Not e 5) 600 ( 83. 3A) #2 ! 140AI
5000 ( See Not e 5) 600 ( 83. 3A) #2 ( 140A)
TABLE 5- 12
DEPARTMENT 302
ELECTRI CAL DESI GN
APPROVED: / /
Authorized Engineering Information 8-20-1966.
( _
NEMA Standard 10-29-1943; revised 8-20-1966; 11-16-1967.
Assembly symbols F-1, W-2, W-3, W-6, W-8, and C-2showtheterminal housingin the samerelative location with
espect tothemountingfeet andtheshaft extension.
ASSEMBLY C-2 ASSEMBLY c-r
CEILING MOUNTINGS
ASSEM BL Y w-a ASSEMBLY W-7
ASSEMBlY W-" ASSEMBLY W-3
ASSEMBLY W-6 A'SEMBLY W-5
ASSEMBLY W-2 A8SEMBLY w- J
WALL MOUNTINGS
ASSEMBLY F-2 ASSEMBLY F-r
SEE M G1-4.03
FLOOR MOUNTINGS
Assembly symbols for floor-, wall-, andceiling-mountingmachinesshall be asfollows:
NEMA Standard 8-20-1966. revised 11-16-1967.
MG 1-4.03 SYMBOLS FOR MACHINE MOUNTING ASSEMBLIES
Themotor mountingandlocationof terminal housingshall beasshowninassemblysymbol F-I ofM G 1-4.03. Where
other motor mountings and terminal housing locations are required, they shall be designated in accordance with the
symbols showninM G 1-4.03.
MG 1-4.02 MOTOR MOUNTING AND TERMINAL HOUSING LOCATION
DIMENSIONS. TOLERANCES. AND MOUNTING
MG 1-1987
PART 4. PAGE 10
Printed inU.S.A. _ 2801SM
RELlANeE._General Offices. 24701Euclid Aver.ue, Cleveland. Ohio 44117
ELECTRIC 8-2641-1
This bulletin is not intended to provlde operational lnstructicns. Appropriate Reliance Electric instruction manuals and warning
tags attached to the apparatus should beread prior to installation, operation and/or maintenance of equipment.
Syn.
Horsepower
Speed 1''';
1
2
I
a
I
5
7'h I
10
I
15
I
20
I
25
I
30 40
I
50
I
60
I
7S
I
100 125
I
150 I 200
- FRAMESIZE -
3600
- - IU82T1 1B4T 213T 21ST- 254T 255T 1284TS 286TS 32HS 1326TSI 36.:TS 1365TS 1405TS 444TS 1445TS 1447TS
1800 - - I Li8ZTI L184T 21ST L215T 254T I 256T I 284T 286T 324T !326T 1364T 1355T 1405T 444T 1445T 14HT
1200 L162T Ll84T I 213T 1L215T 254T 256T 284T I 286T j 32.;T 326T 364T 1365T 1404T 1405T 1444T 445, 1447T 1449T
. - -
NOMINAL EFFICIENCIES
,
.
3600
I - I - I 86.5 I 86.5 88.S 89.5 90.2 91.0 I 91.0 91.7 9U I 91.7 I 93.6 I !K'I 94.1 94.1 I 94.1 1 95.0
1500 - - I 88.5 I 88.5 90.2 90.2 91.7 93.0 1 93.0 93.0 93.0 I 94.1 I 94.1 I 95.0 I 95.0 95.0 I 95.8 I 95.8
1200 86.5
I
87.5 I 88.5 I 88.5 89.5 90.2 91.0 91.7 I 91.7 92.4 93.0 I 93.01 93.0 I 93.6 I 94.1 94.1 I 94.5 I 95.0
XEMotor Rating Table
Dimensionsareforreferenceonly- fordetailed
dimensions. contact your nearoy Re~iance
Electric SalesOffice Oraumorrz eoOlSHlCu'Or.
(2) "U"varies ue 101.625O,a. -.0000. -.0005
, .625Oia. andLarge' -.000. -.00'
(1l -0- vanes 'BOT - 360T -.00. -.03
400T - 440T .00. -.06
BackEndShaftandKey Conduit Box
Frame A B C D(1) E 2F G H J K 0 P T BA BS . N N-W U(2) V Sq Lglh AA AS AC AF
182T 9.00 6.00 14.69 4.50 3.751 4.50 .44 .44 1.75 18s1 9121 9.2512.00 2.881 2.25 2.94 2.75 1.1250 2.50 .250 1.751 j/~ 7.25 5.7512.50
L182T 9.00 7.50 16.19 4.50 3.75 4.50 .44 44 1.7513.38 9.12 9.25 2.00 288 3.00 2.94 2.75 1.1250 2.50 .250 1.75
~~7.25 5.75 2.50
184T 9.00 8.50 15.69 4.50 3.751 550 .44 44 1.75 1.S8 9.12 9.2512.00 2.88 2.75 2.94 2.75 1.1250 2.50 .250 11.75 J I~ 7.25 5.7512.50
L184T 9.00 8.50 17.19 4.50 3.75 5.50 .44 .44 1.7513.25 9.12 9.25 2.00 288 3.50 2.94 2.75 1.1250 2.50 .250 1.75
,.
7.25 5.75 2.50
-"
213T 10.50 7.00 17.75 5.25 4.25 5.50 .44 .44 2.0011BB 10.50 10.50 2.001362 2.75 3.56 3.38 1.3750 3.12 .312 2.38 11 9.12 7.1212.50
215T 1050 8.50 19.12 5.25 4.25 7.00 .44 .0 1 4 2.00 1.88 10.50 10.50 2.00 3.62 3.50 3.56 3.38 1.3750 3.12 .312 2.38 1 9.12 71212.50
L215Tll0.50 9.125 20.00 5.25 4.25 7.00 .44 .44 2.00 2.78 10.50 10.50 2.00 3.62 3.94 3.56 3.38 1.37501312 .31212.38 1 9.12 7.t2 2.50
254T 12.50 10.25122.75 6.25 5.00 8.25 .52 .44 2.5012.62 12.50 12.50 2.00 4.28 4.12 4.25 4.00 1.625 3.75 .375 2.88 1" 10.06 806 3.38
"
256T 12.50112.0') 24.50 6.25 5.00 10.00 .62 .56 2.50 2.62 12.501i'2.50 2.00 4.28 5.00 4.25 4.00 1.625 13.75 .37512.8811 'I, 10.06 8.06 3.38
284T 13.75 11.50 25.94 7.00 5.50 9.50 .62 .56 2.5012.75 14.00 14.00 2.38 4.88 4.75 4.88 4.62 1.875 4.38 .500 3.2511':0112.06 944 3.38
284TS 13.75111.50 24.56 7.00 5.50 9.50 .62 .56 2.50 2.75 14.00 14.00 2.38 4.88 4.75 3.50 3.25 1.625 3.00 .375 1.88 i1'1: 12.06 944 3.38
286T 13.75 13.00 27.44 7.00 5.50 11.00 .62 .56 2.50 2.75 14.00 14.00 2.38 4.88 5.50 4.88 4.62 1.875 4.381500 3.25 1'A , 112.06 944 3.38
285TS113.75 13.00126.06 7.00 5.50111.00 .62 .56 2.50 2.75 14.00 14.00 2.36 4.88 5.50 3_50 3.25 1.625 13.00 .375 1.88
"'2 12.06
9.4413.38
324T 15.50 13.25 28.94 8.00 6-25 10.50 .62 .69 2.75 3.12 16.00 16.00 2.38 :.38 5.25 5.50 5.25 2.125 5.00 1.500 3.88 2 13.06 10.441'::.25
324TS 15.50 13.25 27.44 8.00 6.25 10.50 .62 .69 2.75 3.12 16.00 16.00 2.38 5.38 5.25 4.00 3.75 1.875 3.50 .500 2.00 2 113.06 10":04..:.25
326T 15.50 14.75 30.44 B.OO6.25 12.00 .62 .69 2.75 3.12 16.00 16.00 2.38 5.38 6.00 5.50 5.25 2.125 t5.00 /.500 /3.88/2 /13.06 10.44 4.25
326TSI15.50 14.75 28.94 6.00 6.25 12.00 .62 .69 2.75 3.12 16.00 16.00 2.36 5.36 6.00 4.00 3.75 1.875 13.50 .500 2.00 2 '3.06110A 4 4.25
364T 17.00 15.25133.44 9.00/7.00 11.25 .881.69 2.75 3.86118.50 19.00 2.94 6.00 6.12 6.12 S.B82.375 5.62 .62514.25 3 16.50113.25 ":.25
364Tsl17.00 15.25 3t.31 9.0017.00 11.25 .88 .6912.75/3.88 18.50 19.00 2.94 6.00 6.12 4.00 3.75 1.875 3.50 .50012.00 3 16.501,3.25 4.25
365T 17.00 15.25133.44 9.0017.00 12.25 .88 .69 2.7513.88 18.50I 19.00 2.94 6.00 6.1216.12 5.88 2.375 15.62 .600 4.25 3 16.50 13.25 ":.25
365TS 17.00/15.25/31.31 9.00/7.00 12.25 .88 .69 2.75 3.88 18.50 19.0012.94 6.00 6.12 4.00 3.75 1.875 3.50 .500 2.0013 16.50 '3.251":.25
":04T 19.00114.50/36.81 10.0018.00 12.25 1.'2 .81 3.2513.25 21.31 /22.25 2.94 6.75 6.1217.6217.25 2.875 7.001.75015.62 3 17.62 14.38 4.25
.'~404TSI 19.00 14.5C :33.81 10.0018.00 12.25 1.12 .B1 3.25 3.25 21.31122.25 2.9416.75 6.1214.62 4.25 2.125 14.00 .500/2.75 3 17.62114.38 k25
'~4C5T I 19.00 16.00138.31110.00 8.00113.75 1.12 j.81 3.2513.25121.31122.25 2.94 6.75 6.887.6217.25 2.875 17.00 .750 5.62 3 117.62114.3814.25
05TS 19.00116.00 135.31110.00 8.00113.75 1.12 .81 3.2513.25 21.31 22.25 2.94 6.751 6B814.62 4.25 2.125 4.00 .SOO2.75 3 117.62114.3814.25
44T 21.00 17.001'::2.62jl1.00 9.00 1':.501,.12 .81 3.2513.25124.00125.00 3.25 7.62 7.25 8.94 8.50 3.375 6.25 .57516.88 3 20.31 jI6.2516.00
44~TSj 21.00117.00138.88111.0019.00 14.5011.12 .81 3.25 i3.25 124.00 25.00 3.2517.62 7.2515.19 4.75 2.375 14.50 .62513.00 3 20.31116.25 6.00
~45T 21.00 '19.00 i44.62111.00 9.00 16.50 1.121.8113.2513.25124.00125.0013.2517.62 8.2516.9418.50 3.375 18.25 i.875 i6.8813 120.31116.2516.00
4..:5TS 21.00 19.00140.86111.0019.00 16.50 1.12 .8113.2513.25 24.00 25.0013.25 7.621 8.2515.19 4.7512.375 4.50 .625 3.00 3 20.311'6.25 i6.00
447T 121.00122.50146 .t2111.0019.00 20.00 1.121.8113.2513.25124.25 25.0014.25 7.50110.0016.5018.5013.375 18.251.87516.91 5 122.75117.5017.00
447TSt 21.00122.50 144.38111.0019.00/20.00 1.121.8113.2513.25124.25125.0014.25 7.50/10.0014.7514.7512.375 14.50 .625 3.03 S 122.75 17.5017.00
449T 21.00127.50,53.12 I 11.00 9.0a 125.00 1.12 I.S113.25 i3.25 124.25/25.00/4.25 17.50I 12.5018.50I6.5013.375 1B.251.87516.9~ IS 122.75 iiz.so 7.00
449TS!Z1.00!27.5C 149.38111.019.00 25.00 1.121.8113.2513.2512~.25 25.00 4.25 7.501'2.501~.75 .:.7512.375 1~50i625.3.03IS 122.75117.5017.00
I" .'~
..-=~-c ----.-:
--; !IS -1 '"~
., I
C D r .-JV :._
r ! II I
- --[ -_t-) -T-- : _ ~
.; - . .!. 41u
~-ll"'- ! ... -w-
1,-2F B4
r---B--i
II.m:ar-J\.:lr")r"l-';';:
...., I '-........ ...,.......
(3/93)
5.12- 1
Useonestarter per section. Bottomsectionforstarter andtopsection
forauxiliarydevices. Twostarters per vertical sectionmaybeusedfor
400Acontactorsforinductionmotorswherespaceis acritical factor.
Consultclientfortwo-highconstruction.
5.12.4 Followingaretherecommendationsformedium.voltagemotor controls:
5.12.3 Preparemotorcontrol center datadrawing(seetypical MCCdrawingssection
3.5)forMCCreleasesandidentifyeachmotorasmentionedinsection5.12.2.
Onlargeprojects,textfortheseMCCsheetsshall befilledusingsoftwareand
projectdatabase. Seedepartment managerorautomationcoordinatorformore
information.
5.12.2 Refer to plant single-linediagramfor typeof motorsto becontrolled, e.g.
inductionmotors,synchronousmotors,synchronousmotors(brushless),wound
rotor motors.
Medium.voltagemotorcontrol centers
Refer projectspecificationsfor
Article430 &710 NEe
508 UL
ICS1-1988
lCS2-1989
lCS2.2-1983
lCS3-1989
lCS6-1983
NEMA
5.12 MEDIUM VOLTAGE MOTORCONTROL CENTER (2300AND4160V)
DEPARTMENT 302
APPROVED:
(3/93)
5.12- 2
Westinghouse
General Electric
Allen-Bradley
5.12.7 Vendors:
.2 Thewallsofsuchroomsarebuilt onminimum 6incheshighconcrete
curbs. Thecurbswill belocatedonthehigher elevatedfloor.
.1 Thewholefloorof the electrical roomisraisedbyminimum4to 6
inchesabovethesurroundingfinishedfloors.
5.12.6 Motorcontrol centersareoftenlocatedon4inches(minimum) highconcrete
pads. Motor control centers maybemounteddirectlyonthe floor of the
electrical roomprovidedboththefollowingconditionsaremet. Steel leveling
channelsshouldbeprovidedforbothdesigns.
Clearances - ReferNECArticle110-34
4ft. facingaconcretewall
5ft. facinganother 480VMCCorpanel
- 36inches
- 30inches
- 90inches
- 1500lb. onestarter per section
2100lb. twostarters per section
Width
Depth
Height
Weight
5.12.5 Physicaldata. Thefollowingdataisprovidedforreadyreferenceonly. Use
vendorcertifieddataforprojects.
Ammeter
Voltmeter
Current transducer forremote loadreadings, e.g. DCS
Watts transducers where applicable, e.g. refiner motors
"RED"indicating light for motor running status
"GREEN"indicating light for motor ready torun
NEMA1enclosure,gasketedforMCClocatedinelectricalrooms
StartlStop PB's
Thefollowingdevices areoften furnished onmediumvoltage starters
(consult with client for his preferences):
DEPARTMENT 302
ELECTRICAL DESIGNGliDE
APPROVED:
(3/93)
5.13 - 1
P:\0302\guidebk1.<Ikh
Assign MCC feeder entry. (top or bottom)
All buses shall betin-plated. Consult with the client for his preference.
Usefront mounted starter. Back-to-back mounted starters may beused
where space is a critical factor. Consult with the client for his
preference.
Generally 800 A horizontal bus is recommended (1200A bus for MCC
fedfrom2000 kVAsubstation) and the vertical bus tobe300A for front
only mounted starters and 600 A for back-to-hack mounted starters.
Consult with client for his preferences.
5.13.4 Following are the recommendations for lowvoltage motor controls:
5.13.3 Prepare motor control center data drawing (seetypical MCC drawings section
3.5) for MCC purchase releases. Onlarge projects, text for these MCC sheets
shall be filled using software and the project database. See department
manager or automation coordinator for more information.
5.13.2 Refer plant single-line diagram for quantity of MCC's.
Lowvoltage motor control centers
Refer to project specifications for
Article 430 NEC
508
845
UL
lCS 1-1988
lCS 2-1989
lCS 2.2-1983
lCS 3-1989
lCS 6-1983
NEMA
C37.96-1976 ANSIlIEEE
(Use latest standards)
5.13 LOWVOLTAGE MOTOR CONTROL CENTERS (480 and 575V)
DEPARTMENT 302
APPROVED:
(3/93)
5.13- 2
P:\0302\guidebltl.dkh
.1 Thewholefloorof theelectrical roomisraisedbyminimum4inches
abovethesurroundingfinishedfloors.
5.13.6 Themotorcontrol centerswill belocatedon4inches(minimum)highconcrete
pads. Motor control centers may bemounteddirectlyonthe floorof the
electrical roomprovidedboththefollowingconditionsaremet.
Clearances
Height
Weight
- 20inches
- 13to15inches(frontonly)
- 20inchesto 30inches(back-to-back)
- 90inches
- 600to800lb. avg.weightpervertical section
- 1100- 1400lb. per section(average)
- ReferNECArticle110-16.
3.5ft. facingaconcreteblockormasonrywall.
4ft. facinganother 480VMCCorpanel.
5ft. facingmediumvoltageequipment.
Width
Depth
5.13.5 Physicaldata. Thefollowingdataisprovidedforreadyreferenceonly. Use
vendorcertifieddatawhenavailable.
NEMA1enclosure,withgasketeddoorsforMCC'slocatedinelectrical
rooms.
"GREEN"indicatinglightsformotorreadytorunstatus.
"RED"indicatinglightsformotor-runningstatus.
Current transducers forremoteloadreadings, e.g.DCS.
As ageneral rule, donotexceed600Aconnectedloadonan800AMCC
fornewinstallations. However,higher connectedloadsarepermissible
wheretheestimatedrunningloadissignificantlylessthan MCCbus
rating.
Provide20percent spacesandsparestarters (atleast oneofeachsize
starter, wherepossible).Thisshouldbereviewedwiththeclient.
For 800Abususethree 350kcmil conductors (rated at 75C)per phase
in40C ambient. Theincominglinesection shall beadequately sized.
Larger feeder sizes will berequiredforother applications.
DEPARTMENT 302
APPROVED:
(3/93)
5.13- 3
Westinghouse
General Electric
Allen-Bradley
Siemens
Eaton
Furnace
5.13.7 Vendors:
.2 Thewalls of suchroomsarebuilt onminimum6incheshigh concrete
curbs. Thecurbswill belocatedonthe higher elevated floor.
DEPARTMENT 302
APPROVED:
(3/93)
5.14 - 1
Information will beentered later.
5.14 VARIABLE FREQUENCY ADJ USTABLE SPEED DRIVES
DEPARTMENT 302
APPROVED:
(3/93)
5.15 - 1
Information will beentered later.
5.15 D.C. ADJ USTABLE SPEED DRIVE
DEPARTMENT 302
APPROVED:
(3/93)
5.16- 1
P.\0302\guidebk1.dkh
5.16.3 Lighting will usually be fed from480-208Y/120or 480-480Y/277volt
transformers, three-phase, four wire, 60hertz frompanelboards locatedin
MCCrooms. Panelboardsshall besizedfor42circuits.
.3 Theelectrical designer/engineerwill assignandsizefeedersfromthe
instrument powerpanelstotheDCSandPLCracksforpowertothose
units. Theprocess control designer/engineer will help obtain any
pertinent information.
.2 Theelectrical designer/engineerwill locateinstruments panelboards,
sizetransformers, UPSsystemsandthefeeders. Theprocesscontrol
designer/engineer will assign the branch circuits and completethe
instrument panelboardschedules.
.1 Theinstrument panelboards shall belocatedin the PLCIDCSrack
roomsandmaybefedfromanuninterruptiblepowersupply(UPS). All
instruments exceptmagneticflowmetersshall befedfromthis panel.
5.16.2 All instruments requiring120volt, single-phase,60hertz powerwill befed
from120/240volt,single-phase;three-wire, 60hertzpanelboardssizedfor42
circuits.
Article- 384(panelboards)
- 450(transformer)
- 240(overcurrentprotection)
- 250(grounding)
NEC
67(panelboards)
489(moldedcasecircuitbreakers)
UL
AB 1-1975(circuitbreakers)
AB 3-1984(circuitbreakers)
PB 1-1984(panelboard)
TR27-1965(transformers)
NEMA
ANSIJIEEEC57.12.91-1979(drytypetransformers)
5.16 INSTRUMENT POWER AND LIGHTING TRANSFORMERS AND
PANELBOARDS
DEPARTMENT 302
APPROVED:
(3/93)
5.16- 2
Thepanelboardsshall besizedsuchthat oncompletionoftheproject
minimum15%sparebreakersand20%spacesareavailableforfuture
growth.
480Y/277V, three-phase,four-wirepanelboardsshall beWestinghouse
typePow-R-Line2withGHBbranchcircuitbreakers or equal.
120/240V, one-phase, three-wire and 208Y/120V, three-phase,
four-wirepanelboardsshall beWestinghousetypePow-R-Line1with
bolt-ontypeBAR branchcircuitbreakers, orequal.
NEMA4X[SS] Outdoors,recoveryboiler,limekiln, causticareas
NEMA3R Inproductionareassuchaspaper machines,
pulpmills
NEMA12
Electrical roomswithoutAle units andwithoutgas
filters
NEMA 12 Electrical roomswithAle units andwithoutgas
filters
NEMAI Electrical roomswithAle units andgasfiltered
Thefollowingenclosureswithdeadfrontconstructionarerecommended.
All busesshall becopper.
All panelboards,exceptforserviceequipment,shall havemainbreaker;
isolatedneutral terminal bar; andanequipmentgroundingconductor
terminal bar bondedtotheenclosure.
Thepanelboardsshall generallybesizedfor42circuits.
5.16.5 Panelboards. Thefollowingtypesofpanelboardsarerecommended. Thelead
engineer must reviewthetypes withthe client. It is advisableto senda
catalogcut toclientforapproval. -
5.16.4 Additional lighting in the existing areas will matchthe existing lighting
system.
DEPARTMENT 302
ELECTRICAL DESIGN GillDE
APPROVED:
(3/93)
5.16- 3
120/240V and208Y/120V
100AMainLugs
30ckts. 30" 20" 5%"
36ckts. 33" 20" 5%"
42ckts. 36" 20" 5%"
225A MainLugs
30ckts. 36" 20" 5%"
36ckts. 39" 20" 5%"
42ckts. 42" 20" 5%"
480Y/277V
100AMainBreaker
30ckts. 39" 20" 5%"
36ckts. 42" 20" 5%"
42ckts. 45" 20" 5%"
225A MainBreaker
30ckts. 48" 20" 5%"
36ckts. 51" 20" 5%"
42ckts. 54" 20" 5%"
Clearances: Seedetails onpage 5.16-4.
Panelboards: Thefollowingdimensions arebased onWestinghouse Electric's
POW-R-LINE 1 and POW-R-LINE 2 panelboards. For details see
manufacturer's catalogs.
5.16.6 Physical Data.
DEPARTMENT 302
APPROVED:
P:\0302\guid.bkl.020
.5.16 ~4
This figure illustrates the additional exclusively dedicated space requiredover and under the
panelboard by Section 384-4. This space is for the cables, raceways, etc., that run toand from
the panelboard.
FRONTVIEW SIDEVIEW
Maximum25ft.
or to structural
ceiling
Suspended
ceiling
t
Structural
ceiling
FIGURE 5.16-2
This figure illustrates the spaceinfront of the panelboard required by Section 110-16. This
is working space. SeeFigure 6.16-1for additional space required by Section 384-4.
FRONTVIEW SIDE VIEW
6; ft
Suspended
ceiling
I
l
Structural
ceiling
FIGURE 5.161
DEPARTMENT 302
APPROVED:
(3/93)
5.16 5
p,\0302\guidebkl.dkh
5.16.8 SeeTable5.16.8fortransformer andpanelboardwirings.
Theabovetransformerstohaveminimumtwotapsat2.5%aboveandtwotaps
at 2.5%belowtheratedinput voltage.
230 141/8 201/8 301/8
310 14118 201/8 301/8
210 8 11/16 20 173/8
105/8 158 12 19 PLC/DCSpowertransformers
10kVA, 480V-120/240V,
1ph, 3wire
Instrument powertransformer
15kVA, 480V-208Y/120V,
3ph, 4wire
Lightingtransformer
45kVA, 480V-208Y/120V,
3ph, 4wire
Alternatesize
30kVA, 480V.208Y/120V,
3ph, 4wire
Transformers: Thefollowingtransformer sizesarerecommendedforpulpand
papermill applications. Theleadengineermustverifythetypical ratingswith
theclient.
DEPARTMENT 302
APPROVED:
5.16.7 Physical Data.
5. 16' ; _ 6
.. dkh P:\0302\
NOT E: SEE T ABL ES 5. 16.80 ( 480V P R I MARY ) s5. 16. 8b ( 600V P R I MARY )
F OR AP P ROP R I AT E VAL UES F OR I T EMS SHOWN AS: 0
O
GROUND I NG EL ECT RODE
CONDUCT OR
[ NEC T ABL E 250- 94)
EQUI P MENT GROUNDI NG
CONDUCT OR
[ NEC T ABL E 250- 95]
0--
C8
~AN~L BO~RD _~
) BRME~~~RC D
d:>----- SECONDARY CABL E
WHERE T HE P RI MARY I S F UL L Y
P ROT ECT ED, T HE SECONDARY
L ENGT H IS 25 F EET ( MAX. ) .
[ NEC 240- 21 EXCEP T 8]
______ ....J
d:>------P RI MARY CABL E C D
DEPARTMENT 302
APPROVED:
EQUI P MENT GROUNDI NG
CONDUCT OR.
[ NEC T ABL E 250- 95)
MOT OR CONT ROL CENT ER
1---------------1
, MCC BUS ,
! !F EEDER !
I GRD. BUS ) BREAKER I
I 3P'
I I
I
L ~J
(319~:)
5.16- 7 P'\O:l02\I7t"idebkl.dkh
See next page for Notes to Table 5.16.8.a
---------- ------ -----------
___~~~Q~.!H~.9_y:_q_~~!'AIM@J ) ________
------------------- ---... -
- - - - - - - - -
___!'MiE_!'.!!<;!~
--.... - - - - - - - - - -
A B C D E F G&H
Secondary XFMR Primary Primary Feeder Primary Secondary Secondary ,Circuit Main Main GRD Electrode
Service Size Amperes Breaker Cable Amperes 1Ph:3-lIC or 3Ph:4.-lIC BUB Circuit Breaker &Bond
in Conduit Conductors
V/tYWire kVA FLA 200% Frame Trip 30C 40C FLA 125% 30C 40C Conduit Amperes Frame Trip Size
7.5 15,6 31,3 150 30 #10 #10 31.3 39,1 #8 1#8 l"C 100 100 40 #8
10 20.8 41.7 150 40 #8 "#8 41.7 52.1 #6 #6 llh"C 100 100 60 #8
- - )
.-
.1201240V
15 31.3 62.5 150 1,._.60- #6 #6 62.5 " 78.1 #4 ##4 llh"C 100 100 (8,0' #8
103W
25 52.1 104.2 150 100 ##2 ##2 104.2 130.2 #2 #1 1WC 225 225 125 ##8/#6
37.5 78.1 156.3 150 150 110 110 156.3 195.3 410 410 2W'C 225 225 200 ##2
- - - - - - - - - -
------ ----- - - - - - - ----- ------ ----- ------
- - - - - - - - - - - - - - - - - - -
------- ----- --------------
~* 10.8 21.7 150 20 #12 #12 25.0 31.2 #8 ##8 l"C 100 100 35 ##8
15 18.0 36.1 150 40 #8 #8 41.6 52.0 #6 #4 llh"C 100 100 60 #8
- , _ ..'~- .\
..iii,~ 30 36.1 72.2 150 ',
70' (. .#6 .of #4. 83.3 104.1 . ##2 11h"CI2lh"C 100 100 , 100 ##8/#6
~""'- ' - ._,
208Y/120V
37.5 45.1 90.2 150 90 #4 ##2 104.1 130.1 110 \.210 2"CI2Y.l"C 225 225 125 #6/#4
~- '-
304W
45 54.1 108.3 150 110 l#2 ##2 124.9 156.1 210. , 4IQ,.,./ 2"CI2Y.l"C 225 225 150 # 41# # 2 ' .
