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C,
and bioreactor experiments were performed at 35
C. The internal airlift loop reactor with ceramic honeycomb supports allowed a large
and dense accumulation of biomass, but also generated signicant SCP. Mass-transport resistance did not limit the overall COD-removal
kinetics and oxygen mass transfer may have been accelerated to the biolm. Fermentation of carbohydrates to organic acids lowered the pH
below the optimum range of 4.56.5, and pH below 4.5 retarded or stopped the oxidation reactions for the organic acids. Since organic-acid
oxidation is necessary for attaining COD removal from the wastewater, pH control may be essential for effective treatment in some cases with
high-carbohydrate wastewaters. The addition of 0.35 g/L urea could increase the COD removal rate. Continuous wastewater was carried out
and the organic loading reached 15 kg COD/(m
3
day).
2004 Elsevier Ltd. All rights reserved.
Keywords: Airlift biolm bioreactor; Ceramic honeycomb support; High-carbohydrate wastewater; Immobilized cells; Single-cell protein
1. Introduction
Wastewaters containing high-carbohydrate are produced
widely in industries such as food processing and fermenta-
tion [1]. This kind of wastewater can cause serious pollution
if released into the natural environment without proper
treatment or disposal. Many reports document the treat-
ment of high-carbohydrate wastewater [2,3]. Conventional
biological treatment, such as the activated sludge process,
often occurs some operational problems, including sludge
bulking [4]. Furthermore, discharge strictly as a treated
waste eliminates the resource value of the carbohydrate,
such as for producing single-cell protein (SCP).
C to investi-
gate the effect of temperature on cell growth and chemical
oxygen demand (COD) removal. Samples of efuent were
taken and used for analyzing COD, saccharides, organic
carboxylic acids and cell density at various time intervals.
In some experiments, the pH was not controlled, in other
experiments, the pH was controlled by addition of 0.05 M
sodium hydroxide by an auto-titrator (Model: Bellopon
GX14-P5TEX128SP, NIKISSO EIKO Co. Ltd.).
2.5. Batch experiments with immobilized cells
C. tropicalis immobilized onto the ceramic honeycomb
support were used to treat both wastewaters in batch exper-
iments conducted at 35
C and pH 6 for 88 h.
The ow rate was 3.1 mL/min.
2.7. Analytical methods
Samples assayed for COD, glucose, and organic car-
boxylic acids were centrifuged at 10,000 rpm to remove
suspended matters. COD was determined by oxidation with
potassium dichromate under strongly acidic conditions and
at an elevated temperature for 2 h [15]. Glucose was assayed
with an automatic biochemical analyzer (model: VITALAB
Selectra 2, The Netherlands). Organic carboxylic acids
were measured by titration with sodium hydroxide, because
carboxylic acids would form while maltose or glucose was
degraded. The quantity of sodium hydroxide consumed for
neutralization of carboxylic acids is regarded as the equiv-
alent carboxylic acids [16]. Cell density was measured by
spectrophotometer as absorbance at 600 nm and compared
with a standard curve to obtain dry weight.
2.8. Scanning electron micros
Scanning electron micros (SEM) was used to observe the
biomass in the ceramic support (Hitachi (Japan) S-570). The
Y. Zhang et al. / Process Biochemistry 40 (2005) 857863 859
sample of ceramic support with cells was rst removed by
cutting it out with a saw. The sample was then sequentially
dehydrated with 30, 50, 70, 85, and 95% ethanol one time
each for 20 min and then 100%ethanol twice for 20 min. The
dehydrated sample was mounted on a sample plate with an
electrically conducting paster and sputter-coated with gold
[17]. The samples were viewed with a scanning electron
microscope.
3. Results and discussion
3.1. Effect of temperature on cell growth and
COD removal
The grains-washing wastewater (W1) was treated batch-
wise with suspended cells at 30, 35, or 40
C. The pH was
controlled in the range 5.56.5. The changes of cells and
COD concentrations are shown in Figs. 1 and 2, respectively.
After 5 ml of cells were inoculated into 1500 ml of W1, it
took about 16 h for the cells to enter a logarithmic growth
phase at 30
C,
later experiments were all performed at 35
C.
10
100
1000
10000
0 12 18 24 30 36
T / h
C
e
l
l
/
m
g
L
-
1
Cell (30 C)
Cell (35 C)
Cell (40 C)
6
Fig. 1. Effect of temperature on suspended-cell growth during batch
incubation with W1.
0
2000
4000
6000
8000
0 6 12 18 24 30 36
T / h
C
O
D
/
m
g
L
-
1
COD (30 C)
COD (35 C)
COD (40 C)
Fig. 2. Effect of temperature on COD removal by suspended cells during
batch incubation with W1.
