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114

HIACE (EWD622E)
Engine Control (5LE)
B

R
R

L
B

R
B

R
B

R
G

Y
80A
GLOW
B

R
G
1E 1
1
B

R
B

W
G
3 1
5 2
RWB
3
G

Y
B

R
4
B

R
1
G
1
MAIN
Relay
1 1
GLOW
Relay
6
B

R
B

R
LUB
B

R
B

R
B

R
DB1 14
B2
2 1J 4 1J
2
BR BR BR BR
25A
EFI
1
2
1J 1 1J 3
WB
3
4
5 1
2
DB1 5 DB1 3 4 DB1
21 5E 5E 9
15A
IGN
LU+B LUA
B
2
SREL
LU+A
BATT IGSW ST1
D
6
1
+B TCV LUB LU+B LUA MREL LU+A
+B2 +B1
D54
B

W
B

W
W

B
B
B
W

B
W

B
W

B
(IG) (BAT) (BAT)
1
D58
2
E 2 E 1 E 14 F 11
E 12 H 11 H 7 H 8 H 9 H 10 E 3
B10(E), B8(F), D4(G), D2(H)
19 E
STP
R

W
(BAT)
10A
STOP
G

B
5J 3
HB4 17
G

B
HB4 19
5J 4 5E 6
20
19
R

W
R

W
R

W
RW
B
3
5
S
t
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L
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S
W
Engine ECU
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Glow Plug
Throttle Body
Assembly
T
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C
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V
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HIACE (EWD622E)
115
B10(E), B8(F), D4(G), D2(H)
4 5 11
BW
W

L
L
6
Y

R
L

B
2
3
1
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4
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1
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2
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RG
B
R
L
B
R
B
R
B
R
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R
B
R
B
R
B
R
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BR
YR
2
LB
3
H 13
1
2
2
1
4 5
1
2
6
1
D4
H 26
CLK DATA
VPA2 VCPA EPA VPA
VCP2 EPA2
10
DATA CLK NE+ NE TDC+ TDC
E1
VPA2 VCPA EPA VPA
E1 THOP E01 E02
D
6
0
B1
D
6
3
D43
D
6
2
D
1
8
BR
DB1 1 DB1 6
F 12 F 6 F 4 F 5
G 6 G 14 H 19 H 18 H 17 H 16 H 14 G 15
R

B
G

W
STA
PR2 ALT
AC1 ACT RFC FAN
W

L
DB1 DB1 11
Y

G
W
Y

G
Y

G
AB1 17
W

B
W
3
2
A1
13
L
G

B
A
5
R
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2
F
A
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3

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F 2 F 8 E 7 E 13
E 22 G 8
E 11
(ST)
7. 5A
ST
4
2
19
16
B
3
4
R
HB1 29 HB1 51
R

B
G

W
H19
AC1 ACT
M
D
6
(
B
)
B 3
8 10
P
r
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s
s
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S
W
Accelerator
Position Sensor
Engine ECU
J
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C
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Junction Connector
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S
W
A/C Amplifier
C
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F
a
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E
C
U

N
o
.

1
116
HIACE (EWD622E)
Engine Control (5LE)
B10(E), B8(F), D4(G), D2(H)
1
16 DB1
3
LB
2
YR YR YR YR YR YR
17 DB1
P W
VC
THA
PIM
E
THF THW E2
B
DB1 7
B

L
AB1 19
AB1 20
DB1 2
PIM VC RTHW
SPD
1
2
Y

R
HSW SIL TC TACH SPV+ SPV THWO
6C 16
6C 15
D
5
7
Y
Y
L

W
B

Y
HB2 14
L

W
HB1 57
Y

R
Y

R
Y

R
Y

R
R
R

W
Y

R
Y

R
Y

R
R

L
R

L
R

L
L

B
P
L

B
Y

R
L

R
L

R
P

L
BR
B

Y
HB1 18
B

Y
LB
H
4
1
I
1
2
(
A
)
,

I
1
3
(
B
)
I
6
IH2 6
4
3
H1
1
13
B
L

W
W

B
W

B
W

B
W

B
W

B
2
1
2
1
1
2
2
1
D
4
6
D
3
2
A
2
B
2
9
7
A 7
H 12 H 25 E 8 E 20 F 7 E 4 E 15
G 5 G 4 G 9 G 3 G 2 G 1 G 12
E 9
BR
E 5 F 1
W GIND
G

R
B

W
6C 14
BY
BY
B

Y
D
5
9
Y
BW
GR
W
P
PL
Engine ECU
W
a
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r

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p
.