50 60.1 120.3 150 125 ##2 #1 .138.8 173.5 410 410 2lh"C 225 225 175 #2
75 90.2 180.4 250 175 210 210 208.2 260.2 350 500 3"C/4"C 400 400 250 # 2 /110
112.5 135.3 270.6 250 250. 250 ,.350 312.3 390.3 2-250 2-250 2-3"C 400 400 400 110
150 180.4 360.8 400 350 350 500 416.4 520.4 2-350 2-500 2-4"C 600 600 500 210
------ ----- ------ ------ - - - - '- - ------
- - - - - - - - - - - - - - - - - - - ------- ----- --------------
15 18.0 36.1 150 40 #8 #8 18.0 22.6 ##10 ##10 al4"c 100 100 25 #8
30 36.1 72.2 150 70 #6 #4 36.1 45.1 #6 #6 1WC 100 100 <50 #8
.480YI277V
45 54.1 108.3 150 110 ##2 ##2 54.1 67.7 #4 #2 11h"C 100 100 70 ##8
304W
75 90.2 180.4 250 175 210 210 90.2 112.8 YO 210 2WC 225 225 125 #6/#4
112.5 135.3 270.6 250 250 250 350 135.3 169.1 210 210 2WC 225 225 175 #4
150 180.4 360.8 400 350 350- 500 180.4 225.5 250 350 3"C 225 225 225 #2
TABLE 5.16.8.a
TRANSFORMEWPANELBOARD SELECTION ANDCABLING
(480V Primary)
DEPARTMENT 302
APPROVED:
(3193)
5.16 - 9 P:\0302\guideblr.l.dkh
See next page for Notes to Table 5.16.S.b
/
.
- - - - - - - - - -
------ -----------
___~~~Q!t!dEA~~_Y.Q.~'r.?A~J ) ________
------------- -----------
- - - - - - - - -
PANELBOARD
---------- .... -- -------------
A B C D E F G&H
Secondary XFMR Primary Primary Feeder Primary Secondary Secondarw Circuit Main Main GRD Electrode
Service Size Amperes Breaker Cable Amperes Four ires Bus Circuit Breaker & Bond
in Conduit Conductors
V/~ire kVA FLA 200% Frame Trip 30C 40C FLA 125% 30C 40C Conduit Amperes Frame Trip Size
7.5 12.5 25.0 150 25 #10 #10 31.3 39.1 #8 #8 I"C 100 100 40 #8
10 16.7 33.3 150 30 #10 #10 41.7 52.1 #6 #6 lWC 100 100 60 #8
1201240V
15 25.0 50.0 150 50 #8 #6 62.5 78.1 #4 #4 lWC 100 100 80 #8
103W
25 41.7 83.3 150 90 #4 #2 104.2 130.2 #2 f#1 l%"C. 225 225 \--.125 '; #8/#6
37.5 62.5 125.0 150 125 #2 #l 156.3 195.3 410 410 2.a"C 225 225 200 #2
---------- ------ ----- ------ ----- ------ ------ ------ ------ - - - - - - - - - - - - - - - - - - -
-_ .....--- --- .... -- -------------
9 8.7 17.3 150 20 #12 #12 25.0 31.2 #8 #8 I"C 100 100 35 #8
15 14.4 28.9 150 30 #10 #10 41.6 52.0 #6 #4 lWC 100 100 60 #8
30 28.9 57.7 150 60 #6 #6 83.3 104.1 #2 #1 lWC/2WC 100 100 100 1#8/#6
208Y/120V
37.5 36.1 72.2 150 70 #6 #4 104.1 130.1 110 210 2"C/2lh"C 225 225 125 #61#4
--
304W
45 43.3 00.6 150 90 #4 #2 124.9 156.1 210 410 2"C/2WC 225 225 . 150 #41#2
50 48.1 96.2 150 100 #2 #2 138.8 173.5 410 410 2W'C 225 225 175 #2
75 72.2 144.3 150 150 110 110 208.2 260.2 350 500 3"C/4"C 400 400 250 #211/0
112.5 108.3 216.5 250 225 410 410 312.3 390.3 2-250 2-250 2-3"C 400 400 400 110
150 144.3 288.7 400 300 350 350
_ ~1_ 6.:.! 520.5 _ g:_ 3.!5.9_ 2-500 2-4"C 600 600 500 110
------ ------ ----- .... ----- --.... --- ------
- - - - - - - - - - --------- ------ ----- ....-------
I'',!t.
15 14.4 28.9 150 30 1#10 1#10 14.0 18.0 #12 #10 3/4"C 100 100 . 20 #8
~h' '
1, r11.
30 28.9 57.7 150 60 #6 #6 28.9 36.1 #8 #6 l"C/IW'C 100 100 40 #8
480Y/~
45 43.3 00.6 150 90 #4 #2 43.3 54.1 114 #4 iwc 100 100 60 #8
304W
75 72.2 144.3 150 150 110 110 72.2 90.2 #2 #1 Ph"C/2"C 225 225 90 #8/#6
112.5 108.3 216.5 250 225 410 410 108.3 135.3 210 410 2WC 225 225 150 #41#2
150 144.3 288.7 400 300 350 350 144.3 180.4 410 350 21h"C/3"C 225 225 200 #2
. (.:
TABLE 5.16.8.h
TRANSFORMERIPANELBOARD SELECTION ANDCABLING
(600V Primary)
DEPARTMENT 302
APPROVED:
(MIll)
5.16- 8
Cablesizes are minimumrecommended based onthe 1990NEC Article310,
Table310-16, 75Cwireandterminal rating.
Transformer primary feeder is3/CMCcable.
Transformer secondary feeder is 3-1/C(for 10 transformers) or 4-1/C(for 30
transformers) inconduit. (Conduit sizedfor RHHlRHWinsulaticn.)
30CAmbient cablesizes arebasedonthecablebeingwhollylocatedinanair
conditioned environment.
40CAmbient cablesizesarebasedonthecablebeingwhollyor inpart located
outside of a30Cambient air conditioned environment.
The followingunpopular cablesizes are not included in this table: #3, 3/0,
300kcmil, 400kcmil, cableslarger than 500kcmil.
Transformer sizes marked with an asterisk (*) are not recommended (lackof
coordination between panel main and Branch Circuit Breakers).
Transformer secondary circuit must bekept to25 feet long(max.) per NEC
Article 240-21, exceptionNo.8.
Transformer primary protection canbesizedas large as 250%rated amperes
(NEC Article 450-3.b.(2. This table shows primary protection at 200%to
coordinate with the secondary (125%)overcurrent protection.
Existing panelboards may be rated for use with 65Cconductors (instead of
75C).
NOTES TOTABLE 5.16.S.a
DEPARTMENT 302
APPROVED:
P:\OS02\guideblr.l.dkh
NOTES: 1.
2.
3.
4.
5.
6.
7.
8.
9 .
10.
Exhi.bLt; 5.16.8c
IS O L A T E D
N E U T R A L 1 (3 P H ., 1 N E U T R A L & I G R D.)
B U S r' ._._._._._1 M A X . L E N G T H 25 F T .
. M A IN
I ) B R E A K E R I
, ~ A T -J P '
! rC B C B !-- P A N E L B O A R D
1- -. I
th..----o 0-- .
I
L..tI :1z;'Z?O-Ea u I P M E NT i
G R O U N DB U S ,
_ . _ . _ . _ . _ . _ J
E Q U IP M E N T G R O U N DB U S
B ONDE D T O E NC L OS UR E
'----B R A N C H C IR C U IT (lY P IC A L I
A W G
___!__ -- G R O U N DIN G E L E C T R O DE - S E E
G R O U N DIN G P L A N S .
r ' - ' - ' - ' - ' l
. , K V A
!---- T R A N S F O R M E R .3P H . ,60H Z.
I 480V -480Y /277V
M O T O R C O N T R O L C E N T E R
r ' - ' 48~: B US ' - ' - 1
; ! ;
I G R D B U S ) A T 3P . .
S E 3: [ 122, l01302P B S C H . S A Y (P B S C H 3)
S E R V I C E V A
B K R . T R IP C K _I.
C f ~:
B K R . T R IP
V A S E R
y
I C E
I O P T tU N S ti o, N . IO P T I ON S
1
_,-.. 1"""\
2
--
3
1-1"""\ I " " " \ _
4
5 ~
I " " " \ _
6
7 ~
I " " " \ _
e
9
~I " " " \
"'" 10
_
II r-0
1"""\
12
_
13 f-"""'
"""_
14
15
1"""\ 1"""\
16
-
_
17
1..-"'"
"'" 18
_
19
_,-..~
I " " " \ _
20
21
~I " " " \ ""'_
22
23
r-; 1"""\
24 ~
_
25
~""'"
,-.._
26
27 ~
1"""\
2B
_
29
_ I""\.
I " " " \ _
30
31
_ I""\
I " " \ _
32
33
_ I " " \
,.....,_
34
35
I - I " " \ ~ 1""\-
36
37
~I " " \
I " " \ _
38
39
~I " " " \
I " " \ _
40
41 1- - ' - " '""'_
42
P A N E ~B Q A R Q ~P E ~IF I~A T IQ N S I
N E U T R A L B U S
V O L T A G E . 480YI 277 V. 30. 4W . 60 H Z. eO N N E e T E D L O A D
M A IN B U S R A T IN G , A ; C O P P E R (C U I G R O U N D B U S
~ A I li l B . I ~ C
M A I N B R E A K E R ; T Y P E . T R IP ; A
B R A N C H B R E A K E R S : T Y P E ;
J I
P A N E L B O A R D IN T E R R U P T IN G R A T IN G ; K A Q P T IQ N ~ ( WHE R E N O T E D):
P A N E L B O A R O S IZE D F O R _ C I R C u T fS
I. H A N DL E L O C K O E VIC E
IS O L A T E D N E U T R A L B U S (C U I
B O N DE D E O U IP M E N T G R O U N DB U S (C U I 2. S H U N T T A IP
N E M A I E N C L O S U R E , S U R F A C E M O U N TI N G
3. G F CI B K A (5 mA l
M A R K E D F O R U S E W IT H 75' C C O N DU C T O RA M P A CIT IE S
4. G F E ? S K A 130 mA )
L O C A T IO N :
M A N U F A C T U R E R :
O R A P P R O V E D E O U A L . 5. H . I. O . S W IT C H IN G
P A N E L S C H E DU L E
6. H A C R A A TE O
(3193) 5.16 - 10 P:\0302\guideb]tl.dkh
NOTES: L Cable sizes are mimmum allowable based on the 1990 NEC Article 310,
Table 310-16, 75C wire and terminal rating.
2. Transformer primary feeder is 3/C MCcable.
3. Transformer secondary feeder is 3-1/C for 10 transformers or 4-1ICfor 30
transformers inconduit. (Conduit sizedforRHHIRHWinsulation.)
4. 30CAmbient cablesizes are based onthe cableswhollylocated in an air
conditionedenvironment.
5. 40CAmbient cablesizesarebasedonthecables, all orpart of,not locatedin
anair conditionedenvironment.
NOTES TOTABLE 5.l6.8.a
DEPARTMENT 302
APPROVED:
Exhi bi t 5. 16. 8a
'----B R A N C H C IR C U IT (T Y P IC A L )
IS O L A T E D
N E U T R A L 1 (2 P H . , I N E U T R A L & I G R D.)
B U S r' - -. -. - - - - -, M A X . L E N G T H 25 F T .
M A IN
I ) B R E A K E R I
~ A T -2P '
! l' C B C B !-P A N E L B O A R O
th~_I-o------ --0--- I
I
L<I?Z2Z?J-- E Q UI P M ENT i
G R O U N D B U S
L . J
E Q U IP M E N T G R O U N D B U S
B O N DE D T O E N C L O S U R E
_[__--G R O U N O IN G E L E C T R O DE - S E E
G R O U N DI N G P L A N S .
M I G
K Y A
'---- T R A N S F O R M E R ,IP H . ,60H Z.
480Y - 120/240 Y
. L J
r - - ' 4 8~: BUS - - - - l
i 6 .
I G R O B U S ) A T - 3P .
S E 3: [ 122. 101302P B S C H . S A Y (P B S C H I)
S E R V I C E V A
IB K R . lR IP C K I. ~K T . B K R . lR It'
V A S E R V I C E
/O P T IO N S N O . N O . /O P T IO N S
I
1-"'"' ~ "'"'_
2
3 1--"'"' ~
. . . . . . . _
4
5 r-"'"' ~ "'"'_
6
7
r:
"'"'
8
_
~
-
9
_ "'"'.
~
"'"'_
10
II -"'"' I-
"'"'_
12
13 " '" '
. . . . . . .
14
-
~
_
15 1-"'"' I-
"'"'_
16
17 " '" ' " '" ' 18 r- ~
_
19
_"'"' ~ "'"'_
20
21 -'" '
.,_ 1"""\-
22
23
_"'"'
I-
"'"'_
24
25 _"'"'.
1"""\
26 ~ -
27
_"'"'
I- " " " - 28
29
_ 1"""\
~
"'"'_
30
31 r-'" '
1"""\
32 I-
_
33
1-"'"' ~
I"""\_
34
35
r-I"""\
I-
"'"'_
36
37
1"""\ 1"""\
38 r- ~
_
39
_I"""\
-
"'"'_
40
41
_"'"'
1"""\
42 ~
_
P A N E ~~Q A R Q S P E ~!F I~A T IO N S ;
N E U T R A L B U S
C O N N E C T E DL O A D
V O LT A G E : 120/2~O V . 10. 3W. 60 H Z.
M A IN B U S R A T IN G : A , C O P P E R I C U I
G R O U N D B U S
L I I I L 2
M i lI N B R E A K E R : T Y P E T R IP : A
B R A N C H B R E A K E R S , T Y P E ,
I
P A N E LB O A R D IN T E R R U P TIN G R A T lN G , _ K A Q P T loN S (WH E R E N Q T E Q li
P A N L B O A R O S IZE D F O R _ C IR C U m
I. H A N DL E L O C K DE VIC E
IS O L A T E D N E U T R A L B U S IC U I
B O N DE D E O UI P M E N T G R O U N D B U S 1C U I 2. S H U N T T R IP
N E M A I E N C L O S U R E , S U R F A C E M O U N TI N G
3. G F C I B K R 15 mA l
M A R K E D F O R U S E WIT H 7 5' C C O N DU C T O RA M P A CI T IE S
~. G F E P B K R 130 mA l
L DC A T IO N :
M A N U FA C T U R E R :
O R A P P R O V E D E O U A L . 5. H . I. D. S WIT C H IN G
P A N E L S C H E DU L E
6. H A C R R A T E D
Exhibit S.16.8b
'----- B R A N C H C I R C UI T !T Y P 1C A U
IS O L A T E D
N E U T R A L 1 (3 P H., 1 N E U T R A L & 1 G R D.)
B U S " - -. - - -. -. -l M A X . L E N G T H 25 F T .
M A IN '
1 ) B R E A K E R !
! I l' C B ~C B A T - 3P !-- P A N E LB O A R D
- 1 r t - l I~ -- 1
0--- ,
....t-;l 1
iii E Q U IP M E N T 1
G R O U N DB U S ,
L . . J
E Q U IP M E N T G R O U N DB U S
B O N DE D T O E N C L O S U R E
,-------l
,~, K V A
1 (0 \ n , 1'---- T R A N S F O R M E R ,3P H. ,60HZ.
i ~~ i 480V -20B Y 1120V
,~~,
L '_'_'-':<f~
- A W G
_IL ----- G R O U N DIN G E L E C T R O DE - S E E
G R O U N DI N G P L A N S .
, - _ - -4-B O V : -B U S - - - - l
i ! i
I G R O B U S ) A T - 3P . 1
1 ~ 1
<- J
S E 3: [ 122. 101302P B S C H. S A Y (P B S C H2)
L O C A T IO N : ' _
P A N E L S C HE DU L E
2. S HU N T T RIP
3. G F C I B K A (5 mA l
~. G F E P 8K R (30mA l
5. H. I. D. S ftIT C HIN G
6. HA C R R A T E D
I . HA N DL EL O C K D EV IC E
O P T IO N S (I'rliE R E N O T E O I:
N E U T R A L B U S I'--'----'--;::.:::C =O =N =N =E=C =T =E =D=L =O =A =D~
G R O U N DB U S ~ A I ~ B ig C
I I
P A N E L B O A R D S P E C IF IC A T IO N S :
V O L TA G E , z o a v 1120 V . 30. ~W . 60HZ.
M A IN B U S R A T IN G , A I C O P P E R (C U I
M A IN B R E A K E R , T Y P E T R IP , A
B R A N C H B R E A K E R S , T Y P E , =-=-:-::-:-:-~
:~~m~g~~~ ~m~R ~~~I~A tl~gL T fS K A
IS O L A T E D N E U T R A L B U S (C U I
B O N DE D E O UIP M E N T G R O U N DB U S (C U I
N E M A I E N C L O S U R E , S U R F A C E M O U N TIN G
M A R K E D F O R U S E W I T H 75' C C O N DU C T O RA M P A C IT IE S
M A N U F A C T U R E R ,
O R A P P R O V E D E Q U A L .
S E R V I C E V A
B K R . T R IP I C K _I . i C K I. B K R . T R IP
V A S E R V I C E
/O P T IO N S N O . N O . /O P T IO N S
1
_, . - . . . ~ _
2
3
_ r "\ r "\_
4
5
_ r "\ r "\_
6
7
_ r "\
r "\_
8
9
r - r "\
,......,
10
_
11
r - r "\
r "\ _
12
13
r - r "\
,......,
14
_
15
r "\ r "\
16
_ _
17
_""
r "\_
18
19
_,......, r "\_
20
21
r "\ r "\
22
_ _
23
r - r "\ ""_
24
25
r - "- ' "
r "\ _
26
27
r "\
,......,
28 r -
-
29
r - t ""' \ 1 ""\ -
30
31
r - I ""\ 1 ""\ -
32
33
r - ""
1 ""\ -
34
35
_,......,
""_
36
37
_I ""\ 1 ""\ -
38
39
""
I ""\ _
40
-
41
_ 1 ""\
""_
42
Exhibit 5.16. Bd
N O T E:
T HE E L E C T R I C A L C ONT R A C T OR S HA L L F U R NI S H A ND I NS T A L L A WA R NI NG
S I GN ON T HE E NC L OS U R E DOOR OF E A C H S E R I E S R A T E D P A NE L B OA R D.
T HE S I GN S HA L L HA V E A R E D B A C K GR OU ND, ~I NC H HI GH WHI T E
L E T T E R I NG A ND E NGR A V E D WI T H T HE F OL L OWI NG WA R NI NG:
C A U T I ON - S E R I E S - R A T E D S Y S T E M.
I DE NT I C A L C OMP ONE NT R E P L A C E ME NT
R E QU I R E D T O MA I NT A I N S HOR T - C I R C U I T
C U R R E NT R A T I NG OF T HI S P A NE L B OA R D.
._ ._ .,
P
l~~
~
0-
! EQ U I P ME NT !
~..i.~~~~ .B~~.'
MOT OR C ONT R OL C E NT E R
r:_.48Ov:BUs' -'-1
I ~ i
i GR D. B U S l 1 i
. A . 3 P . .
) I
5 E 3 : [ 1 2 2 , 10) 3 0 2 P B S C H. S A Y ( P B S C H4 )
S E R V I C E V A
B K ~ T R I P C K _ T . C K _ T . B K R . T R I P
V A S E R V I C E
I OP T I ONS ~ NO. 1 0 P T I OOS
= 1 f =
1 2
-
-
~1
f =
3 4
r- -
= 1 f =
5 6
_ _ ;
-
= 1 f =
7 8
r- -
~l
1 =
9 1 0
_ _ ;
-
= 1 1 =
1 1 1 2
_ _ ;
-
g _
1 =
1 3 1 4
-
P A ~L ~OA R Q S P E ~I F I C A T I ONS :
GR OU ND B U S
VOLTAGE ; 480 V. 30. 3ft. 60 HZ. e ON NE e T E O L OA 0
MA I N BUS R AT I NG; A I C OP P E R (C UI
~ A I ~ B I . ~c
MA I N BR E AKE R : TY P E TR I P ; A
BR ANC H BR E AKE R S . TY P E :
J I
P ANE LBOAR D I NTE R R UP TI NG R AT I NG: KA QP T I ONS ( WHE R E NQT E Q>;
P ANE LBOAR D S I ZE D F OR _ C I R C u1TS
1. HANDLE LOC K DE VI C E
BONDE D E OUI P ME NT GR OUNDBUS (C UI
NE MA I E NC LOS UR E :S UR F AC E MOUNTI NG 2. S HUNT TRI P
MAR KE D F OR US E WI TH 75' C C ONDUC TORAMP AC I T I E S 3. I i.I .O. S WI TC HI NG
MANUFAC TUR E A:
L OC A T I ON:
DR AP P R OVE DE OUAL.
P A NE L S C HE DU L E
P:\0302\guidebkl.dkh (3/93)
5.16- 11
1-- AreaNumber
..__ E = EmergencyLoads
Noprefixusedfor
non-emergencyloads.
L
= Lighting&Receptacle
I
=
Instrument
C
=
CleanPowerJUPSPower
H
=
Heat Loads; e.g.Heat
Tracings, SpaceHeaters
(Useonlyiflargeloads)
P
= 480or 120VMisc.Loads
D = DCLoads
1 {T =Transformer
P =Panelboard
...___ SequenceNumbers 1through 99
480Y/277 V 3Ph, 4W
208Y/120 V 3Ph, 4W
1201240 V 1Ph, 3W
120Vdc
..___{~:
C =
D =
xxx - ELT - 1A
5.16.9 All panelboards andtransformers shall beidentifiedusingthefollowingtag,
unless otherwiserequestedbyclient.
DEPARTMENT 302
APPROVED:
(3/93)
DEPARTMENT 302
APPROVED:
5.16- 12
Transformers: WestinghouseElectric
General Electric
SquareD
Panelboards: WestinghouseElectric
General Electric
SquareD
5.16.10 Vendors:
(3/93)
5.17 - 1
Metal-clad (MC) cablefor medium and lowvoltage power
Tray cable(TC) for 600volt control (sometimes type MC is used)
TypePLTC for instrumentation circuits (4-20mA signals)
Single conductor (usually THWN) cables in aluminum conduct for
indoor, dry officeWe_~n_vrr__oD_rn_e_nt_s _
5.17.2 CablingPractice. Typical paper mill power distribution systems utilize the
following cabletypes:
All cables shall be designed, assembled and tested in accordance with
current AEIC, ICEA, IEEE and ASTM standards. Cables shall carry
the UL label.
Wire and Cable specifications.
Refer tothe followingproject specifications:
Articles 300, 305, 310, 326, 328, 330,
333,334,336,337,338,339
Article 318for cable trays
NEC
4,44,67,83,1072,1277,1558,1569 UL
WC-3 1980
WC-5 1973
WC-7 1971
WC-8 1976
WC-301976
WC-501976
WC-511986
WC-551986
NEMA
ICEA
CS6-1982 AEIC
(Use latest standards)
5.17 WIRE AND CABLE
DEPARTMENT 302
ELECTRICAL DESIGN GllDE
APPROVED:
(3/93)
5.17- 2
P:\0302\gu.idebk2.dkh
Groundelectrodeconductorsconnectthegroundedconductionof separately
derivedsystemstothegroundingelectrodeandaresizedperNECArticle250.
5.17.6 Ground Cables. An equipmentgroundingconductorshouldbeincludedin
every power and every control circuit or cable. Equipment grounding
conductorsshownshouldbesizedperNECArticle250andTable250-95.
5.17.5 Medium VoltagePowerCables. UseNECTable310-75todeterminetherated
ampacitiesof 5kV and 15kV cablesinstalledincabletray. Thehigher
ampacitiesgiveninNECTable310-71canonlybeusedifthecontractoris
instructed to space the cables in the tray as described in NEC
Article318-13(a),ExceptionNo.2.
Cablespecificationsandalternatives forthesesystemsshouldbereviewed
withtheclientandtheDepartmentTechnicalManager.
5.17.4 600 Volt Power Cables for High Resistance Grounded Systems. Readily
available600volt cablemay not besuitablefor usewithhighresistance
groundedsystems. Mostcableshaveaninsulationlevel rated totolerate
havingoneconductorgroundedwiththeother (twoor more)conductorsat
systemphase-to-phasevoltage(withrespecttoeachotherandground)foronly
oneminuteoronehour. Theintent ofahighresistancegroundedsystemis
usuallytoallowoperationtocontinueasinglegroundtopersist forlonger
periodsoftime.
Applying90degreecentigradeconductortemperatureratings is oftennot
permissiblesinceequipment(switchgearandMCC's)is onlyUL listedfor
75degreecentigradeconductors.
5.17.3 600 Volt Power Cables. Mostapplicationsusecablewithrated ampacities
selectedfromNECTable310-16,75degreecentigradeconductortemperature
column, derated (multipliedby .88) for use in a 40degree centigrade
environment.
DEPARTMENT302
APPROVED:
(3/93)
5.17- 3
P:\0302\guidebk2.cIkh
TABLE 5.17.7
COLORSEgUENCE FOR 600VOLTCONTROLCABLES
Option A Option B Option C Option D
Conductor
No.
Hash Hash Hash Hash
Base Marks Base Marks Base Marks Base Marks
1 Black
--
Black
--
Black -- Black
2 Red --
White
--
Green -- White
3 Blue
--
Red
--
Red
--
Green
4 Orange
--
Blue
--
Blue
--
Red
5 Yellow
--
Orange
--
Orange
-
Blue
6 Brown
--
Yellow
--
Yellow -- Orange
7 Red Black Brown
--
Brown
--
Yellow
8 Blue Black Red Black Red Black Brown
9 Orange Black Blue Black Blue Black Red Black
10 Yellow Black Orange Black Orange Black Blue Black
11 Brown Black Yellow Black Yellow Black Orange Black
12 Black Red Brown Black Brown Black Yellow Black
13 Blue Red Black Red Black Red Brown Black
14 Orange Red Blue Red Blue Red Black Red
15 Yellow Red Orange Red Orange Red Blue Red
16 Brown Red Yellow Red Yellow Red Orange Red
17 Black Blue Brown Red Brown Red Yellow Red
18 Red Blue Black Blue Black Blue Brown Red
19 Orange Blue Red Blue Red Blue Black Blue
20 Yellow Blue Orange Blue Orange Blue Red Blue
21 Brown Blue Yellow Blue Yellow Blue Orange Blue
22 Black Orange Brown Blue Brown Blue Yellow Blue
23 Red Orange Black Orange Black Orange Brown Blue
24 Blue Orange Red Orange Red Orange Black Orange
25 Yellow Orange Blue Orange Blue Orange Red Orange
26 Brown Orange Yellow Orange Yellow Orange Blue Orange
27 Black Yellow Brown Orange Brown Orange Yellow Orange
28 Red Yellow Black Yellow Black Yellow Brown Orange
29 Blue Yellow Red Yellow Red Yellow Black Yellow
30 Orange Yellow . Blue Yellow Blue Yellow Red Yellow
31 Brown Yellow Orange Yellow Orange Yellow Blue Yellow
32 Black Brown Brown Yellow Brown Yellow Orange Yellow
33 Red Brown Black Brown Black Brown Brown Yellow
34 Blue Brown Red Brown Red Brown Black Brown
35 Orange Brown Blue Brown Blue Brown Red Brown
36 Yellow Brown Orange Brown Orange Brown Blue Brown
37
- -
Yellow Brown Yellow Brown Orange Brown
38
-- -- -- -- --
-- Yellow Brown
5.17.7
DEPARTMENT 302
APPROVED:
(3/93)
5.17- 4
Abbreviation
BK
BL
BR
GY
G
o
PK
PU
R
W
Y
V
Color
Black
Blue
Brown
Gray
Green
Orange
Pink
Purple
Red
White
Yellow
Violet
All colorsshall beabbreviated using maximumof twocharacters.