Ci = 7296.3e
-0.0659t
Cs = 5859.2e
-0.0134t
0
2000
4000
6000
8000
0 4 8 12 16 20 24 28
T / h
C
O
D
/
m
g
h
-
1
COD removal by immobilized cells
COD removal by suspended cells
Fig. 3. COD removal by suspended and immobilized cells in batch
experiments with W1 at 35
C.
The comparison of W1 treated with suspended cells and
immobilized cells (Fig. 3) shows that the immobilized cells
reduced the COD more rapidly. The immobilized cells re-
moved COD approximately 4.9 times faster than the sus-
pended cells over the course of the experiments.
Dense biolm packing could induce strong mass-transfer
limitation and concentration gradients for the organic sub-
strate, oxygen, or both. Strong mass-transfer limitation
inside the support could slow COD-removal kinetics. The
fact that the COD-removal rate was higher for the immobi-
lized cells (Fig. 3) indicated that mass-transport resistance
was not a signicant limitation in these experiments. In
contrast, the faster rate suggests that the mass transfer rate
to the immobilized cells may have been faster, perhaps
due to direct transfer of gaseous O
2
to the biolm, a phe-
nomenon observed earlier for the biological aerated lter
[18].
3.3. The pH change during the treatment of wastewaters
without pH control
W1 and W2 were treated with immobilized cells with-
out pH control and the changes of organic acids and pH
are shown in Figs. 4 and 5. The corresponding COD val-
ues are shown in Fig. 6. Fig. 4 showed that the pH fell
steadily to below 4 over the rst 6 h as organic acids were
formed by fermentation of the carbohydrates in W1. Fig. 6
860 Y. Zhang et al. / Process Biochemistry 40 (2005) 857863
0
2
4
6
0 2 4 6 8
T / h
p
H
0
3
6
9
12
15
18
C
O
O
H
/
m
g
L
-
1
pH
COOH
Fig. 4. Changes of organic acid and pH during batch treatment of W1 at
35
C without pH control.
0
2
4
6
8
0 2 4 6
T / h
p
H
0
3
6
9
12
15
C
O
O
H
/
m
g
L
-
1
pH
COOH
Fig. 5. Changes of organic acid and pH during batch treatment of W2 at
35
C without pH control.
showed that the COD was reduced by only a small fraction
during this initial fermentation period. For W2, the pH de-
creased to approximately 5 over 6 h, and COD removal was
negligible.
The lack of COD removal was probably caused by
suppression of oxidation reactions associated with the
tricarboxylic-acid cycle. This suppression could have been
due to dissolved-oxygen limitation, low-pH inhibition, or
a combination of both. Comparison of the results in Fig. 6
with those in Fig. 3 suggested that inhibition by low pH
was the dominant cause for W1, because COD removal oc-
0
1000
2000
3000
4000
5000
0 2 4 6 8
T / h
C
O
D
/
m
g
L
-
1
COD(pH4.0) COD(pH4.5) COD(pH5.0)
COD(pH5.5) COD(pH6.0) COD(pH6.5)
COD(pH7.0)
Fig. 7. COD removal under different pH values for W1.
0
1000
2000
3000
4000
0 2 4 6 8
T / h
C
O
D
/
m
g
L
-
1
COD (W1)
COD (W2)
Fig. 6. Changes of COD during batch treatment of W1 and W2 when
pH was not regulated.
curred immediately when the pH was controlled at 5.56.5.
No similar comparison can be made for W2.
3.4. Optimal pH
The pH was controlled at different values from 4 to 7
in a series of experiments with immobilized cells treat-
ing W1. The changes of COD concentration over 8 h for
the different pH values are shown in Fig. 7, while Fig. 8
summarized the percentage removals of COD at the end
of each experiment. The percentage COD removal in the
pH range 4.56.5 was higher than at pH 4 and 7. Thus,
the optimal pH range was from 4.5 to 6.5 for immobilized
C. tropicalis.
3.5. Relationships among glucose and COD
removals and pH change
W2 was treated with immobilized cells without pH con-
trol. Fig. 9 showed the changes of COD, glucose, and pH for
the 6 h experiments. The COD was reduced in parallel to the
removal of glucose, but not as much as for glucose. Glucose
was continuously degraded completely within 4 h, while the
CODdeclined from3500 to about 1500 mg/L within 6 h. The
pH declined steadily over the rst 2 h and then stabilized at
Y. Zhang et al. / Process Biochemistry 40 (2005) 857863 861
14.8
50.5
52.4
51.2
55
50.6
38
0
20
40
60
4 4.5 5 5.5 6 6.5 7
pH
C
O
D
r
e
m
o
v
a
l
r
a
t
i
o
/
%
COD removal ratio
Fig. 8. COD removal percentages at the end of each experiment shown
in Fig. 7.