S
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(
R
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J
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(RHD)
(LHD) 17 IH3
17 IH4
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.


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HIACE (EWD622E)
117
16
7 9 5 4 13
9 DB1
HB4 12
P

B
W
7. 5A
OBD
5S 5
H2
B

Y
1 6F
2 6F
BAT
CG SG TAC SIL
B
R
B
R
B
R
W

B
W

B
W

B
TC
H23
B
B
(BAT)
BR
L EGW
(IG)
B

W
G

R
60 HB1 21 HB1
G
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C
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25 32
10A
MET IGN
B

R
B

W
G

R
5M 1
S
Y
17 14
B

Y
S
6
IG+
H20
+S SI
B
B
3
5
5 DB4
(BAT) (IG)
D38
E SI
IG+
B
R
P
B
R
P
B
R
P
L

R
L

R
L

R
L

R
2 5E
10A
GAUGE
1
7 DB4 3 DB4
2
29
P

L
4
7
P

L
P

L
24 5E
14 5D 22 HB1
3
58 HB1
R
R
8 5S
18 5E
10A
DOME
2
9 15
2
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p
.

5
T
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r
E3
S
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W

B
W

B
1 HH1
H2
7
E1
BY
BY
5H 4
5E 7
5S 3
5E 3
P
W
GR
BW
Y
PL
J
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C
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Speed Sensor
Combination Meter
DLC3
118
HIACE (EWD622E)
Engine Control (5LE)
The engine control system utilizes a microcomputer and maintains overall control of the engine, etc. An outline of the engine
control is given here.
1. Input Signals
(1) Water temp. signal system
The water temp. sensor (Engine coolant) detects the engine coolant temp. and has a builtin thermistor with a
resistance which varies according to the engine coolant temp. Thus the engine coolant temp. is input in the form of a
control signal to TERMINAL THW of the engine ECU.
(2) Intake air temp. signal system
The inlet air temp. sensor (Air cleaner) is detects the intake air temp., which is input as a control signal to TERMINAL
THA of the engine ECU.
(3) RPM signal system
Crankshaft position and camshaft position are detected by the crankshaft position sensor and engine speed sensor.
Crankshaft position is input as a control signal to TERMINAL TDC+ of the engine ECU, and RPM is input to TERMINAL
NE+.
(4) Throttle signal system
The accelerator position sensor detects the accelerator pedal opening angle, which is input as a control signal to
TERMINALS VPA, VPA2 of the engine ECU.
(5) Vehicle speed signal system
The speed sensor detects the vehicle speed and input a control signal to TERMINAL SP1 of the engine ECU via the
combination meter.
(6) A/C SW signal system
The operating voltage of the A/C amplifier is detected and input in the form of a control signal to TERMINAL AC1 of the
engine ECU.
(7) Battery signal system
Voltage is constantly applied to TERMINAL BATT of the engine ECU. When the ignition SW is turned to on, voltage for
engine ECU operation is applied via the MAIN relay to TERMINAL +B of the engine ECU.
(8) STA signal system
To confirm that the engine is cranking, the voltage applied to the starter motor during cranking is detected and is input as
a control signal to TERMINAL STA of the engine ECU.
(9) Fuel temp. signal system
The fuel temp. sensor is detects the fuel temp., which is input as a control signal to TERMINAL THF of the engine ECU.
(10) Intake air vacuum pressure signal system