When a particular option purchased does not have the required green or white
conductor, anappropriate tape(greenor whitecolored)shouldbetaped at bothendsof
the conductor. [Ref.NEC Article200-6]
OptionB:
Option C:
Option D:
For cables without a grounded circuit conductor or an equipment
grounding conductor.
Where awhite grounded circuit conductor isrequired.
Whereagreen equipment grounding conductor isrequired.
Wherebothawhitegrounded circuit conductor andagreenequipment
grounding conductor arerequired.
OptionA:
Since NEC restricts the use of conductors colored "WHITE" to grounded circuit
conductor (neutral) and "GREEN" to equipment grounding applications, options B, C
andDareforusewheneither or bothof these arerequired. [Ref.NECArticle310-12]
Notes to Table5.17.7:
DEPARTMENT 302
APPROVED:
(3/93)
5.17- 5
.3 Lowvoltagemotors
Motorsare moreefficient, drawless current andhavehigher torque
whenoperated at higher voltages. For 480volt systems, motorsare
rated460volts. Thesystemvoltagecandroponamotorfeedertothree
percent (assumingaonepercent dropintheMCCfeeders)helpsensure
that themotor will operateaboveits rated voltage. Thevoltagedrop
calculations for ac circuits are complicated, but tables like those
publishedbycablemanufacturers allowthedesignertogetanswersand
makecomparisons,relativelyquickly. Formotorloads,thevoltagedrop
istypicallyevaluatedforfull loadcurrent, at 0.8or 0.85powerfactor,
and in a magnetic (steel) or a non-magnetic (aluminum, plastic)
raceway. Notethat mostfeeder-cablewithampacitiesselectedperthe
neewill not have voltage drop problems unless the circuit length
exceedsfivehundred feet.
.2 Lowvoltage(600volt) feeders
Voltagedropcalculationsaretypicallyperformedforsizinglongfeeder
cables to motors and other equipment. Usually a calculated feeder
voltagedropof three percent or lessis obtainedbyselectingalarger
conductorsize(withcorrespondinglowerimpedance)thanthat required
forthecircuit'srated ampacity.
.1 References
AnacondaVoltageDropTables
NEC Article215-2(b),FPNNo.2
5.17.9 VoltageDropCalculation.
Distributor
HoustonWire
Anixter
WCS
Manufacturer
Okonite
RomeCable
Southwire
Continental
Belden
Alpha
Dekoron
Brandrex
5.17.8 Vendors:
DEPARTMENT 302
APPROVED:
(3/93)
5.17- 6
SeeattachedvoltagedroptablesExhibit 5.17.9. Thetablesarebasedondata
computedbyMr.KenCornelisonofAnacondaWire&CableCompany. Tables
for only600V cablesareincluded.. Tablesfor 5kV and15kV cablesare
omitted. ConsultPowerSystemsStaffEngineerforvoltagedropsabove600V.
.5 Largemediumvoltagemotorstarting calculations
Determiningthevoltagedrop(torque, time, etc.)whenstarting large
mediumvoltagemotorsis aresponsibilityof the department Power
SystemsEngineer.
.4 DCcircuits
DCcircuitsvoltagedropcalculationsshouldbebasedonacable'sde
resistance(notacimpedance).
DEPARTMENT 302
APPROVED:
* Cabled (CBL) is a 3/C construction with grounds and an overall jacket.
TABLES:
CONDUCTOR CONDUCTOR CABLED" '
CABLE TEMPERATURE MATERIAL PARALLELED PAGE
600V 90 CU CBL 5
600V 90 CU PAR 6
600V 75 CU CBL 7
600V 75 CU PAR 8
eK~l
g g
Gl:l GBI:: 9
eKV
g g
GU PAR 10
~5~~l ~QQ%
gg
b~ GBI:: 11
15KV 100%
gg
Gl:l PAR 12
HjKV ~da% 98 Gl:I 6Bt: ~8
~5KV iaa% 98 eu PAR 14
25K~ j Ooo/'l
90 eLI C~b ~e'
25KV 100% 90 6U PAR 16
35t<V 10e% 90 -au DL 17
851~V 108% 98 6U PAR ~g
INDEX
INTRODUCTION' , . , .. , . , , , . , , , , , , , , , , . , , , , , , , , . , , , , , . , , ... , , , , . , , , , , , , . " 2
EXAMPLES"""",.,.", ,"".""."""",.,." .. """"",.", ,. 3,4
VOLTAGE DROP TABLES
EXHIBIT 5.17.9
Voltage Drop Values for parameters not listed in the Tables canoften
be determined by interpolation. For instance, Voltage Drop at 85%
Power Factor will be approximately halfway between the value for 80
and 90%. However for special cases (Power factor below 60% or
adjusted resistance, etc.), the following formula can be used to cal-
culate a new Table Value with acceptable accuracy. The newTable
Value is to be used in the same manner as the other Table Values to
find the Voltage Drop.
TV =(R*cosO + X*sin8)*1732
TV = NewTable Value
R = Resistance (Ohms to neutral per 1000')
X =Reactance (Ohms to neutral per 1000')
e = Angle between Load Current and Voltage
Note: SystemPower Factor is used, not the insulation Power Factor.
CALCULATION WITH SPECIAL PARAMETERS
When the cable is operated at a different temperature than indicated
in the tables, the resistance will be affected. The reactance values
will be essentially unaffected by the change in temperature. Notice
that a change in temperature from90 to 20C changes the resistance
by only 20%, therefore slight variations in temperature can often be
ignored. If desired, the following formulae can be used to adjust the
conductor resistance with acceptable accuracy.
Cu - R' = R*(234.5+T)/(234.5 +TI}
T = NewTemperature
TI = 'Temperature fromTable
R =Resistance Value at TI
The tables in this booklet offer values for resistance, reactance and
voltage drop for a wide range of cable sizes and types. Cable types
included range from 600V cable up to 35kV shielded cable. The
sizes range from #14 AWG up to 1000 kcrnil.
The values are applicable for cables in nonmagnetic and magnetic
duct. The values for nonmagnetic duct may be used for both non-
conducting duct (PVC, etc.) and aluminumduct with acceptable ac-
curacy. Values for cabled conductors (triplexed, etc.) or paralleled
(randomlay in conduit) are included. The difference in the effective
spacing of the cables affects the reactance and the resulting vol-
tage drop. The tables are based on all circuit conductors installed in
the same conduit.
Multiconductor cables with an overall armour can be treated as ca-
bled conductors in a duct. The armour material determines whether
the values are found under the magnetic or nonmagnetic headings.
The values in the tables allowonly for the voltage drop in the cable
circuit. Voltage drop occurs in the other parts of the electrical distri-
bution system, and must be considered separately.
Voltage drop for medium voltage cables is not as often a limiting
factor as with low voltage cable (600v or less). However, the tables
also provide both,resistance and reactance values for all cable types
which are useful for short circuit calculations.
ADJUSTMENT FOR CONDUCTOR TEMPERATURE
INTRODUCTION
EXHI BI T 5. 17. 9
3
For 1 ph, 2 wire:
Voltage Drop =(1.155 312) * 300' * 115A
1000 000
= 12.4 volts
The calculations apply to the cable circuit and does not include the
voltage drop in the other parts of the system.
The Power system correction factor is used similarly for the other
power systems.
The #2 conductor is operated at its 115A rating if installed per the
1981NEC Table 310.16.
EXAMPLE 1
600V cable rated 75C
#2 AWG Copper conductor
300' paralleled in nonmagnetic duct
115A load at 80% Power Factor
Fromthe table on page 8, the table value is 312.
For 3 ph, 4 wire:
Voltage Drop = (1.00 * 312)300' * 115A
1000 000
= 10.8volts phase to phase
EXHIBIT 5.17.9
_ ..
1. Locate Table for cable type, temperature rating, and conductor
material.
2. In the appropriate column for conduit type and load power factor,
locate the Table Value for the given conductor size. Also note the
Power System Correction Factor which applies to the particular
systemunder consideration.
3. Use the following formula to determine the circuit Voltage Drop.
Voltage Drop :=(PCF * TV L I)
1000000
PCF = Power SystemCorrection Factor
TV = Table Value
L = Circuit Length in feet
I = Load Current
Voltage Drop is given in volts on the system as indicated by the
Power SystemCorrection Factor.
4. Check That The Cable Is Operated Within Its Current Carrying
Capability.
EXAMPLES FOR USE OF TABLES
FIND VOLTAGE DROP GIVEN CONDUCTOR SIZE
4
The 210 conductor has a table value which is equal to or just smaller
than the calculated Circuit Factor. Smaller conductor sizes would re-
sult in more than a 3% drop in the cable circuit.
As a reminder, the 3% drop is in the cable circuit, and does not
include voltage drop in other portions of the circuit.
The 2/0 conductor is operated within its 175A rating if installed per
the 1981NEC Table 310.16.
TABLE
VALUE
312
256
211
176
SIZE
2
1
1/0
"2/0
Fromthe Table on page 8:
EXAMPLE 2
600v cable rated 75C
300' paralleled in nonmagnetic duct
115Aload at 80% Power Factor
120/208v 3ph 4W system
3% Allowable Voltage Drop = 6.24v ph-ph
Circuit Factor = 6.24' 1000 000
300' 115A 1.00
= 181
1. Locate Table for cable type, temperature rating, and conductor
material.
2. Use the following formula to determine a circuit factor for the par-
ticular cable run:
Circuit Factor = AVO * 1000000
L * 1* PCF
AVO = Allowable Voltage
Drop in volts
3. In the appropriate Table column for conduit type and Power Fac-
tor, locate the conductor size which has a Table Value that is
equal to or just smaller than the calculated Circuit Factor.
4. Check That The Cable Is Operated Within Its Current Carrying
Capability.
FIND CONDUCTOR SIZE GIVEN ALLOWABLE
VOLTAGE DROP
EXHIBIT 5.17.9
[ COMMON. J MPATEL. M1SC] SOFT_ LI ST. V20
i
f
I
,
I
,
DESCRI PTI ON
OR
LI ST OF LI CENSED SOFTVARES
AVAI LABLE FOR ELECTRI CAL DESI GN/ ENGI NEERI NG
ATLANTA,
CHI PS
CI RCE
LD
1L
MS
LF
LG
SOFTVARE I COMPANY I
TRADE NAME 1 1
1 1 TYPES OF CALCULATI ONS
- - - - - - - - - - - - 1- - - - - - - - - - - - - - - 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
DAT I G. E. I Thr ee- phas e s ymmet r i cal and as ymmet r i cal s hor t
SC 1 I ci r cui t cal cul at i ons . I mpedance dat abas e.
I 1
I G. E. j Thr ee- phas e_ and l i ne t o gr ound f aul t cal cul at i ons
I I
I G. E. l Load f l ow cal cul at i ons us i ng ei t her
I I Gaus s - Sei del met hod or Tr i angul ar Decompos t i on
1 1 met hod
I 1
1 G. E. I Lar ge mot or s t ar t i ng cal cul at i ons f or
I I vol t age dr op, t or que and accel er at i on t i me
1 1
I G. E. j I mpact l oadi ng cal cul at i ons f or i n- pl ant
I I gener at or r es pons es due t o i mpact l oads on a
, I r educed power s ys t em.
I I
I G. E. I Load demand cal cul at i ons .
I I
CYMHARMO 1 CYME I Har moni c Anal ys i s . Har moni c f i l t er des i gn.
I I nt er nat i onal I
I I
TCCur ve I CYME I Ti me- cur r ent coor di nat i on pl ot s
, I nt er nat i onal I
1 I
I Al l en- Br adl ey I Low vol t age mot or cont r ol cent er l ayout s
I I
I Eat on Cor p. I Low vol t age mot or cont r ol cent er l ayout s
, I
TRACCALC I Raychem I El ect r i c heat t r aci ng f or pi pes
I I
QUI CKSI ZE I Kohl er ' Gener at or s i zi ng pr ogr am
I I
GENSI ZE 1, Onan/ Cummi ns I Gener at or s i zi ng pr ogr am
I I
SAG. J MP 1 Si mons - Eas t er nl Sag and t ens i on cal cul at i ons f or over head l i nes
1 I
EET. PTM ' Si mons - Eas t er nI Economi ~ Eval uat i ons of Tr ans f or mer s
1 . I
EEM. PTM I Si mons - Eas t er nl Economi c eval uat i on of mot or s
1 1
DRY. PTM I Si mons - Eas t er nl Paper machi ne dr yer s s ect i ons dr i ves s i zi ng
I I
FOUR. PTM ISi mons - Eas t er nl Four dr i ni er s ect i on dr i ves s i zi ng
I I
CAL. PTM 1 Si mons - Eas t er n 1 Cal endar dr i ves s i zi ng
I I
REEL. PTM 1 Si mons - Eas t er nl Reel dr i ves s i zi ng
SI MONS- EASTERN CONSULTNTS, I NC.
5
POWER SYSTEM CORRECTI ON FACTOR
I(J f)f)
o , 577
1.155
1.155
o , 577
RESI ST- - CONDUCTOR RESI STANCE I N OHMS TO NEUTRAL PER 1000 FT
REACT- - - I NDUCTI VE REACTANCE I N OHMS TO NEUTRAL PER J (J ()(J FT
VOLTAGE DROP I N VOLTS PER HI LLI ON (HJ 6) AMPERE FEET OF CI RCUI T
POWER SYSTEM UTI LI ZED:
3 PHASE, 3 OR 4 WI RE PHASE TO PHASE
3 PHASE, 4 WI RE PHASE TO NEUTRAL
PHASE, 2 WI RE
PHASE, 3 WI RE PHASE TO PHA~E
PHASE, 3 WI RE PHASE TO NEUTRAL
,
TABLE \ . .J ES FOR
VOLTAGE DROP
EX HI BI T 5.17.9
600 VOLT CABLE
CABLED
COPPER CONDUCTOR 90 DEGREES CELSIUS
THREE PHASE 60 HZ
NON- HACNETI C DUCT l 1AGNETI C DUCT
POW E R F ACT 0 R POW E R F ACT 0 R
SI ZE RESI ST REACT 1Of)% 9f)% 8f)% 707- 60% RESI ST REACT I f)f)% s ox Br)!. 7f):%: 6f)i. SI ZE
14 3.28 ().f)429 568() 516(J 461f) 4f)7()
3520 3.28 f).()536 568f) 516f) 4f,2f) 4f)Sf) 353f) 14
12 2,fl7 ().f)M) 1 358() 3260 292f) 258f) 223() Zof)7 ().f)5t) 1 358f) 327() 293f) 259f) 225f) 12
1f)
1.30 ().()369 225() zo 60 1850 164f) 142() 1.3() f),f)46 2 22SfJ 2(J7f) 186f) 165fJ 144f) 1()
8 (J.817 ().()374 1420 13I () IIB(J I f) 50 914 (),B1B O,()46B 1420 131fJ 119fJ I f) 6(J 927 8
6 ().514 o .()353 89() 83f) 753 672 59() ()514 fJ .fJ 441 891 836 762 683 6f)3 6
4 (J, 323 f).()334 559 529 484 436 386 f).323 ().f)417 559 5J 6 493 446 39B 4
3 o 256 f).f)326 444 425 391 354 315 (J . 257 o ,fJ 4()8 445 431 4fJ f) 364 327 3
2 fJ 2f)3 (J ,f)317 352 341 315 287 257 () 2(J 3 ().fJ 396 352 347 324 297 268 2
1 f)161 ().o317 279 275 257 236 213 (), 161 ( J ,fJ 396 28() 282 265 246 224 I
1If) ()12B f).()3f)8
222 223 2lf) 194 177 f)128 f),(J 385 222 229 218 2f)4 188 11()
21( ) (),I f)2 f),f)3()2 176 181 173 161 149 ( ).1( J 2 (J ,f) 377 177 188 181 17l 159 2/( }
31( ) ().osos f),f)294 1M) 148 143 135 126 f)()816 (J .(J 368 142 155 151 145 136 3/f)
4/f) (),f)644 fJ .()288 112 122 119 114 107 f).()652 fJ fJ36() 113 129 128 124 118 4If)
25() (),f)546 f).f)293 95,0 107 106
1()3
97.7 f).()555 fJ .f)) 66 96.8 114 115 113 HJ 9 25f)
3(J f) f).f)459 (J .()283 79.9 92 .9 93.0 9f).8 87.1 fJ J )469 ().f) 354 82,() 1()f)JJ I f)2 1()1 98.() 3fJ f)
35f) (J ,(J 395 ().()279 69.f) 82.7 83.8 82.5 79.9 () (J4() 8 ( ) .( J 349 71.3
9().rJ 92.7 92.5 90.7 35f)
4f)(J ( J fJ35() ().()276 61.1 75.5 77.2 76.6 74.7 fJ .f)363 ()'()345
63.7 82.8 86.2 86.7 85.6 MJ()
YJ (J o .(J 286 (J .()27() SC ) .1 65.() 67.6 68.(J 67.1 . fJ .(J 3fJ 2 o .r)337 53.2 72.7 76.9 78.3 78. I SfJ f)
6f)fJ f)'()242 (J .f)271 42.7 58.4 61.8 62.9 62.7 (J .()261 ( J .( ) 338 46.3 66.6 71.5 73.5 74.f) 6fJ ()
75(J (),(J 2fJ 2 (J .(J 267 35.8 51.9 55.8 57.5 57.9 ().f)224 (J .()333 MJ f) 6f).5 65.9 68.4 69.5 7Sf)
1f)f)f) (J .o 164 f).fJ 26fJ 29.4 45.5 49.9 52.1 53.1 (J,()191 (J .fJ 325 34.5 54.9 6().5 63.5 64.9
1(J(J()
--',".....
-. 6
POHER SYSTEM CORRECTI ON FACTOR
1J)C)()
o , 577
1.155
1.ISS
(J.571
RESI ST- - CONDUCTOR RESI STANCE I N onus TO NEUTRAL PER H)(J(J FT
REACT- - - I NDUCTI VE REACTANCE I N OHMS TO NEUTRAL PER l ( ) ( ) ( ) FT
VOLTAGE DROP I N VOLTS PER HI LLI ON (IC)6) Mf PERE FEET OF CI RCUI T
POWER SYSTEM UTI LI ZED:
3 PHASE, 4 HI RE PHASE TO NEUTRAL
1 PHASE, 2 WI RE
1 PHASE, 3 I HRE PHASE TO PHASE
TABLE. LUES FOR
VOLTAGE DROP
600 VOLT CABLE
EXHI BI T 5 1 7 9
PARALLELED
THREE PHASE 60 HZ
NON- MAGNETI C DUCT MAGNETI C DUCT
POW E R F ACT 0 R P 0 W E R F ACT 0 R
SI ZE RESI ST REACT
1()()i. 9()% 8()% 7()% 6()7-
RESI ST REACT H)()%
9CJ% gr)i. 7()? 6(Ji. SI ZE
14 3.28 ().()546 568f) 516fJ 463fJ MJ 8f) 35J() 3.28 (J .f)683 568f) 517fJ 46M) 4i()f) 355f) 14
12 2.o7 f)()513 3S8f) 327() 293f) 2S9C) 22Sf) 2.f)7 f).()641 358() 328f) 29S() 261(J 227() 12
F) 1.3() (J.(J475 nSf) 2(J7(J 186f) 165() 144(J 1. J () ().()S94 225fJ
2()8() 187(J 167() 145() 1(J
8 ().817 ().()481 142(J 13H) 119C) inso 92.8 c).818 fJ .f)6I'J l 142f) Inc) 12fJ () H)7f) 945 8
6 (J .514 ().()45S 89f) 837 763 685 61'J 4 f)514 f).(J569 891 846 775 699 62()
6
4 f).323 (J.()433 559 536 494 448 4(Jf) f).323 f).f)S41 56f) 545 506 461 415 4
3 f)256 o .f)423 444 432 M) 1 366 328 f). 257 f).()529 445 441 412 379 343 3
2
()2()3 o .f)412 352 348 325 299 27f) f)2(J 3 t,.o 515 353 356 336 312 285 2
1 ()161 (J .()412 279 282 266 247 226 f)161 f).f)516 2SC) 291 278 261') 241 1
1If) (J . 128 f).f)M}2 222
23(} 219 2f)5 19C) f).128 f).o Sf)2 223 238 23f) 218 2()4 11()
21() ()If)2 ().()394 177 188 182 173 161 (J.W 3 o .()492 178 197 193 186 175 21()
3If) ().()8()9 f).fJ 385 141 155 152 146 138 ().fJ 818 f).(J481 142 164 163 159 152 3/(J
4/ (J cJ.C)644 (J.(J 377 112 129 128 125 119 (].()654 (J.(J472 114 138
14()
138 134 4/0
251) o ,(J 546 (J .()383 95.3 114 116 114 11(J (J .0558 CJ.fJ 479 97.7 123 127 127 124 25()
3(JCJ (J .(J 459 (J ()372 8f).2 99.7 i()2 If)2 99.3 (J.()472 ().(J465 82.9 109 114 115 113 )fir)
35() (J .()395 (J .CJ366 69.3 89.5 92.9 93.3 91.9 (J .(J 41fJ ().()458 72.3 98.8 1(J5 1(J6 !fJ 6 3Y)
4()() c).fJ 3SC) (J .f)363 61.5 82.2 86.3 87.4 86.7 (J.(J367 (J .fJ 454 64.9 91.9 98.1 IfJ 1 }()1 4(J(j
51)r) f).fJ 286 (J .()356 5(J .6 71. 7 76.6 78.6 79.f) o .oso s ().0445 54.5 81.7 88.7 92.fJ 93.3 51)()
6fJ () c).o242 c).()35 7 43.3 65.2 7c) .8 73.6 74.6 (J.C)264 (J.(J446 47.6 75.6 83.3 87.3 89.2
61')()
7Sf) ()()2()2 ().f)352 36.5 58.7 64.8 68.1 69.8 fJ .()227 () .(J44(] 41.5 69.6 77.7 82.2 84.7 751J
1()f)f) () .CJl64 o .()344 J (J .2 52.3 58.9 62.6 64.8 (J .()195 (J.(J43(J 36.2 64J) 72 .4 77.2 SC).() If)()(J
7
POWER SYSTEM CORRECTI ON FACTOR
I.(J f)f)
f) .577
1.155
1.155
o , 577
POWER SYSTEH UTI LI ZED:
1 PHASE, 2 WI RE
1 PHASE, 3 WI RE PHASE TO PHASE
RES 1ST- - CONDUCTOR RESI STANCE I N Om- I S TO NEUTRAL PER HJ ( J OFT
REACT- - - I NDUCTI VE REt , CTANCE I N OHMS TO NEUTRAL PER i ooo FT
VOLTAGE DROP I N VOLTS PER HI LLI ON (l06) AHPERE FEET OF CI RCUI T
--
.........