5.2 to 5.4 once the glucose was depleted. The results shown
in Fig. 9 conrmed that good COD removal was achieved
as long as the pH remained within the optimal pH range,
where the oxidation reactions of the tricarboxylic-acid cycle
functioned well.
3.6. Effect of added nitrogen source
One of the characteristics of grains-washing wastewater is
the lack of a nitrogen source [1]. Therefore, urea was added
to the wastewater as a supplementary nitrogen source during
some batch experiments with W1. The effect of urea addition
is shown in Fig. 10. The rst-order removal rate was more
than 4 times faster with added urea, which indicated that
treating high-carbohydrate waste benets from an added N
source.
The most likely explanation for how urea increased the
COD removal is that it accelerated biomass growth by
supplying the growth-limiting N source. Fig. 11 shows the
efuent biomass concentration from the IAL-CHS corre-
sponding to the COD results in Fig. 10. The efuent biomass
is hardly affected. However, this lack of difference does
not mean that urea did not stimulate more biomass growth,
since most of the biomass accumulated in the honeycomb
medium.
0
1000
2000
3000
4000
0 2 4 6
T / h
C
O
D
a
n
d
G
l
u
c
o
s
e
/
m
g
L
-
1
0
2
4
6
8
p
H
COD
Glucose
pH
Fig. 9. COD and glucose removals, along with the pH, during the batch
treatment of W2 by immobilized cells without pH control.
C =6 791.3e
-0.057t
C =6 605.1e
-0.014t
0
2000
4000
6000
8000
0 6 12 18 24 30 36
T / h
C
O
D
/
m
g
L
-
1
no added urea
added urea
Fig. 10. Effect of urea addition on the COD-removal rate in batch exper-
iments with W1. Exponential regression gives the rst-order constants in
1/h: 0.014 (r
2
= 0.97) for no added urea and 0.057 (r
2
= 0.99) for
the added urea test.
10
1000
0 4 8 12 16 20 24 28
T/ h
C
e
l
l
/
m
g
L
-
1
no added urea
added urea
Fig. 11. Efuent biomass concentrations with and without urea addition
show little difference.
3.7. Continuous treatment of wastewater
The grain-washing wastewater (W1) added with 0.33 g/L
of urea was continuously treated in IAL-CHS reactor for 8 h
hydraulic residence time. Fig. 12 showed that the COD re-
moval was 33% initially, but increased to more than 60% at
steady level after 64 h. The organic loading rate tracked the
COD removal rate and reached 15 kg COD/(m
3
day). This
is a high volumetric loading rate compared to typical values
for aerobic biolm treatment of less than 1 kg COD/(m
3
day)
for conventional loading and up to 6 kg COD/(m
3
day) for
0
3000
6000
9000
0 8 16 24 32 40 48 56 64 72 80 88 96
T / h
C
O
D
/
m
g
L
-
1
influent COD
effluent COD
Fig. 12. Cell growth and COD removal during the continuous treatment
of grain-washing wastewater with 0.33 g/L of added urea.
862 Y. Zhang et al. / Process Biochemistry 40 (2005) 857863
Fig. 13. Cells immobilized onto ceramic support as shown by SEM with
a magnication of 3000.
roughing treatment [19]. Excellent oxygen transfer, per-
haps directly from gas bubbles to the biolm, may account
for the high loading possible.
3.8. Immobilized and released C. tropicalis
Immobilization of cells prevented washout of biomass,
but also generated SCP. C. tropicalis cells immobilized
densely in the macropores of the ceramic support, as shown
in Fig. 13. Clearly, the ceramic macropores provided an
excellent microenvironment for the cells to proliferate.
Fig. 14 shows efuent biomass data from two experiments
in the sequencing-batch mode. During the sequencing batch
experiments, the IAL-CHS reactor was ushed with ster-
ile water between cycles and then run in the batch mode.
The cells proliferating in the macropores escaped into the
efuent, yielding SCP. The yield of biomass for the two
experiments averaged about 0.26 g cells/g COD by the end
of both experiments in Fig. 14. Although biomass retention
0
2000
4000
6000
8000
0 4 8 12 16 20 24 28
T / h
C
O
D
/
m
g
L
-
1
0
400
800
1200
1600
C
O
D
/
m
g
L
-
1
COD-1 COD-2
Cells-1 Cells-2
Fig. 14. Relationship between cell yield and COD removal during two
sequencing-batch experiments.
was dense in the macropores, the IAL-CHS produced a
signicant yield of SCP.
4. Conclusions
The airlift-loop reactor containing porous ceramic sup-
ports can be used for the treatment of high-carbohydrate
wastewater by C. tropicalis with the concurrent production
of SCP. The optimum temperature for C. tropicalis was
3540