TOWER HOIST

HEAVY DUTY
1000 33




INSTALLATION AND OPERATING
INSTRUCTION MANUAL

WORKS: - PLOT 316-317, ROAD H, G.I.D.C.
POR-RAMANGAMDI-391 243
DIST. VADODARA, GUJARAT, INDIA.
: (0265) 2830189, 2830965, Fax: 2830 594.




ESQUIRE TOWER HOIST
HEAVY DUTY
(1000 - 33)
BEFORE THE MACHINE IS COMMISSIONED, PLEASE READ THE
MANUAL THOROUGHLY.

GENERAL INSTRUCTIONS:

1: Clean the whole machine once a day
2: Cover the machine with plastic when not in use
3: Lubricate the machine DAILY
4: Periodically inspect the wearing parts and check that none of the nuts and
bolts are loose.

SPECIFICATIONS:

Models 1000.33 (HEAVY DUTY)
Capacity (Gross) 1000 Kg.
Height 15 mts. 100 mts.
Wire Rope Dia. 12 mm
Trolley Speed 30 mts./min
Primemover 12 hp Double cylinder, air
cooled Diesel Engine or 12.5 hp
Elec. Motor

Power Transmission:
Power is transmitted from engine/motor to wire rope drum via fiber roller shaft, mounted on
gunmetal bushed pedestal. Fiber roller shaft transmit power to wire rope drum as and when require
by friction drive when both bring together by operating handle. Fiber roller shaft is driven by
engine/motor through chain drive.

Lubrication:
Forced feed lubricators (Grease cups/ Nipples) are provided at all necessary points that are easily
accessible.

Optional Items:
Pipe scaffolding for erecting the tower hoist.
Tilting bucket trolley system for conveying of wet concrete during Beam / column/slab
casting.
Discharge chutes.

1
INSTRUCTIONS FOR INSTALLATION

Before installing the hoist, ensure that a foundation is ready as per drawing. If the soil is loose
type, ensure that the sides are shored, to prevent the pit from collapsing.

Examine various sections of hoist after arrival at site. Check lubrication of all parts; fill the
radiator with water if the engine is water cooled. Check oil level of engine. Fill fuel tank with
HIGH SPEED DIESEL oil. Before starting the engine, crank few turns to check the movements.

INSTRUCTIONS FOR ERECTION

Place the bottom piece of tower structure with pulley in the pit; on the side perpendicular to the
building, and opposite of the mixer, Rear parts of the structure should be touching the pit side.
Bolt or nail down the plate to the foundation of the pit either with 16 mm x 50 mm rods or by
foundation bolts. The wire rope pulley fitted on the tower structure should be towards the
WINCH MECHANISM and above the pit level, to avoid the touching of wire rope to the ground.

After the bottom piece is fixed, place the first section of the tower on top of it and bolt it. Care
should be taken to maintain the PLUMB of the tower. It should be ensured that proper alignment
is maintained and there should be no GAP between matching tower structures. Continue this
process till required height is obtained.

Place the top section with pulley on the tower structure at the desired height with the hook side
facing towards inside of the pit.

Remove the top roller and bottom locking flats on the channel platforms, and place it against the
tower structure such that the bottom rollers are in contact with the tower structure Replace the top
ROLLER and the bottom FLAT to the channel platform such that the leading edge of the tower is
between the top roller and the bottom roller.

Keep the winch as far away as possible from the pit and never less than 15 FEET.
Release the brake of the winch mechanism. Pull the wire rope out and pass it through the bottom
pulley of the tower, top pulley of the top piece, through the pulley of channel platform and bolt it
with the hook provided at the top of the tower structure.
Anchor the winch mechanism firmly to the ground by providing 4 Nos. crossbars in the lugs
provided. Place sand bags in front of the wheels as an extra precaution.











2

OPERATING INSTRUCTIONS

1.
After installation of the hoist please run the channel platform with empty bucket without load for
checking the alignment of the moving parts. Also set the clutch and brake if necessary.
2.
To move the channel platform upward push the operating lever of the winch to the maximum
position engaging the wire rope drum with the fiber roller assembly for friction driver and release
it from braking.
3.
To stop the channel platform at the desired height, pull the operating lever to the maximum
position. This will disengage the wire rope drum from its contact with the fiber roller drive and
engage the same with the brake shoe.
4.
To lower the bucket to the ground, hold the operating lever halfway to enable the wire rope drum
to get disengaged from the brake shoe without getting engaged to the fiber roller drive. The
operator should be alert to control the descend of the bucket.