TABLE V .. :S FOR
VOLTA" DROP
600 VOLTCABLE
EXHIBIT 5 . 1 7 . 9
CABLED
COPPER CONDUCTOR 75 DEGREESCELSIUS
THREE PHASE 60 HZ
NON- HAGNETI C DUCT MAGNETI C DUCT
POW E R tFACTOR POW E R F ACT 0 R
SI ZE RESI ST REACT l(J(J % 9(J % eox 70% 60% RES I ST REACT I (J (J% 9(J % 8()% 7fJ % (1)i. SI ZE
14 3.13 ().fJ 429 54lfJ 4 9 2 (J 4 4 (J(J 388() 3360 3,13 ( J .()536 541() 493f) 441f) 389() 337() 14
12 1. 97 f)f)4()1 3410 3110 279() 2460 2130 1.97 (J ,0501 34}(J 312fJ 28f)fJ 24B r) 21Sf) 12
lO 1.24 f).fJ 369 2 15 (J 197() 177(J 15 6(J 1360 1.24 ().(J 462 2 1SfJ 197(J 1780 158) 137(J 1()
8 f)78f) ().f)374 i aso 12SfJ 113fJ 1(J(JO 874 (J.78(J (J .()468 135(J 12 5 (J 114f) If) If) 887 8
6 fJ .4 9( l ().(J 353 849 792 719 643 565
(),4 9 (J ()fJ 441 849 799 729 654 578 6
4 ().30B (J .fJ 334 533 YJ 6 463 418 37(J (J 3(J8 ().f)417 53[1 512 472 428 382 4
3 f).245 f)'f)326 424 4f)6 374 339 303 o 245 o .fJ ItfJ8 424 413 383 35 (J 314 3
2 ().194 f)'()317 335 326 3(J 2 276 247 (J .194 () .(J39 6 336 332 J II 286 259 2
1 ()153 f).f1317 266 263 246 227 2f)5 f)154 (J ,f)396 267
27()
255 237 216 1
1/0 (J .122 fJ ,f) 308 211 213 2 (J 1 187 171 ().122 (J .f)J 85 212 22f) 21() 197 182 I/fJ
2If) f) .f)97 1 ().()J f)2
168 174 166 156 144 (J .()976 (J .f)377 169 181 175 165 154 2/fJ
3 If) f). f)772 fJ .f)294 134 143 138 130 122 (J .0779 ().f)368 135 149 146 I4fJ 132 3If)
4 If) ().f)614 ().()288 HJ 7 118 115 110 If)4 (J .f)623 ( J fJ36fJ If)8 124 124 12f) 115 4/f)
2 Sf) f).f) 522 f),()293 9().8 If)3 }()3 99.6 95.1 fJ .0531 f).f)366 92.6 1If) 112 1i o i( )6 2Sf)
3f)f) f).f)438 f).f)283 76.4 89,7 9f).2 88.3 85,fJ f).(J 449 fJ .f) 354 78.5 96.8 99.f) 98.3 95.9 3f)(J
3Sf) ().{) 37 1 3 f)J)2 79 66.(J 8t) .f) 81.4 80.4 78.1 (J .0391 (J .f)349 68.4 87.3 9().4 9().S 89.0 3SfJ
4fJ f} fJ .fJ 335 f).f)276 58.6 73.1 75.1 74.8 73.1 ( J .f)348 ( J .f)345 61.2 Sf}.5 84.2 84.9 84.1 4 (J(J
5 (JrJ fJ ,(}274 f),()27fJ 48.1 63.2 66.f) 66.6 65.9 f)f)29 r) ( J '()337 51.3 71.o 75.4 76.9 76.9
Sf)r)
6fJr} fJ .r)233 , 271 41.1 56.9 6f).4 61.7 61.7 f),f)252 f) .f)338 44.8 65.2 7f).2 72.4 73.1
6f)r)
7Sf) f).f) 194 f).f)26 7 34.6 Sf) .7 54.8 56.6 57.2 O.(J 217 (J .f)333 38.9 59.5 64.9 67.6 68.8 7Sf)
\()f)f) ().fJ IS8 f) f)26f) 28.5 44.7 49.2 51.4 52.5 (J .fJ l86 f).f)325 33.7 54.2 59.9 62.9 64.S 1ooo
POWERSYSTEMUTILIZED: POWERSYSTEMCORRECTIONFACTOR
3 PHASE, 3 OR 4 WIRE PHASE TO Pi!!.SE 1()(J fJ
3 PHASE, 4 WIRE PHASE TO NEUTRAL fJ . 577
PHASE, 2 WIRE 1.155
PHASE, 3 WIRE PHASE TO PHASE 1.155
1 PHA~F.. 1 WTRE PHASE TO NEUTRAL fJ .577 Q
RESIST--CONDUCTOR RESISTANCE IN OHMSTO NEUTRALPER 1000 FT
REACT---INDUCTIVE REACTANCEIN OHMSTO NEUTRALPER 1000 FT
VOLTAGEDROP IN VOLTS PER mLLION (l()6) ANPERE FEET OF CIRCUIT
TABLE .LUES FOR
VOLTAGE DROP
600 VOLT CABLE
EXHI BI T 5.17.9
PARALLELED
THREE PHASE 60 HZ
NON-~~GNETIC DUCT ~GNETIC DUCT
P o hi E R F ACT 0 R P 0 hi E R F ACT 0 R
SIZE RESIST REACT roo % 9fJ7- s o 7- 7fJ7- 6f)7- RESIST REACT l(J fJ i. 9CJ7. 8fJ 7. 7f)i. 6fJ % SIZE
14 3.13 f).fJ 546 54io 493(J 44}() 39f)(J 337f) 3.13 o.f)683 54If) 494f) 443f) 39lf) 339() 14
12 1.97 ().()51J 34}() 312() 28f)f) 248fJ 21SfJ 1.97 f).fJ 64I J 4lf) 313(J 28If) 249() 2I7f) 12
If) 1.24 c).f)475 2150 197fJ 178f) 15BO 1370 1.24 f).fJ 594 2150 19B(J 179f) 159(J 139() If)
8 o 78f) o .c)481 I 35f) 125C) 1140 If)10 888 (J .780 f) .CJ 601 135f, 126f} 1I Sf) If, J O 9CJ5 8
6 f).4 9() f).(J 455 849 aoo 730 656 579 f).490 (J .f)569 85t) B(J9 742 67fJ 595 6
4 f). 3f)8 f).0433 533 513 473 43fJ 384 (J .30B O.(J 541 534 522 485 443 399 4
3 (J. 245 0.0423 424 414 384 351 316 f). 245 o.f)529 425 422 396 364 331 3
2 f).194 0.(J 412 335 333 312 287 26t) (J 194 C).0515 336 342 323
3(J()
275 2
1 f).153 0.0412 266 270 256 238 218 CJ.154 c) .0516 267 279 267 251 233 1
1If) 0.122 f).fJ 402 211 22f) 211 198 183 0.123 o.nso 2 213 229 222 211 198 1If)
2/fJ f).0971 fJ .f)394 169 181 176 167 156 (J .f)979 (j .f,492 17c) 1<)() 187 18()
171 u
3/f) f).(J772 o.f)385 134 149 147 141 134 O.()781 f) .fJ 48 I 136 158 158 154 148 s t
4If) O.f)614 f).f)377 }()7 124 124 121 116 f).f)625 (J .0472 J ()9
133 136 134 13f) 4/ (J
2Sf) f).f)522 f).f)383 91.f) I If) 112 1I1 If)7 f).f) 534 o .f)479 93.5 120 124 124 122 2YJ
s oo
f).()438 f).()372 76.7 96.5 99.4 99.2 97.2 ().fJ 452 f).f)465 79.5 ios III 112 III 3(J fJ
35f) ().f)378 ().o 366 66.4 86.8 90.5 91.2 9f).1 f).f)393 f).f)458 69.4 96.2 102 J ()4 104 3YJ
4fJ (J (J .f)335 fJ .f)363 59.f) 79.9 84.2 85.5 85.1 fJ .(J 352 f).f)454 62.4 89.6 96.1 98.9 99.5 4f)f)
5fJ f) f).0274 f).f)356 48.6 69.9 75.0 77.2 77.7 f).0294 f).f)44 5 52.6 80 .o 87.2 <)() 7 92 .1
Sf)()
6f)(J fJ .fJ 233 (J .fJ 357 41.7 63.7 69.5 72.4 73.6 fJ .f)255 fJ .(J446 46.1 74.2 82.f) 86.2 88.3 6fJ (J
7SfJ fJ .0194 (J .f)352 35.3 57.5 63.8 67.2 69.f) f).f)221 ().(J44(J 4().4 68.6 76.8 81.4 114.f) 7YJ
If)(J O (J .f)158 o ,o344 29.3 51.5 58.2 62.f) 64.2 f).0 19f) O.(J 430 35.4 63.3 71.8 76.6 79.5 1(Jr)()
(3/93)
5.18 - 1
Coordinateall thetraylocationswiththestructural department; early
intheprojectstructures canbedesignedtoaccommodatetherequired
trays, pipes, ducts,etc.
Beawareofmajorpipeandductroutingproblems. Wheninterferences
withtrayoccur,askquestionsandproposesolutions. Becooperativeto
get the best arrangement. Helpget locationsresolvedsothat all
drawingscanbereleasedforconstructionwhenscheduled. Urgeprocess
departmenttofinalizethelocationsofhatchways,hoists, largepipesas
soonaspossible.
Earlyintheproject,workwiththeotherdepartmentstoestablishtray
locations,especiallythroughcongestedareas. Allowfortheanticipated
worse-casetray requirements. Devisealternate routes around and
through congestedareas. Identify howtrays will be supported.
Periodically,routeprints ofthetraylocationdrawings(orsketches)to
all concerneddepartments.
Evaluatecabletrayrequirements(power,controlandinstrumentation)
early. Identifythe largeloadcenters(i.e. DCdrivemotorsonpaper
machines,pumpalleyinpulpmill, etc.)andlargedistributioncenters
(i.e, electrical equipmentrooms).
5.18.2 Initial Design. Locatingtray, pipe,steel,ductwork,etc.,istheresponsibility
of theentireprojectteam. Ourprojectsarecharacterizedbycongestedand
complicatedarrangementsthat arecontinuallybeingaddedto,reassessedand
revised. Thefollowingpointsareextremelyimportant:
Refer to project constructionspecificationand "CableTray - Technical
AssessmentandDesignGuidelines"- B-LineSystems.
NEC Article318
\. -~..
VE-1-1984 NEMA
5.18.1 Applicablestandards.
5.18 CABLE TRAY DESIGN
DEPARTMENT 302
APPROVED:
(3/93)
5.18- 2
P:\0302\guidehk2.dkh
.5 Maintainat least six(6) inchesclearancebetweentrays and other
equipment. Designingtowithin2inchesorlessisunrealistic.
.4 Periodicallyreviewthe adequacyof a planned cabletray system.
Computergeneratedtrayfill calculationsshouldbecarefullyevaluated;
takeintoaccountthosecablesnotyetenteredinthecomputer,lighting
feeders, control cablesnot yet documented,etc. Diameters of cables
varyfrommanufacturer tomanufacturer.
Wherethemediumvoltagecablesarearmored(TypeMC), lowvoltage
powerandcontrol cablescanbeinstalledinthesametray (Refer to
NECArticle318-6(:) exceptNo.2). Lowvoltagepower andcontrol
cables are often combined inthe same tray. Avoid putting
instrumentation cables (noisesensitive) in mediumvoltageor low
voltagepowercabletrays.
Mediumvoltage(15kVand5kV)
Lowvoltagepower(600voltmotorsandfeeders)
Instrumentation (4-20rnA analogsignals and 24VDC digital
signals)
.3 As ageneral rule, cabletraysystemsoftenhaveseparatetraysforthe
followingcabletypes:
.2 Thesiderailsofcabletray will be6inchesdeepand1%incheswide.
Thecabletray systemshall be designedsuch that there .will be
approximately30%spaceforfuturecables.
.1 Cabletraywill beNEMAClass16B,aluminum(6063-T6),laddertype,
30incheswiderungat 12inchesO.C.,andwillutilize24inchesradius
bendsexcept,whererequired,smallertraywidthsandlargerradii may
bespecified. Fiberglasstrays mayberequiredin someareas. See
Figure5.18-1fornomenclature. Tomaintaintherequiredminimum
bendingradius, large(500kcmil)mediumvoltagecableswill require
thirty-sixinchradiusfittings. Generalappearanceandsupportstability
canbeimprovedifall traysinahorizontal stackhavethesameradius
fittings(all thirty-sixinchradius, evenifonlyrequired foroneofthe
trays).
5.18.3 TrayLayouts
DEPARTMENT 302
APPROVED:
(3/93)
5.18- 3
.11 Designtraysystemsusingmanufacturer'sstandardtrayfittings. These
fittingsareoftenexpensiveandmaynotbereadilyavailable,butunless
directedotherwise, it is usuallybest toallowthe client and/orthe
contractortodecidewhentouselowerqualityfieldfabricatedfittings
inplaceof manufacturedfittings. Ingeneral,it iseconomicaltouse
meteredjointsforhorizontalbendslessthan30andvertical bendsless
than 60. Manufacturedadjustablefittingsmaybeusedinsteadof
meteredjointwithapprovalfromtheclient. Manyclientsdonotprefer
adjustablefittingsduetoweak.hingesfurnishedbysomevendors.
Limit the use of small trays to special dedicated cabling
applications,highlycongestedareas, andremoteareas(withfew
cables).
.10 Ingeneral, avoidusingsmall trays(six,twelve,eighteenincheswide)
fromelectrical equipment rooms and other electrical distribution
centers. Alwaysplanontwenty-four,thirtyorthirty-sixinchwidetrays
that canbeusedforfuturecables,field-routedcables,etc. Widetrays
requireabout the sameamount of spaceonsupport as small trays;
howeverwhensmall traysarefull,newtraysmustbeinstalled(which
isexpensiveandtakesmorespace).
.9 Minimizethe useof cablebarriers in trays. Barriers areusedto
separatecablesofdifferentvoltagewithinatraylevel(insteadofusing
multipletrays). Barriers aremoreeffectiveinsingletrays routedin
isolatedareas. Barriersincomplicatedtraysystemsareoftendifficult
toinstall (oftennotinstalled)andmakecableinstallationmoredifficult,
especiallyat trayintersections.
.8 Wherepowercablesdropoutofhorizontaltraysdownintoenclosures,
install traystwotothreefeet(minimum)abovetheenclosurestoensure
adequatecablebendingradii.
.7 Keepthevertical distancebetweenhorizontal trays at twelveinches
(minimum),if possible. Thisallowscablepullersworkaccessto the
lowertrays.
.6 Cabletraysareofteninstalledinaltematelocationsbythecontractor
duetoalackofmeansofsupport. Ensurethat meansofsupportare
available,especiallyincongestedareaswhererelocatingtrays would
certainlyleadtointerferenceswithpipes,ducts,steel,etc.
DEPARTMENT 302
APPROVED:
(3/93)
5.18- 4
.21 Trayopeningoftenmustbesealedagainstwaterandfirewherepassing
through the walls. Coordinatethe floor and wall openings with
architectural department.
.20 Providecoversfor thetrays wheresubjecttomechanical damageor
heavydust andwherethetrays passthroughthefloors. Thecables
shall bederatedaccordingly.
.19 Avoidtraysintersectingat 90angleswithout90fittings.
.18 Stacktraysrather thanrunningtwoormoreadjacenttraysatthesame
elevation. Trays at the sameelevationwill causeproblemswhen
intersectingwithothertrays.
.17 Selectthetraywidthgenerously.Itisofteneconomicaltocontinuewith
thesamewidthofthetrayrather thanreducingtonarrowertraysusing
reducingfittings.
.16 Provideanaccessspaceof2ft-6inches(minimum)ononesideofthe
tray, wheneverpossible.
.15 Identifyall trayfittingsusingthesymbolsshownonthelegendsheet.
Preparedetailstoclarify thetrayinstallationwherenecessary.
indicatetheelevationofthecabletraysusingbottomoftray as
thereferencepoint.
dimensionfromthecenterlineofthetraytothecenterlineofthe
nearest buildingcolumnorwall.
.14 Locatethecabletraysonpowerplansusingthefollowing:
.13 Allcabletrayswillbeassignedatraynumber,SeeSection5.19fortray
numberingsystem.
.12 Avoidrouting trays alongthetopof steamlines. Thesepipes require
substantial support systems and hangers. Steamlines get very hot.
They often.moveand can leak steamat flanged connections. Steam
lines are also insulated which means they are actually bigger than
.shownonpip~gplandrawing.
DEPARTMENT302
APPROVED:
(3/93)
5.18- 5
Note that experience with stainless steel tray in most
environmentsisstill limited.
.2 Stainlesssteel tray ismoreexpensiveandharder to workthan most
other traytypesbut mayofferthebest longterminstallation.
Aluminumtrayswillbeusedinall theotherareasandinMCCrooms
fortheaboveareas.
Digesterareawherewhiteliquorisused.
Demineralizedwater system- wherereceivedintheacid/caustic
areas.
Causticizing- Greenliquor,whiteliquorandslaker
Limekilnarea
Chemicalpreparation
Chlorinedioxideplant
Bleachplant
Recoveryboileraroundsalt cakesystemsanddissolvingtank
Fiberglassorgalvanizedsteel traysarerecommendedinthefollowing
areas:
.1 Corrosiveareas (i.e. evaporators, limekilns, etc.) usually require
corrosionresistant cabletrays. Fiberglasstrays areusuallyspecified.
Theclientmaybeconsultedforhisexperiencewithdifferenttypetrays
indifferentenvironments.
5.18.4 CorrosiveAreas
.23 Notrayswill penetratetheceilingoftheelectricalroomunlesstheroom
aboveisalsoanelectricalroom.
.22 Cabletrays leavingtheelectrical roomsshouldbedroppedinelevation
by6inches, immediately outsidetheelectrical room. This helpsprevent
water or anyother liquid, drippingoncables, fromgettingintothe
electrical rooms.
DEPARTMENT 302
ELECTRICALDESIGNGllDE
APPROVED:
(3/93)
5.18- 6
Nonmetallic
Rob-Roy
Metallic
B-LineSystems
M-P/Husky
P-WSouthern, Inc.
5.18.6 Vendors:
Specifyagroundcabletobeinstalledfor all nonmetallictrays.
Someclientsprefer agroundcablerunwiththeoutsidetray rail
orinsidethetray. Bondingjumpers and/orstraps maybeusedfor
metallictrays.
.1 All tray systems must begrounded. Howthe tray systemis to be
groundedis usually describedinthe constructions specificationsand
constructiondetails. Theactual groundconnectionsaredeterminedby
thecontractor inthefield.
5.18.5 Grounding
DEPARTMENT 302
ELECTRICAL DESIGN GllDE
APPROVED:
5. 18 - 7
12. Vertical Tee. VentilatedTroughType
13. Left Hand Reducer, Ladder Type
14. BoxConnector
15. Barrier Strip
16. SolidFlangedTray Cover
17. CableChannel, Non-Ventilated
18. CableChannel. 90Vertical
1. Ladder Cable Tray
2. Ventilated Trough CableTray
3. Splice Plates
4. 90 Horizontal Bend,
Ladder Type
5. 45 Horizontal Bend,
Ladder-Type
6. Horizontal Tee. Ladder Type
Nomenclature
7. Horizontal Cross, Ladder Type
8. 90Vertical OutsideBend.
Ladder Type
9. 45 Vertical OutsideBend,
Ladder Type
10. 30Vertical OutsideBend,
Ladder Type
11. VBS-2Vertical BendSegment
Typical
CableTrays and
CableTray
Components
TRAY SYSTEM - NOMENCLATURE
FIGURE 5.18.1
DEPARTMENT 302
APPROVED:
(3/93)
5.19- 1
(SEEATTACHEDSKETCH
onPage5.19-2)
Whenatray changesdirectionorjoinsanother tray, thenumber sequence
shouldchange. Whenassigningtray identification,thealphabeticcall-outs
shouldchangefromfloortofloorinanarea. Whenatrayriser joinstwo(2)
trays, it shouldbeassignedtheletter ofeachtraywithanumerical sequence
following.
19-A1 5kV- (Area19,First Tray, sequential number)
TrayVoltage
18-C2- (Area18,ThirdTray,sequential number)
Example:
Eachcabletrayshouldhaveanalphanumericidentificationconsistingofthe
mill areanumber,analphabeticcall-out(exclude"I"and"0"),andasequential
numerical suffix. Whenatray crossesanareaboundary,theareanumber
shouldalsochange.
Itis verydifficultto useonesystemfor numberingcabletrays becauseit
varies fromprojectto project. Consulttheclient for thetray numbering
system-usedat the mill. Ifthere arenopreferences,then the following
numberingsystemmaybeusedwithclient'sapproval.
5.19 CABLETRAYNUMBERINGSYSTEM
DEPARTMENT 302
APPROVED:
5.19- 2 .dkh P,\0302\
..
'___-TRA'1' NAM
A,B,C.,D ETC
"---Af\E.A. t-JUMB~R
L E G E N D
,q -Ai
L S E: O < .. r-J~
CABL E TRAY NUMBERING S YS TEM
DEPARTMENT 302
EL ECTRICAL DES IGN GUIDE
APPRO VED:
(3/93)
5.20- 1
- Thisgroupgivesmoredetails about thetypeof
cable. Inthe example, "CI" represents control
number one. Ifthere is a secondpushbutton,
thenit wouldberepresentedbyftC2".
Itmayalsorepresent theinstrument tagnumber
wherethecableends.
FUNCTIONGROUP
DESTINATIONGROUP - Thegroupofcharactersrepresentstheequipment
number ofthecabledestination. Intheexample
it represents themotor equipment number.
Itmayalsorepresent theinstrument tagnumber
fromwherethecableoriginates.
- Thefirst groupof characters beforethefirst ft_"
(dash) represents the equipment number of the
equipment fromwherethecableoriginates. In
theexampleit represents theMCCnumber.
SOURCEGROUP
SOURCEGROUP
DESTINATIONGROUP
FUNCTIONGROUP
CI
T
19E375R
I
19E501Q
Example:
5.20.2 Each electrical and instrumentation cable or conduit will have a unique
alphanumericidentification. It ismadeupofthreemaingroupsseparatedby
"_"(dash).
5.20.1 Thefollowingcable/conduit numbering systemshall beused unless otherwise
requested by the client. In such case, the client's cable/conduit numbering
system shall bereviewed with Department Manager and Design Automation
Coordinator.
5.20 CABLE ANDCONDUIT NUMBERING SYSTEM
DEPARTMENT 302
APPROVED:
(3/93)
5.20- 2
Addaprefix 'C' tothe cablenumber toidentify theconduit that carries acable.
In caseof multiple cables inaconduit, use the lowest cablenumber.
Fl
=
Feeder CableNo.1
F2
=
Feeder CableNo. 2
F3
=
Feeder CableNo. 3
Ml
=
Motor Feeder CableNo. 1
M2
=
Motor Feeder CableNo.2 (parallel cable)
HI
=
Motor SpaceHeater Cable
Cl
=
Control CableNo. 1
C2
=
Control CableNo.2
C3
=
Control CableNo. 3
C4
=
Control CableNo.4
C5
=
Control CableNo. 5
SI
=
Signal CableNo.1
S2
=
Signal CableNo. 2
S3
=
Signal CableNo.3
5.20.3 Conduit Numbering
Thefollowingmust beused onthis project:
DEPARTMENT 302
APPROVED:
C A B L E N U M B E R I N G S Y S T E M
E XAMP LE :
MOTOR NUMBE R 19E 351R
MCC NUMBE R 19E 5010
P LC CAB INE T NO. 19E 300Q
DCS CAB I NE T NO. 19E 4000
LOCAL
'--------; E ME RGE NCY
S T OP P B
DCS
CABINE T
19E 400Q
19E 5010-19E 4000-51 ----<D CD------ 19E 50IQ-19E 351R -C1
FIE LD
INTE RLOCK
LOCAL
~ P USHBUTTON
STAT ION
<D-- 1gE 300Q- 1'1E 351 R - C 1
I.. P LC
CABINE T
r-- 19E 300Q
MOTOR
19E 351R
1'1E 50 1Q- 19E 351R- M ----<::D
CD-----19E 50lQ-1gE 351R -Cl
MCC
1gE 50 1Q
COMP o NO. A l
-
,---- 19E 50 lQ- 19E 300Q-C 1
(3/93)
5.21- 1
.12 Donotinstall aluminumincausticareas.
.11 Dimensionall conduitruns, 3"andlarger,fromstructure.
.10 Don'tput aluminumconduitundergroundorembeddedinconcrete.
.9 Tielongdropsof small sizeconduittogetherorotherwisesupportto
giverigidityandimproveappearance.
.8 Considerusingaluminumconduit(abovegrade)andsizegenerously.
.7 Usesteel orPVCforundergroundductbankconduit.
.6 Leavespares(20%)inundergroundductbanks.
.5 Considerlocating"chases"throughfloorslabsaroundperipheryofroom
forconduitrisers. Leaveopenduringconstruction,groutwithcement
later ifsealingis required. (Coordinatelocationswith Structural
Department.)
.4 Keepconduitoutfromunder groundfloorslabifat all possible.
.3 ShowwidthanddepthofconduitbanksO:Q drawingsforcoordination
withothercrafts.
.2 Don'tdetail supportsondrawingsexceptinspecial caseswherethe
contractorcouldnotbeexpectedtodoanadequatedesign. Docover
conduitsupportsinspecifications.
.1 Runconduitintosideorbottomofmotorboxesforsmall motorsand
considersideentryfromtheendoppositetocouplingforlargemotors.
Support conduitindependentlyof motor. Useamplelengthof flex
whereslide-baseisinvolved.
5.21.1 General
5.21 CONDUITSYSTEMDESIGN
DEPARTMENT302
APPROVED:
(3/93)
5.21- 2
Digester area where whiteliquor isused
Digester
Demineralized water system- wherereceivedinthe acid/caustic
areas
.24 PVCcoatedsteel conduit andfittings will beusedinthefollowingareas.
.23 Donot run conduit through theceilingoftheelectrical room, unless the
roomabovethe electrical roomis also an electrical roomor acontrol
room.
.22 Coordinate conduit spacecarefully withpiping, HVACandother crafts,
reserve "alley-ways" and spaceunder steel ifpossible. Beespecially
careful with underground duct banks. Make profile drawings if
necessary for accurate coordination. Theunderground drawing must
providean accurate record for future use.
.21 Avoidusing aluminum fittings with steel conduit.
.20 Don't run a ground lead through steel conduit except with phase
conductors. (Highimpedance.)
.19 Don't run asingleconductor alone, through steel conduit. (Induction
heating andvoltagedrop.)
.18 For motor connections use liquid-tight flexiblemetal conduit and flex
connectors that are approved for grounding. (Hi" and belowonly -
external bondingrequired inlarger sizes.)
.17 Avoidconduit penetrations through roof deckifpossible.
.16 Make sure plastic conduit has adequate temperature rating to match
rating of conductor insulation.
.15 Be very generous in sizing underground duct conduit. Usually 2"
minimum.
.14 Use steel conduit to protect noise-sensitive signal circuits against
electro-magnetic interferences .
.13 Showbydetail ornotehowtoseal conduit openings through walls and
floor.
DEPARTMENT 302
ELECTRICALDESIGN GUIDE
APPROVED:
(3/93)
5.21- 3
Causticizing - Greenliquor, whiteliquor and slaker
Limekiln area
Chemical preparation
Chlorinedioxideplant
DEPARTMENT 302
APPROVED:
CK.
BY DR. DATE CHNG CHNG BY REV.
OF SHEET
APP
DATE
PROJ . NO. PROJ ECT NAME
.
SUBJ ECT:
I I
""...imvtn
I I
mi",tn"",
f, Itvlt.i ..... 11
1"'9'" welll"' per
,h. dio",.f... thick ... SI (1 .. '1 100Ie.'
~ .!77 .040 10 2J
III .706 .040 10 2!.5
:y.
.921 .0~6 10 "J .5
I 1.163 .OS~ 10 6.1
l'h 1.510 .061 10 95
I VI 1.7'0 .061 10 uc
2 2.197 .061 10
"0
.. "-'- ....... 1
'-"."'1 ::I :\4'
O.D.: :1:.005
__ n""ck ...... ,
+1I~
.
(A merican Std. SpeciiicDlions)
dimensions end weights of electricel
metallic tubing, ZInc coated
.
conduit slip hoIe (k ncck o ut ]
dimensions
",In_ eli.",.
I r
,.,.i,,_ tU.... ,
hac" 1.1
tilo hot. trod .. 11' ,II .. 10..1.
'I I ''hi 2,/, j
y,
lI .
:J 3.
;t.
I ',."
J '/r i \I.
I
1".4.
i
i~
I V.
I /'I l:
I \/,
, S $';'"
2 2V,
6 6',4
dimensions end weights of
r i9 id s teeI conduit
(!mertcon S Id . Specificalionl)
""1",'"",,,..,
w"ie"" .t
I,,,d. 1.0. 0.0. waH I .~~'h
10""I I
...,.,.d,
,I t" '''ue... ....u"'."'. l.",.h. per l"C~
"_ I l'
cOllpling _ I t~
inCh'" inch., (nch...
I
fl. I ftl. ,.",,,J lltl
~
eneck. J
p.u"cts
'/.
I
.J 6.1
I
.S AO .08!
I :
II \/, J U
1:1 !
lJ i .~9J .67:! .091 II y, 51.5 18
\I,
I
.612 .8~O .109 9 11 \<: 79.0
1"
I;'
.s,. 1.050 .1) 3 9 II\<: 105.0 H
)
I.OJ 9 I.J 15 .133 9 I I 15J .0 Il'h
I 'I. ueo 1.660 .1'0 9 11 201.0 11 'j,
llll 1.610 1.900 .1 ~5 9 11 2'9.0 11 ,/,
:2 2.067 2.375 .15' 9 11 33.0 11'/,
2Y, 2.~69 2.875 .203 9 IDY, 527.0 8
J 3.068 3.S00 .21'6 9 IDYl 690.0 a
J V, 3.5'8 A .OOO .226 9 10'~ 831.0 a
. 026 4.500 .237 9 10~ 9;:2.0 a

.5 5.0'7 5.563 .258 9 10 13U.0 8
6 6.065 6.625 .250 9 10 1770.0 a
""
""
t.'_."c.,:
,
I .... fft: = -'h. U"ch"41,, ".c ..... c... ~''''.J
'"
0.0.: +I ,t"'..,. _ I ,:" t_ ,....l'!i' .... ,,........aJ ,s....
I
t~ I., ,J u 7"'.h4..,.... .h
'" UJ
weli th. C'.".... I -llY:t,_
(/l
"IoIOHI-EA IT!IU' eON.U~TA HTS, 'HC, ~,o. 107; 12.8, A TI..A HTA ,QEO"Q'" .u,S.A . 30301,404-310-3200
,
._-e)-'-
m
I
CONe
. . ! . I ~ \
1 \ ~ lt~
2
'2. \ I !~ l
4 ~ 5\ 2E
?. L
'L 3 j j?_
I
I~ I\ ~ \ \ ~ I L~ ~ j 2:~Z ~ 1 2 i
3
3:~13~
-
'2
-
3
IS
3 I IS I :. 1 5
2~
L~
ji
-,
~ ~
\ .:i ~i(., I' 2. I G 2_ ~ 3\ ~
4- 5 4-
\ r
\ 3
\ \ ~ J 2_ ~ l~~
2~
2. \ 1~1311~!3~ 13~
31 5
\ ~ Ie,
l rL/ 0
?>
?_ ~ j ~~ ~! 1 3: , , 1 3 / 5(a I~ ~ I~ ~41~ 2. \ ~
I~
e
2.\ ~ 2~/ 2~ / 2 i/ 3 I ~G ;
32l
3!1
4-141~
2~ '
I~ lea
1
2. 1- 1 2?.
