Scope of work Specification

Carbon Steel Heat Exchanger

Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 1 of 7
05 05/10/2013




Scope of work Specification
Carbon Steel
Heat Exchanger








CLIENT: National Iranian Copper Industries Company

PROJECT: Sarcheshmeh Sulphuric Acid Plant Renovation &
Development Project Eng.




SIGNATURE

PREPARED BY : E.Mirbaha


Responsible
CHECKED BY : Y.Sadeghi Nejad


Engineering Management
APPROVED BY : M.Kianifard

Project Manager



19/10/2013


Scope of work Specification
Carbon Steel Heat Exchanger
Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 2 of 7
05 05/10/2013







05 05/10/2013








02 09/04/2013 2,3,5,6 SNC Italy .
03 08/05/2013 3,5,6

04 08/06/2013 1,5

05 05/10/2013 5












: /



Scope of work Specification
Carbon Steel Heat Exchanger
Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 3 of 7
05 05/10/2013


REVISION INDEX

Revision

Pages Revised

Remarks
# By App. Date
02 Y.Sadeghinejad
Y.Sadeghin
ejad 09/04/2013 2,3,5,6 IFR
03 Y.Sadeghinejad
Y.Sadeghin
ejad
08/05/2013 3,5,6 IFT
04 Y.Sadeghinejad
Y.Sadeghin
ejad
08/06/2013 1,5 IFC
05
E.Mirbaha
Y.Sadeghin
ejad
05/10/2013 5 IFC
05
E.Mirbaha
Y.Sadeghin
ejad
17/10/2013 AFC

INSTRUCTION TO PRINT CONTROL (Indicate X where applicable)


Issued for Tender.
Issued for Approval.
Issued for Comment.
Issued for Information.
Approved for Tender.
Approved for Design.
X Approved for Construction.













Scope of work Specification
Carbon Steel Heat Exchanger
Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 4 of 7
05 05/10/2013


TABLE OF CONTENTS


ITEM DESCRIPTION PAGE

1 GENERAL 5

1.1 General Requirements 5
1.2 Special Requirements 5
1.3 Codes and Standards 5

2 SCOPE OF WORK 5

2.1 Work Included 5
2.2 Items to be delivered 5
2.3 Work Excluded 6

3 DESCRIPTION OF EQUIPMENT 6
3.1 Location and Environment 6
3.2 Equipment Description 6

4 OTHER REQUIREMENTS 6
4.1 Shop Fabrication 6
4.2 Expansion Joints 6
4.3 Lifting Brackets 6
4.4 Painting 7
4.5 Fabricator's Schedule 7
4.6 Tests 7

5 TECHNICAL DOCUMENT 7























Scope of work Specification
Carbon Steel Heat Exchanger
Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 5 of 7
05 05/10/2013


1. GENERAL

1.1 General Requirements
This specification defines the general requirements for the supply, fabrication and testing of shop
fabricated Carbon Steel Gas-to-Gas Heat Exchangers.

1.2 Special Requirements
1.2.1 Confidentiality
This Specification is the property of client.
Information and know-how herein is confidential and may not be used, reproduced, or
revealed to others except in accordance with contract or other written permission of client.

1.2.2 Secrecy Agreement
As a condition of the contract the vendor will be required to sign a Secrecy Agreement.

1.3 Codes and Standards
The design and fabrication of the vessels are to conform with the practices outlined in the supplements
of Codes specified herein. These include the following:

- API 660 5
th
shell- and - tube heat exchanger for general refinery services.
- API 650 10
th
edition welded steel tanks for oil storage.
- API 620 11
th
edition, Recommended Rules for Design and Construction of large welded, low
pressure Storage Tanks.
- ASME Boiler and Pressure Vessel Code Sec.VIII Div.1 ,Sec. II , Sec.IX .
- ASTM
- ANSI
- TEMA 9th edition -2007 heat exchanger shell & tubes
The vendor is also responsible for ensuring that the vessels being supplied are in compliance with the
requirements of all Governmental Agencies having jurisdiction.

2. SCOPE OF WORK

2.1 Work Included
Shop fabrication, testing, supply and painting of the Carbon Steel Gas-to-Gas Heat Exchangers as
detailed on the drawings and as defined herein.

All internal and external vessel attachments as shown on the drawings are to be provided unless
specifically noted otherwise in this specification. With regard to tender contract.