Intake air vacuum pressure is detected by the manifold absolute pressure sensor and is input as a control signal to
TERMINAL PIM of the engine ECU.
System Outline
HIACE (EWD622E)
119
2. Control System
Fuel injection volume control system
The fuel injection volume control system monitors the engine conditions through the signals input from each sensors to the
engine ECU. Engine ECU has basic data and the program (Memorized in the engine ECU) and decides the most
appropriate fuel injection volume, and outputs the current to the TERMINAL SPV+ of the engine ECU, causing the spill
control valve to operate it.
Fuel injection timing control system
The fuel injection timing control system monitors the engine conditions through the signals input from each sensors to the
engine ECU. Engine ECU has basic data and the program (Memorized in the engine ECU) and decides the most
appropriate fuel injection timing, and outputs the current to the TERMINAL TCV of the engine ECU, causing the timing
control valve to operate it.
GLOW relay control system
When the engine starts, the GLOW relay is controlled in response to engine coolant temp. At that time, the engine ECU
receives the signals, and the current is output to the TERMINALS SREL and GIND.
As a result, the engine ECU controls the GLOW relay and makes the glow indicator light come on.
A/C cut control system
When the vehicle suddenly accelerates from low engine speed, this system cuts off air conditioner operation for a fixed
period of time in response to the vehicle speed, throttle valve opening angle and intake manifold pressure in order to
maintain acceleration performance.
The engine ECU receives input signals, and outputs signals to TERMINAL ACT.
3. Diagnosis System
With the diagnosis system, when there is a malfunctioning in the engine ECU signal system, the malfunction system is
recorded in the memory. The malfunctioning system can be found by reading the display (Code) of the check engine warning
light.
4. FailSafe System
When a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control based
on the signals from that system, the failsafe system either controls the system by using data (Standard values) recorded in
the engine ECU memory or else stops the engine.
: Parts Location
Code See Page Code See Page Code See Page
A2
48 (LHD)
D6 B
46 (*3)
D61
46 (*3)
A2
56 (RHD)
D6 B
54 (*6)
D61
54 (*6)
A5
48 (LHD)
D18
46 (*3)
D62
46 (*3)
A5
56 (RHD)
D18
54 (*6)
D62
54 (*6)
B1
48 (LHD)
D32
46 (*3)
D63
46 (*3)
B1
56 (RHD)
D32
54 (*6)
D63
54 (*6)
B2
48 (LHD)
D38
46 (*3)
H19
49 (LHD)
B2
56 (RHD)
D38
54 (*6)
H19
57 (RHD)
B8 F
46 (*3)
D43
46 (*3)
H20
49 (LHD)
B8 F
54 (*6)
D43
54 (*6)
H20
57 (RHD)
B10 E
46 (*3)
D46
46 (*3)
H23
49 (LHD)
B10 E
54 (*6)
D46
54 (*6)
H23
57 (RHD)
B29
46 (*3)
D54
46 (*3)
H41
49 (LHD)
B29
54 (*6)
D54
54 (*6)
H41
57 (RHD)
B34
48 (LHD)
D57
46 (*3)
I6
48 (LHD)
B34
56 (RHD)
D57
54 (*6)
I6
56 (RHD)
B35
46 (*3)
D58
46 (*3)
I12 A
48 (LHD)
B35
54 (*6)
D58
54 (*6)
I12 A
56 (RHD)
D2 H
46 (*3)
D59
46 (*3)
I13 B
48 (LHD)
D2 H
54 (*6)
D59
54 (*6)
I13 B
56 (RHD)
D4 G
46 (*3)
D60
46 (*3)
D4 G
54 (*6)
D60
54 (*6)
* 1 : LHD 2TRFE * 2 : LHD 2KDFTV * 3 : LHD 5LE * 4 : RHD 2TRFE * 5 : RHD 2KDFTV * 6 : RHD 5LE * 7 : 2TRFE
* 8 : 2KDFTV, 5LE
120
HIACE (EWD622E)
Engine Control (5LE)
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)