1 31
' f 3
3~13~
A -
51 5
'2. I 8
'2. iC, } leo 3iC,
41 ~ 4s
I
'2.~
' [ 2
2.,/ 11 s31
3~
.1.I A1.
4~4 i s3iG l~ iG ~
~ . 4
3 3
' ) . :_ 1 35 / 3~ 13\ 1
414~14~
.1.\ 3
5~
..J 81 R o iG, ! ' "
. \ ~
3~
32-
"7
3~ 13~
4
A.; 14941.?
5 i 51:
J~
lCP , liZ, \ c, . I~
4
32. 1 3 !
3:~14~4&
LiZ 47 . 5. !-
51 ~ 1 5~ S f A
'S 8 S
S UBJ ECT:
Mi ni mum spaci ng of condui t ent er i ng pul l boxes.
PR OJ ECT NA ME
PR OJ . NO.
.
DA TE CHNG BY DA TE CHNG BY DR. SHEET OF
R EV.
CK.
A PP
Ut:. \ :) !\ ..:l I" ! v!!" ' \ ! . . . . !,.,I 1"'\ n1..1
.I WQN.-! .... TlAH COH.UI ..T...NTI . I HC. ".0. lOX 121 ..... TI .....HT.... OEORQ' s: U....... 30:101. 40"-:110-1200
I
C
I
1._ RADIUS ElEND SECTOR, CEI-iTRE PIN
~G
F TO C("TRE ?IPE.
;
B _ L.ENGTH BENT END PIPE ABOVE
.....;...--~~
RUN OF PIPE.
'~
C. L.EN(;TH REOUIREO ON Rll"l FROIJ
~ \\
CEIlT ENO TO 1'I0f11<1.I;'ClurlE.
D_ L.HIGTH SHOVED i'HH::J UC;H COLLAR
' 1 . ... TOPREY ENT ru:.T1''HrlG THREAOS .
II)
E. t..ENGTH REOUIRED DeFORE DE/IO TO
":'
I
COLLAR e. FO~L\ OF $ECTCP ..
-tt
' "
F. SIfORTEST POSSIRLE: eCND THAT
-1 -
CJ l.N BE MAOE(BOlon (C.G).
OJ
G - L.ENGTH HEOUtRCO FOR BENDER
SIIOE TO IIOT FLATTEN TtIRE.:.DS
.
I
IL tNGTlU!:!.Qf).
2
H- LENGTH SUBTR:'CTEO FROM 9' c
TO GET lENGTH STRAIGHT PIPE
REQUIRED.
DIMENSIClNSIN IfJ CH;S
SIZE A
I
8
I
c
I
0 E F G H
,'/4
8
I
1 5 17 2. 4 1 3 4
I
5
I' /Z 10
17'/2
I
191/2 2
I
4 1/2
151/2
I
4 6'/4
2. 12 21 22 2 53/4 19
I
3
71/2
2'/2 183/4
30 '/2
I
31'/2 2.
I
81/4 28'/2
!
3
!
111/2
3 24'/2 33'/2 2 5'/4
I
31 ';2
I
3' /Z
30'/2
I
2
I I
I
36'/2
I I
.'
,1/4
4
42
2 40
-
SUBJECT: STEEL CONDUIT BENDING DATA
PROJ ECT NAME PROJ . NO.
- .
wATE CHNG BY DATE CHNG BY DR. SHEET OF REV.
CK.
API'
..
' " I
' "
,
' "' OJ
'J')
DESIGN ~'l ANDARD
I,,,,O,,,- .. IT,,,,, CO".UI..T.."'TI, 'He. ~.O. lOX UI., "T~"'HT"', GEORGIA. v....... '0'01, 40"-'70-1200
APP.
CK.
SHEET
REV.
DR. DATE CHNG BY DATE CHNG BY OF
PROJ . NO.
PROJ ECT NAME
STEEL CONDUIT ELBOVv' DATA
(MANUFACTURED) SUBJECT:
30
n
,.--f:''''
I'_ _ '_ _ _ _ '--'~ ,~ :
J ~ \--:J
i &_ l
I c 1
24
6
5
4 16
11/2 81/4 17 1b2 121/2 41/4
2 9 1/2 8 5/16 I 5 5 1/2
c 8 o SIZE
DIME.NSION S IN INCHE.S
" "
" " I
N
I
<" >
UJ
r.t)
Ut:~ !\.jN o t f-\!'lUf-\ru..J
.I .. o".-E ....TEIIN CONaULT..NTII. INC. ~ .O OX 12.'....n.s: NT... (lEORQ'''. U....... :sQ~QI. 404-310-~ 200
( 3 / 9 3 )
5.21- 8
NOTES: 1. Number wiresbasedon20%fill (maximumallowedbyNEC).
2. Amaximumof30current carryingconductorscanbeincludedwithout de-rating. Do
not includecontrol or signal wire inthis count. 20%fill isonlylimitation oncontrol
andsignal wire.
3. Morethan 30current carrying conductors can beincludedifArticle310de-rating
factors areapplied.
* WithJacket, otherwisefill sameasfor THW.
** 20%of Cross-SectionArea
WIREWAYSIZEANDMAXIMUMNO. WIRES
WIRE WIREAREA
SIZE (SQ.IN.)
2;t2X 2;t2 4X4 6X6 8X8
1~SQ.IN.** 3.2SQ.IN.** 7.2SQ.IN.** 12.8SQ.IN.
RHH& RHH& RHH& RHH& RHH&
TRW RHW* TRW RHW* RHW RHW* TRW RHW* TRW RHW*
14 .0206 .0237 60 38 155 97 349 220 621 391
12 .0251 .0384 49 32 127 93 286 187 509 333
10 .0311 .0460 40 27 102 69 231 156 411 278
8 .0598 .0854 20 14 53 37 120 84 214 149
6 .0819 .1238 15 10 39 25 87 58 156 103
4 .1087 .1605 11 7 29 19 66 44 117 79
2 .1473 .2067 8 6 21 15 48 34 87 61
1 .2027 .2715 6 4 15 11 35 26 63 47
110 .2367 .3107 5 4 13 10 30 23 54 41
210 .2781 .3578 4 3 11 8 25 20 46 35
3/0 .3288 .4151 3 3 9 7 21 17 38 30
4/0 .3904 .4840 3 2 8 6 18 14 32 26
250 .4877 .5917 2 2 6 5 14 12 26 21
350 .6291 .7620 1 1 5 4 11 9 20 16
500 .8316 .9834 1 1 3 3 8 7 15 13
WIREWAY ALLOWABLE FILL
DEPARTMENT 302
APPROVED:
(3/93)
5.22- 1
Joslyn
Lapp
Cooper
Kerney
Delta-Star
Anderson (Square D)
USeD Power Eq.
Southern States
5.22.3 Vendors:
Guyand messenger cables should be316stainless steel incorrosive areas.
NOTE:
.5 Miscellaneous polelinehardware will beof steel, hot dippedgalvanized
after fabrication, and shall be of Oliver Iron and Steel Corporation,
JoslynManufacturing andSupplyCompany. Boltswill be5/8"diameter
and of the length required for the application involved.
.4 Anchors will, unless otherwise noted, have aholding power of at least
10,000lbs. Preferably, they will be8-wayexpanding type, and will be
coated with asphalt paint to protect themagainst corrosion. Anchor
rods will be5/8"X 8' thimbleye type.
.3 Guyandmessenger cablewill be7-strand aluminumcoveredsteel cable.
The cable will be alumoweld type "M" strand as manufactured by
CopperweldSteel Company. Guyguards shall beJoslyn No. J1618.
.2 Woodcross armwill bestraight grainfir or pine surfaced onall four
sides. Thecrossarmswill betreated withcreosoteorpentachlorophenol
or bothand will beminimum3%"X 4%"incross section.
.1 Poles will besouthern yellowpine, creosotetreated toretention of 10
lbs. per cubicfoot. SeeTable5.22.2-1forpoleclassifications.
5.22.2 PoleLine Material
5.22.1 Sag andtension for the cables will bedesigned using the available software.
Information necessary torun the softwareis shownonTable5.22-1.
5.22 POLE LINE
DEPARTMENT 302
APPROVED:
(3/93)
5.22- 2
COMMENTS: (if anyrestrictions fortension or sagrequired):
WEATHERCONDITION:
Seeattached sheet for ICE, WINDandTEMPERATUREconditions
(Ref.National Electrical Safety Code: ANSI C2Article250)
9. Icecondition:
10. Windpressure:
Sizeof cable(e.g. 3/c #12):
Conductor material (e.g. Copper,Aluminum):
Cablediameter - Outside(ininches):
Weight ofcable(lbsper foot):
Anymessenger wires (YIN):
If yes, What istheSIZE ; WEIGHT (#per ft)
MATERIAL:
MODULESOF ELASTICITY: _
CABLE:
4.
5.
6.
7 .
8.
DESIGNDATA
SUPPORT:
1. Span Designation (e.g. POLE IA'TO IB' ):
2. Span infeet:
3. Arethesupports at sameelevations (YIN):
Ifnot, what isthedifferenceinheight
betweenthetwosupports infeet:
Client's Name:
Project Number:
User's Name:
Date:
Program: SAG.JMP
Youneed the following information to runtheSagandTensioncalculationprogram.
SAGAND TENSION CALCULATIONS
TABLE 5.22-1
DEPARTMENT 302
APPROVED:
Fig 250(
General {~a(lIilg Map or United Stales with Respect
tol.o"dlng of Overhead Llnes
pressure ill lI,f.'fl ~ = O.Of):lfili ("",'Ih ) ~
pressure ill pusculs = D.HI:l (1''''1.)2
Tallie 250 2 lists t lu: couverslous of vdoril ics I u pressures
(or typical wind speeds us culculat cd hy I he Iurruulas listed.
above.
H no portion ,,( tlu: struct uru or its supported facilities
c~ccc,b till fL (HI Ill) ahove Ilrolllld or Willer level. the provi-
stuns IIf Ihis rille arc 1I0l requirerl.
Fill :lfiO2 to; a wind lIlap of tile l'IIIIi iJ .:llous lluit erl SI ales
aud Atasku reproduced from ANS' A5fU-lllH2 IliJ . For
lIawaii and I'uert o ltlco, the basic wind speeds arc H(I ml/h
and U5lIlifh, respectively.
NO~'E: Willli velocity usually Inert-uses with hcit;:hl; lhuc-fme, ~X.
pcrteuce may show that the wiml prcssuro's specified herein need to
be further illne;l!>ctl.
25011
Gcucr! LoadillY U('(jllin:'lIclI/s
25VC
2!iti
c.
B.
General Loading Requlrerneuts aud Maps
General
l. It is necessary to assume the loadilllt~ which may he
cxpeut etl to occur on a line becuuse o( wind and ice dur-
jll~ all seasons o( the year. These weather loadings shall
he the values or loading rqsulung from the applicatlon of
ltules ~()onor 25OC. Where both rules apply, the requlred
loallil1tJ shull be the onethal Which, when cl)mhincll wilh
the appropriate overload capacity (actors, has the greater
effect on strength requirements' ..
:l. Where construction Of maintenance Iliad:; exceed those
illlllllsed hy Rille 260A l , which ruuy occur IIIOfe Ire-
qucutly in lighlloadillg at cas, the ussumctl loadlugs shall
be increased accordingly.
3. Itis recognized that loading_<; nctuully experienced in cer-
tain areas in each of the Illading districts may he greater,
or in some cases, may he less thun those specified in
these rules. In the absence of a detailed loading analysis,
110 reduction in the loadings specified therein shall be
made without the approval uf the adrulnistrutive authority,
Combined Ice and Wind Loading
Three gener al degrees of 10allhlJ : due 10 weal her ronditlons
are recognized and are desiguuted as heavy, medium, and
light loading. Figure 2501 shows the dtstrtcts ill the stales in
which these loadings are nurmahy applicable.
NOTE: The '(Kalilies IUecI;&SSilicd In the difTcrcnl luadlng dlstrlcts
acconlillg 10 the relative ,Imultlmeous prevalence oCwilld velocity
and Ihklu,c" or Ice which accumulates 011 wires. I.ight loaolllll: l"
for places where link,If any, Ice accumutarcs 00 wires.
Table 260( shows the radial thlekness uf icc arul the wind
pr easures to be used ill calculuting londlngs. Ice Is assumed
to weigh 67 pounds per cubic (out (U13 kg/m"),
Extreme Wind Loading
If any portion or a structure or its supporll'd fadlitie.s
exceeds nort (18 III) above ground or water level, th~ appli-
cable horizontal wind speed of Fig U>O2, as determluerl by
the Iincar interpolation. shall be userl to calcullllc.lwrizuJ ltal
wind pressures. These pressures shall he IIpphed to .'he
cut ire structure and supported fad1ilies without ice loal'IIIg.
The following formulas shall be used 10 calculute willll preu-
sur cs 011 cylindrtcul surfaces:
250.
A.
Section 25. loading for Grades n,C, anti D
250C
Over/Willi UII~ 250
Willil Spccl!
Wind I'resxurc
(milt.) (ln/s) (lh/(L~)
(kl'a)
70
31 1:1 0,60
80 36 In 0.78
00 ,.010 21 1.00
100 45 213 1.23
110 49 : .11 US
Table 2502 Hortzout al Willd Pressures
on Cylindrical Surfaces
Hadial thickness ur
kc (in)
0.50 0.25
0 0
(mm)
12.5 6,5 0
0
llor izuntnl wind
pressure
(Ius per sq ft)
4 9 Sec Fill 2502
(f~) " , 1~0 1!)0
..30
Temperature (0F)
0 ~15 +30 +60
, (0C)
-20 -10 -1 ~16 I .
Mediulll l Ieav y
Eltlremt Wind
Loadin"
(For use with
Hule 25OC)
Loading Dtstr ict s
(For use wilh
Hull! 25Utl)
Table 2501 Icc, Wind and Tcmllcratu~
250C
2~OU
250(.'
DIMENSIONS. WEIGHTS. AND DEPTH OF' SETTING
5_22 - 5
',dkh
CLASS I 2 3 4 ~ e 7
MINIMUM TOP C1RCUMFERENCE(lN 27 2~ 23 I 21 l S I 17 15
MINIMUM TOP DIAMETER (IN) 8.I!! 8.0 7.3 S.7 6.0 S4 4.&
LENGTH
GROUND DEPTH OF
MINIMUM CIRCUMFERENCE
OF
LIN~
SETTING POLE
DISTANCE
AT SIX FEET FROM BUTT
POLE FROM BUTT

eFT) eFTI SOIL ROCK
(I N)
30 S-V2 S'-S- 3'- 6- 3e.5 34.0 32,0 2s.s 27.5 25.0 23 !>
3.5 6 S'-O" 4'- 0" 39.0 3d!> 34.0 31.5 2".0 27,0 2.5.0
40 6 6'-0" 04'.. 0" 41,0 36..5 35,0 33..5 .:31.0 2B,!>
4S 6-1/2 S '-6- 4'-e- 43.0 40.5 i315 35.0 32.5
50 7 7"0- 4'-5-
45.0 42.0 I 3"9.0 3e.5 I
55 7 - i , - z 7'-~-
I
5'- b- 4~5 43..5! 40.5 .38.0
60 8 8'-0' 5'-0" 4aO 4.5.0 4z..o 3;.0
65 e-Y2 S '-6- 5'-6" 4;.5 46..5 4.3.5 40.5
1
70 9 9'-0" 6'-0- 51,0 48.0' 4.5,0 415
75 9-VZ 9'-6~ S '-!-
52..5 4Q.O 46.0
so 10
I 54.0 SCl.5 47,0
I
8.5 10-VZ 'S~O 51.5 48.0
1 I
90 II . 55,0 S3,0 49,0
95 II I S 7.0 54.0 50.0
I
100 II 58,S 5.5.0 51,0
~DEPTH FOR S~TTrNG POLES
ON CORNER, ANGLE~ OR
ESTIMATED WEIGHTS
HEAVY DEAD ENOS SHOULD
BASED ON 12LB, TREATME NT BE INCREASEDBY AT LEAST
SIN.
30 113&2 I I S i 995 &47 713 !l94
35 leg2 14.50 1247 1084 931 eDI
40
I
! 203!J . 1752 ISIS [317 1l4.Q
45
I I I
12400 20&04 1797 tsec 137&
50
I
2792 2391 2079 1822
55
I
j 32321 2.772 2.37&1 I 1 I
60
I I 40&& 3467 295V I
I!5S
I
-
4730 3;37 3316 I I I
70
.'
I 15443 44S .5 3704
75 '
L
1&124 4~0 4131
I
I
&0 6912 ~~ 4~?;
I
!S 777'& &205 sees
90 &791 6;17 3573
95 9a!>O 76-46 &02&
POLE CLAS S I FI CATI ON
TABLE 5.22.2-1
DEPARTMENT 302
ELECTRI CAL DES I GN GUI DE
APPROVED:
(3/93)
DEPARTMENT 302
APPROVED:
5.23- 1
(Later)
5.23 UNDERGROUND CABLES AND DUCTS
ti\
%
'c !J
~
~'iil
~~
~~ .'
\ g~
~t~
" ' "t
~~~
- <\I
~
At i l
\!)
(3/93)
5.25- 1
5.25.5 Seetypical wiringdiagrams5.25.5aand5.25.5b.
5.25.4 Route weldingpower supply circuit(s) fromthe Mec (or panelboard) to
junctionboxeslocatednear theindividual weldingoutlets. Thetapconductors
fromthejunctionboxestothelocalbreakerscanonlybetwenty-fivefeetlong
(max) perNECArticle240-21, exceptionNo.3.
5.25.3 60Areceptaclesaremostoftenspecified(100Aareavailable). Thebreaker (or
fuses) canbeincorporatedintheweldingreceptacleassemblyenclosure(for
example, Crouse-HindsModel NBR). This corrosionresistant assemblyis
expensivebutisextremelydurableandcansaveinstallationtimeandexpense.
5.25.2 Locate weldingreceptacles near high maintenance areas (usually onoutside
wall columns). Clients will often want to approve receptacle locations and
confirmoutlet ratings.
5.25.1 Reference: NEC Article 630
NEe Article240-21, Exception No.3
5.25 WELDING OUTLETS
DEPARTMENT 302
APPROVED:
1 . CHE CK MAXI MUM AVAL ABL E S HORT - CI RCUI T CURRE NT S
AT E ACH WE L DI NG OUT L E T . COMP ARE WI T H CI RCUI T
BRE AKE R I NT E RRUP T I NG RAT I NG.
2 . CI RCUI T AMP ACI T I E S ARE BAS E D ON NE C ART I CL E
6 3 0 - 1 1 t~ AND ( b l F OR RE CE P T ACL E S WI T H A
2 0 P E RCE NT , OR L E S S , DUT Y CY CL E .
NOTE S :
NUMBE R OF F E E DE R BRE AKE R F E E DE R
RE CE P T ACL E S
RAT I NGS ( AMP ) CABL E S I ZE
ON CKT .
[ AJ [ BJ
T RI P F RAME
2 70 150
1 1 4
3 100 150
- 2
4 1 2 5 2 2 5
1/0
5 1 50 2 2 5
2 / 0
S P L I CE CONNE CT ION---
I N J UNCT ION BOX
t T Y P . )
,.-----~- 3-1/C 1 1 4 , 1 1 lOG. I ' C.
MAX [ MUM L E NGT H 25FT.
(TY P. )
3/C IAC F E E DE R ---<D
( S E E [ B) BE L OW)
______________ J
~- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~~, ~w~~~~
480 VOL T BUS I N MCC
I
3 P OL E
)
F E E DE R BRE AKE R
( S E E [ AJ BE L OW)
GROUND BUS
, - - - - - - - - - - - - - - - - - - - - - - - - - - - - - '
J
E XHI BI T 5. 2 5. 50
6 0 A W E L D I N G O U T L E T S W I T H
C I R C U I T B R E A K E R F E E D
~- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~~, ~w~~~~
1. CHE CK MAXI MUM AVAL ABL E S HORT - CI RCUI T CURRE NT S
AT E ACH WE L DI NG OUT L E T . COMP ARE WI T H CI RCUI T
BRE AKE R I NT E RRUP T I NG RAT I NG.
2 . CI RCUI T AMP ACI T I E S ARE BAS E D ON NE C ART I CL E
6 3 0 - 1 1 (0) AND ( b ) F OR RE CE P T ACL E S WI T H A
2 0 P E RCE NT , OR L E S S , DUT Y CY CL E .
NOTE S :
NUMBE R OF F E E DE R S W. WI T H F E E DE R
RE CE P T ACL E S T Y P E CL AS S 'J' T I ME CABL E S I ZE
ON CKT . DE L AY F US E RAT I NG
( A] ( BJ
F US E - S W. / CL I P
2 7 0 1 0 0
: 4
3 1 0 0 1 0 0
: 2
4 1 2 5 2 0 0 1 1 0
5 1 5 0 2 0 0 2/0
S P L I CE CONNE CT I ON- - -
I N J UNCT I ON BOX
(T Y P. )
r------.,..-- 3- I I C ;;4, ;; lOG, l' C,
MAX I MUM L E NGT H 2 5 F T .
(T Y P. )
3/C l AC F E E DE R ---<"D
( S E E ( B) BE L OW)
______________ J
3 P OL E
F US I S L E S WI T CH
( S E E ( A) BE L OW) GROUND BUS
48 0 VOL T BUS I N MCC
i
I - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~
1
1
I
E XHI BIT 5. 25. 5b
6 0 A W E L D I N G R E C E P T A C L E W I T H
F U S E D S W I T C H F E E D
(3/93)
5.26- 1
p:\Oa02\guidebk2.dkh
5.26.4 Thetotal number ofdetectorsrequiredforeachroomshall bedeterminedand
shownontheP&C diagramsassoonaspossible.
5.26.3 Locationforsmokedetectorsshall becoordinatedwithHVAC.
Aroomhavingdimensionsof40'wideby110"long. Two(2)linesofdetectors
shall bespacedacrossthewidthoftheroom,at 10'fromthesidewall tothe
first lineof detectors and20' betweenlines. Withamaximumallowable
spacingof 35.55'betweendetectors,three(3)detectorscanbeevenlyspaced
oneachlinealongthelengthoftheroom,with18.33'fromtheendwall tothe
first detector.
Example No.2
Aroomhavingdimensionsof30'wideby80'long. Alineofdetectorsshall be
locatedinthecenterofthe30footwidth. Thespacingbetweendetectorsalong
thelengthoftheroomshall beevenlyspacedat 26'-1"betweendetectorsand
13'4"betweentheendwall andthefirst detector.
Example No. 1
.3 Themaximumspacingfromawall toadetectorshall not exceedone-
half (lh)thespacingofdetectorsineachdirection.
.2 Themaximumarea of coveragefor eachdetector shall not exceed
900sq. ft.
.1 Themaximumspacingbetweendetectorsshall not exceed41'.
Spacinglimitationsareasfollows:
5.26.2 Thespacingofionizationtype, smokesensingfiredetectorsshall complywith
theNFP A Code72, latest edition.
5.26.1 Electric equipment rooms (motor control rooms, transformer rooms) and
associatedHVACequipmentroomsshouldbeprotectedwithanareasmoke
detectionsystem, completewith alocal alarmand/or remotealarm. The
remotealarmwillbelocatedwheredirectedbytheclient. Wewill includethis
asapart of eachproject,exceptwheninstructedotherwisebytheclient.
5.26 FIREPROTECTION
DEPARTMENT 302
APPROVED:
(3/93)
5.27- 1
P:\0302\guidehk2.dkh
Gai-Tronics
FEMCO
5.27.5 Vendors:
5.27.4 Page/partysystemsareoftendesignedasseparatecommunicationsystems,
dedicatedtospecificareasofthemill(i.e.,woodyard,pulpmill, etc.). However,
thesystemscanstill beconnectedtogetherinamanner that givesacentral
operatoraccessto all mill stations.
5.27.3 Speakers shouldbe locatednear personnel walkwaysand work centers.
Stationsareoftenlocatedonboilerburnerplatforms,onpapermachinecontrol
desks, in control rooms, in instrumentation rack rooms, in offices,in
maintenanceshops, at unloadingstations, etc. Whenspeakers aretobe
installedinhighnoiseareas, locatethespeakersnear thenoisegenerating
equipmentandlocatethepagingstationsinquieterareas.
Thepage/partysystem(s)canbetiedintothemill'stelephoneandotheralarm
and communicationssystems. The vendor should be consulted for
specificationsofinterfacingequipment.
Stationscanbeselectedwithsingleormultiple(upto5)partylines. Extra
longand extra durablehandset cords, desk set stations, remote-mounted
speakers,etc.canbeordered,ifrequired. Stationinterconnectingcablecanbe
ratedforuseincabletray.
5.27.2 Abasicpage/partysystemrequiresonlyasingle120Vacpowersupply,one
linebalanceassemblyandspecial purposemulticonductorcables(available
frompage/partysystemvendor)tointerconnectthestations. Vendorcatalogs
usuallydetail therequiredinterconnectionsandterminations.
5.27.1 Page/partycommunicationsystemsenablemill personneltopageandtalkto
oneanotheracrossremoteareasofthemill site. Pagestationshavetelephone
typereceiver/microphonehandsetsandlocalorremote-mountedspeakers.The
basicindoorwall-mountedstationhasagaskettoexcludedustandmoisture.
StationscanbefurnishedwithNEMA4X,corrosionresistant, nonmetallic
enclosures.
5.27 PAGEIPARTY COMMUNICATION SYSTEMS
DEPARTMENT 302
APPROVED:
(3/93)
5.28- 1
P:\Oa02\guidebk2_dkh
1) ANSIlIEEERecommendedPracticeforEmergencyandStandbyPower
SystemsforIndustrial andCommercialApplications(OrangeBook).
InformationonUPSselectionandinstallationisavailablefromthefollowing:
TheUPSalternate acpowersupplyshouldbefedfromasourceaselectrically
remotefromtheprimaryacsourceaspossible
Theelectrical designershouldkeeptheloadkVAoneachoftheoutputphases
oftheUPSasbalancedaspossible. TheUPSsystemoutputneutral shouldbe
full sized(minimum)tohandleloadunbalanceandharmoniccurrents.
UPSkVAratings andbattery capacitymust becarefullyselectedbasedon
accurate loadinformation. Electronicswitchingpower suppliesand other
nonlinearloadswillhavelowpowerfactorsandgenerateharmonics. TheUPS
vendor must bemade aware of the magnitude and nature of the loadsto
properlyestablishtheUPSkVAandbackuptimeratings.
5.28.3 Theprimary purposefor installing a UPS is to allowplant personnel to
operateandmonitoracontrol systemfortwentyminutestoanhour, after a
lossoftheprimarypowersupply. UPSsystemsalsooffernoiseandtransient
protectionfor the electrical loads. Most large UPS systems can switch
(bumplesstransfer) to analternate acsourceonlossofthe primarysource.
Backuppower(usedonlossofacsources)issuppliedfromtheUPSbatteries;
the batteries aresizedto supplytherequiredloadcurrent fortherequired
time period. TheUPSshouldbedesignedtobeableto supplyrated load
current whilerechargingitsbatteries.
5.28.2 UPS systemsareusedwhereit is anticipated that critical loadswill need
uninterrupted electrical power,foraperiodtime, after theprimarysourceof
powerislost. UPSsystemsareexpensive,but areoftenjustifiedforserving
Distributed Control Systems(DCS),ProgrammableControls(PLC's),flame
safetysystems, andother critical electronicandmotorloads.