PROTECT THE WINCH MECHANISM AND WIRE ROPE FROM EXTERNAL
AGENCIES AND DO NOT ALLOW DUST TO SETTLE ON THE SURFACE.





























3
SPARE PART LIST
WIRE ROPE DRUM SHAFT ASSLY WITH BRAKE SHOE


Sr.
Part No. Description
Nos.
Remarks
No. Reqd.
01. HD-100-01 Pedestal for wire Rope Drum 02
02 HD-100-02 Shaft for Wire Rope Drum 01
03 HD-100-03 Eccentric Boss 02
04 HD-100-04 Key for Eccentric Boss 02
05 HD-100-05 G.M. Bush for Drum Flange 02
06 HD-100-06 Drum Flange 02
07 HD-100-07 Wire Rope Drum Pipe 01
08 HD-100-08 Packing for Wire Rope Drum 02
09 HD-100-09 Op. Lever Handle (C.I.) 01
10 HD-100-10 Key for Op. Lever Handle 01
11 HD-100-11 Op. Lever MS Part 01
12 HD-100-12 Counter Wt. Pc. 01
13 HD-100-13 Wire Rope 01
14 HD-100-14 Clamps for Wire Rope 02
15 HD-100-15 Brake Shoe (Feb.) 02
16 HD-100-16 Brake liner with brass screw 02
17 HD-100-17 Grease cups/ Nipples 04





















5
SPARE PART LIST
FIBER ROLLER SHAFT ASSLY

Sr. Part No. Description Nos. Remarks
No. Reqd.
01. HD-200-01 Pedestal for Fiber Roller Shaft 02
02 HD-200-02 G.M. Bush for Fiber Roller Pedestal 02
03 HD-200-03 Shaft for Fiber Roller 01
04 HD-200-04 Fiber Washer Hub (MS) 02
05 HD-200-05 Cover for Hub (C.I.) 02
06 HD-200-06 Fiber Washer 14
07 HD-200-07 Key for Fiber Washer Hub 02
08 HD-200-08 Adj. Washer for Shaft (Fiber Roller) 02
09 HD-200-09 70 Teeth Sprocket 01
10 HD-200-10 Key for 70 Teeth Sprocket 01
11 HD-200-11 Thrust Bearing 02
12 HD-200-12 Grease cups/Nipples 02
































7
SPARE PART LIST
TOWER WITH TOP PIECE & BOTTOM PIECE

Sr. Part No. Description Nos. Remarks
No. Reqd.
01. HD-400-01 Tower Std. Length 3Mt./ 2Mt./2.5Mt.
02 HD-400-02 Top Tower Pc. 0.5 Mt. /2.5Mt. 01
03 HD-400-03 Top Pulley Bracket comp. Assly. 01
04 HD-400-04 Bottom Tower Pc. 2.5 Mt. 01
05 HD-400-05 Bottom Pulley Bracket comp. Assly. 01
06 HD-400-06 U Clamp for Wire Rope Locking 01
07 HD-400-07 Locking Flat with Slot

SPARE PART LIST
CHANNEL PLATFORM & BUCKET ASSLY

Sr. Part No. Description Nos. Remarks
No. Reqd.
01. HD-500-01 Step Top Roller 02
02 HD-500-02 G.M. Bush for Step Roller 02
03 HD-500-03 Pin (Th.) for Step Roller With Nut 02
04 HD-500-04 Plain Bottom Roller 02
05 HD-500-05 G.M. Bush for Plain Bottom Roller 02
06 HD-500-06 Bottom Roller Shaft 01
07 HD-500-07 Dist. Piece for Roller 02
08 HD-500-08 Locking Collar for Roller 02
09 HD-500-09 Locking Cam Shaft 01
10 HD-500-10 Locking Eccentric Boss 02
11 HD-500-11 Key for Eccentric Boss 02
12 HD-500-12 Locking Flat (Stopper) 02
13 HD-500-13 Comp. Spring (small) for Handle 01
14 HD-500-14 Comp. Spring for Pulley Bracket 01
15 HD-500-15 Sq. Shaft for center Bracket 01
16. HD-500-16 Wire Rope Pulley 01
17 HD-500-17 G.M. Bush for Wire Rope Pulley 01
18 HD-500-18 Pin for Wire Rope Pulley 01
19 HD-500-19 Guard for Rope Pulley 01
20 HD-500-20 Bucket 01
21 HD-500-21 Bucket Bend Angle with Taper Pins 02
22 HD-500-22 Guide Channel for Bucket 02
23 HD-500-23 Lever for Bucket lock 01
24 HD-500-24 Op. Handle Piece for Bucket 01
25 HD-500-25 Grease Cups/Nipples 05