1 23 (*8) Engine Room R/B No.1 (Engine Compartment Front)
2 28 Engine Room R/B No.2 (Inside of Battery Room)
4 29 Instrument Panel R/B (Under the Glove Box)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector Location)
1E 24
Engine Room Main Wire and Engine Room J/B No.1 (Engine Compartment Front)
1J 25
Engine Room Main Wire and Engine Room J/B No.1 (Engine Compartment Front)
5D 30 Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5E 30 Engine Room Main Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5H
30
Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5J
30
Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5M
31
Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5S
31
6C
38 (LHD) Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement LH)
6C
38 (RHD) Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement RH)
6F
38 (LHD) Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement LH)
6F
38 (RHD) Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement RH)
: Connector Joining Wire Harness and Wire Harness
Code See Page Joining Wire Harness and Wire Harness (Connector Location)
AB1
64 (LHD)
Cowl to Head Lamp Wire and Engine Room Main Wire (Left Side of the Instrument Panel J/B) AB1
72 (RHD)
Cowl to Head Lamp Wire and Engine Room Main Wire (Left Side of the Instrument Panel J/B)
DB1
62 (*3)
Engine Wire and Engine Room Main Wire (Front Side of Engine Room R/B No.1)
DB1
70 (*6)
Engine Wire and Engine Room Main Wire (Front Side of Engine Room R/B No.1)
DB4
62 (*3)
Engine Wire and Engine Room Main Wire (Front Side of Engine Room R/B No.1)
DB4
70 (*6)
HB1
64 (LHD)
Instrument Panel Wire and Engine Room Main Wire (Under the Instrument Panel J/B)
HB1
72 (RHD)
Instrument Panel Wire and Engine Room Main Wire (Under the Instrument Panel J/B) HB2
64 (LHD)
Instrument Panel Wire and Engine Room Main Wire (Under the Instrument Panel J/B) HB2
72 (RHD)
Instrument Panel Wire and Engine Room Main Wire (Under the Instrument Panel J/B)
HB4
64 (LHD)
HB4
72 (RHD)
HH1
64 (LHD) Instrument Panel Wire and Instrument Panel Wire (Near the Steering Column)
HH1
72 (RHD) Instrument Panel Wire and Instrument Panel Wire (Instrument Panel Reinforcement RH)
IH2
64 (LHD)
Instrument Panel No.2 Wire and Instrument Panel Wire (Instrument Panel Reinforcement LH) IH2
72 (RHD)
Instrument Panel No.2 Wire and Instrument Panel Wire (Instrument Panel Reinforcement LH)
IH3 64 (LHD)
Instrument Panel No.2 Wire and Instrument Panel Wire (Instrument Panel Reinforcement RH)
IH4 72 (RHD)
Instrument Panel No.2 Wire and Instrument Panel Wire (Instrument Panel Reinforcement RH)
* 1 : LHD 2TRFE * 2 : LHD 2KDFTV * 3 : LHD 5LE * 4 : RHD 2TRFE * 5 : RHD 2KDFTV * 6 : RHD 5LE * 7 : 2TRFE
* 8 : 2KDFTV, 5LE
HIACE (EWD622E)
121
: Ground Points
Code See Page Ground Points Location
A1
64 (LHD)
Dash Panel Right A1
72 (RHD)
Dash Panel Right
B2
62 (*3)
Front Floor Panel Right B2
70 (*6)
Front Floor Panel Right
D4
62 (*3)
Engine Block D4
70 (*6)
Engine Block
H1
64 (LHD)
Instrument Panel Reinforcement
H1
72 (RHD)
Instrument Panel Reinforcement
H2
64 (LHD)
Instrument Panel Reinforcement
H2
72 (RHD)
* 1 : LHD 2TRFE * 2 : LHD 2KDFTV * 3 : LHD 5LE * 4 : RHD 2TRFE * 5 : RHD 2KDFTV * 6 : RHD 5LE * 7 : 2TRFE
* 8 : 2KDFTV, 5LE

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