. ANSIlIEEEStd. 446/1987 OrangeBook
NEC Article640-11
5.28.1 ApplicableStandards:
5.28 UNINTERRUPTIBLE POWER SYSTEMS(UPS)
DEPARTMENT 302
APPROVED:
(3/93)
5.28- 2
Exide
Cyberex
EPE
Topaz
IPM
Best
5.28.4 Vendors:
2) ElectricalSystemsAnalysisandDesignforIndustrial Plants-byIrwin
Lazar.
DEPARTMENT 302
APPROVED:
(3/93)
5.29- 1
DC power distributioncablesmust besizedand protectedper the NEC.
Breaker/fusecoordinationmust becarefullydesignedto ensure maximum
continuityofservice.DCcircuitcablesareoftenoversizedtominimizevoltage
drop.
Batteryracksshouldbeinstalledinelectricalequipmentroomsor,preferably,
inseparatebatteryrooms(torestrict access). Installation, maintenanceand
battery cell replacementwill beeasier wherebatteries areinstalledonthe
groundfloor. Batteryroomsshouldbefurnishedwithheaters tokeepthe
temperatureabove70F; lowtemperaturereducesbatterycapacity. Batteries
may emit hydrogengas when being equalized; however, IEEE Std.484,
paragraph5.1.4,allowsuseofnon-explosion-prooflightfixturesandraceways
whentheroomisproperlyventilated(specificventilationrequirementsmust
bereviewedwiththeHVACdesigner).
5.29.4 Installation: Batteriesshall beinstalledinaccordancewithNEe Article480
andANSIlIEEEStd.484(IEEERecommendedPracticeforInstallationDesign
andInstallationofLargeLeadStorageBatteriesforGeneratingStationsand
Substations). Batteryracksshall beratedfortheproperearthquakeseismic
zoneandshall beproperlygrounded.
5.29.3 ANSIJIEEEStd. 485 (IEEERecommendedPracticefor SizingLargeLead
StorageBatteries for GeneratingStations andSubstations)canbeusedto
developaloadprofileforsizingthebatteries.
Usually,thebatterieswill bethelead-acidtypewithleadcalciumplates.
5.29.2 Battery systemsareusedfor 125Vdccontrol powerfor switchgear, power
supply for emergencyturbine bearingoil pumps, backuppower for UPS
systems, etc.
NECArticles - 480(StorageBatteries)
- 511-8(BatteryChargingEquipment)
ANSIlIEEEStandards - 484
- 485
5.29.1 Applicable Standards:
5.29 BATTERIESANDBATTERYCHARGERS
DEPARTMENT302
APPROVED:
(3/93)
5.29 - 2
Exide
C&D
ONB
5.29.7 Vendors:
5.29.6 Sales representatives and application engineers fromvendors are excellent
resources for battery/charger sizing, selectionandinstallation information.
A manual double-throwswitchisrecommendedtoprovidedual acpowerfeeds
tothe battery charger.
5.29.5 Battery charger alarms (failure, lossofacpower, battery grounddetected, etc.)
shouldbewiredtothemill's alarmsystem.
Thebattery manufacturer candetermine the maximum. short-circuit current
available fromthe battery for use in selecting breaker and fuse dccurrent
interrupting ratings. DC power distribution circuit breakers are usually
preferred overfuses, becausecritical circuits canbequicklyre-energized after
faults/overloads areisolated.
DEPARTMENT 302
APPROVED:
(3/93)
DEPARTMENT 302
APPROVED:
5.30 - 1
To be issued later
5.30 HVAC WIRING DATA
(3/93)
DEPARTMENT 302
APPROVED:
5.31- 1
p:\0302\guidebk2.dkh
To be issued later
5.31 HAZARDOUS AREAS
(3/93)
6-1
SOFTWARE COMPANY DESCRIPTION
TRADE NAME OR
TYPES OF CALCULATIONS
DAT GE Three-phase symmetrical and asymmetrical short
SC circuit calculations. Impedance database.
LG G.E. Three-phase andlinetoground fault calculations
LF G.E. Loadflowcalculations using either Gauss-Seidel
method or Triangular Decomposition method
MS G.E. Largemotor starting calculations for voltagedrop,
torque andacceleration time
IT.. G.E. Impact loadingcalculations for in-plant generator
responses duetoimpact loads onareduced power
system
LD G.E. Loaddemand calculations
CYMHARMO CYME Harmonic Analysis. Harmonic filter design
International
TCCurve CYME Time-current coordination plots
International
CIRCE Allen- Lowvoltagemotor control center layouts
Bradley
CHIPS Eaton Corp. Lowvoltagemotor control center layouts
TRACCALC Raychem Electric heat tracing for pipes
QUICKSIZE Kohler Generator sizingprogram
6.1.1 Thefollowingisthe list of application softwareavailable:
6.1 DESIGN SOFTWARE
It is important to note that organization of effort and consistency indata
input/output canresult inconsiderable project savings.
Wherever possible, electrical designshall bedoneusingtheavailable computer
applications. Consult with the automation coordinator for this department
prior tobeginning any design and engineering. Thefollowingsection givesa
brief description of the resources available.
6. AUTOMATIONOF ELECTRICAL DESIGN
DEPARTMENT 302
ELECTRICAL DESIGN GtnDE
APPROVED:
(3/93)
6-2
SOFTWARE COMPANY DESCRIPrION
TRADENAME OR
TYPESOF CALCULATIONS
GENSIZE 1 Onan/Cummins Generator sizing program
SAG.J MP Simons-Eastern Sagand tension calculations for overhead lines
EET.PTM Simons-Eastern EconomicEvaluations of Transformers
EEM.PTM Simons-Eastern Economicevaluation of motors (also available
on20/20
DRY.PTM Simons-Eastern Paper machine dryers sections drives sizing
FOUR.PTM Simons-Eastern Fourdrinier section driver sizing
CAL.PTM Simons-Eastern Calendar drives sizing
REEL.PTM Simons-Eastern Reel drives sizing
PRESS.PTM Simons-Eastern Press section drives sizing
WDC.PTM Simons-Eastern Winder drives sizing
ALADAN G.E. G.E. Lighting Program
ALIGHT American Elect. American Electric Lighting Program for
Hazelux
SPEC-L Lithonia Lithonia Lighting Program
SOFTILIGHT Thomas Industry Benjamin Lighting Program
CALA Holophane Computer aidedlighting analysis
IEDIEID Simons-Eastern Engineering database to generate documents
such as:
Motor lists
Motor purchase release sheets
Motor control center layout drawing/reports
Power and control plans
Cableschedules
Termination schedules
Cabletray fillreports
Cabletake-offs
Motor elementary/connection drawing
DEPARTMENT 302
APPROVED:
(3/93)
6-3
EID moduleutilizes the data fromEQL moduleandis used to generate
pertinent dataforElectrical & Instrument disciplines.ProcessdatafromEQL
isusedtogenerateinstrument indexandinstrument specifications.Thisdata
is then usedto generateother documentssuchasloopsheets, instrument
EQListhemodulethat housestheprojectequipmentlist andalsomaintains
theprocessdata. Thedata for equipment suchaspumps, agitators, fans,
tanks, chestsandlinelistsaremaintainedinthismodule. Italsohousesthe
process data for Pulp & Paper, Steam& Power and Specialty Chemicals
disciplines.
EQL - Equipmentandprocessdatabase
PDB - Purchasingdatabase
EID - Electrical andInstrument database
6.1.3 IntegratedEngineeringDatabaseaED). Integrated EngineeringDatabase
(lED)isaVAXbaseddatabasemanagerdevelopedinhousetomanageproject
data. It isamulti-user systemthat allowsanunlimitednumber ofusersin
theAtlantaregionofficesto simultaneouslyaccessthedatafiles. IEDisthe
umbrellasystemthat maintains commonprojectdatasuchasdrawingindex,
projectadministrationdataandalsointegratesthefollowingmodules:
spreadsheetprogram
text editor
language
timereportingsystem
corporatelibraryfortechnical research
engineeringmonitoringsystem
20/20
EDITITPU
GWBASIC
SIMONS_REPORT
CORP_LIB
PEMS
6.1.2 FollowingVAXbasedsoftwarearealsoavailableforprojectuses.
SOFTWARE COMPANY DESCRIPTION
TRADE NAME OR
TYPES OF CALCULATIONS
Under Evaluation:
Transient stability study
Cableampacity calculationsfor cablesin
underground duct banks directlyburied
DEPARTMENT 302
APPROVED:
(3/93)
6-4
Electrical:
motorrequirements
motorcontrolcenters
InstrumentJControls:
index
specifications
EID is a project design tool for Electrical and Instrumentation
requirements.
.3 EID-Electrical andInstrumentationDatabase

equipmentspecifications
pipelineschedule
equipment 'list'
processdata
reporting
EQL isaprojectmaterialslist includingvariousequipmentandtheir

detail designrequirements.
.2 EQL -EquipmentList
EQL,PDB,andEID.
drawingindex standardnotes
areamaintenance cablecolortable
processdata wiresizetable
Usedforsupplyingreferencedatatothethreemodules;
lEDistheumbrellasystemthat maintainscommonprojectinformation;
.1 lED - Integrated Engineering Database
The modules are designed with error traps that minimize the errors and
provideconsistency and accuracyingenerating documents moreefficiently.
PDB modulecollectsthe data for theequipment that needs tobepurchased
andtracks theprocurement status forvarious vendors. It getsdatafromEQL
and EIDfor thepurchase of pumps, motors, tanks, chests, agitators, MCC's,
substations, instruments, etc.
cables, instrument locations and control systems configurations. Electrical
portion of themoduleutilizes theequipment list portionof EQL togenerate
motor lists, substation lists etc. This data is then used to generate
construction documents suchaspowerandcontrol plans, cableschedules, and
motor elementaries.
DEPARTMENT302
APPROVED:
(1/94)
6-5
P:\0302\gujdebk2.dkh
TheGEsoftwareisnotuser friendly. Error messages areoftennot clear. The
programwill not rununless thedataisenteredincorrect format. Commonly
mademistakes arelistedbelow:
Tipsfor DataEntry:
Createaninput datafileinyourrootdirectory. DoNOTcreatethisfile
in asubdirectory. Youcancreatefilebyusing VAXeditor by simply
typingEXEWPE FILENAME.DAT<return>
e.g.: EXE WPE 99999.DATreturn> (9999may bethe project
number)
LogontoaVAXterminal.
STEP 1
Reference: GE power systemsoftwareinstructions. There is copyinthe
electrical department's library.
6.1.4 Three-PhaseShort-Circuit Calculations. (Instructions For Running Three-
Phase Short-Circuit Calculations FromA VAX Terminal Using General
Electric Software)
scheduled dates
purchase inquiries/requests for
instruments
equipment/materials costs
vendor/distr. "catalogue"
demographics
historical data
survey information
representatives
PDB is designed to maintain purchasing, delivery scheduling, and

vendor data.
.4 PDB- Purchasing Database
reporting
by in-line

elementaries
cabling
reporting
loops
cabling
processdata
byequipment
DEPARTMENT302
APPROVED:
REVISED: 1106/94
(2/94)
6-6
Afterenteringtheprinter, theprogramwill gothroughanattachment routine
onthenetwork. Whensuccessfullycompleted,themainmenuwill appear. If
anUNABLETOMOUNTDISK messageappears, theGE softwareisbeing
usedbysomeoneelse. Thisissingleuser licensedsoftware. Hencetry touse
it later.
Enter thedesiredprinter at theprompt.
At the$prompt, type
@ATIA:[LOGICRAFT.USER]GE_SHORT<return:>
STEP 2
Savethefile.
Ifyouprefer tocalculatebymanual calculationsthesystemimpedances, you
maycreateaninput data fileusingtheinstructions starting onpageSC-7of
the GE Three-Phase Short-Circuit Program. Theinput sequencefilename
must befollowedbytheextension.SC.
If you plan to use Data Reduction Program, see page DAT-7for the
instructions forcreatinganinput datafile. Thefileextensionshouldalways
be.DAT. SeepageDAT-50for asampleproblemusingtheData Reduction
andShort-Circuit Programs.
Youcancreateaninput datafileusingtheinstructions intheDataReduction
Programor the Short-Circuit Program. TheData ReductionProgramwill
calculateper unit impedancesandselectXIRratios foryou.
SeesampledatafileonpageDAT-51of theGEinstructions manual.
Alwaysusecapitals whenenteringdata.
Onlysourcesmaybeconnectedtobus o.
Thezerobusmust belistedfirst whenenteringsourceconnections.
Zeroreactanceor resistanceisnot allowed.
Commasarenot allowedat theendof aline.
Whereacommentlineisused, placeacommaafter theworkcomment
(i.e.,COMMENT,...).
Theremust benoblankspaceat thebeginningor at theendbetween
last lineand(Endof File).
DEPARTMENT 302
APPROVED: 2128/94
(1/94)
6-7
Select <1>for Data Reduction.
After the input data sequence filehas been transferred and verified, enter
option <1>at the main menu torun ashort-circuit calculation or to run the
Data Reduction Program. This will leadto another menu with nine options.
These options relate to distinct power system calculations provided by GE
software.
STEP 4
Thecommands for this fileeditor aresameas QEDIT, thePC editor. Press
ESC(F11) keyto access the menu. Tosavethefilemovethe curser toFILE
onthemenubar andpress <return>, then movethecurser to GLOBALFILE,
and press <return>.
Tips:
Import theinput data sequence filetothe GE systembytyping option <3>.
Verify thefiletransferred byusing option<2>.
STEP 3
FILE EDITOR
IMPORT DATATOGE SYSTEM
DIRECTORY OF FILES INGE SYSTEM
DIRECTORY OF DATAFILES INVAXDIRECTORY
DELETE OUTPUT FILES
PRINT DATAFILES
EXIT
1.
2.
3.
4.
5.
6.
7 .
8.
GE SHORT-CIRCillT MENU
TheGE SHORT-CIRCUIT menu will appear, as shownbelow:
DEPARTMENT 302
ELECTRICAL DESIGN GillDE
APPROVED:
REVISED: 1/06/94
(1194)
6- 8
Run the Short-Circuit Program by selecting option <1> at GE SHORT-
CIRCUIT MENU andthen option <2>at MAIN MENU to execute the short-
circuit.
STEP 5
Replace the first linewith number of busses inthe system.
Verify the data.
Addcomment lines by replacing thelines listed as
CONDITIONS LINE 1
CONDITIONS LINE 2
Verify the data infilewith extension .SC using the fileeditor, option <2>at
the GE SHORT-CIRCUIT MENU.
Tips:
After successfully running theData Reduction, return toGESHORT-CIRCUIT
r-.1El'-W. Files with end extension .DTO, .seand .LF .... villbecreated. These
files can beprinted by using option <7>of the GE SHORT-CIRCUIT MENU.
Ifyou run Data Reduction Program, refer to page DAT-42 for assistance in
answering questions and entering data requested by the software.
DEPARTMENT 302
APPROVED:
REVISED: 1106/94
(3/93)
6.2- 1
Other Programs. RefertoSection5.5 DESIGNSOFTWAREfor alistingof
specificdesignsoftware.
6.2.5
NED - Node EDitor. PCbasedprogramthat combinesASCntext fileswith
graphicsfiles, tomassproduce,or modifyexistingdrawings. Typicallyused
tocreatemotorelementariesand/orput "chart"text onplandrawings. NED
couldbeadaptedtocreatepanel schedulesandMCCdatasheets. Resulting
filescanbemodifiedusingMicrostation. NEDiscapableofproducingwork
orders, PRF's, andcanrequest plots.
6.2.4
RefertoSection7 CADforfurther information.
CADDcanreceiveandenhanceoutput frombothEID(text filesfor motor
elementariesorother"Bill ofMaterials")andfromPASCE(powerandlighting
plans).
CADDstationsetupincludesanIBMcompatiblePC, twographicsmonitors
andadigitizingtablet withafour-bottomcursor.
6.2.3 CADD - Computer Aided Drafting IDesign. CADDsoftware availableIS
MICROSTATION,thePCbasedversionofIntergraphgraphicssoftware.
6.2.2 PASCE - Plant Applications and Systems from Combustion Engineering.
PASCE is a 3D modelingprogramwith drawing and report generation
capabilities. It alsoincludesclashdetectionandmaterial take-offsoftware.
Accessto EIDis throughDEC(Digital Equipment Corporation)VT-series
terminals orthroughnetworkPC's.
6.2.1 EID -Electrical/Instrument DataBase. EIDisamulti-office,projectsensitive,
databaseapplication. ItiswrittenusingPOWERHOUSE,aVAX-basedfourth
generationprogramminglanguage. SeeSection6.1.3.
6.2 RESOURCES
DEPARTMENT 302
APPROVED:
(3/93)
6.3 - 1
Seeattached.
6.3 FLOW DIAGRAMS
DEPARTMENT 302
APPROVED:
VE NDOR HE AT
E LE e. E OUIP . R OOM
C LIE NT C OOR DINATION
& S UBS TAT ION R E LE AS E S
F (XTUR E l MAT.
S C H. /P NLBOAR DS
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HE AT LOS S DATA
TO HVAC
F LOOR OP E NING'S
LE VE L INC C HANNE LS ,
E TC . TO S TAue!.
E LE C . R OOM S P AC E
& WALL OP E NlNG'S
TO AR C H. OE P T.
C HE S T, TANK S P E C 'S
R E ADY F OR E OUIP ME NT
R E LE AS E S
E S TABLIS H MAIN TR AY
S P AC E WITH
P IP INOIME tH. OE S IHE R S
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P OWE R HOUS EIS F ULL Y IMP LE ME NTE D I N F UTUR E .
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OR FOR INF OR MAT ION ON\.r,
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DE P A R T ME N T N O. 3 0 2
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6. 3 - 2
MOTOR
ELEM
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~--~----------~-- UST
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OUfPUT ELECTRICAL DATA PROCESSING
.INPUT
ELECTRICAL DATA FLOW CHART
'
(3/93)
6.4- 1
typesofreports andtheir formats

cablenumberingsystem
tray numberingsystem
MCCDataSheetformat
tray specifications
cablespecifications
assignmentofEIDkeypersonnel
motorelementaryformats
drawingandCADfilenumberingsystem
special clientrequests concerninggraphics
PASCEmodel hierarchy
final formofoutput toclient(paperand/orelectronicmedia)
Assoonaspossible,thefollowingitemsneedtobeaddressed:
ItistheLeadEngineer'sresponsibilitytoinformtheAutomationCoordinator
and the CADCoordinator of any special report or drawingdocumentation
requiredbytheclient.
6.4 PROJECT START-UP
DEPARTMENT 302
APPROVED:
(3/93)
7-1
7.1.10 Theengineer will "cloudin" therevisionsand addrevisiondiamonds. This
maybedoneonthefront of CADplots.
7.1.9 Theengineer willback-checkthenewplotwiththemarked-upprints andthe
previousplot. Ifany changesor correctionsarerequiredtotheoriginal plot
beforeit isreleased, they will bemarkedinREDor GREENpencil onthe
original plotbytheengineer.
7.1.8 TheCADcoordinator will deliver the newplot and "check"prints to the
engineer.
7.1.7 TheCADoperator shouldreturn "check"prints totheCADcoordinator.
7.1.6 TheCADoperator shall takethetimetoback-checktheCADfileonthescreen
tobesurehehas correctedall revisions. If hehas anyquestions, heshould
call theengineer or CADcoordinatorbeforerequestingaplot.
7.1.5 TheCADoperator shouldcorrectthe CADfileas notedonthe marked-up
prints andupdatetheCADfilewiththelatest releasenumber, revisionblock
information, andreleaseblockinformation, beingsuretoaddall past release
dates andinitials leavingthelatest revisiondate, releasedateandinitialsto
beaddedbytheengineers(designed,checked,leadandprojectengineers).
7.1.4 TheCADoperator shouldverifythat thecurrent CADfileonlinecorresponds
withthe marked-upprint. (If they don't match, the CADoperator should
informtheCADcoordinator.)
7.1.3 Theengineer should alsogivethe CADoperator thecurrent CADplot ifithas
anyhand-drawnrevisions(greenmarks) tobeappliedtotheCADfile.
7.1.2 The engineer should supply the CADoperator with the marked-up "check"
prints showingtherevisions tobemade, including revision blockinformation.
7.1.1 Theengineer shouldrequest theCADcoordinator toassign aCADoperator for
making revisions tothe CADfileand informhimof any special conditions to
bemet, i.e., rush status, etc.
7.1 PROCEDURE FOR REVISION ANDRELEASE OF CADDRAWINGS
7. CAD
DEPARTMENT 302
APPROVED:
(3/93)
7-2
Initials of "DESIGNED", "CHECKED" AND "APPROVED"should
always be manually signed on the final plot by the appropriate
individual andreleasedbeforebeingaddedtotheCADfile(seeItem3
above).
TheCADoperator shouldinitial the "DRAWNBY' blockand dateon
CADwhenthe drawingis started. The''REVISION''or "RELEASED
FOR"blockshouldnot bedatedbythe CADoperator.
Thefollowinggeneral guidelines applytoall projects:
7.2 When fillingin "TITLE", "REVISION"and "RELEASEDFOR" blocks, the
procedures established bytheProject ManagerlEngineer, andoutlinedinthe
Project ProcedureManual, shouldbefollowed. TheLeadEngineer has access
tothis information.
7.1.11 The engineer should trash the previous plot or write'VOID"inpencil onthe
title blockandreturn it tothedrawer. IT ISIMPERATIVETHATWEVOID
ORDESTROYOLDPLOTSTOPREVENTISSUINGORUSINGOBSOLETE
INFORMATION.
DEPARTM:ENT302
APPROVED:
(3/93)
9- 1
9.1.13 Nameplate data ondcdrives, demotors, and gearing.
9.1.12 Power costs.
9.1.11 Photographs of existing installations.
9.1.10 Copies of existing electrical drawings such as single line diagrams, power
plans, elementary diagrams andlighting drawings.
9.1.9 Available spaceonexisting piperacks toinstall cabletrays.
9.1.8 Available spare breakers, spare motor starters, andblank spaces inexisting
switchgear and motor control centers.
9.1.7 Availablefloorandwall spaceinexistingelectrical equipment roomstoinstall
newelectrical equipment.
9.1.6 Loads inhorsepower, kWand amperes onall transformers, switchgear, and
motor control centers.
9.1.5 Nameplate data onall existing motorsthat arebeingreconnected, relocated,
or used inanother service. (SeeformF 9.1.6)
9.1.4 Existing motor control centers nameplate data. (SeeformF 9.1.4)
9.1.3 Existing transformers nameplate data. (SeeformF 9.1.3)
9.1.2 Existing switchgear nameplate data. (SeeformF 9.1.2)
9.1.1 Characteristics of existing power distribution system.
Fieldtrips tothemill arerequired onmost projects during the designphase.
Thefollowinginformation isnormally required for designpurposes.
9.1 DESIGNPHASE
9. FIELD WORK
DEPARTMENT 302
APPROVED:
(3/93)
9-2
P:\0302\guidebk2.c1kh
NOTES:
SWITCHGEAR FED FROM
TYPE
FRAME
VOLTAGE RATING
CONTINUOUS CURRENT RATING
INTERR. CURRENT RATING
CONTROL VOLTAGE
THERMAL TRIP
MAGNETIC TRIP
PHASE CT RATIO
GROUND CT RATIO
CIRCUIT BREAKER
EQUIPMENT LOCATION
EQUIPMENT NAME
MODEL
SERIAL NO.
MANUFACTURER
MFG. SHOP ORDER NO.
MFG. DRAWING NO.
MFG. MODEL NO.
VENDOR
GENERAL
SWITCHGEARJCIRCUITBREAKER
DATE
BY
PROJECT NO.
CLIENT
PLANT LOCATION
FIELD DATA
FORM F 9.1.2
DEPARTMENT 302
APPROVED:
(3/93)
9-3
TRANSFORMER FED FROM
kVAAT65 DEG.
PHASE
BIL kV (PRIISEC)
SEC FLA
INSULMATRL
INSULCLASS
INSULFLUID
FLUID CAPACITY
TAP QTY &%TAP
SEC CONFIG.
SEC GROUNDING
SERIAL NO.
TRANSFORMER
NOTES:
VOLTAGE (PRI/SEC)
KVAAT 55
KVA WITH FANS
IMPEDANCE
PRIMARYFLA
WINDING MATERIAL
WEIGHT - COIL
FLUID WEIGHT
TOTAL WEIGHT
TAP POSITION
PRI. CONFIG. (il ory)
PRI. FAULT AVAILABLE
TRANSFORMER
EQUIPMENT LOCATION
MODEL NO.
MANUFACTURER
MFG. SHOP ORDER NO.
MFG. DRAWING NO.
VENDOR
GENERAL
DATE
BY
FIELD DATA
DEPARTMENT 302
APPROVED:
PROJ ECT NO.
CLIENT
PLANT LOCATION
FORM F 9.1.3
(3/93)
9-4
()START ()STOP
( ) HOR ( ) OH - OFF ( ) OTHERS
( ) RUN ( ) STOP
( ) YES: RANGE. AMPS
() NONE
( ) NONE
( ) NONE
( ) NONE
PUSHBU'ITONS
SELECTORSW
IND. LIGHT
AMMETER
OTHERS
LOAD SERVED (Motor Name)
MOTOR ELEMENTARY DRAWING N"-L-- _
DEVICES ON STARTER DOOR:
FAULT CURRAVAIL.
FAULT CURR BRACIN~ _
CONTROL VOLTAGE
CPTkVASIZE
CPT PRI. FUSE
CPT SEC. FUSE
O.L.TYPE
O.L. SIZE
CTSIZE
CT - PRI. TURNS
CT - SEC. TURNS
SERIAL NO.
COMPNO.
MOTOR STARTER
DATE
BY
FIELD DATA
DEPARTMENT 302
APPROVED:
LINE VOLTAGE
BUS RATING
STARTER SIZE
STARTER TYPE
BREAKER TYPE
BREAKER FRAME
BREAKER TRIP
*SWITCH SIZE
*FUSE CLIP SIZE
*FUSE TYPE
*FUSE SIZE
MCC/STARTER
PROJ ECT NO.
CLIENT
PLANT LOCATION
FORM F 9.1.4
GENERAL
MCCNO.
EQUIPMENT LOCATION
MODEL
MANUFACTURER
MFG. SHOP ORDER NO.
MFG. DRAWING NO.
VENDOR
(3/93)
9-5
NOTES:
_________________ COMP.NO. __
CABLE SIZE
FEDFROMMCC
MISC.
Direct CoupledlBeltDriven
__ kW volts
TYPE
HEATER SIZE
RTD's
RPM
FLA
LRA
ENCLOSURE
SERVICE
FACTOR
HORSEPOWER
VOLTAGE
FRAME SIZE
NEMACODE
INSUL CLASS
MOTORS
SERIAL NO. MODEL NO.
MANUFACTURER
MFG. SHOP ORDER NO.
MFG. DRAWING NO.
VENDOR
GENERAL
MOTOR NO.
NAME
MOTORS
DATE
BY
PROJ ECT NO.
CLIENT
PLANT LOCATION
FIELD DATA
FORM F 9.1.5
DEPARTMENT 302
APPROVED:
(3/93)
9.2- 1
Lowvoltagesubstations
Lubeoil systems
Hydraulicunits
Vacuumpumps
Tail cutters
Make-upairunits
Chillers
Grinders
Refiners
Battery racks andchargers
UPSsystems
Mediumpowertransformers
Acvariablefrequencydrives
Dedrivesanddemotors
Mediumvoltageandlowvoltagemotorcontrol centers
Mediumvoltageswitchgear
. 1
.2
.3
.4
.5
.6
. 7
. 8
.9
.10
.11
.12
.13
.14
.15
-
.16
9.2.2 Witness start-ups of major equipment such as:
9.2.1 Answer questions andinterpret drawings andspecifications forthefieldcheck-
out teams and electrical contractor.