9


350
125
3
2
2
M16
FOUNDATION DETAIL FOR TOWER HOIST ON GROUND LEVEL
SECTION - A A
1750
RCC 600 X 600
X 400 DEEP
BOTTOM TOWER CENTER LINE
TOWER
STRUCTURE
G.L.
1
7
5
0
A
SCAFFOLDING
FOUNDATION BOLT SIZE M16 X 300 LONG WITH DOUBLE HEX. NUT & PLAIN WASHER (BY CLIENT)
FOUNDATION POCKET SIZE 100 X 100 X 300 DEEP
100
1
5
0
3
0
0
600
4
0
0
6
0
0
600
SCAFFOLDING CENTER
200 / 225
1
0
0 A
G.L.
11


350
100
500
3
2
2
M16
FOUNDATION DETAIL FOR TOWER HOIST IN PIT
SECTION - A A
1750
RCC
BOTTOM TOWER CENTER LINE
1600
TOWER
STRUCTURE
A
G.L.
356
3
5
6
1
7
5
0
229 BK.WALL
A
1
0
0
0

(
M
I
N
.

I
F

I
N

P
I
T
)
SCAFFOLDING
FOUNDATION BOLT SIZE M16 X 300 LONG WITH DOUBLE HEX. NUT & PLAIN WASHER (BY CLIENT)
FOUNDATION POCKET SIZE 100 X 100 X 300 DEEP
100
60
C
L
E
A
R

G
A
P

(
T
O

S
U
I
T

S
I
T
E
)
200 / 225
4
5
0

M
M
1
5
0
G.L.
12



SPARES PART LIST
PRIME MOVER & DRIVE ASSLY

Sr. Part No. Description Nos. Remarks
No. Reqd.
01. HD-300-01 Roller Chain with Lock Complete 01
02 HD-300-02 Lock only for Roller Chain 01
03 HD-300-03 Half Link for Roller Chain 01
04 HD-300-04 Engine/Motor Chain Wheel 11 teeth 01
05 HD-300-05 Key for 11 Teeth Chain Wheel 01
06 HD-300-06 Cabin Complete 01
07 HD-300-07 Guard for Chain 01
08 HD-300-08 Stand only for Ele. Motor 01
09 HD-300-09 Stand only for Starter and Switch 01



PACKING LIST

ENGINE STARTING HANDLE 01
ENGINE / MOTOR WARRANTY CARD 01
SCREW DRIVER 01
FIX SPANNER 12 X 13 01
FIX SPANNER 14 X 17 01
FIX SPANNER 17 X 19 01
FIX SPANNER 24 X 27 01
RING SPANNER 17 X 19 01
RING SPANNER 24 X 27 01
TUBULAR BOX SPANNER 21 X 23 (For Pneumatic wheel) 01
MS ROD (For Pneumatic wheel) 01
WIRE ROPE CLAMPS 12 mm 02
GREASE GUN 01
















13




MANUFACTURERS WARRANTY

In the events of any defect being discovered within the period of 6 months
from the date of delivery, then provided that the alleged defective part if
returned to Dealer/works (freight paid), we shall examine such part carefully
and of satisfied, the defect replaced with a new one free of cost.

The defective part, which has to be replaced, will become property of the
company that is Esquire machines pvt. Ltd, Vadodara.

The benefit of this guarantee is to the first owner and cannot be transferred.

WE ARE NOT RESPONSIBLE FOR:

Electrical motor, starter or engine. The company will pass on to the
customer the benefit of any guarantee given by such manufacturers, and will
on behalf of customer take up with such manufacturers any complaints
which they may have regarding the workmanship or material.

Defects due to wear & tear, accident, improper adjustment, misuse or
neglect of maintenance, etc.

Spare parts manufactured by third parties or by the customer.

WARRANTY IS FOR FOLLOWING EQUIPMENT:

Machine No.: - ______________________
Guarantee Card No.: - ______________________.
Invoice No.: - ______________________ Date: - ___________
Hoist:- Heavy duty _________Mediumduty________ Light duty_________
Engine Make: - 12 HP / HTC / Kirloskar, Air cooled, Sr. No.________
Engine Type: - Normal / Hsd.-SR
Electric Motor: - 12.5 HP / 15 HP / Crompton / Kirloskar / NGEF
Electric Motor Sr.No. _________________
Wheels.:- Pneumatic / M.S.
Optional: - Duel Drive.

Name & Address of Purchaser:
________________________________

________________________________ For & On behalf of

_____________________________________

______________________________________ ESQUIRE

14