The work includes but is not limited to the following:
- heat exchanger shells
- tube sheets and tubes
- expansion joints
- manholes c/w davits, gaskets and bolts
- support legs complete with base plates
- bearing plate assemblies incl. C.S. sub-bases and Lubrite plates
- inlet and outlet bustles c/w transitions and supports
- grounding lugs
- shop drawings and data
-painting
- shipping cradles/brackets
- lifting trunnions






Scope of work Specification
Carbon Steel Heat Exchanger
Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 6 of 7
05 05/10/2013

2.2 Items to be delivered

Item . Tag Part No Description Quantity
1 E-401 Cold Gas Exchanger 1
2 E-411 Cold lnterpass Exchanger 1
3 E-413 SO
3
Gas Cooler 1

2.3 Work Excluded

The following items will be supplied by others:

Erection of the Heat Exchangers*
Inlet and outlet ducting*
Insulation and cladding
Grounding
Structural steel platforming*
Foundations incl. Grouting*
Anchor Bolts
*All items noted by Asterisk(*) are provided as part fabrication scope of work, during Sarcheshme
sulphuric acid system renovation & development project.

3. DESCRIPTION OF EQUIPMENT

3.1 Location and Environment
The carbon steel heat exchangers will be located outdoors. See 338033-45EG-0001 "Site Data" for
site conditions. The heat exchanger will be mounted at grade on concrete foundations (supplied by
fabricator).

3.2 Equipment Description
The heat exchangers are vertical cylindrical vessels of the shell and tube type with a flat bottom and
dished head. The Heat exchangers shall be fabricated from carbon steel in accordance with technical
specification 338033/4604-45ES-0003.

4. OTHER REQUIREMENTS

4.1 Shop Fabrication
The vessels are to be completely shop fabricated to the maximum extent possible subject to shipping
limitations. CE will advise the Vendor of maximum allowable shipping weight and crane limitations at
the job site. All external and internal attachments shall be shop installed in place complete with all
necessary bolts and gaskets.

Components to be shipped "knocked down" for installation by others, include:

Bustles and transitions
Expansion joints, if required by shipping limitations.

These items will be shop assembled, match marked and individually tagged before shipment. The
Fabricator shall clearly define the extent of field assembly required for the vessels in the proposal.

4.2 Expansion Joints
Shell expansion joints will be shop installed where possible subject to shipping limitations. The
fabricator shall design, locate and install sufficient stops at the expansion joint to prevent distortion
during shipping and erection.
If shipping limitations require that the expansion joints be shipped "knocked down" to site, the
fabricator is responsible for the design, supply and installation of suitable shell stiffeners in the
expansion joint location to prevent damage to the vessel and internals during shipping and erection.




Scope of work Specification
Carbon Steel Heat Exchanger
Project No:
338033



338033/4604-45EW-0003
Rvision Date
Page 7 of 7
05 05/10/2013

4.3 Lifting Brackets
The fabricator shall design, locate and install sufficient lifting brackets and stiffening devices necessary
for lifting and shipping the vessels without damage. Extreme care and caution must be exercised
during the handling and shipping of the vessels to prevent damage that may cause gas leaks at the
tube sheets.
Lifting and erection procedures shall be developed and designed by the fabricator and submitted
complete with design briefs to CE for approval of lifting brackets and stiffening devices (vessel shell)
shall account for all load conditions. Special care shall be taken that during lifting and erection cables,
etc. do not come in contact with expansion joints.

4.4 Painting
All exposed, uninsulated, carbon steel surfaces of the vessels, including attachments, shall be shop
painted in accordance with specification 338033/4604-45ES-0041. This includes surface preparation
and prime and finish coats. Lubrite plates and surfaces exposed to grouting are not to be painted.

4.5 Fabricator's Schedule
Fabricators are to include a schedule for the work. The schedule should be of the bar chart type with a
line for each vessel. The time required to complete the following must be shown as a minimum.

Shop drawings
Material order and delivery
Fabrication
Shipping

4.6 Tests
All shop welds shall be inspected and tested by the fabricator in accordance with the individual
Material specifications.

5. TECHNICAL DOCUMENTS
Each of the documents and drawings listed in Section IV "Technical Attachments List" of the Requisition forms
an integral part of this specification.