Theinvolvement ofSimons-Eastern Electrical personnel varies oneachproject.
Normally, weperformthe followingtasks during the check-out and start-up
phase of the project:
9.2 FIELD CHECKOUT ANDSTART-UP
DEPARTMENT 302
APPROVED:
(3/93)
9.2 - 2
9.2.6 Inspectelectricalinstallationforcompliancewithdrawingsandspecifications.
-
9.2.5 CoordinatebetweenSimons-Easterndesignpersonnel,theelectricalcontractor,
andtheclient.
9.2.4 Makefieldsketches asrequired.
9.2.3 Solvefield interference problems, i.e., cabletray and pipe trying to occupy
samespace.
.19 Roll handling andwrapping lines
.18 Sheeter lines
.17 Conveyors
DEPARTMENT 302
ELECTRICAL DESIGN GliDE
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EI D510RR ( v: 1. 00)
Mot or Schedul e SI MONS- EASTERN CONSULTANTS, I NC. 1
P. O. BOX 1286, ATLANTA, GEORGI A I',
<,
I l ATE PRI NTED 20- ocr - 92 " PROJ Ecr NO.
1
RELEASED FOR SAMPLE t:M3. SI MONS rw:i. NO.
1
PME: 6 DRAWI NG NO. :
1
REVI SI ON NO. A
1
Si mons No. Des cr i pt i on HP RPM Vol t s Ful l Encl . 1 Fr ame s t at us Remar ks 1 R
Cl i ent No. Load
1
Si z e 1 e
;"nps
1 1 v
000- 0- 0 MOTOR, NO. 20 MACHI NE EAST 3 3600 460 4. 80 TEFC 182T NEW
20- 3- 3680- 80 ANI ONI C RETN AI D MI XI NG
UNI T ( BOOSTER) PUMP
'..~
000- 0- 0 MOTOR, NO. 20 MACHI NE WEST 0. 5 1800 460 1. 00 TLFC 143T NEW
UNI T ( I NJ ECTI ON) PUMP
000- 0- 0 MOTOR, NO. 2 0 MACHI NE WEST 3 3600 460 4. 80 TEFC 182T NEW
UNI T ( BOOSTER) PUMP
000- 0- 0 MOTOR, NO. 20 MACHI NE 2 1800 460 3. 40 TEFC 145T NEW SUPPLI ED BY PNUCOR
20- 3- 6220- 80 ANI ONI C RETENTI ON AI D RUN
IDELETED) TANK AGI TATOR - NO. 2
000- 0- 0 MOTOR, NO. 20 MACHI NE NORTH 1. 5 1800 460 2. 60 TEFC 145T NEW SUPPLI ED BY PNUCOR
20- 3- 6250- 80 ANI ONI C RETN AI D PUMP
000- 0- 0 MOTOR, NO. 20 MACHI NE SOUTH 1. 5 1800 460 2. 60 TEFC 145T NEW SUPPLI ED BY PNUCOR
20- 3- 6260- 80 ANI ONI C RETN AI D
000- 0- 0 MOTOR, NO. 20 MACHI NE EAST 0. 5 1800 460 1. 00 TEFC 143T NEW SUPPLI ED BY Pt l UCOR
20- 3- 6490- 80 CATI ONI C RETN AI D PUMP
000- 0- 0 MOTOR, NO. 20 MACHI NE WEST 0. 5 1800 460 1. 00 TEFC 14J T NEW SUPPLI ED BY PNUCOR
20- 3- 6500- 80 CATI ONI C REW AI D PUMP
000- 0- 0 MOTOR, NO. 20 MACHI NE 1. 5 1800 460 2. 60 TEFC 145T NEW SUPPLI ED BY PNUCOR
20- 3- 6740- 80 SODI UM BI CARB SUPPLY PUMP
000- 0- 0 MOTOR, NO. 20 MACHI NE 1. 5 1800 460 2. 60 TEFC 145T NEW SUPPLI ED BY LI QUI FLO
20- 3- 6970- 60 SOUTH GRAPHSI ZE PUMP
000- 0- 0 MOTOR, NO. 20 ~I I \ Cl I I NE 1. 5 1800 460 2. 60 TEFC 145T NE'1'l SUPPLI ED BY LI QUI FLO
20- 3- 7050- 80 NOI t THGRAPHSI ZE PUMP
Tl ME 16: 10
65, 000 AMPERES SYM.
65, 000 AMPERES RMS AT 460 Vol t s.
Bus br aci ng
I nt er r upt i ng Rat i ng
YES Gr ound bus
NO Neut r al bus
TI N PLATED COPPER Bus mat er i al
AMPERES 600 ver t i cal bus
3 PER PHASE FOR 350 ker ni l Mai n f eeder l ugs.
TOP Feeder ent r y.
3 Wi r e
60 Her t z
3 Phase
460 Vol t s
I
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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Mount i ng FRONT ONLY
Encl osur e ( NEMA) l A ( GASKETED)
Wi r i ng ( NEMA cl ass) . B
Top hat YES
Top wi r eway 12"
Bot t om wi r eway
6n
Wi r eway door YES
Cont r ol vol t age 120 V, 1PH, 60 liZ
I ndi vi dual Cl.'T YES
Cont r ol ckt . gr ounded: YES
AMPERES 800. Hor i zont al bus.
2A Br eaker No. SUBNOl POWER SOURCE - Subst at i on No.
02 PLANT Ar ea Ser ved .
Speci f i cat i on Rev. No. : MCC Speci f i cat i on No.
420- 607- 013 Mot or cont r ol cent er No
~==========~=~========~====================~~===============================~=================~=~==~============~==========~===
SI MONS- EASTERN CONSULTANTS, I NC
P. O. BOX 1266, ATLANTA, GA 30301
PROJ ECT NO. 9999
SI MONS DWG. NO.
DRAWI NG NO.
REVI SI ON NO. A
MCC: 420- 607- 013
02 DELI GNI FI CATI ON PLANT
ABC PAPER COMPANY
MI LL STREET, ANY TOWN, ST, USA
DATE PRI NTED 12- J UN- 92
RELEASED FOR I NFORMATI ON
PAGE 1
. ================~==============~=~========~=================~===~====~======~~~=====~=~=========================~=~====~=====~=
EI D1523RR ( v: l . 00)
11: 29
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
HMCP
150
100
HMCP
150
30
420- 230- 40 SENSOR
0- 300
420L
HMCP
2~ 0
250
420- 246- 40 HHCP
150
15
420- 244- 40 HMCP
150
7
420- 224- 40 HMCP
150
100
I 1
I WI RE. I
1 DI AG. I
I I
I 1
REMARKS
1
I CURRENT
' IDEVI CE
1
I
BREAKER
Type
f r ame
Tr i p
A
PROJ ECT NO. 9999
SI MONS DWG. NO.
DRAWI NG NO.
REVI SI ON NO. ' :
l C I NCOMI NG LI NE
480 V MCC
3X
I f 02 REACTOR TOWER 40 3
DI STRI BUTOR 52. 0 1800 f VNR
420- 224- 40 3X
1H NO. 1 PRESS W. ' \ SHER 2 1
DAMPI NG CYLI NDERS 3. 4 1200 f VNR
420- 244- 40 2X
I L BLANK SPACE
4X
2c NO. 1 & NO. 2 PRESS WASHER 5 1
VAT LOWERI NG 7. 6 1800 f VNR
420- 246- 40 2X
2EL SPARE BREAKER
30 A
3X
2ER SPARE BREAKER
50 A
3X
2L 02 BLOW TANK 150 5
AGI TATOR 180 . 0 1800 f VNR
420- 230- 40 6X
3B SPARE STARTER 10 1
( 10 HP) f VNR
2X
3E SPARE STARTER 30 3
( 30 HP) 1800 f VNR
3X
UP
f LA
I
RPM I STARTER
( HI ) [s I ae
( LOW) I Type 1
I Sp. f ac" , 6nl
NAMEPLATE COMPo
NO.
I
I
I
I
I
=======~ ======================================================================================~ ====================~ =======~ ===
I I
I REVI
I I
I 1
1 I
MCC: 420- 607- 013
02 DELI GNl f I CATI ON PLANT
ABC PAPER COMPANY
MI LL STREET, ANY TOWN, ST, USA
DATE PRI NTED 1~ - J UN- 92
RELEASED f OR I Nf ORMATI ON
PAGE: 2 .
===~ ~ ~ =~ ==~ =====~ ===========================~ ====================~ ============================~ ===~ ===~ =================~ ====~ =
EI D1523RR ( v: l . OO)
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ; ~ ~ ~ - ~ - - - - ~ ~ ~ ~ ~ - - - - -
420- 230- 40
420- 246- 40
222- WR
420- 24 4- 4 0-
420- 224- 40
420- 263- 40
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\ REVI
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I
WI RE.
DI AG.
I
I
I
I CURRENT
I DEVI CE
I
I
l I MCP
250
250
HMCP
150
15
l I MCP
100
100
HMCP
150
7
HMCP
150
100
HMCP
150
150
BREAKER
Type
Fr ame
Tr i p
02 BLOW T/ . NK 60. 000 4
DI LUTI ON PUMP 77. 00 900 FVNR
DR. NO. 420- 63- 3X
1C I NCOMI NG LI NE
480 V MCC
3X
1F 02 REACTOR TOWER 40. 000 3
DI STRI BUTOR 52. 00 1600 FVNR
DR. NO. 420- 24- 3X
1H NO. 1 PRESS WASHER 2. 000 1
DAMPI NG CYLI NDERS 3.40 1200 FVNR
DR. NO. - 420- 44- 2X
1L BLANK SPACE
4X
211. WELDI NG RECEPT
FVNR
2X
2C NO. 1
"
NO. 2 PRESS WASHER 5. 000 1
VAT LOWERI NG 7. 60 1600 FVNR
DR. NO. 420- 46- 2X
2EL SPARE BREAKER
30 A
3X
2ER SPARE BREAKER
50 A
3X
21. . 02 BLOW TANK 150. 000 5
AGI TATOR 180. 00 1800 FVNR
DR. NO. 420- 30-
6X
RPM I STARTER I
( HI ) I Si ze
( LOWI I Type I
sp. Fac=6" 1
REMARKS
============================~ ====================================================~ =============================================
HP
FLA
I
! NAMEPLATE
I
COMPo
NO.
P. O. BOX 1286, ATLANTA, Gi l .30301
PROJ ECT NO. 9999
SI MONS DWG. NO.
DRAWI NG NO.
REVI SI ON NO. A
ABC PAPER COMPANY
ANY TOWN, USA, 2
DATE PRI NTED
RELEASED FOR
PAGE 2
MCC: 420- 607- 013
02 DELI GNI FI CATI ON PLANT 06- J UN- 92
TEST
=~ =~ Q========~ ============================================~ ========~ ========: ===================~ ==================~ ======~ ====
EI D1523RR ( v: 1. 00)
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ; ~ ~ ~ - - - - - - ~ 4 ~ ~ ~ - - - -
3B SPARE STARTER 10. 000 1 HMCP
( 10 HP) FVNR 150
2X 30
3E SPARE STARTER 30. 000 3 HMCP
( 30 HP) 1800 FVNR 150
3X 100
3L NO. 1 PRESS WASHER 150. 000 5 HMCP 4 20- 231- 4 0
FEED PUMP 180. 00 1800 FVNR 250
DR. NO. 4 20- 31- 6X 250
I I
I REVI
I I
I I
I ,
I WI RE. I REMARKS
, DI AG . ,
I I
I
I CURRENT
' DEVI CE
I
BREAKER
Type
Fr ame
. Tr i p
I
RPM I STARTER
( HI ) I Si ze I
( LOW) I Type I
Sp. Fac=6" '
HP
FLA
NAMEPLATE COMPo
NO.
====~ ==========================================================================================================================
PROJ ECT NO. 9999
SI MONS DWG. NO.
DRAWI NG NO.
REVI SI ON NO. A
MCC: 4 20- 607- 013
02 DELI GNI FI CATI ON PLANT 08- J UN- 92
TEST
ABC PAPER COMPANY
Ar j Y TOWN, USA, 2
DATE PRI NTED
RELEASED FOR
PAGE 3
=========================================================~ =================================================~ ===~ ===============
EI D1523RR ( v: l . 00)
;
13: 56 TI ME : . TT"' r : : ; 17RR ( v: 1. 0 )
=========-===================================================================
Dat e
-------
By
SI MONS- EASTERN CONSULTANTS, I NC.
Remar ks
Dat e
12
Dat e P. O. Number
P. O. I t em No.
Change Or der No.
RELI ANCE ELECTRI C
I mmedi at el y upon t he r ecei pt of t hi s r el ease, t he mot or vendor shal l ver i f y
t hat t he dat a and f r ame si ze shown ar e cor r ect . I f i ncor r ect , t he mot or
vendor shal l not i f y SI MONS vi a FAX as t o t he cor r ect i nf or mat i on. The Dat a
and f r ame si ze shal l be consi der ed cor r ect , i f sai d not i f i cat i on i s not
r ecei ved wi t hi n t en ( 10) wor ki ng days f r omt he dat e of t hi s r el ease.
The mot or shal l be pur chased f r om :
J OBSI TE Shi p t o
42- 24- 4
02 REACTOR TOWER
DI STRI BUTOR
DATE REQUI RED TAG FOR SHI PPI NG
SHI PPI NG I NFORMATI ON
DI RECT COUPLED
NO
F1
EI THER
NEMA DESI GN B
ANTI FRI CT
Connect i ons :
Sl i de Base :
Assembl y :
Rot at i on :
Tor que :
Bear i ng :
40
1800
1. 15
324T
TEFC
460, 3, 60
Hor sepower :
Syn. Speed ( RPM) . . :
Ser vi ce Fact or :
Fr ame :
Encl osur e :
Vol t s , Phase, Fr eq, :
\
The mot or shal l be f ur ni shedi n accor dancewi t hSi mons~East er n Consul t ant s
speci f i cat i ons No. ES- OOO- 055- 001 Rev. 0 and t he f ol l owi ng:
420- 224- 40
02 REACTOR TOWER
DI STRI BUTOR
>
>
MOTOR NO.
NAME
~========- ===================================================================
ATLANTA, GA 30301
PROJ . NO. : 6471
REVI SI ON NO. 0
ABC PAPER COMPANY
ANY TOWN, ST, USA
RELEASE DATE: 10- J UN- 92
RELEASE NO. 1
02 DELI GNI FI CATI ON PLANT
CABLE NUMBER SOURCE L1I . BEL DRAWI NG I NFO. CABLE DESCRI PTI ON TRAY / CONDUI T ROUTE
Revi s i on DESTI NATI ON L1I . BEL DRAWI NG I NFO. CONDUI T DESCRI PTI ON
I
HSB- L4A- AFD hDJ. FREQ. DRI VES MCC 1l 2- K- 604 3 / c 112 , W/ GND 53h- C02
I
12- 3635- M H68- L4h ( 480V) , COMPT. 2B TC 600V
I
I
I
1 12- 3- 6350- 80 r oTOR, NO. 12 MACHI NE 103- K- 60l 0. 75"
I
CATI ONI C RETENTI ON AI D PUMP 2625' 10"
I
I
I
I
Remar ks : MOTOR FEEDER
I
I
HBB- L4A- AFD ADJ . FREQ. DRI VES MCC 112- K- 604 5 / c 114
I
12- 3612- C1 H88- L4A ( 460V) , COMPT. 3T TC 600' 1
I
I
I
1 53PLC- Al PM WATER CONSERVATI ON 112- K- 604
I
PLC I / O CABI NET 2625' 10"
I
I
I
Not e: MOTOR CONTROL WI RI NG
I
Rema r ks : ROUTE I N 4" CH. WI TH CABLE NO. 12- 3269- C1.
I
I
HBB- L4A- AFD ADJ . FREQ. DRI VES MCC 112- K- 604 3 / c U2 , W/ GND 53A- C02, 53A- CO) , 53A- E: O) , 4" or
I
12- 3672- M HB8- L4A ( 4BOV) , COMPT. 3T TC 600V
I
I
I
1 12- 3- 6720- 80 r oTOR, NO. 12 MAOI I NE 106- K- 601 0. 75"
I
SOUI UM BI CARB SUPPLY PUMP 2625' 10"
\
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I I
I I
I
Remar ks : MOTOR FEEDER. SEE ru:;. NO. 112- K- 604 FOR SPECI FI C ROUTI NG I NSTRUCTI ONS I N CR4- SJ A.
I
I I
I
12- 3- 6910- 85 ADJ . FREQ. DRI VE CONI . ' ROLLER 101- K- 605 5 / c H4 \
I
12- 3691- Cl NO. 12 PM GRAPHSI ZE PUMP TC 600V
I
I
I
I
I
I
1 53PLC- l \ 8 NO. 12 PM PLC I / O 101- K- 605 0. 15"
I
I
CABI NET 2581' 10" I
I
I
I
I
I
Not e: MOTOR CONTROL WI RI NG I
I
Remar ks : I
I
I
Not es : 1. The condui t , cabl e channel , or t r ay s hown i n t he condui t col umn i s f r om t he mai n cabl e t r ay t o t he devi ce, wher e a t r ay r out i ng i s al s o s h
Unl es s not ed by G. R. S. ( gal vani z ed r i gi d s t eel ) , al l channel s and t r ays s hal l be al umi num and al l condui t s s hal l be r i gi d al umi num.
2. Al l power cabl es , cabl e bus es , and bus duct s cont ai n a bar e equi pment gr oundi ng conduct or or bus . Al l cont r ol cabl es s hal l cont ai n a gr een
i nSUl at ed equi pment gr oundi ng conduct or .
' " EI D599RR ( v: 1. 00) =====================================================Page: 11=
I CABLE SCI I EDULE REPORT SU~NS- E: ASTERN CONSULTANTS, I NC. I
I .,' -,. CANTON ALKALI NE CONVERSI ON P. O. UOX 1286 I
I Dat e Pr i nt ed 10- SEP- 92 POWER AND CONTROL ATLANTA, GEORGI A 30301- 1286 I
I Revhi on S- E ( EMS I Owg No. : A- . - 000- 11- 352 I
I Pr oj ect No. Dr awi ng No. : 112- K- 701 I
============================================================================================
.~.
5/Y
TBB/ 103
TE' B/ 103
TBl / I 2103
12103
I 00.11 & 12 STCCK PREP
I PLC I/O CABlNET
I
5 /e414
'.IX : : 600V
53PLC-AS
5/Y
5
5
TB1/ I 2005
12005
I 00.11 & 12 STCCK PREP
I PLC I/O CABINET
I
I 53PLC-AS
I
I
4/ 0
TBB/ I 02
TBB/ 102
TB2/ 02113
02113
Rararks:
2/ (W)
TBB/ 100
TBB/ 100
TBl / I 2103N
12103N
3/(G)
GRD.
GOO.
GRD.
GOO.
IWire/Color.. : 1/ El K
IFran Term : TBB/ I Ol
I Label : TBB/ 101
ITo Term : TB2/ OZ113H
I LaLel . . : 02113H
I IDJ. FRFQ. DR.IVE.S MX
I HSB-IS {4SOV}, CX M'T. IT
I
I HSB-IS-.I\FD
I
I
4S-3220-Cl
4/ 0
3
3
TB1/ OZ0l 5
02015
I Rararks:
4B- 3121- C1
I Rerrark3:
2/ (W)
Xl
Xl
TBI / I 200SN
I 200SN
3/HL
SP.
SF.
SF.
SF.
IWire/Color. : 1/ BK
IFromTerm : lA
I labeL.: lA
ITo Teen: TB1/ 02015H
I Label . . : 020I 5H
4B-3063-Cl
I
I
I
I
I
I
I
I
I
I
I
- - - - - - - - - - - - ==- - - - - ==- ~- - - - - - - - - - - - =- - - - - - - =====- ==- =- =~==~=========- ==========- ===============~- - - =- - I
I HSB-IS-.I\FD I IDJ. rnm. DRI VES MX I 53PLC-AS , 00. 11 &. 12 S'J."(O( PREP 5 / e t l 4 I
I ,HSB-IS {4BOV} I I PLC I/O CABlllET '.IX : : 600V I
I I tX M?T. 4T I I I 0.75" I I
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
IWire/Color.. : l / El K 2/ (W) 3/HL 4/ 0 5/Y I
IFromTerm : TBB/ l Ol TBS/ 100 GRD TBB/ I 02 TBS/ I 03 I
I Label . : TBB/ I 01 TBS/ 100 GRD TBS/ 102 TBS/ 103 I
ITo Term : ' 1' 83/ 023l 2H' 1' 83/ I 2302N(R) ' 1' 83/ OZ312 TB3/ I 2302 I
I Label . . : 023l 2H I 2302N GRD 02312 I 2302 I
I
I
- - - - - - - ========- ==- ====- =========- =====- ======- - ===========================================- ~~I
I
I
I
I
I
,
I
I
I
I
I
- - - - - - - =~- ===- ==- =- - - - ======- - ===~=========- ============================================I
HSB-IS I HSB-IS (4SOVHX ) I 53E'IF--AS I 00.11 s 12 STCCK PREP 5 /c tl4 I
4S-3253-Cl I I tX M?T. ill I I PLC I/O CABlllET I '.IX : : 600V I I
I I I I I I I
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
IWire/Color. : l / El K 2/ (W) s/sr, 4/ 0 5/Y I
IFran Term. . . : lA X2 SF. 3 5 I
I Label . . : L" X2 SF . 3 5 I
ITo Term : TB2/ 0211l H TB1/ I 210l N SF. TB2/ 02111 TB1/ I 210l I
I Label . : 0211l H 1210l N SF. 02111 12101 I
I
IR~~: I
- - - - - - - - ~- - ~- - - - - =- - - =- - - - - - - - - - - - - - - - - - - - - - - - - - ~- ==- =- ==- - - - - ==- - =- - =- =- - - - - ~- - - - =- - - I
5 /e114
'.IX : : 600V
USB-IS (4BOVHX)
tX M?T. 4F
HSB-IS
I Rev I
I I
I DE'Sl'lNI\TICN
I
Notes: 1. ~ the insulation on aneutral or equi.prent groundingconductor in not white(W) or green(G) respectively, thecontractor shall cover
the last three inches of insulation at each tennination withwhiteor green tapein accordancewithNEe 310-12 (A) and (B).
'lEIINATlrn SCHEI: mE FEl?CRr
PLC CABINET53PLCAS
- - - - - =~~- - =- - - ~~- - ~- - - - =- ~=- - =- - - - ==- =~====~=====- ===- =====- =- - =======~=- ==~~=========- p~: 1"
SIKNS-F.J\S'IERN o: : NSUL'J'1\NrS, ill::.
P. o. BOX1286
KlLl'Nl'A, ~ 30301-1286
S-(EMS) Dwg No.: A- - -OOO-H-454
Dr awi ng No.: l 12- K- 213
- ElD534RR (v: 1.001
I
I
I DatePrinted: 22-SEP-92
I Revision 0 a: NSm.UCrICN
I Project No.
Page 2
I 271 I
I 281 I
fI--~-~r__------------------------------4----
1 29 1
II--~-----;r__----------:___-----------------:----
I ~I ,
II--~-~r__------------------------~- --.
__ -+ -I _3_1+ IW_ELD_IN_G_R_E_C_EP~T-A-C-L-E ---- ~-----------1.- ....
j 321GENERALPURPOSEDRYTYPETRANSFORMER
11__ --+ -' _2_3._!F_IE_LD DEVICE INSTALLATIONS L...
I 24iCABLE SUPPORT_DROPSTO CABINETSOR MCC I
-----!----i---------------------------i--- .-
I 251CONTROL STATIONSUPPORT
---+ ---;--------------------------+ _. __..
I 26
H__ -+ -_16-+ ' L...
1I__ -+1_...:..:..17~--------------------1---.--..
II--~--~..:...~r__-------------------------------;!---- ..
__ ~I:==~:l~-M-Q-!-O-R-IN-S-TA-LLA-n-O-N-----------------~:I~~ .~=
! 22lpUSHBUTION INSTALLATIONS(SHEET1OF 2) TBD
---+ /--22=+ 1 P-0SHBUTIONINSTALLATIONS(SH-E-ET--2-0-F-2":_) ----------- TBD
---I--~-~-+ -I -------------------------l---~ .
5ITRAY.SUPPORTLOCATIONS (SHEET2OF 2)
1I__ -+ ' _-=-6 _FIR_ETOP FORCABLESTHRUCONCRETEFLqg_R 1
7FIRESTOPFORCABLES& CONDUITSTHRUMASONARY &CONC. WALL r-
----I---81-UNDERGROUND CONDUIT BELOWEQUIPMENTSLAB r---:._
__ -!-_9 .:...rUNDERGROUND CONDUIT BELOWSOILSURFACE i
I 10 UNDERGROUNDCABLE _DIRECTBURIAL I
- - - - +- - l - =- l +I ~~~- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - r l - - - -
II----f.-_:_:_f--------------------------------l-- .-.
121 I ._.
13
2 CONDUIT OR TRAYSUPPORTS
===~:,~~~~. S;:_ABLE-DR--O--P' S-F-R-O-M-TR-A~Y--------------.----- ..= --.
4MITEREDJ OINTSINCABLE TRAY
---j --- :-:--.--:--' ------:------::---------------~-------- ....
5 TRPYSUPPORTLOCATIONS (SHEET1OF 2)
II-~__+ --r------ ------------------------+ ----
35061 1SUPPORTAND CONNECTION DETAILS(SHEET1OF 3)
----~-_+ - ---.:-----------1-.-- --- .. --.
1 SUPPORTAND CONNECTION DETAILS(SHEET2OF 3)
1 SUPPORTAND CONNECTION DETAILS( SHEET3 OF 3)
II----I---!----------' -----------------------+ --- -.
!
---~--+ -~------------------------------------------- ..
1I -4__~1~61[~L~IG~H~T~IN~G~C~0~N~TA~C~TO~R~W_I_TH __PH_0~T~O~C~E~L~L + ITBD
17 LIGHTINGCONTACTOR WITH TIMER ITBD---
-1--+-------------1---- .....
15 BATIERYPACK IT8D
I NO DESCRIPTION
If-CTIVIn1 SEQ I
TYPICAL DETAILS
TYP_DET.xLS
Page3
I
---~---+---------------------------------------+-- .. ---
3514 llsElF REGULATING HEAT TRACING SYSTEM (SHEET 1 OF 2)
1isElF REGULATING HEAT TRACING SYSTEM (SHEEr"2--0F -_ ;2)~---------~--- --.- ..-
I
- - ~- ~- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - .
I I
II--_ ,---l----------------------------------------l-- ..
I I
----~---+-------------------------------------------------- _
I
--~---+----------------------------------------- .. _ - .,
I
- - - - 4 - - - ~I - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
11---1--+,----------------------.- ..
.. ---'-__ "'-- _l__.... ..
43 POLE LINE -GUY WIRE AT SIDE WALK
'--- --.---- .. -.... -.----.-.--.----.-. _..:..:__---------------l-- ..-
44 POLE LINE -GUY WIRE AT DEAD END
---1--- ---- --.-.--.. -------.---... -,-----.---------------1---
45 POLE LINE -GUY WIRE ANCHOR
ff----:+---.=.r-:-=~-=-....:..~-=-=~~=-=--~-:-:-::-:-:-----------------+----
46 POLE LINE -AERIAL CABLE SUPP0:<..:..:_ T
t
_ _ ._ ._ .......
_ _ -+-_ 4zjPOLE LIN E-MESSANGER WIRE ...:A_ -.:..T._ T...:;E:.;:-E _ _ -1 __
481POLE LIN E-MESSANGER WIRE AT CORNER
- I
11------+--1----------------------------- ----" -
33 PANELBOARD
----+--34:"":" "P A N ELSeA':":"RD='-1 N-.-RO--O-M-W-IT-H-RA-IS-E-D-F- LO-O-R---------- ..-.
--_--_-_..-_..------ - --..---- --------_.. -----_ -- _. ._..-
35 CABLE INSTALLATION IN RAISED FLOOR
---+--:"=+=-':==:_ :_ :_ :_ ~.==-":':":"::";_ :_ ':":"':""':~=_ :'_ :::'::""':::":_ :_ ---------'--------I-- --.
tI _ _ _ ,_ ~36~I-=S-.:..TI-.:..N-=-G-=E.:...::.R-W-=E=-=Lc::...D-IN.:..c:G:.......=..O-=-U..:...:TL=E_ .:..T ~Elo . _ _
37
11----+---+------------------------------- --..
38
DESCRIPTION
1I - - _, I - ~~4 _- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
II-----t--'-t-r:!--------~:~~
----+---=-=+------------------------------1------- -
1
I I - - _, - - - ~I - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~- - - - -
1I __3~5_ 1l_ t_ --.:..1.;.::ls.;-M-=O:...:.K-=E:.....:D-ET--=-EC"-T-O-RS-B-E_ .:..LOc::...W--:-R-.:..A-.:..J S"-E-=-D_ F-=-L..:..O-=-O_ R I~--
10 1
4 9
---4--....:4---------------------------------1-- .... ,.
50
---+I-~5=-tl ------------------------ ... ,-
---t------=52=-71------------------------+-- '-
---+--53--+1--------------------------- ---.
I l=-~-+-I ~~~-=+-~-+-l--I ~~-=-~~-=-~~-=-~~-=-=~-=-=~-=-=~-=-=~-=-=~--=--.-.-~---=_--.-_ ..J.j_ _ _ _ _ _ _ ;;
39
II--_ ,-.....::....:_ l---------------------------l---.- .... --
40
- - ~- - ~+- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I - - -
41 POLE LINE -GROUNDING WITH GROUND ROD
II-----f--- '--------.--.-.-.-.- .-.-.-..:..-=-~-'-----=----------__l.---- -
42,POlE LINE -POLE LINE GROUNDING
I NO
_ '1 ;r. :< - . ~ -
f\CTIVIT'lj SEQ I
TYPICAL DETAilS
TYP_ DET.xLS
Pege 1 of 1
Appr: I I [ssue Dote:
I I 01-12-%
T O - 3 5 0 3 - 0 1 r ev6
DE S I GN S T A NDA R D T Y P I C A L DE T A I L I C h k ~
E L E C T R I C A L . J MP
! P : \ C A O\ E L E \ 3 5 0 3 0 1 . DGN I
I I ReVISIon Dote~ _
J L S
E X O T H E RM J C ( C AL DW E L Dl
C O N N E C T J O N T Y P E S
X A C A B L E S P L I C E . X C ONNE C T I ON. T A P C A B L E C UT
X B C A B L E S P L I C E , X C ONNE C T I ON, T A P C A B L E S L A P P E D
X J C A B L E T O HOR I Z ONT A L R E B A R , V E R T I C A L T HR OUGH T A P ( NON- C A T A L OG
C ONNE C T I ON)
V B C A B L E T A P T O V E R T I C A L S T E E L , C A B L E DOWN
V F C A B L E T A P T O V E R T I C A L S T E E L , C A B L E UP
V S C A B L E T A P T O V E R T I C A L S T E E L OR P I P E . C A B L E DOWN A T 45 DE GR E E S
V V C A B L E T A P T O V E R T I C A L S T E E L . V E R T I C A L T HR OUGH T A P
T A C A B L E S P L I C E , T E E C ONNE C T I ON
S S C A B L E S P L I C E , I N- L I NE C ONNE C T I ON
R C HOR I Z ONT A L C A B L E T O V E R T I C A L R E B A R , T HR OUGH T A P
R D HOR I Z ONT A L C A B L E T O HOR I Z ONT A L R E B A R , T HR OUGH T A P
R J HOR I Z ONT A L C A B L E T O V E R T I C A L R E B A R , T E E C ONNE C T I ON
R R HOR I Z ONT A L C A B L E T O HOR I Z ONT A L R E B A R , HOR I Z ONT A L T A P
S T HOR I Z ONT A L C A B L E T O R A I L R OA D T R A C K F I L L E T , T A P
T P HOR I Z ONT A L C A B L E T O R A I L R OA D T R A C K F I L L E T , T HR OUGH T A P
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I
NOT ED ON P L ANS
I
I
I
I T EM DES C RI P T I ON OT Y .
I
1 L I GHT I NG F I X T URE. T Y P E AS S HOWN ON P L AN 1
I
2 WOODEN P OL E ( T REAT ED P I NE) 1
I
3 V I S OR ( I F S P EC I F I EDl 1
4 MOUNT I NG B RAC K ET ( V ARI ES _ REF ER T O F I X T URE S C HEDUL E) 1
5 P HOT O EL EC T RI C C ONT ROL ( I F S P EC I F I ED) 1
6 F L EX C ONDUI T C ONNEC T OR
2
7- ~' ~1 0 NC T B OL T , WAS HER & L OC K WAS HER, %' DI A. T HRU B OL T 1
(1), Y z ' DI A. L AG S C REWS ( 3 ) NUT S & WAS HERS ( F L OODL I GHT ONL Y )
I
8 ~. F L EX I B L E MET AL C ONDUI T
AS REO' 0
9 ~. RI GI D MET AL C ONDUI T
AS REO' 0
10 C ONDUI T S T RAP S
AS REO' 0
1
,)
11 C ONDUL ET C AS T B ODY F I T T I NG
I I
12 P V C C ONDUI T W/ EL B OW F I T T I NG
AS REOI 0
I I
DES I GN S T ANDARD T Y P I C AL DET AI L I Chkd: lfRevlslon Date~
! P : \ C AO\ EL E\ 3 5 0 4 1 1 . DGN
EL EC T RI C AL
J MP -
F L OOD L I GHT ON WOOD P OL E Appr:
~ J ssue Date:
T O - 3 5 0 4 - 1 1
r e v b
J L S
01-12-%
P . O . BO X 1286 AT LAI HA GE O RGJ '!' 30301-J 286 (4041310-3200
T Y P I C AL DET AI L
Page 2 of 3
1 - I F S UP P ORT I S I NS T AL L E D AT F L OOR L E VE L A T RAY COVE R S HAL L BE I NS T AL L E D T O A HE I GHT
OF 6' - 0 ' ABOVE T HE F L OOR. I NS T AL L A COVE R ON T HE RE AR AL S O I F ACCE S I BL E .
2 - ME T AL S T RUT CHANNE L S OR S T RUCT URAL S T E E L ME MBE RS MAY BE US E D T O CONNE CT T O BE AM. E I T HE R MAY BE
CONNE CT E D T O T HE BE AM BY WE L DI NG OR AS NOT E D ON T HE S UP P ORT AND CONNE CT I ON DE T AI L S I T HRU 7 .
3 - F OR AP P ROP RI AT E S UP P ORT AND HARDWARE S E E DE T AI L S 1 T HRU 7 I S UP P ORT AND CONNE CT I ON DE T AI L S )
VE RT I CAL T RAY S UP P ORT AT VE RT I CAL BE ND
I DESI GN STA NDA RO TY PI CA L DETA I L I Chkd: I Revision Oate_: _
I
ElECTR I CA l i = . ==J M =P ==:;. ~=======I -_P : _ \ _ C A _ D _ \ _ E _ L E_\_3_50_5_O~1._O_GN_,
SUPPORT A ND CONNECTI ON DETA I lS A ppr: [ssue I le te: T O - 3 5 06 - 0 1 I RevO :
, J LS 01- 12- 95
VE RT I CAL T RAY S UP P ORT NOT E S :
VE RT I CAL T RAY S UP P ORT P E RP E NDl CUL AR T O WAL L
" " " * - - - I F AT T ACHI NG T O S T E E L COL UMN
WE L D T O~6 ' "316 S T S T L P L AT E
T O BE AT T ACHE D T O CO~UMN.
S E E NOT E - I BE L OW
CONS T RUCT I ON S HAL L BE
3 ' X 3 ' X I / 4 ' GAl V S T L
ANGL E S , DRI L L E D HOL E S
VE RT I CAL T RAY S UP P ORT OF F BE AM VE RT I CAL T RAY S UP P ORT OF F WAL L
S E E NOT E - l BE L OW
G\
MAS ONRY OR CONCRE T E WAL L ,
F OR CONCRE T E WAL L S US E I NS E RT S
I NS T E AD OF MACHI NE BOL T S ,
WE L D ME T AL S T RUT T Y P E
CHANNE L UNDE R S T E E L
BE AM.
S E E No T E - ] BE L OW
6\
VE RT I CAL T RAY S UP P ORT OF F COL UMN
S E E NOT E - l BE L OW
W
F l L L E T WE L D
T OP AND BOT T Ot : 1
P RI ME & P AI NT
T O MAT CH
P.D.BO X 1286. AT LANT A. GEO RGI A 30301- 1286 (4041370- 3200
Poge 3 of 3
I
I
B I L L OF MA T E R I A L
I
I
I I T E M DE S C R I P T I ON QT Y .
1 S T R UT GA L VA NI ZE D S T E E L C HA NNE L 1-5/8' X 1-5/8' A S R E Q' 0
2 S T R UT ME T A L F R A MI NG C HA NNE L 1 - 5 / 8 ' X3- 1 / 4 ' ( DOUB L E ) I F R E O' 0 A S R E Q' O
3 HE XA GON NUT
"
A S R E Q' D
I
4 F L A T WA S HE R OR C L E VI S WA S HE R A S R E Q' O
I
5 L OC K WA S HE R A S R E Q' D
I
6 S P R I NG NUT A S R E Q' O
7 HE X HE A D C A P S C R E W A S R E Q' D
8 T R A Y HOL D ~OWN C L I P A S R E Q' D
9 VE R T I C A L T R Y HA NGE R A S R E Q' O
10 ' U' B OL T B E A M C L A MP l ONE F OR E A C H S I DE ) A S R E Q' D
11 T HR E A DE D R O~ ( S I ZE D T O S UI T C ONDI T I ONS ) A S R E Q' D
i
12 C ONC R E T E I NS E R T ( S I ZE D T O S UI T A P P L I C A T I ON) A S R E Q' O
I
13 T HR E A DE D R O~ C OUP L E S A S R E Q' O
14 GA L VA NI ZE D MA C HI NE B OL T S ( L E NGT H T O S UI T ) A S R E Q' D
15 NE L S ON T Y P E S T UD ( S I ZE D T O S UI T ) A S R E Q' D
16 B E A M C L A MP A S R E Q' D
17 F L A NGE A S R E Q' O
18 P L A T E F I T T I NG 90' A S R E Q' D
19 U S HA P E D S T R UT F I T T I NG
A S R E Q' D
I
20 S UP P OR T A NGL E A S R E Q' D
DE S I GN S T A NDA R D T Y P I C A L DE T A I L I Chkd: I I ReVJ 5J On Dote~
f p: \ C A O\ E L E \ 35 05 01. 0GN!
E L E C T R I C A L
J MP -
S UP P OR T A ND C ONNE C T I ON DE T A I L S I I Appr:
I I Issue Dote:
TO-3506-01
r ev6
J L S
01-12-95
P .O.BOX 128&, ATLANTA,GE ORGI A 30301-1286 (404)370-3200
P ag e J of 1
I =D =E S =I =G N =S =T =A ~=~=~~=~R =~=~~=~ C =A =L=D E =T =AI =L ==; - r ; : : : : : : C =h k =d : =J =M P ===; - r ; : : : : : : R e=I I =l sl =on =O : =at=e~=_ =: ; ; : : l r P =: =\ =C A =O =\ =E L =E =\ =3 5 =O =S =O Z =. =O =G N ==j 11
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A S R E O' 0 II
1 Y z ' DI A . GA L V A NI Z E D T HR E A DE D HA NGE R R OD
OT Y . ,I I T E M DE S C R I P T I ON
1. T HE L E NGT H OF T HE S P A N I S T O B E DE T E R MI NE D B Y T HE L OA DI NG OF T HE T R A Y S ,
WHI C H S HA L L B E A S S UME D T O B E 100 P OUNDS P E R F OOT MI NI MUM E A C H, E X C E P T A S
OT HE R WI S E A P P R OV E D. T HE MA X I MUM S P A N S HA L L NOT E X C E E D 12 F E E T WI T H
MI NI MUM L OA DI NG A ND I N NO C A S E S HA L L A R OD B E L OA DE D T O MOR E T HA N MA X I MUM
R OD A L L OWA B L E L OA D.
2 . WHE N A P P R OV E D, GA L V A NI Z E D DOUB L E S T R UT MA Y B E US E D I N L I E U OF 3 ' C HA NNE L .
3 . UNL E S S OT HE R WI S E NOT E D ON T HE DR A WI NGS HA R DWA R E S HA L L B E GA L V A NI Z E D OR
C A DMI UM P L A T E D. L OC K NUT S OR L OC K WA S HE R S S HA L L B E US E D WHE R E - E V E R NE E DE D
T O P R E V E NT P OS S I B L E L OOS E NI NG A ND L OS S OF S UP P OR T .
4 . E L E V A T I ON OF C A B L E T R A Y S ON L A Y OUT DR A WI NG S HA L L B E T O B OT T OM F L A NGE OF
T HE S I DE S T R I NGE R .
5 . T R A P E Z E S UP P OR T S F OR C ONDUI T S HA L L B E S I MI L A R I N C ONS T R UC T I ON T O T HOS E
S HOWN A B OV E .
DOUB L E L OC K NUT S
( T Y P l C A U
<;~6 HOL E S I N
F L A NGE S F OR R ODS
( T Y P I C A L )
k A S NOT E D ON . , '
I L A Y OUT DR A W1 NGS I
3 ' 5 # C HA NNE L
( T Y P I C A L )
S E E NOT E 2
S E E DE T A I L _
F OR R OD S UP P OR T S
S E E P L A N
DR A WI NG
P .O.BOX1286. ATLANTA.GEORGIA30301-1286 (404)370-3200
Poge 1 of 1
TO- 3 5 0 6 - 0 3 r ev6
I Revisr on D()te~ DE S I GN S T A NDA R D T Y P I C A L DE T A I L I C h k ~
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01-12-95
J L S
1
A S R E O' D
A S R E Q' D
A S R E O' D
OT Y . I I T E M DE S C R I P T I ON
1 C ONDU I T
2 I NS UL A T E D GR OUNDI NG B US HI NG
3 C ONDUI T C L A MP
4 C HA NNE L C L A MP
5 C HA NNE L S T R UT
6 B ONDI NG WI R E T O GR OUNDI NG P OI NT
7 I NS UL A T E D B US HI NG
8 C A B L E T R A Y C ONDUI T GR OUNDI NG C L A MP
C R OUS E - H1 NDS T Y P E L C C OR E QUA L
9 T R A Y C L A MP
A S R E Q' 0 j ;
A S R E O' D I
I r - ~ ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ ~ - - - - ~ I
A S R E O' D I
NOT E 1 :
S E A L E NDS OF C ONDUI T
WI T H R T V C OMP OUND
F I B E R GL A S S
C A B L E T R A Y
2
C A B L E T R A Y
P .O.BOX 12B6 . ATLANTA. GEORGI A 3030J J 285 (404)370-3200
Pege 1 of 1
A S R E Q / D
TO- 3506-04 I R ev6
I Chkd: J MP I I Revision Date~
;:=====
I
Appr: 'jlssue Date:
J L S I 0 1 - 1 2 - 9 5
I I P :\C AO\E LE \350604. DGNI
E L E C T R I C A L
MI T E R E D J OI NT S I N C A B L E T R A Y
5 S P L I C E P L A T E ( C U T T O F I T ) F OR E A C H J OI NT
A S R E DI D
4 NOT C H A NGL E F OR V E R T I C L E B E ND ( 60 ' MA X . )
A S R E DI D
3 NOT C H A NGL E F OR HOR I Z ONA L B E ND ( 30 ' MA X . )
A S R E DI D
2 T R A Y R U NG ( T Y P I C A L )
1 C A B L E T R A Y
QT Y .
1. MI T E R E D J OI NT S MA Y B E U S E D F OR C HA NGE S I N DI R E C T I ON OF C A B L E T R A Y S .
2 . C A B L E T R A Y S S HA L L B E S U P P OR T E D A T E A C H MI T E R E D J OI NT .
V E R T I C A L B E ND
HOR I Z ONT A L B E ND
30 ' MA X I MU M
NOT E S :
C D
V
I NS T A L L A S T A NDA R D
S P L I C E P L A T E A T
E A C H MI T E R E D J OI NT .
B E ND S P L I C E P L A T E S
T O A NGL E OF T R A Y .
rTY P I C A L )
P.O.BOX 1286.),TLANlA. GEORGI A }0}01'1286 14041}70-3200
Page 1 of 2
J L S
OT Y .
A S R E DI D
OE s e R I PT I O N
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01-12-95
T R A Y S UP P OR T
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E L E CT R l CAl
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E L E CT RI CA L
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T HRU CONCRE T E F L OOR
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J L S I I 0 1 - 1 2 - 9 5
2 F I RE - RE T A RDA NT COMP OUNDS , 3 HOUR RA T I NG I I
( ' F L A ME - S A F E ' OR E QUA L ) I
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1 P A NE L S UP P ORT WI RE HA NGE R A S RE Q' 0 I
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T HR U MA S ONA R Y & C ONC R E T E WA L L J L S II 0 1 - 1 2 - 9 5
4 S C R E W A NC HOR S , 6 ' ON C E NT E R OR MA C H1 NE S C R E WS F OR S T E E L F R A ME
F I R E - R E T A R DA NT C OMP OUNDS
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0 . 1 2 5 ' A L UM. P L A T E WI T H A NE OP R E NE GA S K E T ( B OT H S I DE OF WA L U
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OR OT HE R E NC L OS E D S P A C E .
2 . R E F E R T O MA NUF A C T UR E R R E C OMME NDA T I ONS
F OR I NS T A L L A T I ON.
3. WI DT H VA R I E S P E R F I R E R A T J NG
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UNDE R GR OUND C ONDUI T
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I lRevisron Date~ DE S I GN S T A NDA R D T Y P I C A L DE T A I L I C h k ~
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l Issue Date: TO - 3506-09 RevO:
I Ol - 1 2 - Q5
5 P L A S T I C S P A C E R A S R E Q' 0 I
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3 S E E P L A N DR A WI NG F OR C OV E R R E QUI R E ME NT
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Appr: Issue Dote:
01-12-%
T O - 3 5 0 6 - 10 IRev6
DE S I GN S T A NDA R D T Y P I C A L DE T A I L I C h k ~
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I P : \C AO \E LE \3 5 0 6 1 O . OGN II
I RevJ SJ O n Dote~
UNDE R GR OUND C ONDUI T -
DI R E C T B UR I A L 600V
5 WA R NI NG S T R I P
A S R E O' O
4 B A C K F I L L
A S R E O' D I 3 P R E S S UR E T R E A T E D WOODE N P L A NK , NOT E 2
A S R E O' D I
2 C L E A N S A ND, NOT E 1
A S R E O' D I' UNDE R GR OUND C A B L E , NOT E 3
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Q T Y . I
NOT E S :
1. S A ND S HA L L B E F R E E F R OM R OC K OR A NY HA R D
MA T E R I A L C ONT A MI NA T I ON WHI C H MA Y DA MA GE
T HE C A B L E .
2. P R E S S UR E T R E A T E D WOODE N P L A NK S HA L L B E
MI NI NUM % ' T HI C K A ND S HA L L E X T E ND MI N.
OR 3' ON E I T HE R S I DE OF T HE C A B L E .
,3 . I N C A S E WHE R E T WO C A B L E S R UN P A R A L L E L I N
S A ME T R E NC H A MI NI MUM S E P A R A T I ON OF 3'
S HA L L B E MA I NT A I NE D.
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GR A DE L E V E L
P .O .BO X 1 286 . AT LANT A, G E O RG IA 3 0 3 0 1 - 1 286 (40 4) 3 70 - 3 20 0
Page 1 of 1
01-12-95
Issue Date:
T O - 3 5 0 6 - 2 1 I Rev6
I I P : \C AO\E LE \3506 21. DG N I I
I ' Revision "" _
J L S
M O T O R IN S T A l L A T I O N A ppr-:
DE S IG N S T A N DA RD T Y PIC A L DE T A IL I thkd:
E L E C T RIC A L _ J H P
1 E A .
9 UNI V E R S A L DR A I NE R / B R E A T HE R
1 E A .
A S R E Q' D
8 C ONDUI T OUT L E T B ODY - T E E '
7 L I QUI D- T I GHT C ONNE C T OR
A S R E Q' D
6 L I QUI D- T I GHT C OUP L I NG
5 L I QUI D- T I GHT F L E X I B L E ME T A L L I C C ONDUI T ( 6' MA X ) A S R E Q' D I
( S UNL I GHT R E S I S T A NT , P V C J A C K E T E D)
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A S R E Q/D
5 GA L V A NI Z E D C HA NNE L T A C K WE L D T O C OL U MN
A S R E Q/D
6 6 0 A P OL E WE L DI NG R E C E P T A C L E , R E F E R T O E L E C T . S P E C . F OR T Y P E
A S R E Q/D
7 3 - l /C #6 , l - i i 8 ( G) , l ~ C . 2 5 1 MA X . A S T A P P E D C ONDU C T OR S
A S R E Q' D
8 I 1 8 ' X 1 4 ' X 9 ' F I B E R GL A S S NE MA T Y P E 4 X E NC L OS U R E WI T H MOU NT I NG P A NE L
A S R E Q' D
9 P OWE R DI S T R I B U T I ON B L OC K S , 3 P & GND, S I Z E D F OR 1 2 /0 A WG
A S R E Q/D I
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Issue Date: TD-3506- 32 /RevO :
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QT Y . I ,
2 MOUNT I NG B OL T S ( S I Z E A ND L OCA T I ON A S R E QUI R R E D)
J L S
4 31 x~ WA L L P L A T E ( L E NGT H A S R E QU 1R E O)
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DE S CR I P T I ON
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2. I NS T A L L R A I NS HI E L D OV E R
T R A NS F OR ME R F OR
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SUP P ORT NOT ES:
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RODS P N D ST RUT ARE SHOWN F OR
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SUP P ORT EQUI P . MAT ERI AL S I F
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VE RT I CAL T RAY S UP P ORT NOT E S :
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S UP P OR T AND C ONNE C T10N DE TAILS Appr: Issue Dote: TO-3506-0 1 jR evO:
J LS I 01 -1 2-%
j- I F S UP P ORT I S I NS T AL L E D AT F L OOR L E VE L A T RAY COVE R S HAL L BE I NS T AL L E D T O A HE I GHT
OF 6' -0' ABOVE T HE F L OOR. I NS T AL L A COVE R ON T HE RE AR AL S O I F ACCE S I BL E .
2- ME T AL S T RUT CHANNE L S OR S T RUCT URAL S T E E L ME MBE RS MAY BE US E D T O CONNE CT T O BE AM. E I T HE R MAY BE
CONNE CT E D T O T HE BE AM BY WE L DI NG OR AS NOT E D ON T HE S UP P ORT AND CONNE C11DN DE l AI L S 1 T HRU 7.
3- F OR AP P ROP RI AT E S UP P ORT AND HARDWARE S E E DE T AI L S J T HRU 7 ( S UP P ORT AND CONNE CT I ON DE T AI L S )
VE RT I CAL T RAY S UP P ORT AT VE RT I CAL BE ND.
S E E NOT E - 2 BE L OW
VE RT I CAL T RAY S UP P ORT P E RP E NDI CUL AR T O WAl l
- - - CONS T RUCT I ON S HAL L BE
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7 HE X HE A D C A P S C R E W A S R E Q' D
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9 VE R T I C A L T R Y HA NGE R A S R E Q' D
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11 T HR E A DE D R OD ( S I ZE D T O S U I T C O N D I T I O N S ) A S R E Q' O I
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14 GA L VA NI ZE D MA C HI NE B OL T S ( L E NGT H T O S UI T ) A S R E Q' D
15 NE L S ON T Y P E S T UD ( S I ZE D T O S UI T )
)
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17 F L A NGE A S R E Q' D
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20 S UP P OR T A NGL E A S R E Q' D
I
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I DE S I GN S T A NDA R D T Y P I C A L DE T A I L
IChkd: 11 ReV1Slon Date~
! P : \ C A O\ E L E \ 35 06 01. DGNI I
E L E C T R I C A L
J MP -
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TO-3506-01
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J L S
01-12-%
P.D.BOX 1266 ATLANTA GEORGIA 303011286 (404)370-3200
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Page 1 of J
I P : \C AO\E LE \350602. DGN I I
I Chkd: J MP I Revisron Date~
j~===::;
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Appr: I Issue Date:
J L S OI - 1 2 - Q5
E L E C T R I C A L
C ONDUI T OR T R A Y S UP P OR T S
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I 1. T HE L E NGT H OF T HE S P A N I S T O B E DE T E R MI NE D B Y T HE L OA DI NG OF T HE T R A Y S ,
WHI C H S HA L L B E A S S UME D T O B E 1 0 0 P OUNDS P E R F OOT MI NI MUM E A C H, E X C E P T A S
OT HE R WI S E A P P R OV E D. T HE MA X I MUM S P A N S HA L L NOT E X C E E D 1 2 F E E T WI T H
MI NI MUM L OA DI NG A ND I N NO C A S E S HA L L A R OD B E L OA DE DT O MOR E T HA N MA X I MUM
R OD A L L OWA B L E L OA D.
2 . WHE N A P P R OV E D, GA L V A NI Z E D DOUB L E S T R UT MA Y B E US E D I N L I E U OF 3 ' C HA NNE L .
3 . UNL E S S OT HE R WI S E NOT E D ON T HE DR A WI NGS HA R DWA R E S HA L L B E GA L V A NI Z E D OR
C A DMI UM P L A T E D. L OC K NUT S OR L OC K WA S HE R S S HA L L B E US E D WHE R E - E V E R NE E DE D
T O P R E V E NT P OS S I B L E L OOS E NI NG A ND L OS S OF S UP P OR T .
4 . E L E V A T I ON OF C A B L E T R A Y S ON L A Y OUT DR A WI NG S HA L L B E T O B OT T DM F L A NGE OF
T HE S I DE S T R I NGE R .
5 . T R A P E Z E S UP P OR T S F OR C ONDUI T S HA L L B E S I MI L A R I N C ONS T R UC T I ON T O T HOS E
S HOWN A B OV E .
DOU B LE LOC K NU T S
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TO- 3 5 0 6 - 0 3 f R e v a
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Issue Date:
J LS
I I P: \ C A O\ E L E \ 3 5 0 6 0 3 . OGN ,
I ' ReVISIon Date~ _
DE S l G N ST A N DA RD T Y P l C A l DE T A Il I C hk d:
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5 C HA NNE L S T R UT
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C R OUS E - HI NDS T Y P E L e c OR E QUA L
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MI NI NUM ~' T HI C K A ND S HA L L E X T E ND MI N.
OR 3 ' ON E I T HE R S I DE OF T HE C A B L E .
. 3 . I N C A S E WHE R E T WO C A B L E S R UN P A R A L L E L I N
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J L S
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